连铸英文介绍

连铸英文介绍
连铸英文介绍

Continuous Casting of Steel

Since steel was first introduced in a liquid state over 200 years ago, it has been almost invariably the practice to cast it into rectangular blocks by ingot casting, from which the desired finished shape is obtained by subsequent hot or cold working. These blocks or ingots were originally very small in weight, but as the output of steelmaking increased, so has the weight so 15 ton or 20 ton ingots are now common practice. These ingots are rolled in primary mills to produce blooms or slabs which subsequently receive further processing.

This method of ingot casting is characterized by the following.

(1)A large amount of capital is invested in moulds, bottom plates, and

locomotives.

(2)Considerable capital is also invested in buildings and cranes

needed for stripping the ingots and resetting the moulds on the casting cars, while soaking pits and preheating furnaces are necessary to prepare the ingots for rolling, and a primary mill to roll them.

(3)Ingots contain segregation, which is a disadvantage in all steels and

needs “hot tops” for certain qualities, with a consequent high loss as scrap after rolling in the primary mills. The larger the ingot, the more intense the segregation.

(4)Each ingot needs a discard to be removed at top and bottom after

primary rolling.

These requirements have turned the thoughts of steel makers to the possibility of casting molten steel directly slabs, blooms or billets thus eliminating much of the capital and working costs outlined above, as well as minimizing the loss of yield and the segregation in the products. Continuous casting of steel was developed in Europe in the mid 1950s and has grown rapidly till the present world capacity is over 1000 million tons per annum, representing about 89.7 percent of the total tonnage of steel.

The first continuous casting machines for steel were aligned vertically. It involved pouring the metal from a height of over 13 meters above ground level, with the cast section of metal descending vertically and being progressively water cooled (Fig. 11-1). Efforts to reduce building-height first led to continuous-casting systems in which molten metal passed into a vertical mould and solidified completely before being bent and later to the bow-type installation which has a curved mould and is the system most used today.

In a typical plant, deoxidized steel from an electric furnace is run into a ladle, transported to the casting bay and brought to rest above the concast machine. A stopper rod or a slide gate is used to control the flow of steel into a tundish reservoir. Once a predetermined steel level is attained in the tundish, nozzles are opened and the molten steel feeds the open-ended mould set in a frame with internal water-cooling. At the start-up, a dummy bar, constructed of chain links, is fitted into the mould bottom and rests between the arc formed by the machine roller guides. The molten in the mould meets the dummy bar and freezes to it and at a certain level of steel in the mould two operations are immediately initiated; the mould unit begins to reciprocate in a vertical direction and the dummy bar is withdrawn through and down the machine. At the horizontal plane it is supported by a series of rollers which are grouped into segments for operation and maintenance and are cooled down by water spraying.

At the exit of the straightening unit a roll is lowered which separates

the dummy bar from the length of cast steel. The dummy bar is either lifted to one side of the machine or hoisted on to the ramp above the machine. The strand of cast metal continues traveling along the discharge rollers to a gas torch cut-off station. At predetermined dimensions this torch will automatically cut the strand to required lengths. Once the start-up complete the Concast machine continues to cast sections in accordance with the volume of metal fed from the steel furnaces.

The end products of continuous casting plants are square section billets (up to 250mm*250mm), and slabs which are about 300mm thick by 2500mm wide. Other shapes are also produced, including round bars and octagonal sections.

Since the 1960s, continuous casting has steadily displaced ingot casting. The types of continuous casting machines, their listing likewise reflecting the historical development of this technique, are: vertical, bending and straightening, circular bow, oval bow. The evolution from one form to the next has been accompanied by a considerable reduction in overall height. Nowadays, there are further on going process developments in the continuous casting of steel, these include: Horizontal continuous casting with stationary mould and continuous casting with moving belt or rotating rolls (double rollers), etc.

In brief, the reasons for continuous-casting systems are:

(1)Lower investment outlay compared with that for a blooming train;

(2)More productivity than with conventional ingot-casting;

(3)High degree of consistency of steel composition along the whole

length of the strand; better core quality, especially with flat strands;

high inherent surface quality, leading to savings on an otherwise expensive surfacing process;

(4)High degree of automation;

(5)Friendlier to the environment.

