ASME焊接工艺评定_焊工技能评定表格WORD版

QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

（See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code）

Sheet 1 of 2 Company Name By

Welding Procedure Specification NO. Date

Supporting PQR NO.(s) Revision No.

Welding Process(es) Types

QW-482 (Back)

WPS No. Rev.

Record Actual Conditions Used to Weld Test Coupon

Company Name

Procedure Qualification Record No. Date

WPS No.

Welding Process(es)

Types (Manual, Automatic, Semi-Automatic)

QW-483 (Back)

PQR No.

Tensile Test (QW -150)

Comments: Acceptable

Fillet-Weld Test (QW-180)

Resul – Satisfactory: Yes N/A No Penetration into Parent Metal: Yes No Macro—Results

Other Tests

Type of Test N/A

Deposit Analysis

Other

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Welder’s Name Clock No. Stamp No.

Tests Conducted by Laboratory Test No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

Preparation: atify:

Manufacturer:

Date Issued:

QW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welder’s name Identification No.

Test Description

Welding Variables(QW-350) Actual Values Range Qualified Welding process(es)

Type (ie; manual, semi-automatic) used

Base metal (with/without)

□Plate □Pipe(enter diameter if pipe or tube)

Base metal P- Number to P-Number

Filler metal or electrode specification(s) (SFA) (info. Only)

Filler metal or electrode classification(s) (info. Only)

Filler metal F-Number(s)

Consumable insert (GTAW or PAW)

Filler type (Solid/ metal or flux cored/ powder) (GTAW or PAW)

Deposit thickness for each process

Process 1 GMAW 4 layers minimum □Yes □No

Process 2 3 layers minimum □Yes □No

Position qualified (2G,6G,3F, etc.)

Vertical progression (uphill or downhill)

Type of fuel gas (OFW)

Inert gas backing (GTAW, PAW, GMAW)

Transfer mode (sprey/ globular or pulse to short circuit-GMAW)

GTAW current type / polarity ( AC, DCEP, DCEN)

RESULTS

Visual examination of completed weld (QW-302.4)

□×Bend test; □Transverse root and face [QW-462.3(a)];□Longitudinal root and face [QW-462.3(b)];

□×Side (QW-462.2); □Pipe bend specimen, corrosion- resistant overlay [ QW-462.5c];

□Plate bend specimen, corrosion-resistant overlay [ QW-462.5[d]]; □Macro test for fusion [ QW-462.5(b)];

Alternative radiographic examination results (QW-191) □×RT / □UT

Fillet weld – fracture test (QW-181.2) N/A Length and percent of defects N/A

Macro examination (QW-184) N/A Fillet size (mm) ×Concavity / convexity(mm)

Other tests

Film or specimens evaluated by Company

Mechanical tests conducted by Laboratory test no.

Welding supervised by

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

Organization

Date April 18,2013By

QW-484B SUGGESTED FORMAT B FOR WELDER PERFORMANCE QUALIFICATIONS (WPQR)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welder’s name Identification No.

Test Description (Information only)

Identification of WPS followed □×Test coupon □Production weld Specification of base metal(s) Thickness

Base metal P –Number to P-Number Position (2G, 6G, 3F, etc.)

□×plate □Pipe (enter diameter, if pipe or tube)

Filler metal (SFA) specification Filler metal or electrode classification

Testing Conditions and Qualification Limits When Using Automatic Welding Equipments

Welding Variables(QW-361.1) Actual Values Range Qualified Type of welding

Welding process

Filler metal (with/without) (EBW or LBW)

Type of laser for LBW ( CO2 to Y AG, etc.)

Continuous drive or inertial welding (FW)

Vacuum or out of vacuum (EBW)

Testing Conditions and Qualification Limits When Using Automatic Welding Equipments Welding Variables(QW-361.2) Actual Values Range Qualified Type of welding (machine)

Welding process

Direct or remote visual control

Automatic arc voltage control (GTAW)

Automatic joint tracking

Position qualified (2G, G, 3F, etc)

Consumable inserts (GTAW or PAW)

Backing (with/without )

Single or multiple passes per side

RESULTS

Visual examination of completed weld (QW-302.4) Acceptable

□×Bend test; □Transverse root and face [QW-462.3(a)];□Longitudinal root and face [QW-462.3(b)];

□×Side (QW-462.2); □Pipe bend specimen, corrosion- resistant overlay [ QW-462.5c];

□Plate bend specimen, corrosion-resistant overlay [ QW-462.5[d]]; □Macro test for fusion [ QW-462.5(b)];

Alternative radiographic examination results (QW-191) □×RT / □UT

Fillet weld – fracture test (QW-181.2) N/A Length and percent of defects N/A

Macro examination (QW-184) N/A Fillet size (mm) ×Concavity / convexity(mm)

Other tests

Film or specimens evaluated by Company

Mechanical tests conducted by Laboratory test no.

Welding supervised by

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

Organization

Date By