再生金属加工高导电新型合金铜杆项目可行性研究报告【2018年修订】
再生金属加工高导电新型合金铜杆项目可
行性研究报告
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目录
1 总论 ·············································································································1.1项目名称和建设单位 ························································································1.2编制依据和研究范围 ························································································1.3项目背景和建设理由 ························································································1.4项目概况 ·······································································································1.5主要建设条件 ·································································································1.6投资和经济效益及社会效益 ···············································································1.7综合评价 ·······································································································1.8综合技术经济指标 ···························································································
1.9需要说明的问题和建议 ·····················································································
2 市场预测 ·······································································································2.1铜加工材市场综述 ···························································································2.2铜线杆市场分析 ······························································································2.3原料市场分析 ·································································································
2.4项目建设的优劣势分析 ·····················································································
3 建设规模及产品方案 ························································································3.1建设规模 ·······································································································
3.2产品方案
4 厂址与建设条件 ······························································································4.1厂址要求和拟选厂址 ························································································
4.2厂址的建设条件 ······························································································
5 主要生产设施 ·································································································5.1产品与原材料 ·································································································5.2生产工艺技术 ·································································································5.3主要设备选择 ·································································································5.4车间平面配置 ·································································································5.5能源、主要生产辅助材料 ··················································································5.6主要技术经济指标 ···························································································
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6 辅助生产与公用设施 ························································································6.1试验室 ··········································································································6.2机修间 ··········································································································6.3电力供应、自动化仪表 ·····················································································6.4给水 ·············································································································6.5供气 ·············································································································
6.6通风除尘与空调 ······························································································
7 土建及生活福利设施 ························································································7.1地区土建基本状况 ···························································································
7.2建筑结构型式的选择 ························································································
8 总图运输与仓储设施 ························································································8.1总图运输 ·······································································································
8.2厂内外运输 ····································································································
9 节能 ··········································································································9.1概述 ·············································································································9.2节能措施 ·······································································································
9.3能砂指标 ·······································································································
10 环境保护······································································································10.1建设地区环境现状··························································································10.2设计依据······································································································10.3主要污染源（物）及治理措施 ··········································································10.4绿化
10.5环保管理及监测机构 ······················································································
10.6环保投资估算································································································
11 劳动安全卫生································································································11.1设计采用的标准·····························································································11.2项目概况······································································································11.3自然环境中主要危害因素及防范措施 ·································································11.4工厂总体布置及劳动安全卫生防范措施 ······························································11.5劳动安全危害因素及防范措施···········································································
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11.6劳动卫生危害因素及防范措施···········································································11.7劳动安全卫生机构和人员配备···········································································
11.8劳动安全卫生专项措施投资估算········································································
12 消防·········································································································12.1设计依据······································································································12.2建设项目火灾危险特征 ···················································································12.3消防措施······································································································
12.4消防管理机构设置··························································································
13 企业组织及定员·····························································································13.1组织机构······································································································13.2人力资源配置································································································13.3工资与福利···································································································
13.4员工培训······································································································
14 项目实施计划································································································14.1建设工期······································································································14.2工程设施进度的因素 ······················································································
14.3工期和计划进度控制 ······················································································
15 投资估算及资金筹措 ······················································································15.1概述············································································································15.2投资估算编制范围和内容 ················································································15.3编制原则及依据·····························································································15.4投资构成与分析·····························································································
15.5投资与资金筹措·····························································································
16 成本与费用估算·····························································································16.1估算说明······································································································
16.2成本与费用估算·····························································································
17 财务评价······································································································17.1综合技术经济指标··························································································17.2销售收入······································································································17.3基准收益率···································································································
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17.4财务分析······································································································
17.5清偿能力分析································································································
18 不确定性与风险分析 ······················································································18.1不确定性分析································································································
18.2风险分析······································································································
19 综合评价······································································································19.1符合国家和地方的经济政策和产业政策 ······························································19.2符合市场需求································································································19.3生产技术和设备先进可靠 ················································································19.4经济上可行···································································································
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1 总论
1.1项目名称和建设单位
1.1.1项目名称
项目名称：某某铜业有限公司年产6万吨再生金属加工高导电新型合金铜杆项目
项目性质：新建项目
1.1.2建设单位
建设单位：某某铜业有限公司（以下简称“某某公司”）
某某公司位于某某省某某市某某县，是某某某某集团公司的全资子公司。公司地处某某市某某县，与广东、浙江等地的距离很近，广东是全国的废铜集散地，废铜资源十分丰富，公司回收废铜，原料供应充足，广东是我公司的主要原材料供应基地，已经和广东的众多客户建立了良好的合作关系。公司的产品销售渠道主要是发往某某、浙江等地的电线电缆厂，与山东、广东、某某、天津等地的客户也建立了良好的销售关系，产品销售在市场占有很大的比例，生产的铜杆产品很多用于国家重点工程项目，市场前景广阔。
某某某某集团位于陶都宜兴，是融铜材、彩印、制罐、酒业、贸易、投资为一体的多元化的集团型企业，系宜兴市重点骨干企业、无锡市百强企业、某某省AAA级信用资质企业、某某省名优企业、某某省十佳民营企业、某某省高新技术企业，旗下有某某某某铜业有限公司、某某西施梦铜业有限公司、某某辰龙科技有限公司、山东某某铜业有限公司、山东某某金属回收有限公司、某某铜业有限公司、某某金属回收有限公司、湖南湘龙铜业有限公司、上海某某金属投资贸易有限公司、徐州汉龙金属材料有限公司、宜兴市某某制罐有限公司、宜兴市某某彩印有限公司、某某某某实业有限公司、香港美辰集团有限公司、香港超龙投资发展有限公司、香港口子投资（集团）有限公司、香港东方艺术研究院有限公司、四川成都某某实业有限公司、某某某某置业有限公司、无锡赛龙建设发展有限公司、宜兴赛龙投资发展有限公司、湖南某某置业有限公司、湖南湘龙制业有限公司等多家实体。集团现有总资产近20亿元，拥有国际先进水平的进口连铸连轧生产线、高速连续退火大拉机、多头小拉机、德国进口罗兰四色胶印机等冶金、印
刷设备300多台（套），现已具备百亿元的年生产能力。主要为国内大型电线电缆厂配套生产各种规格铜杆、铜线、铝杆、铝线、合金铜导体等有色金属材料，同时为国内大型白酒企业设计、生产各类中高档酒包装。
集团非常注重品牌建设，注册有“某某”、“西施梦”等商标，对旗下各企业实行整体规划设计，并借助多种媒体和路牌对集团品牌进行集中宣传，借此扩大品牌的知名度和美誉度。集团一直坚持“天地人和、立信百年”、“诚信、合作、创造和谐”、“以人品创造产品、用人格体现价值”的企业宗旨，依法经营，坚持有色线材、轻工包装与工商地产三大主业并驾齐驱。集团旗下各企业生产规模不断扩大，营业收入连年攀升。2006年集团营业收入达65亿元，被某某省经贸委、省中小企业局等部委认定为某某省民企百强，荣列中国有色金属工业30强。2007年，集团营业收入近百亿元，再次雄居某某省民企百强榜，并跻身中国制造业500强。位于某某宜兴经济开发区、规划总面积1500亩的现代化高科技产业园区——赛龙科技园即将崛起，位于某某铜业科技园、年产25万元吨合金铜导体的高科技项目投产在际，位于湖南永州、规划总面积3000亩的循环经济工业园也已开工建设。
西班牙拉法格公司（La Farga Lacambra，S.A）成立于1981年，位于巴塞罗那市郊，前身是一家自1808年就从事炼铜的历史悠久企业；1986年开发了世界上第一家利用再生废铜（紫杂铜，）为原料，通过Cosmelt火法精炼技术和连铸连轧工艺生产出个有高纯度、高导电、优异拉伸性能适合在多头担丝机上直接拉丝的铜杆生产专利技术；1987年与意大利康梯钮斯-普洛佩兹公司合资经营，向全世界销售利用再生废铜为原料进行连铸连轧生产高导电铜杆的技术和设备，目前已经销售了29条同类生产线。西班牙拉法格公司目前年产30万吨包括铜杆、铜管、火车接触导线、焊接用铜线和各种铜线缆产品，是一家利用再生金属生产铜及铜合金杆线、管棒材的综合性铜加工厂，具有利用再生金属（紫杂铜）生产上述铜加工材的专有技术和生产经营经验。
1.2编制依据和研究范围
1.2.1编制依据
（1）某某铜业有限公司项目申请报告；
（2）某某铜业有限公司委托中国瑞林工程技术有限公司的委托书；
（3）建设单位提供的关于公司的背景资料和建设场地的基本情况，以及利用的进口技术和设备等有关资料。
1.2.2研究范围
在市场调查研究的基础上，结合建设单位的具体条件，对建设项目产品的市场需求状况进行分析和预测、对建设规模和建设方案进行比较和论证、对资金筹措及经济效果等方面进行计算和分析，以全面研究建设项目实施的可行性。1.3项目背景和建设理由
1.3.1中国铜加工材及铜杆消耗持续增加，市场前景较好
近年来，由于中国国民经济迅速发展，对铜加工材的消耗持续增加，据有关资料统计，在2001-2007年间，中国铜加工材消耗量从2475kt增加到6329kt，年均增长率达到21.9%；其中,铜线杆消耗量2007年达到2800kt，近年来的年均增长率在11%左右。即便如此，目前我国人均铜加工材消耗量仍然很低，如2004年为美国为15.2k g，日本为11.2kg，而同期我国为4.5kg，不及发达国家的一半，国内消费市场潜力很大。
2005年，我国电工铜杆的产量约2600kt；铜线材净进口362kt。由于中国已成为世界电线电缆制造基地，预测到2010年，我国铜线杆消费量将达到3800kt，届时铜杆实际生产能力将不能满足要求，铜加工材整体市场及铜杆市场前景较好。
1.3.2中国铜资源贫乏，鼓励废杂铜再生利用
最近十年，中国原生铜产量不断提高，从1993年的455kt上升到2007年的3280kt；但国内矿产精铜比例却从83.5%下降到30%。据有关资料显示，中国目前已经探明的铜矿资源储量，仅能够保证15年的开采；中国在今后20年中，铜资源一直短缺，需要发展再生铜资源以弥补不足。
在2004年，随着我国循环经济建设进入实质性阶段，作为其中重要一环的有色金属再生和利用行业，受到了社会各界的普遍关注。我国首次将废金属的再生利用作为国家经济发展的独立产业对待，并开始着手制定行业发展规划和相关政策，鼓励废旧金属进口，建立和完善国内回收体系等。铜作为重要的有色金属品种，其废杂铜的再生利用将受到鼓励和支持。