生词表

continuous casting 连铸

invariably 不变地,总是

rectangular 矩形的,成直角的

block 毛坯,粗坯

ingot casting 铸锭,模铸锭

subsequent 随后的,后来的

cold working 冷加工

primary mill 初轧厂

bloom 大(初轧)方坯

slab (大,初轧)板坯

capital 资金

bottom plate 底板

locomotive 机车,火车头

strip 剥,剥去

reset 重放,重新安排

soaking pit 均热炉

preheating furnace 预热炉

segregation 偏析作用

discard 丢弃,抛弃

discharge rollers 卸料辊道辊子

outline 略述

yield 产量,收益

annum 年,岁

strand 铸坯

bow-type 弓形的,弧形的

installation (整套)装置[备],设备[施] curve 弯,使弯曲

casting bay 连铸跨

stopper rod 棒塞

slide gate 滑动水口

chain links 链环

tundish 中间包,中间罐

mould set 全套锭模,整套锭模

dummy bar 引锭杆

roller 辊子

initiate 开始,发起

reciprocate (使)往复(运动),来回 withdraw 抽出,拉动

horizontal 水平的

freeze 凝固,凝结

segment 弧形,扇形体

straighten (使)弄直,伸直 straightening unit 矫直装置

hoist 升起,吊起

ramp 斜面,斜台

cut-off station 切割站

predetermine 预定,预先确定

in accordance with 根据,按照

dimension 尺寸,尺度

octagonal 八边形的,八角形的 displace 取代,置换

likewise 同样地,照样地

oval 椭圆的

evolution 发展,演变

accompany 伴随,陪伴

stationary 固定的

sequence 顺序,次序

impetus 推动力,促进

adoption 采用

outlay 花费,指出

conventional 传统的,常规的

blooming train 初轧机组

productivity 生产力,生产率

consistency 一致性

inherent 固有的,内在的

otherwise 其他方面的

surfacing 表面加工,表面处理

True or False

1.Since steel was first produced in a liquid state over 200 years ago,

it has been almost invariably the practice to cast it into rectangular blocks by ingot casting, from which the desired finished shape is obtained by subsequent hot or cold working.

2.This method of continuous-casting is characterized by the

following: (1) A large amount of capital is invested in moulds, bottom plates, and locomotives; (2)…

3.Since the 1860s, continuous casting has steadily displaced ingot

casting.

4.The reason for ingot casting systems are: (1)lower investment

outlay compared with that for a blooming train; (2) more productivity than with conventional ingot-casting.

5.The dummy bar is either lifted to one side of the machine or hosted

on to the ramp above the machine.

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Huanren on second swims Traveling schedule arrangement The first day: 6:00 am start out from the first senior middle school, the 6:30 minute starts out from the ninth Senior middle school, start driving to score points: huanren (Drive about 5 hours ), After lunch visit the largest artificial lake in liaoning province and freshwater fish farms ——Huan long lake, Landscape has three levels peak, cuckoo island, long GangZi, horse faces stone, the natural landscape (Visit time about 50 minutes), And then the first hole-WangTianDong north to visit , The landscape has the Saint palace wonderful chart, Shi Qi, the victoria regia to hang upside down, to look at the mountain, the labyrinth and so on(Tour time approximately 1.5 hours), After the supper, moves in the hotel. (lunch, supper) lives: Huanren The second day: After breakfast visit the world cultural heritage, koguryo first capital ——WuNvShan mountain city ,The mountain major landscape has: Simon, the site, tai chi pavilion, tianchi, DianJiangTai.then,; Ancient city wall, etc (Tour time approximately 4.5 hours),After descending the mountain, visits the Mt. Wunv Milan wine business demonstration garden,Guests can taste the free all characteristics wine (Time about 40 minutes ),After lunch to return to warm home. (breakfast, lunch) The expense contains Scenic spot : The first listed attractions tickets car : Entire journey air conditioning tourist car (entire journey high speed) Dining: A breakfast three full meal(Ten people a table for dinner, eight vegetables a soup, excluding drinks ), Dinner 30 yuan meal standard accommodation : Double standard room(Independent toilet bath alone ) Guide service : Chinese tour guide Insurance: Travel agency liability insurance (400000 RMB/person ) Helpful hints :

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