通快 T3000 激光器说明书-en

Assembly instructions TruMicro 3000 series

Assembly instructions

TruMicro 3000 series

Edition 2009-11-26

Material number 1577909

Order Information Please specify when ordering this document:

Assembly instructions

TruMicro 3000 series

Edition 2009-11-26

Document number MA-DE-135

Material number 1577909

Address for orders TRUMPF Laser Marking Systems AG

Technische Redaktion

Ausserfeld

CH-7214 Grüsch

Fon: +41 81 3076 - 588

Fax: +41 81 3076 - 589

Internet: https://www.360docs.net/doc/7511806076.html,

E-Mail: service@https://www.360docs.net/doc/7511806076.html,

? TRUMPF Laser Marking Systems AG

MA-DE-135 2009-11-26 Before you proceed ...0-5

Before you proceed ...

This manual contains important information for operating the laser

marking system safely, properly and economically.

By complying with this information

?

your avoid risks, ?

reduce the repair costs and down times and ?

improve the reliability and service life of the laser marking sys-tem.

Instructions due to the existing national regulations relevant to

accident prevention and environmental protection must be added

to this manual.

Note

This manual must be read and used by every person entrusted

with tasks regarding the laser unit or the laser marking system, for

example, the:

? Commissioning

? Operation.

? Maintenance

? Transport.

Read through this manual carefully and adhere to all the instructi-

ons. TRUMPF does not take any guarantee for damage resulting

due to non-compliance with the instructions - even within the gua-

rantee time.

The following abbreviations/explanations are used in this docu-

ment:

Abbreviation Meaning

SU Supply unit TruMicro 3000 series TruMicro ? laser marking systems of

the 3000 series

OM Operator's manual

This manual describes the following laser marking systems: ? TruMicro ? 3120

? TruMicro ? 3220

Several properties as well as the handling and operation of the

laser marking systems are similar. Headings, tables and other in-

Conventions Tab. 0-1 Manual for laser marking

systems

0-6 Before you proceed ... 2009-11-26MA-DE-135

structions are used to draw attention to differences that are to be

noted.

The type of your laser marking system is entered on the nameplate

on the processing unit.

A directory of the service agencies can be found in the Spare parts

catalog.

This documentation and other important documentations:

Title of the document

Contents MA TruMicro ? 3000 series

This document Interface description

E.G. I/O interfaces of the laser control system for integrating into the system environments Spare parts catalog.

Service addresses, order numbers and position of the spare parts Manufacturer's declaration /

Declaration of installation

Proof of conformity to the specificati-ons of the relevant standards and laws Documentation overview TRUMPF service agencies Documentation overview Tab. 0-1

MA-DE-135 2009-11-26 Table of contents 0-7

Table of contents

Safety 1-1

1.

General notes.................................................................1-3 1.1

Definitions........................................................................1-3 1.2

Authorized personnel.......................................................1-4 1.3

Selection of personnel.....................................................1-4 1.4

For customers in the USA................................................1-5 1.5

Workplace........................................................................1-6 1.6

Sound emissions .............................................................1-6 1.7

Documents.......................................................................1-6 2.

Safety instructions in the documentation...................1-8 2.1

Symbols...........................................................................1-8 2.2

Signaling words ...............................................................1-9

2.3 Information regarding the type, source,

consequence and aversion of the hazard......................1-10

3. Information and warning signs..................................1-11

3.1 Necessary signs ............................................................1-11

3.2 Signs, positioning...........................................................1-15

4. Authorized use.............................................................1-17

5. Dangerousness of the laser marking systems.........1-18

5.1 Hazards due to laser radiation.......................................1-18

5.2 Hazards at the laser beam opening...............................1-19

5.3 Hazards due to electrical energy...................................1-21

5.4 Hazards due to gas and particle emission.....................1-21

5.5 Hazards due to combination of risks .............................1-23

5.6 Safety circuit..................................................................1-23

6. Measures for increasing safety..................................1-24

6.1 Protective clothing .........................................................1-24

6.2 Exhausting vapors, gases and smoke...........................1-24

6.3 Pay attention to thermal heating....................................1-25

6.4 Lay the cable for the processing unit properly...............1-25

7. Safety information for certain operating stages.......1-26

7.1

Normal mode.................................................................1-26

7.2

Programming operation.................................................1-26

0-8 Table of contents 2009-11-26MA-DE-135

7.3

Upkeep operation ..........................................................1-27 7.4

Maintenance operation..................................................1-27 8.

Position of the safety devices....................................1-28 8.1

Laser warning lamps......................................................1-28 8.2

Shutter...........................................................................1-29 9. Behavior in emergencies............................................1-30

Product description2-1

1.

Structure of a Laser unit...............................................2-3 1.1

The power supply ............................................................2-4 1.2

Operating and display devices.........................................2-4 1.3

The control system ..........................................................2-4 1.4

Optics, workpiece motion systems..................................2-5 1.5

Workpiece processing point.............................................2-6 1.6

Laser................................................................................2-7 1.7

Beam guidance................................................................2-9 1.8

Focusing lens.................................................................2-12 1.9

Laser protection cover...................................................2-13 1.10

Cooling system..............................................................2-13 1.11

Exhaust system .............................................................2-13 1.12

Processing unit..............................................................2-14 1.13

Laser marking system....................................................2-14 2.

Properties of the laser radiation ................................2-15 2.1

Laser radiation parameters............................................2-15 3.

Material marking..........................................................2-21 3.1

Effect of the laser beam on the workpiece....................2-21

3.2 Influence of the laser parameters on the processing

result..............................................................................2-23

Monitoring messages, service interruptions 3-1

1.

Terms..............................................................................3-3 2. Messages........................................................................3-4

MA-DE-135 2009-11-26 Table of contents 0-9

2.1

Types of messages..........................................................3-4 2.2

Structure and content of the messages...........................3-5 2.3

Measures.........................................................................3-6 3.

Finding causes...............................................................3-7 3.1

Evaluating messages.......................................................3-7 3.2

Visual check, function check-out.....................................3-8 3.3

Informing the TRUMPF Service Department...................3-9 3.4

Telepresence...................................................................3-9 4.

Diagnostics tool...........................................................3-10 4.1

Start and exit the diagnostics tool..................................3-11 4.2

Board information ..........................................................3-13 4.3

Message history.............................................................3-14 4.4

Standard views..............................................................3-15

4.5 Data logging...................................................................3-16

Degradation, disposal 4-1

1.

Disassembly...................................................................4-3 2. Disposal..........................................................................4-4

Device-specific documents 5-1

Index 6-1

0-10 Table of contents 2009-11-26MA-DE-135

Chapter 1

Safety

1.General notes.................................................................1-3

1.1Definitions........................................................................1-3

1.2Authorized personnel.......................................................1-4

1.3Selection of personnel.....................................................1-4

1.4For customers in the USA................................................1-5

1.5Workplace........................................................................1-6

1.6Sound emissions.............................................................1-6

1.7Documents.......................................................................1-6

2.Safety instructions in the documentation...................1-8

2.1Symbols...........................................................................1-8

2.2Signaling words...............................................................1-9

2.3Information regarding the type, source,

consequence and aversion of the hazard......................1-10

https://www.360docs.net/doc/7511806076.html,rmation and warning signs..................................1-11

3.1Necessary signs............................................................1-11

3.2Signs, positioning...........................................................1-15

4.Authorized use.............................................................1-17 MA-DE-135 2009-11-26 Safety1-1

1-2 Safety 2009-11-26MA-DE-135

5.

Dangerousness of the laser marking systems.........1-18 5.1

Hazards due to laser radiation.......................................1-18 5.2

Hazards at the laser beam opening...............................1-19 5.3

Hazards due to electrical energy...................................1-21 5.4

Hazards due to gas and particle emission.....................1-21 5.5

Hazards due to combination of risks .............................1-23 5.6

Safety circuit..................................................................1-23 6.

Measures for increasing safety..................................1-24 6.1

Protective clothing .........................................................1-24 6.2

Exhausting vapors, gases and smoke...........................1-24 6.3

Pay attention to thermal heating....................................1-25 6.4

Lay the cable for the processing unit properly...............1-25 7.

Safety information for certain operating stages.......1-26 7.1

Normal mode.................................................................1-26 7.2

Programming operation.................................................1-26 7.3

Upkeep operation ..........................................................1-27 7.4

Maintenance operation..................................................1-27 8.

Position of the safety devices....................................1-28 8.1

Laser warning lamps......................................................1-28 8.2

Shutter...........................................................................1-29 9.

Behavior in emergencies............................................1-30

MA-DE-135 2009-11-26 General notes 1-3

1. General notes

This chapter contains important information about equipment and

measures for your safety. Carefully read through the Safety chap-

ter, before starting the work with the laser unit.

1.1 Definitions

... is the area within and around the machine in which the safety or

health of a person is at risk due to staying in this area. The danger

zone must be secured using the appropriate safety equipment.

... is the person in whose premises the machine is installed, opera-

ted and removed.

... are the persons responsible for the transport, installation, start-

up and decommissioning, operation and upkeep (maintenance

including cleaning and troubleshooting).

... is the part of the laser unit, which contains the laser, used to

reproduce graphic characters and graphic elements on the surface

of the workpieces in a vector-oriented manner (chapter 2 "Product

description", fig. 2-1).

This laser unit can have three laser classes. The class of a laser

unit, in terms of the "Laser radiation" accident prevention regulati-

ons, indicates the potential of danger due to the accessibility of the

laser radiation according to the following defined classifications:

The accessible laser radiation is harmless .

The accessible laser radiation is not harmful to the eyes during

brief exposure (0.25 seconds) (example: pilot laser (optional)).

Avoid looking directly into the laser beam.

The accessible laser radiation is very dangerous to the eyes and

dangerous to the skin . Diffused radiation can also be dangerous.

There is a danger of fire or explosion caused by laser radiation.

Danger zone User Personnel Laser marking system Laser classes Class 1

Class 2 Class 4

1-4 General notes 2009-11-26MA-DE-135

1.2 Authorized personnel

The laser unit may be operated by qualified personnel only. Quali-

fied personnel, as defined in this documentation, are persons who

fulfill at least the following prerequisites:

? They have been authorized by those responsible for the safety

of the system on account of their training, experience and in-

struction along with their knowledge about accident prevention

regulations and operating conditions.

?

They are acquainted with the on-site first aid facilities and pro-

cedures. ? They have read and understood all the safety instructions as

well as the information regarding start-up, operation, mainte-

nance with upkeep and transport.

? They have basic PC knowledge and experience with Microsoft

Windows applications.

? They have either attended a training course provided by

Trumpf or have received in-house training.

1.3 Selection of personnel

The respective personnel must be employed depending on the

operating status of the laser unit.

If the laser unit is installed in a system environment, other opera-

ting statuses can appear:

Normal mode

(All covers

are closed) Maintenance operati-on (The covers have been removed)

Operation with flow through cabinet

(Lateral covers have been removed) Laser class 1 + 2 Laser class 4

The operator of a class 4 laser must appoint a laser safety officer (Germany) in writing. Note

Always observe national regulations, standards

and guidelines!

Clearly define the responsibilities of the operating personnel. Only qualified electricians or trained personnel

may work on the electrical equipment under the

direction and supervision of qualified electricians.

Clearly define the responsibilities of personnel

regarding operation, maintenance and upkeep.

Operating mode and selection of personnel

Tab. 1-1

MA-DE-135 2009-11-26 General notes 1-5

1.4 For customers in the USA

The laser marking devices described in this manual are designed

and built according to the Federal regulations pertaining to laser

usage and safety regulations, radiation and operation (Food and

Drug Administration, 21CFR Parts 1000 and 1040, Laser Products;

Amendments to Performance Standard; Final Rule). The laser

marking devices are certified by TRUMPF to comply with FDA 21

CFR, Chapter 1, Subchapter J.

The customer must comply with American National Standard for

the Safe Use of Lasers, ANSI Z136.1-1993. This publication is

available from

LASER INSTITUTE OF AMERICA

12424 Research Parkway, Suite 130

Orlando, FL 32826

Phone: 407-380-1553

Fax: 407-380-5588

It is the customer's responsibility to ensure that all Federal safety

regulations in effect at the time and place of machine installation

are followed. All safety rules listed in this manual, as well as all

local state and Federal codes must be obeyed to the full extent.

Failure to adhere to these rules may result in personal injury,

blindness or possible death. This manual should be read fully and

understood completely before operating, maintaining or servicing

the laser marking device.

Note

Changes or modifications not expressly approved by TRUMPF

could void the user’s authority to operate the equipment.

The use of controls or adjustments or performance of procedures

other than those specified in this manual may result in hazardous

radiation exposure.

This equipment has been tested and found to comply with the li-

mits for a Class A digital device, pursuant to Part 15 of the FCC

Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and

can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interfe-

rence to radio communication. Operation of this equipment in a

residential area may cause harmful interference in which case the

user will be required to correct the interference at his own expense.

1-6 General notes 2009-11-26MA-DE-135

1.5 Workplace

The position of the user must always be within the range of the

operating elements, for instance:

?

On the control panel of the laser unit. ?

At the operating elements that are provided instead of a control panel (ON-OFF button , E-STOP impact button, key switch)

1.6 Sound emissions

The A-valued equivalent continuous sound pressure level is less

than or equal to 68 dB(A).

1.7 Documents

Listed below are important standards and regulations that must be

observed when operating laser unit. This list is purely informative.

International

standard

German stan-dard Designation EN ISO 11252

Laser device (laser marking system) EN 60825-1

Safety of laser unit

TRGS 900 Maximum workplace concentration EN 207

Laser safety glasses EN 208 Laser adjustment glasses

Standards and regulations

TRUMPF laser marking systems are laser unit or a part of one and

correspond to the valid EC Guidelines. TRUMPF thus authentica-

tes the conformity for:

? 2006/95/EC (low voltage guidelines)

? 2004/108/EC (EMC Guideline)

With reference to the valid EC Machinery Directive we clarify that

the laser marking systems of the TruMicro 3000 series are de-

signed for assembling with other machines or delivered with mis-

sing/changed safety devices if requested by the customer. In terms

of the valid EC Machinery Directive, they are incomplete machi-

nes and have not been integrated with additional safety devices

Class 4 laser . The machine must not be commissioned till it has

been determined that the customer-side assembled or safeguar-

ded machines correspond to the regulations.

TruMicro 3000 series Standards and regulations Tab. 1-2 Complying with European Guidelines

MA-DE-135 2009-11-26 General notes 1-7FDA 21CFR Parts 1000, 1040 Laser Products; Amendments to Performance Standard; Final Rule

ANSI Z136.1-

1993

American National Standard for Safe Use of Lasers NFPA 79

Electrical Standard for Industrial Machinery Edition 1994 FCC, Part 15

Federal Communications Commision, sections 15.21 and 15.105 (a).

Standards of the USA Tab. 1-3

1-8 Safety instructions in the documentation 2009-11-26MA-DE-135

2. Safety instructions in the

documentation

When operating a laser unit, it may also be necessary to carry out

some activities where hazards may arise. These activities are pre-

ceded by warnings.

A warning consists of:

? Symbol.

? Signaling word.

?

Type of danger(s) and its source(s). ?

Possible consequences if these are not observed. ?

Hazard prevention measures.

Note

Observe all hazard warnings!

Observe all mandatory and prohibited actions. They are for your

own safety.

2.1 Symbols

The safety information is differentiated according to:

? Warning plate.

? Mandatory signs.

A hazard warning is preceded by a symbol in the margin that indi-

cates the type of hazard .

General warning plate . The type of danger is described in more detail in the

warning indicated.

This sign warns against dangerous laser radiation .

This sign warns against dangerous electrical voltage .

Warning plate

MA-DE-135 2009-11-26 Safety instructions in the documentation 1-9

If personal protective equipment is to be worn when performing a

certain activity, it can be indicated by a mandatory sign, which re-

fers to the protective gear, incorporated in the safety instructions.

This sign requires you to wear eye protection. The type of eye protection is

further specified in the corresponding warning (e.g. suitable laser safety glas-

ses).

This sign requires you to wear protective gloves.

This sign requires you to pull out the power plug.

2.2 Signaling words

Warnings are indicated by one of the following signaling words:

? DANGER

? WARNING

? CAUTION

The signal words indicate the degree of danger:

"Danger" indicates an imminent danger . If not avoided, it could

result in death or very serious injuries .

"Warning" indicates a possibly dangerous situation . If not avoi-

ded, it could result in death and serious injuries .

"Caution" means a possibly dangerous situation. If not avoided, it

can lead to slight injury or damage to property.

Mandatory sign DANGER WARNING CAUTION

1-10 Safety instructions in the documentation 2009-11-26MA-DE-135

2.3 Information regarding the type, source,

consequence and aversion of the

hazard

The warnings indicate the degree of danger, type of danger and its

source, the possible consequences of disregarding the danger and

instructions for the personnel on how to avoid the danger.

WARNING

Laser radiation can cause irreparable damage to the eyes!

Your eyes may be exposed to the laser radiation during ope-

ration!

Permanent impairment of your sight!

? Do not look into the beam guideway.

? Wear suitable laser safety glasses.

Laser radiation can cause irreparable damage to the eyes!

Your eyes may be exposed to the laser radiation during opera-

tion!

Permanent impairment of your sight!

?

Do not look into the beam guideway. ?

Wear suitable laser safety glasses.

Example: Type of hazard:

Hazard source: Possible consequences:

Averting danger: