ASTM D 3359 涂层附着力粘胶带法测试

ASTM D 3359 涂层附着力粘胶带法测试
ASTM D 3359 涂层附着力粘胶带法测试

Designation:D3359–02

Standard Test Methods for

Measuring Adhesion by Tape Test1

This standard is issued under the?xed designation D3359;the number immediately following the designation indicates the year of original adoption or,in the case of revision,the year of last revision.A number in parentheses indicates the year of last reapproval.A superscript epsilon(e)indicates an editorial change since the last revision or reapproval.

This standard has been approved for use by agencies of the Department of Defense.

1.Scope

1.1These test methods cover procedures for assessing the adhesion of coating?lms to metallic substrates by applying and removing pressure-sensitive tape over cuts made in the?lm.

1.2Test Method A is primarily intended for use at job sites while Test Method B is more suitable for use in the laboratory. Also,Test Method B is not considered suitable for?lms thicker than5mils(125μm).

N OTE1—Subject to agreement between the purchaser and the seller, Test Method B can be used for thicker?lms if wider spaced cuts are employed.

1.3These test methods are used to establish whether the adhesion of a coating to a substrate is at a generally adequate level.They do not distinguish between higher levels of adhesion for which more sophisticated methods of measure-ment are required.

N OTE2—It should be recognized that differences in adherability of the coating surface can affect the results obtained with coatings having the same inherent adhesion.

1.4In multicoat systems adhesion failure may occur be-tween coats so that the adhesion of the coating system to the substrate is not determined.

1.5The values stated in SI units are to be regarded as the standard.The values given in parentheses are for information only.

1.6This standard does not purport to address the safety concerns,if any,associated with its use.It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

2.Referenced Documents

2.1ASTM Standards:

D609Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint,Varnish,Conversion Coatings,and

Related Coating Products2

D823Practices for Producing Films of Uniform Thickness of Paint,Varnish,and Related Products on Test Panels2 D1000Test Method For Pressure-Sensitive Adhesive-Coated Tapes Used for Electrical and Electronic Applica-tions3

D1730Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting4

D2092Guide for Preparation of Zinc-Coated(Galvanized) Steel Surfaces for Painting5

D2370Test Method for Tensile Properties of Organic Coatings2

D3330Test Method for Peel Adhesion of Pressure-Sensitive Tape6

D3924Speci?cation for Standard Environment for Condi-tioning and Testing Paint,Varnish,Lacquer,and Related Materials2

D4060Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser2

3.Summary of Test Methods

3.1Test Method A—An X-cut is made through the?lm to the substrate,pressure-sensitive tape is applied over the cut and then removed,and adhesion is assessed qualitatively on the0 to5scale.

3.2Test Method B—A lattice pattern with either six or eleven cuts in each direction is made in the?lm to the substrate,pressure-sensitive tape is applied over the lattice and then removed,and adhesion is evaluated by comparison with descriptions and illustrations.

4.Signi?cance and Use

4.1If a coating is to ful?ll its function of protecting or decorating a substrate,it must adhere to it for the expected service life.Because the substrate and its surface preparation (or lack of it)have a drastic effect on the adhesion of coatings, a method to evaluate adhesion of a coating to different substrates or surface treatments,or of different coatings to the

1These test methods are under the jurisdiction of ASTM Committee D01on

Paint and Related Coatings,Materials,and Applications and are the direct responsibility of Subcommittee D01.23on Physical Properties of Applied Paint Films.

Current edition approved Aug.10,2002.Published October2002.Originally published as D3359–https://www.360docs.net/doc/0510240464.html,st previous edition D3359–97.

2Annual Book of ASTM Standards,V ol06.01.

3Annual Book of ASTM Standards,V ol10.01.

4Annual Book of ASTM Standards,V ol02.05.

5Annual Book of ASTM Standards,V ol06.02.

6Annual Book of ASTM Standards,V ol15.09. 1

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same substrate and treatment,is of considerable usefulness in the industry.

4.2The limitations of all adhesion methods and the speci?c limitation of this test method to lower levels of adhesion (see 1.3)should be recognized before using it.The intra-and inter-laboratory precision of this test method is similar to other widely-accepted tests for coated substrates (for example,Test Method D 2370and Test Method D 4060),but this is partly the result of it being insensitive to all but large differences in adhesion.The limited scale of 0to 5was selected deliberately to avoid a false impression of being sensitive.

TEST METHOD A—X-CUT TAPE TEST

5.Apparatus and Materials

5.1Cutting Tool —Sharp razor blade,scalpel,knife or other cutting devices.It is of particular importance that the cutting edges be in good condition.

5.2Cutting Guide —Steel or other hard metal straightedge to ensure straight cuts.

5.3Tape —25-mm (1.0-in.)wide semitransparent pressure-sensitive tape 7with an adhesion strength agreed upon by the supplier and the user is needed.Because of the variability in adhesion strength from batch-to-batch and with time,it is essential that tape from the same batch be used when tests are to be run in different laboratories.If this is not possible the test method should be used only for ranking a series of test coatings.

5.4Rubber Eraser ,on the end of a pencil.

5.5Illumination —A light source is helpful in determining whether the cuts have been made through the ?lm to the substrate.

6.Test Specimens

6.1When this test method is used in the ?eld,the specimen is the coated structure or article on which the adhesion is to be evaluated.

6.2For laboratory use apply the materials to be tested to panels of the composition and surface conditions on which it is desired to determine the adhesion.

N OTE 3—Applicable test panel description and surface preparation methods are given in Practice D 609and Practices D 1730and D 2092.N OTE 4—Coatings should be applied in accordance with Practice D 823,or as agreed upon between the purchaser and the seller.

N OTE 5—If desired or speci?ed,the coated test panels may be subjected to a preliminary exposure such as water immersion,salt spray,or high humidity before conducting the tape test.The conditions and time of exposure will be governed by ultimate coating use or shall be agreed upon between the purchaser and seller.

7.Procedure

7.1Select an area free of blemishes and minor surface imperfections.For tests in the ?eld,ensure that the surface is

clean and dry.Extremes in temperature or relative

humidity may affect the adhesion of the tape or the coating.

7.1.1For specimens which have been immersed:After immersion,clean and wipe the surface with an appropriate solvent which will not harm the integrity of the coating.Then dry or prepare the surface,or both,as agreed upon between the purchaser and the seller.

7.2Make two cuts in the ?lm each about 40mm (1.5in.)long that intersect near their middle with a smaller angle of between 30and 45°.When making the incisions,use the straightedge and cut through the coating to the substrate in one steady motion.

7.3Inspect the incisions for re?ection of light from the metal substrate to establish that the coating ?lm has been penetrated.If the substrate has not been reached make another X in a different location.Do not attempt to deepen a previous cut as this may affect adhesion along the incision.

7.4Remove two complete laps of the pressure-sensitive tape from the roll and discard.Remove an additional length at a steady (that is,not jerked)rate and cut a piece about 75mm (3in.)long.

7.5Place the center of the tape at the intersection of the cuts with the tape running in the same direction as the smaller angles.Smooth the tape into place by ?nger in the area of the incisions and then rub ?rmly with the eraser on the end of a pencil.The color under the transparent tape is a useful indication of when good contact has been made.

7.6Within 90630s of application,remove the tape by seizing the free end and pulling it off rapidly (not jerked)back upon itself at as close to an angle of 180°as possible.

7.7Inspect the X-cut area for removal of coating from the substrate or previous coating and rate the adhesion in accor-dance with the following scale:

5A No peeling or removal,

4A Trace peeling or removal along incisions or at their intersection,

3A Jagged removal along incisions up to 1.6mm (1?16in.)on either side,2A Jagged removal along most of incisions up to 3.2mm (1?8in.)on either side,

1A Removal from most of the area of the X under the tape,and 0A

Removal beyond the area of the X.

7.8Repeat the test in two other locations on each test panel.For large structures make sufficient tests to ensure that the adhesion evaluation is representative of the whole surface.7.9After making several cuts examine the cutting edge and,if necessary,remove any ?at spots or wire-edge by abrading lightly on a ?ne oil stone before using again.Discard cutting tools that develop nicks or other defects that tear the ?lm.8.Report

8.1Report the number of tests,their mean and range,and for coating systems,where the failure occurred that is,between ?rst coat and substrate,between ?rst and second coat,etc.8.2For ?eld tests report the structure or article tested,the location and the environmental conditions at the time of testing.

8.3For test panels report the substrate employed,the type of coating,the method of cure,and the environmental conditions at the time of testing.

8.4If the adhesion strength of the tape has been determined in accordance with Test Methods D 1000or D 3330,report the

7

Permacel 99,manufactured by Permacel,New Brunswick,NJ 08903,and available from various Permacel tape distributors,is reported to be suitable for this purpose.The manufacturer of this tape and the manufacturer of the tape used in the interlaboratory study (see RR:D01-1008),have advised this subcommittee that the properties of these tapes were https://www.360docs.net/doc/0510240464.html,ers of it should,therefore,check whether current material gives comparable results to previous supplied material.

results with the adhesion rating(s).If the adhesion strength of the tape has not been determined,report the speci?c tape used and its manufacturer.

8.5If the test is performed after immersion,report immer-sion conditions and method of sample preparation.

9.Precision and Bias 8

9.1In an interlaboratory study of this test method in which operators in six laboratories made one adhesion measurement on three panels each of three coatings covering a wide range of adhesion,the within-laboratories standard deviation was found to be 0.33and the between-laboratories 0.44.Based on these standard deviations,the following criteria should be used for judging the acceptability of results at the 95%con?dence level:

9.1.1Repeatability —Provided adhesion is uniform over a large surface,results obtained by the same operator should be considered suspect if they differ by more than 1rating unit for two measurements.

9.1.2Reproducibility —Two results,each the mean of trip-licates,obtained by different operators should be considered suspect if they differ by more than 1.5rating units.

9.2Bias cannot be established for these test methods.

TEST METHOD B—CROSS-CUT TAPE TEST 10.Apparatus and Materials

10.1Cutting Tool 9—Sharp razor blade,scalpel,knife or other cutting device having a cutting edge angle between 15and 30°that will make either a single cut or several cuts at once.It is of particular importance that the cutting edge or edges be in good condition.

10.2Cutting Guide —If cuts are made manually (as opposed to a mechanical apparatus)a steel or other hard metal straight-edge or template to ensure straight cuts.

10.3Rule —Tempered steel rule graduated in 0.5mm for measuring individual cuts.

10.4Tape ,as described in 5.3.

10.5Rubber Eraser ,on the end of a pencil.10.6Illumination ,as described in 5.5.

10.7Magnifying Glass —An illuminated magni?er to be used while making individual cuts and examining the test area.11.Test Specimens

11.1Test specimens shall be as described in Section 6.It should be noted,however,that multitip cutters 10provide good results only on test areas sufficiently plane that all cutting edges contact the substrate to the same degree.Check for ?atness with a straight edge such as that of the tempered steel rule (10.3).

12.Procedure

12.1Where required or when agreed upon,subject

the specimens to a preliminary test before conducting the tape test (see Note 3).After drying or testing the coating,conduct the tape test at room temperature as de?ned in Speci?cation D 3924,unless D 3924standard temperature is required or agreed.

12.1.1For specimens which have been immersed:After immersion,clean and wipe the surface with an appropriate solvent which will not harm the integrity of the coating.Then dry or prepare the surface,or both,as agreed upon between the purchaser and the seller.

12.2Select an area free of blemishes and minor surface imperfections,place on a ?rm base,and under the illuminated magni?er,make parallel cuts as follows:

12.2.1For coatings having a dry ?lm thickness up to and including 2.0mils (50μm)space the cuts 1mm apart and make eleven cuts unless otherwise agreed upon.

12.2.2For coatings having a dry ?lm thickness between 2.0mils (50μm)and 5mils (125μm),space the cuts 2mm apart and make six cuts.For ?lms thicker than 5mils use Test Method A.11

12.2.3Make all cuts about 20mm (3?4in.)long.Cut through the ?lm to the substrate in one steady motion using just sufficient pressure on the cutting tool to have the cutting edge reach the substrate.When making successive single cuts with the aid of a guide,place the guide on the uncut area.

12.3After making the required cuts brush the ?lm lightly with a soft brush or tissue to remove any detached ?akes or ribbons of coatings.

12.4Examine the cutting edge and,if necessary,remove any ?at spots or wire-edge by abrading lightly on a ?ne oil stone.Make the additional number of cuts at 90°to and centered on the original cuts.

12.5Brush the area as before and inspect the incisions for re?ection of light from the substrate.If the metal has not been reached make another grid in a different location.

12.6Remove two complete laps of tape and discard.Re-move an additional length at a steady (that is,not jerked)rate and cut a piece about 75mm (3in.)long.

12.7Place the center of the tape over the grid and in the area of the grid smooth into place by a ?nger.To ensure good contact with the ?lm rub the tape ?rmly with the eraser on the end of a pencil.The color under the tape is a useful indication of when good contact has been made.

12.8Within 90630s of application,remove the tape by seizing the free end and rapidly (not jerked)back upon itself at as close to an angle of 180°as possible.

12.9Inspect the grid area for removal of coating from the substrate or from a previous coating using the illuminated magni?er.Rate the adhesion in accordance with the following scale illustrated in Fig.1:

8

Supporting data are available from ASTM International Headquarters.Request RR:D01–1008.9

Multiblade cutters are available from a few sources that specialize in testing equipment for the paint industry.One supplier that has assisted in the re?nement of these methods is given in footnote 10.10

The sole source of supply of the multitip cutter for coated pipe surfaces known to the committee at this time is Paul N.Gardner Co.,316NE First St.,Pompano Beach,FL 33060.If you are aware of alternative suppliers,please provide this information to ASTM International Headquarters.Your comments will receive careful consideration at a meeting of the responsible technical committee,1which you may attend.

11

Test Method B has been used successfully by some people on coatings greater than 5mils (0.13mm)by spacing the cuts 5mm apart.However,the precision values given in 14.1do not apply as they are based on coatings less than 5mm (0.13mm)in thickness.

5B The edges of the cuts are completely smooth;none of the squares of the lattice is detached.

4B Small?akes of the coating are detached at intersections;less than5% of the area is affected.

3B Small?akes of the coating are detached along edges and at intersec-tions of cuts.The area affected is5to15%of the lattice.

2B The coating has?aked along the edges and on parts of the squares.

The area affected is15to35%of the lattice.

1B The coating has?aked along the edges of cuts in large ribbons and whole squares have detached.The area affected is35to65%of the

lattice.

0B Flaking and detachment worse than Grade1.

12.10Repeat the test in two other locations on each test panel.

13.Report

13.1Report the number of tests,their mean and range,and for coating systems,where the failure occurred,that is, between?rst coat and substrate,between?rst and second coat, etc.

13.2Report the substrate employed,the type of coating and the method of cure.

13.3If the adhesion strength has been determined in accor-dance with Test Methods D1000or D3330,report the results with the adhesion rating(s).If the adhesion strength of the tape has not been determined,report the speci?c tape used and its manufacturer.

13.4If the test is performed after immersion,report immer-sion conditions and method of sample preparation.

14.Precision and Bias8

14.1On the basis of two interlaboratory tests of this test method in one of which operators in six laboratories made one adhesion measurement on three panels each of three coatings covering a wide range of adhesion and in the other operators in six laboratories made three measurements on two panels each of four different coatings applied over two other coatings,the

pooled standard deviations for within-and between-laboratories were found to be0.37and0.7.Based on these standard deviations,the following criteria should be used for judging the acceptability of results at the95%con?dence level:

14.1.1Repeatability—Provided adhesion is uniform over a large surface,results obtained by the same operator should be considered suspect if they differ by more than one rating unit for two measurements.14.1.2Reproducibility—Two results,each the mean of

du-plicates or triplicates,obtained by different operators should be considered suspect if they differ by more than two rating units.

14.2Bias cannot be established for these test methods.

15.Keywords

15.1adhesion;crosscut adhesion test method;tape;tape adhesion test method;X-cut adhesion test method

FIG.1Classi?cation of Adhesion Test Results

APPENDIX

(Nonmandatory Information)https://www.360docs.net/doc/0510240464.html,MENTARY

X1.1Introduction

X1.1.1Given the complexities of the adhesion process,can adhesion be measured?As Mittal (1)12has pointed out,the answer is both yes and no.It is reasonable to state that at the present time no test exists that can precisely assess the actual physical strength of an adhesive bond.But it can also be said that it is possible to obtain an indication of relative adhesion performance.

X1.1.2Practical adhesion test methods are generally of two types:“implied”and “direct.”“Implied”tests include inden-tation or scribe techniques,rub testing,and wear testing.Criticism of these tests arises when they are used to quantify the strength of adhesive bonding.But this,in fact,is not their purpose.An “implied”test should be used to assess coating performance under actual service conditions.“Direct”mea-surements,on the other hand,are intended expressly to measure adhesion.Meaningful tests of this type are highly sought after,primarily because the results are expressed by a single discrete quantity,the force required to rupture the coating/substrate bond under prescribed conditions.Direct tests include the Hesiometer and the Adherometer (2).Com-mon methods which approach the direct tests are peel,lap-shear,and tensile tests.

X1.2Test Methods

X1.2.1In practice,numerous types of tests have been used to attempt to evaluate adhesion by inducing bond rupture by different modes.Criteria deemed essential for a test to warrant large-scale acceptance are:use of a straightforward and unam-biguous procedure;relevance to its intended application;re-peatability and reproducibility;and quanti?ability,including a meaningful rating scale for assessing performance.

X1.2.2Test methods used for coatings on metals are:peel adhesion or “tape testing;”Gardner impact ?exibility testing;and adhesive joint testing including shear (lap joint)and direct tensile (butt joint)testing.These tests do not strictly meet all the criteria listed,but an appealing aspect of these tests is that in most cases the equipment/instrumentation is readily avail-able or can be obtained at reasonable cost.

X1.2.3A wide diversity of tests methods have been devel-oped over the years that measure aspects of adhesion (1-5).There generally is difficulty,however,in relating these tests to basic adhesion phenomena.

X1.3The Tape Test

X1.3.1By far the most prevalent test for evaluating coating “adhesion”is the tape-and-peel test,which has been used since the 1930’s.In its simplest version a piece of adhesive tape is pressed against the paint ?lm and the resistance to and degree

of ?lm removal observed when the tape is pulled off.Since

an intact ?lm with appreciable adhesion is frequently not removed at all,the severity of the test is usually enhanced by cutting into the ?lm a ?gure X or a cross hatched pattern,before applying and removing the tape.Adhesion is then rated by comparing ?lm removed against an established rating scale.If an intact ?lm is peeled cleanly by the tape,or if it debonds just by cutting into it without applying tape,then the adhesion is rated simply as poor or very poor,a more precise evaluation of such ?lms not being within the capability of this test.

X1.3.2The current widely-used version was ?rst published in 1974;two test methods are covered in this standard.Both test methods are used to establish whether the adhesion of a coating to a substrate is at an adequate level;however they do not distinguish between higher levels of adhesion for which more sophisticated methods of measurement are required.Major limitations of the tape test are its low sensitivity,applicability only to coatings of relatively low bond strengths,and non-determination of adhesion to the substrate where failure occurs within a single coat,as when testing primers alone,or within or between coats in multicoat systems.For multicoat systems where adhesion failure may occur between or within coats,the adhesion of the coating system to the substrate is not determined.

X1.3.3Repeatability within one rating unit is generally observed for coatings on metals for both methods,with reproducibility of one to two units.The tape test enjoys widespread popularity and is viewed as “simple”as well as low in cost.Applied to metals,it is economical to perform,lends itself to job site application,and most importantly,after decades of use,people feel comfortable with it.

X1.3.4When a ?exible adhesive tape is applied to a coated rigid substrate surface and then removed,the removal process has been described in terms of the “peel phenomenon,”as illustrated in Fig.X1.1.

X1.3.5Peeling begins at the “toothed”leading edge (at the right)and proceeds along the coating adhesive/interface or the coating/substrate interface,depending on the relative bond strengths.It is assumed that coating removal occurs when the tensile force generated along the latter interface,which is a function of the rheological properties of the backing and adhesive layer materials,is greater than the bond strength at the coating-substrate interface (or cohesive strength of the coat-ing).In actuality,however,this force is distributed over a discrete distance (O-A)in Fig.X1.1,which relates directly to the properties described,not concentrated at a point (O)in Fig.X1.1as in the theoretical case—though the tensile force is greatest at the origin for both.A signi?cant compressive force arises from the response of the tape backing material to being stretched.Thus both tensile and compressive forces are in-volved in adhesion tape testing.

X1.3.6Close scrutiny of the tape test with respect to the

12The boldface numbers in parentheses refer to the list of references at the end of this test method.

nature of the tape employed and certain aspects of the procedure itself reveal several factors,each or any combination of which can dramatically affect the results of the test as discussed (6).

X1.4Peel Adhesion Testing on Plastic Substrates

X1.4.1Tape tests have been criticized when used for substrates other than metal,such as plastics.The central issues are that the test on plastics lacks reproducibility and does not relate to the intended application.Both concerns are well founded:poor precision is a direct result of several factors intrinsic to the materials employed and the procedure itself.More importantly,in this instance the test is being applied beyond its intended scope.These test methods were designed for relatively ductile coatings applied to metal substrates,not for coatings (often brittle)applied to plastic parts (7).The unique functional requirements of coatings on plastic sub-strates cause the usual tape tests to be unsatisfactory for measuring adhesion performance in practice.

X1.5The Tape Controversy

X1.5.1With the withdrawal from commerce of the tape speci?ed originally,3M No.710,current test methods no longer identify a speci?c tape.Differences in tapes used can lead to different results as small changes in backing stiffness and adhesive rheology cause large changes in the tension area.Some commercial tapes are manufactured to meet minimum standards.A given lot may surpass these standards and thus be suitable for general market distribution;however,such a lot may be a source of serious and unexpected error in assessing adhesion.One commercially available tape test kit had in-cluded a tape with adhesion strength variations of up to 50%claimed by the manufacturer.Also,because tapes change on storage,bond strengths of the tape may change over time (7,8).X1.5.2While there are tapes available that appear to deliver consistent performance,a given tape does not adhere equally well to all coatings.For example,when the peel removal force of the tape (from the coating)used earlier by Task Group D01.23.10to establish precision of the method,by 3M No.710was examined with seven different electromagnetic

interference/radio frequency interference (EMI/RFI)

coatings,it was found that,while peel was indeed consistent for a given coating,the value varied by 25%between the highest and lowest ratings among coatings.Several factors that contribute to these differences include coating composition and topology:as a result,no single tape is likely to be suitable for testing all coatings.Further,the tape test does not give an absolute value for the force required for bond rupture,but serves only as an indicator that some minimum value for bond strength was met or exceeded (7,8).

X1.6Procedural Problems

X1.6.1The tape test is operator intensive.By design it was made as simple as possible to perform,and requires a mini-mum of specialized equipment and materials that must meet certain speci?cations.The accuracy and precision depend largely upon the skill of the operator and the operator’s ability to perform the test in a consistent manner.Key steps that directly re?ect the importance of operator skill include the angle and rate of tape removal and the visual assessment of the tested sample.It is not unexpected that different operators might obtain different results (7,8).X1.6.2Peel Angle and Rate :

The standard requires that the free end of the tape be removed rapidly at as close to a 180°angle as possible.If the peel angle and rate vary,the force required to remove the tape can change dramatically.Nearly linear increases were observed in peel force approaching 100%as peel angle was changed from 135to 180,and similar large differences can be expected in peel force as peel rate varies.These effects are related as they re?ect certain rheological properties of the backing and adhesive that are molecular in origin.Variation in pull rate and peel angle can effect large differences in test values and must be minimized to assure reproducibility (9).X1.6.3Visual Assessment :

The ?nal step in the test is visual assessment of the coating removed from the specimen,which is subjective in nature,so that the coatings can vary among individuals evaluating the same specimen (9).

X1.6.3.1Performance in the tape test is based on the amount of coating removed compared to a descriptive scale.The exposure of the substrate can be due to factors other than coating adhesion,including that arising from the requirement that the coating be cut (hence the synonym“cross-hatch adhesion test”).Justi?cation for the cutting step is reasonable as cutting provides a free edge from which peeling can begin without having to overcome the cohesive strength of the coating layer.

X1.6.3.2Cutting might be suitable for coatings applied to metal substrates,but for coatings applied to plastics or wood,the process can lead to a misleading indication of poor adhesion due to the unique interfacial zone.For coatings on soft substrates,issues include how deep should this cut penetrate,and is it possible to cut only to the interface?

X1.6.3.3In general,if adhesion test panels are examined microscopically,it is often clearly evident that the coating removal results from substrate failure at or below the interface,and not from the adhesive failure between the coating and the substrate.Cohesive failure within the coating ?lm is also

FIG.X1.1Peel Pro?le (6)

frequently observed.However,with the tape test,failures within the substrate or coating layers are rare because the tape adhesive is not usually strong enough to exceed the cohesive strengths of normal substrates and organic coatings.Although some rather brittle coatings may exhibit cohesive failure,the tape test adhesion method does not make provision for giving failure locality(7,8).

X1.6.4Use of the test method in the?eld can lead to variation in test results due to temperature and

humidity changes and their effect upon tape,coating and substrate.

X1.7Conclusion

X1.7.1All the issues aside,if these test methods are used

within the Scope Section and are performed carefully,some

insight into the approximate,relative level of adhesion can be

gained.

REFERENCES

(1)Mittal,K.L.,“Adhesion Measurement:Recent Progress,Unsolved

Problems,and Prospects”,“Adhesion Measurement of Thin Films, Thick Films,and Bulk Coatings,”ASTM STP640,ASTM,1978,pp.

7–8.

(2)Corcoron,E.M.,“Adhesion,”Chapter5.3,Paint Testing Manual,13th

ed.,ASTM STP500,ASTM,1972,pp.314–332.

(3)Gardner,H.A.,and Sward,G.G.,Paint Testing Manual,12th ed.,

Chapter7,Gardner Laboratory,Bethesda,MD,1962,pp.159–170.

(4)Mittal,K.L.,Journal of Adhesion Science and Technology,V ol1,No.

3,1987,pp.247–259.

(5)Stoffer,J.O.,and Gadodia,S.K.,American Paint and Coatings

Journal,V ol70,Nos.50and51,1991,pp.36–40and36–51, respectively.

(6)Souheng,Wu,Polymer Interface and Adhesion,Marcel Dekker,Inc.,

New York,NY,1982,p.531.

(7)Nelson,G.L.,Gray,K.N.,and Buckley,S.E.,Modern Paint and

Coatings,V ol75,No.10,1985,pp.160–172.

(8)Nelson,G.L.,and Gray,K.N.,“Coating Adhesion to Plastics,”

Proceedings,Waterborne and Higher Solids Coatings Symposium,V ol 13,New Orleans,LA,February5–7,1986,pp.114–131.

(9)K.L.Mittal,ed.,“Symposium on Adhesion Aspects of Polymeric

Coatings,”Proceedings,The Electrochemical Society,1981,pp.

569–582.

SUMMARY OF CHANGES

Committee D01has identi?ed the location of selected changes to this standard since the last issue (D3359-97)that may impact the use of this standard.

(1)Deleted reference to Test Method D2197in Referenced Documents section and editorially changed footnote10to avoid confusion with another adhesion test method.(2)Added7.1.1,8.5,12.1.1,and13.4to clarify use when testing samples that have been immersed.

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油漆涂层附着力检测方法(百格测试)

油漆涂层附着力检测方法 ——百格测试 含义及测试方法 含义:一般而言是测试对象在经过涂装之后测试其附着度的工具,按照日本工业标准(JIS),分为1~5级,级数越高,要求越严格,当客户规范当中要求是第5级时,表示完全不能有脱落。参考标准:《GBT9286-1998 色漆和清漆漆膜的划痕实验》 测试方法:用百格刀在测试样本表面划10×10个(100个)1mm×1mm小网格,每一条划线应深及油漆的底层;用毛刷将测试区域的碎片刷干净;用3M600号胶纸或等同效力的胶纸牢牢粘住被测试小网格,并用橡皮擦用力擦拭胶带,以加大胶带与被测区域的接触面积及力度;用手抓住胶带一端,在垂直方向(90°)迅速扯下胶纸,同一位置进行2次相同试验。实验条件及标准 规定利用3M600或610的胶带黏贴于百格中,快速拉起3M胶带,其面漆或电度层被胶带黏起的数量依照百格的百分比: ISO等级:0 =ASTM等级:5B 切口的边缘完全光滑,格子边缘没有任何剥落。 ISO等级:1 =ASTM等级:4B 在切口的相交处有小片剥落,划格区内实际破损≤5% 。 ISO等级:2 =ASTM等级:3B 切口的边缘和/或相交处有被剥落,其面积大于5%~15% 。 ISO等级:3 =ASTM等级:2B 沿切口边缘有部分剥落或整大片剥落,或部分格子被整片剥落。剥落的面积超过15%~35% 。 ISO等级:4 =ASTM等级:1B 切口边缘大片剥落/或者一些方格部分或全部剥落,其面积大于划格区的35%~65% 。 ISO等级:5 =ASTM等级:0B 在划线的边缘及交叉点处有成片的油漆脱落,且脱落总面积大于65%。 依照客户要求B数测试是否通过百格实验,一般手机业界客户要求在4B以上。 正式的话是使用百格刀,横向与纵向各划1刀及型成100各细小方格.如无百格刀利用美工刀也可以. 利用3M600或610的胶带黏贴于百格中,快速拉起3M胶带,测试脱落数量。 操作步骤: 用划格器在涂层上切出十字格子图形,切口直至基材; 用毛刷对角线方向各刷五次,用胶带贴在切口上再拉开; 观察格子区域的情况,可用放大镜观察。 划格结果附着力按照第二项的标准等级。 相关测试工具产品参数 百格测试仪(漆膜划格仪,漆膜划格器) 产品说明: 根据ISO2409-1992标准设计制造的。 适用于GB/T9286-98、BS 3900 E6/ASTM D3359。 特点: 用于均匀划出一定规格尺寸的方格,通过评定方格内涂膜的完整程度来评定涂膜对基材附着程度,以‘级’表示。它主要用于有机涂料划格法附着力的测定,不仅适用于实验室,也可用于各种条件下的施工现场。 用途:

涂层表面附着力测试标准

标题涂层表面附着力测试标准 文件类别规范文件文件号目标[质]字05第10 版本号 1 修改标记无修改次数无 编制/日期审核/日期批准/日期 执行主体监督主体 1.目的:指导涂层表面附着力测试工作,规范和统一涂层表面附着力检验标准; 2.范围:应用?涂层厚度大于50μm; 3.定义:符合BS?3900-E6、ISO2409、DIN53?151和ASTM?D3359-B测试方法; 4.流程:无 5.内容: 设备要求:划线器刀口由碳钨合金材料制成,齿数x齿间距?6齿x2mm;胶带用3M 600号2cm宽胶带;操作步骤 -用划格器在涂层上切出十字格子图形,切口直至基材; -用毛刷对角线方向各刷五次,用胶带贴在切口上再拉开; -观察格子区域的情况,可用放大镜观察; 划格结果附着力按照以下的标准等级 ISO等级:0 ASTM等级:5B 切口的边缘完全光滑,格子边缘没有任何剥落 ISO等级:1 ASTM等级:4B 在切口的相交处有小片剥落,划格区内实际破损 不超过5% ISO等级:2 ASTM等级:3B 切口的边缘和/或相交处有被剥落,其面积大于 5%,但不到15% 版本号1实施日期页次:共 2 页第 1 页

ISO等级:3 ASTM等级:2B 沿切口边缘有部分剥落或整大片剥落,及/或者部 分格子被整片剥落。被剥落的面积超过15%,但 不到35% ISO等级:4 ASTM等级:1B 切口边缘大片剥落/或者一些方格部分部分或全 部剥落,其面积大于划格区的35%,但不超过65% ISO等级:5 ASTM等级:0B超过上一等级 ? 测试结果判定:如果没有客人特殊要求,目标的产品要求达到ISO等级:1、ASTM等级:4B以上级别可以接受。 签发人签名 部门,现将《涂层表面附着力测试标准》抄发你部门(组织),请严格执行。 签发人/日期: 执行人签名现收到签发的《涂层表面附着力测试标准》,本人明白制度的详细内容,并保证本部门(人)严格贯彻执行。 执行人/日期: 版本号 1实施日期页次:共 2 页第 2 页

ASTM D 3359 涂层附着力粘胶带法测试

Designation:D3359–02 Standard Test Methods for Measuring Adhesion by Tape Test1 This standard is issued under the?xed designation D3359;the number immediately following the designation indicates the year of original adoption or,in the case of revision,the year of last revision.A number in parentheses indicates the year of last reapproval.A superscript epsilon(e)indicates an editorial change since the last revision or reapproval. This standard has been approved for use by agencies of the Department of Defense. 1.Scope 1.1These test methods cover procedures for assessing the adhesion of coating?lms to metallic substrates by applying and removing pressure-sensitive tape over cuts made in the?lm. 1.2Test Method A is primarily intended for use at job sites while Test Method B is more suitable for use in the laboratory. Also,Test Method B is not considered suitable for?lms thicker than5mils(125μm). N OTE1—Subject to agreement between the purchaser and the seller, Test Method B can be used for thicker?lms if wider spaced cuts are employed. 1.3These test methods are used to establish whether the adhesion of a coating to a substrate is at a generally adequate level.They do not distinguish between higher levels of adhesion for which more sophisticated methods of measure-ment are required. N OTE2—It should be recognized that differences in adherability of the coating surface can affect the results obtained with coatings having the same inherent adhesion. 1.4In multicoat systems adhesion failure may occur be-tween coats so that the adhesion of the coating system to the substrate is not determined. 1.5The values stated in SI units are to be regarded as the standard.The values given in parentheses are for information only. 1.6This standard does not purport to address the safety concerns,if any,associated with its use.It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 2.Referenced Documents 2.1ASTM Standards: D609Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint,Varnish,Conversion Coatings,and Related Coating Products2 D823Practices for Producing Films of Uniform Thickness of Paint,Varnish,and Related Products on Test Panels2 D1000Test Method For Pressure-Sensitive Adhesive-Coated Tapes Used for Electrical and Electronic Applica-tions3 D1730Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting4 D2092Guide for Preparation of Zinc-Coated(Galvanized) Steel Surfaces for Painting5 D2370Test Method for Tensile Properties of Organic Coatings2 D3330Test Method for Peel Adhesion of Pressure-Sensitive Tape6 D3924Speci?cation for Standard Environment for Condi-tioning and Testing Paint,Varnish,Lacquer,and Related Materials2 D4060Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser2 3.Summary of Test Methods 3.1Test Method A—An X-cut is made through the?lm to the substrate,pressure-sensitive tape is applied over the cut and then removed,and adhesion is assessed qualitatively on the0 to5scale. 3.2Test Method B—A lattice pattern with either six or eleven cuts in each direction is made in the?lm to the substrate,pressure-sensitive tape is applied over the lattice and then removed,and adhesion is evaluated by comparison with descriptions and illustrations. 4.Signi?cance and Use 4.1If a coating is to ful?ll its function of protecting or decorating a substrate,it must adhere to it for the expected service life.Because the substrate and its surface preparation (or lack of it)have a drastic effect on the adhesion of coatings, a method to evaluate adhesion of a coating to different substrates or surface treatments,or of different coatings to the 1These test methods are under the jurisdiction of ASTM Committee D01on Paint and Related Coatings,Materials,and Applications and are the direct responsibility of Subcommittee D01.23on Physical Properties of Applied Paint Films. Current edition approved Aug.10,2002.Published October2002.Originally published as D3359–https://www.360docs.net/doc/0510240464.html,st previous edition D3359–97. 2Annual Book of ASTM Standards,V ol06.01. 3Annual Book of ASTM Standards,V ol10.01. 4Annual Book of ASTM Standards,V ol02.05. 5Annual Book of ASTM Standards,V ol06.02. 6Annual Book of ASTM Standards,V ol15.09. 1 Copyright?ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA19428-2959,United States. Copyright ASTM International Reproduced by IHS under license with ASTM Licensee=daimlerchyrsler account/5957216001 Not for Resale, 12/09/2005 00:34:54 MST No reproduction or networking permitted without license from IHS --` ` , , , , ` , , , ` ` ` ` ` ` , , ` ` ` , , , ` , ` ` ` -` -` , , ` , , ` , ` , , ` ---

划格法附着力测试操作流程

划格法附着力测试操作流程 1、仪器和材料 ⑴多刃刀具具有六个切割刃口,刀刃间隔为1mm或2mm的划格器 ⑵软毛刷 ⑶百格专用3M透明胶带 ⑷放大镜 2、测定方法 ①将试片放置在有足够硬度的平板上。 ②手持划格器手柄,使多刃切割刀垂直于试片平面。 ③以均匀的压力,平稳不颤动的手法和20-50mm/S的切割速度割划。 ④将试片旋转90度,在所割划的切口上重复以上操作,以使形成格阵图形。 ⑤用软毛刷刷格阵图形的两边对角线轻轻地向后5次,向前5次的刷试片。 ⑥试验至少在试片的三个不同位置上完成,如果三个位置的试验结果不同,应在多于三个位置上重复实验,同时记录全部结果。 ⑦如需更换多刃切割刀,可用螺丝刀将刀体上两个螺丝旋松,换上所用的刀,把刀刃口部位贴向手柄一侧,将螺丝旋紧。 ⑧划格试验结果评级

3.实验条件及标准 按漆膜被胶带黏起的数量依照百格的百分比: ISO等级:0 =ASTM等级:5B ,切口的边缘完全光滑,格子边缘没有任何剥落。 ISO等级:1 =ASTM 等级:4B ,在切口的相交处有小片剥落,划格区内实际破损≤5% ISO等级:2=ASTM等级:3B,切口的边缘或相交处有被剥落,面积大于5%~15% 。 ISO等级:3 =ASTM等级:2B ,沿切口边缘有部分剥落或整大片剥落,或部分格子被整片剥落。剥落的面积超过15%~35% 。 ISO等级:4 =ASTM等级:1B,切口边缘大片剥落或者一些方格部分部分或全部剥落,其面积大于划格区的35%~65% 。 ISO等级:5 =ASTM等级:0B在划线的边缘及交叉点处有成片的油漆脱落,且脱落总面积大于65%。 注:当等级在4B和5B时,百格测试合格.

04.025-2005 涂层附着力试验方法-划格法

涂层附着力试验方法-划格法(试行)范围 本规范规定了金属或非金属基材油漆涂层附着力特性的试验方法,此方法不适用于总厚度大于250μm的涂层,合成纤维涂层,以及粗糙表面的涂层。本标准由范围,规范性引用文件,试验目的,试验设备,取样或样板制作,试验过程等内容组成。 1 试验目的 通过从基材上脱落的油漆涂层来评定涂层附着力。 5.1 试样地尺寸要求能在三个不同的地方进行试验,且划痕距试板边缘至少为5mm 5.2 试板准备 5.2.1 清洁试板表面,保证涂层表面无油、蜡或其它残余物 5.2.2 试板表面的流挂、气泡或其它明显缺陷区域,不作为试验部位 5.2.3试验前,试板应在温度23±2℃,相对湿度为(50±5)%环境下静置16小时 2 试验过程 6.1刀具选用: 根据涂层的厚度选用不同刀锯的划格器: 膜厚:0~60μm,刀具间距1mm 膜厚:61~120μm,刀具间距2mm 膜厚:121~250μm,刀具间距3mm 6.2操作步骤 6.2.1 为了避免在试验期间试板的变形,应将试板放在刚性平面上。 6.2.2将切割工具放在样板表面的标准平面上,在工具上施加均匀压力,用均匀速度在漆膜上完成相应数量的划痕,保证划痕深入到基材;用同样方法呈90度交叉划痕,形成一个个方格。 6.2.3 用刷子轻刷划格部位,清除漆屑。 6.2.4 用专用胶带粘贴到被划伤的涂层表面,用手指把胶带再划格处上方的部位压平,保证胶带和涂层接触良好,胶带的长度至少超过划格处20mm。 6.2.5拿住胶带的末端在0.5秒到1秒内,以接近60度的角度迅速地剥离,揭下胶带。 6.2.6 检查格子区域涂层剥落情况(可用放大镜观察),按标准判定级别。 6.3 在试样上至少进行三个不同位置的试验,相互间距与试样边缘的距离不小于5mm,如果三次结果不一致,差值超过一个等级时,在三个以上不同位置重复以上实验或者另取试样进行试验。 3 结论描述 1

涂层附着力检测方法的详细介绍

涂层附着力的检测方法 摘要:介绍了防腐蚀涂料涂层附着力的机理,并对附着力检测的标准划格法、划X法以及拉开法的测试方法和程序,作了详细说明。 关键词:涂层、附着力、划格法、拉开法 1.涂层附着力 涂装工程中,对于防腐蚀涂料的涂层附着力检测是涂层保护性能相当重要的指标,越来越被业主和监理所重视。除了在试验室内的检测外,防腐蚀涂料的选用过程中,对涂料产品进行的样板附着力测试,以及施工过程中现场附着力的检测,也越来越普遍。 有机涂层与金属基底间的附着力,与涂层对金属的保护有着密切的关系,它主要是由附着力与有机涂层下金属的腐蚀过程所决定的。有机涂层下金属的腐蚀主要是由相界面的电化学腐蚀引起的,附着力的好坏对电化学腐蚀有明显的影响。良好的附着力能有效地阻挡外界电解质溶液对基体的渗透,推迟界面腐蚀电池的形成;牢固的界面附着力可以极大地阻止腐蚀产物——金属阳离子经相间侧面向阴极区域的扩散,这些阳离子扩散是为了平衡阴极反应所生成的带负电荷的氢氧根离子,这虽然是一个相当缓慢的过程,但是一旦附着力降低,阳离子从相间侧面向阴极扩散的扩散则容易得多。 有机涂层的附着力,应该包括两个方面,首先是有机涂层与基底金属表面的黏附力(adhesion),其次是有机涂层本身的凝聚力(Cohesion)。这两者对于涂层的防护作用来说缺一不可。有机涂层在金属基底表面的附着力强度越大越好;涂层本身坚韧致密的漆膜,才能起到良好的阻挡外界腐蚀因子的作用。涂层的不能牢固地黏附于基底表面,再完好的涂层也起不到作用;涂层本身凝聚力差,漆膜容易开裂而失去保护作用。这两个方面缺一不可,附着力不好,再完好的涂层也起不到作用;而涂层本身凝聚力差,则漆膜容易龟裂。这两者共同决定涂层的附着力,构成决定涂层保护作用的关键因素。 有关涂层附着力的研究有相当多的理论学说,影响涂层附着力有基本因素主要有两个,涂料对底材的湿润性和底材的粗糙度。涂层对金属底材的湿润性越强,附着力越好;一定的表面粗糙度对涂层起到了咬合锚固(Anchor Pattern)的作用。 检测涂层与底材之间的附着力有多种方法,很多机构制订了相应的标准,同时也制备了很多的仪器工具来进行附着力的检测。 适用于现场检测附着力的方法主要有两大类,用刀具划X或划格法,以及拉开法。这两种方法除了可以在实验室内使用外,更适合于在施工现场中应用。主要的应用标准如表1。 表1 涂层附着力的检测方法和标准 美国材料试验协会制订的ASTM D3359-02是目前最新版的有关划X法的标准。它适用于干膜厚度高于125微米的情况,对最高漆膜厚度没有作出限制.而相对应的划格法通常适用于250微米以下的干膜厚度。 测试所要有的工具比较简单,锋利的刀片,比如美工刀、解剖刀;25mm(1in.)的半透

漆膜附着力检测方法

漆膜附着力测定法 GB 1720-79 本标准适用于漆膜附着力的测定。漆膜对底材粘合的牢度即附着力,按圆滚线划痕范围内的漆膜完整程度评定,以级表示。 ?一般规定 材料和仪器设备: 马口铁板:50 × 100 × 0.2~0.3 毫米; 四倍放大镜; 漆刷:宽 25~35 毫米; ?测定方法 按《漆膜一般制备法》( GB 1727 - 79 )在马口铁板上(或按产品标准规定的底材)制备样板 3 块,待漆膜实干后,于恒温恒湿的条件下测定。测前先检查附着力测定仪的针头,如不锐利应予更换:提起半截螺帽曙( 7 ),抽出试验台( 6 ),即可换针。当发现划痕与标准回转半径不符时,应调整回转半径,其方法是松开卡针盘( 3 )后面的螺栓、回转半径调整螺栓 (4) ,适当移动卡针盘后,依次紧固上述螺栓,划痕与标准圆滚线图比较,如仍不符应重新调整回转半径,直到与标准回转半径 5.25 毫米的圆滚线相同为调整完毕。测定时,将样板正放在试验台 (6) 上,拧紧固定样板调整螺栓 (5) 、 (8) ,和调整螺栓( 10 ),向后移动升降棒( 2 ),使转针的尖端接触到漆膜,如划痕未露底板,应酌加砝码。按顺时针方向,均匀摇动摇柄( 11 ),转速以 80~100 转 / 分为宜,圆滚线划痕标准图长为7.5 ± 0.5 厘米。向前移动升降棒( 2 ),使卡针盘提起,松开固定样板的有关螺栓( 5 )、( 8 )、( 10 ),取出样板,用漆刷除去划痕上的漆屑,以四倍放大镜检查划痕并评级。 三、评级方法 以样板上划痕的上侧为检查的目标,依次标出 1 、 2 、 3 、 4 、 5 、 6 、7 等七个部位。相应分为七个等级。按顺序检查各部位的漆膜完整程度,如某一部位的格子有 70% 以上完好,则定为该部位是完好的,否则应认为坏损。例如,部位 1 漆膜坏损而部位 2 完好,附着力次之,定为二级。依次类推,七级为附着力最差。

附着力测试方法

柏霆(苏州)光电科技有限公司 附着力标准测试方法(D3359-93) 1、范围 1.1藉由胶带紧贴在镀膜的切痕上,然后撕去胶带的这些方式, 以评估镀膜的附着力。 1.2测试方法A主要用在工作场所。测试方法B较适合运用在实验室,但不适用超过125μm之膜厚。 1.3这些测试镀膜附着力的方法均为适当的水平。 1.4多层膜厚附着力测试不过,可能生在膜与膜之间,因此,其附着力无法确定。 1.5测试标准不是要阐述安全问题,如果有的话,也是与使用有关。使用此标准者的责任是建立适 当安全的练习并决定统一的使用限制。 2、参考文件 2.1 ASTM标准: D609、D823、D1000、D1730、D2092、D2197、D2370、D3330、D4060、 3、测试方法摘要 3.1测试方法A--在塑壳镀膜上做一个X型的切口,将测试胶带粘贴在切痕上,然 后撕去胶带。附着力评估等级由0至5。 3.2测试方法B--在塑壳镀膜上做6或11个直交方向的格子形切品,将测试胶带 粘贴在切痕上,然后撕去胶带。附着力评估系藉由文字说明及图解比较方式。 测试方法B 4、仪器与材料 4.1切割工具--尖锐刀具、刀峰角度15至30度,能一次完成数个切口。 4.2切割指导--用手拿刀切割,可有钢直线尺等工具。 4.3尺--刻度在0.5mm的钢尺,以便检查每个切痕。 4.4胶带--半透明1英尺(25mm)宽胶带,其粘着力为客我双方共同接受。 4.5橡皮擦--铅笔端点上。 4.6照明--用灯源来检视切痕是否贯穿镀膜。 4.7放大镜--检查切痕的测试区域。

5、测试件 5.1测试区域平面足够大,切痕深度可连接到塑壳且其角度相同,就可得到好的测试结果。 6、测试过程 6.1实施胶带测试前,先选择一块干净平坦的平台。 6.2将塑壳稳固的放置在固定的平台上,使切痕达到如下所述之规定: 6.3干燥的镀膜厚度在50μm(含)以下,使切痕达到如下宽度为1mm,并完成11个切痕,除非双 方有其它同意之规定。 6.4干燥的镀膜厚度在50μm至125μm间,每个切痕宽度为2mm,并完成6个切痕,膜厚超过 125μm,则使用测试方法A。 6.5使所有切痕长度大约均为3/4英尺(20mm)长,切痕时使用足够的力量。一次稳定的切开镀膜 并到达塑壳。当成功的利用道板完成一次切割后。可放置道板在另一未切割之面积上。 6.6完成切割后,用柔软的刷子或卫生纸轻刷镀膜,然后去除分离的镀膜小碎片, 6.7检查切痕边缘。如必须的话,用好的油石擦掉平面上的斑点,使另一次的切痕与原切痕成 90度角,并位在中心位置。 6.8轻刷切痕并藉由光源检查切痕,如切痕未达标准,则在另一位置做另一个格子切痕。 6.9将外表二圈胶带去除丢弃,然后稳定地撕开并剪下25±5mm长胶带。 6.10用手将胶带平衡地粘贴在切痕格子上,然后用铅笔上的橡皮擦擦胶带,使胶带紧密粘贴在塑壳阿上。 6.11在90±30秒内,用手抓住胶带一端,以尽量接近900角方向快速地(不可急拉)拉回胶带。 6.12可使用照明放大镜检查被撕去的镀膜面积,依照下列所述等级判别附着力: 5B:切痕边缘完全平滑,格子镀面无剥落。 4B:在交叉切痕处小片的镀膜面积,须小于5%的镀膜面积。 3B:沿交叉切痕边缘有5%至15%的小片镀膜脱落。 2B:镀膜沿着切痕边缘及格子内脱落,其面积介于15%至30%。 1B:镀膜整块或沿着切痕长条脱落,其面积介于35%至65%。 0B:脱落面积较1B更坏 6.13每一块塑壳根据需要测试不同的位置。

《国家标准》GB9286-98百格测试标准

1 范围 1.1 本标准规定了在以直角网格图形切割涂层穿透至底材时来评定涂层从底材上脱离的抗性的一种试验方法。用这种经验性的试验程序测得的性能,除了取决于该涂料对上道涂层或底材的附着力外,还取决于其他各种因素。所以不能将这个试验程序看作是测定附着力的一种方法。 注1:虽然本试验主要规定用于实验室,但也适用于现场试验。 1.2 所规定的方法可用作通过/不通过,或在适宜的场合,可用作一种六级分级试验(见8.3)。当用于多层涂层体系时,可用来评定该涂层体系中各道涂层从每道其他涂层脱离的抗性。 1.3 本试验可在涂有罩面漆的物体上和/或特制试样上进行。 虽然本试验方法适用于硬质底材(钢)和软质底材(木材和塑料)上的涂料,但这些不同底材需要采用一种不同的试验步骤(见第7章)。 本试验方法不适用于涂膜厚度大于250μm的涂层,也不适用于有纹理的涂层。 注2:当应用于设计成凹凸不平的图案表面的涂层时,该方法所得的结果会有较大的偏差。 2 引用标准 下列标准所包含的条文,通过在本标准中引用而构成为本标准的条文。本标准出版时,所示版本均为有效。所有标准都会被修订,使用本标准的各方应探讨使用下列标准最新版本的可能性。 GB/T 1727—92 漆膜一般制备法 GB 3186—82(89)涂料产品的取样(neq ISO 1512:1978等) GB/T 9271—88 色漆和清漆标准试板(eqv ISO 1514:1984) GB 9278—88 涂料试样状态调节和试验的温湿度(eqv ISO 3270:1984) GB/T 13452.2—92 色漆和清漆漆膜厚度的测定(eqv ISO 2808:1974) 3 需要的补充资料 对于任何特定应用而言,本标准中规定的试验方法,需要用补充资料来加以完善。这些补充资料的项目在附录A中列出。 4 仪器 4.1 切割刀具 确保切割刀具有规定的形状和刀刃情况良好是特别重要的。 4.1.1 下面列出一些适宜的切割工具,如图1a)和1b)所示: a)单刃切割刀具的刀刃为20°~30 °,以及其他尺寸,如图1a)规定。

丝印附着力测试方法

1) 拇指测试 条件:实验样品5PCS以上 实验程序:取样品,用拇指放在印刷的图片上,以3+0.5/-0KGF的力来回檫试15次。 实验判定:制品印刷图案不可缺口/断线/油墨粘附不良等,否则为不合格。 (2) 75%酒精测试 条件: 1、实验样品5PCS以上 2、白棉纱布 3、75%的酒精 4、1.5+0.5/-0KGF的制具 实验程序:将1.5KGF的制具的底部绑上白棉纱布,蘸上75%的确酒精,然后再用白棉纱布在印刷的图案上往返30个来回(约15SEC) 实验判定:制品印刷图案不可有脱落/缺口断线/油墨粘附不良等,可允许颜。 1.5+0.5/-0KGF的制具,色淡,但印刷图案应清晰不模糊,否则为不合格。 (3) 95%酒精测试 条件:1、实验样品5PCS以上 2、白棉纱布 3、95%的酒精 4、1.5+0.5/-0KGF的制具 实验程序:将1.5KGF的制具的底部绑上白棉纱布,蘸上95%的确酒精,然后再用白棉纱布在印刷的图案上往返30个来回(约15SEC) 实验判定:制品印刷图案不可有脱落/缺口断线/油墨粘附不良等,可允许颜。 1.5+0.5/-0KGF的制具,色淡,但印刷图案应清晰不模糊,否则为不合格。 (4) 810胶带测试 条件:1、试验样品5PCS以上 2、810胶带 实验程序:将810胶带完全的黏贴在丝网印刷上,然后以45度角的方向迅速拉起胶带,连续测三次。 实验判定:制品印刷图案不可缺口/断线。 (5) 3M600胶带测试 条件:1、实验样品5PCS以上 2、2、250胶带 实验程序:将3M600胶带完全的黏贴在丝网印刷,以45度角的方向迅速拉起胶带。只需测试一次。 实验判定:制品印刷图案不可缺口/断线。 (6) 250胶带测试 条件:1、实验样品5PCS以上 2、250胶带 实验程序:将250胶带完全的黏贴在丝网印刷,以45度角的方向迅速拉起胶带,连续进行三次。

涂层附着力测定

在任何涂料防腐工程施工之前,都应当先对防腐涂料的附着力进行测试,凡附着力不合乎要求的涂料都不能在工程中使用。因为该项性能的不合格,将导致整个防腐蚀涂装工程的不合格。该项指标的测定可根据现场情况采用相关标准方法进行检测。目前常用的检测标准有GB/T9286-1998《色漆和清漆漆膜的划格试验》: 该方法使用漆膜划格器,利用十字划格法在漆膜上垂直交叉划刻出方格,要求将漆膜划透。根据漆膜的破坏的情况将附着力分为5级,切割时,可使用单刀锋或多刀锋,应保持刀间距相等(间距应为1mm或2mm),间距的大小取决于涂层的薄厚,涂层越薄,间距越小。一般在涂层试片上切割互相平行的6或10道,将切割后得到的方格用软毛刷刷掉切割下的碎屑后,得到的涂层的附着力将作如下分级评价: 0级:切割边缘完全平滑,无一格脱落; 1级:切割处有少许薄片剥离,但划格区影响不大; 2级:切割处过切口边缘脱落比例大于5%,但受影响不大于15%; 3级:涂层沿切割边缘部分或全部以大碎片脱落,脱落的比例大于15%,且受影响的区域不大于35%; 4级:涂层沿切割边缘,以大碎片脱落,或一些方格部分或全部出现脱落,脱落的比例大于35%,且受影响的区域不大于65%;5级:大于第4级的严重剥落。 涂膜的附着力也可以通过间接方法,利用对涂膜冲击强度、柔韧性等指标的测试来间接评价。 美国ASTM D-1002制定了一种专用于管道防腐层与金属粘结的剪切强度试验方法。它使用力学拉力试验机,采用的试片是由两片同样规格的钢片组成。两钢试片间用涂料单面粘结在一起,在涂料完全固化后,用拉力试验机将两试片拉开。再根据拉力和粘结面积来计算剪切强度。 GB/T5210是采用拉开法来测定附着力的,也是通过拉力机拉开的力的测定来计算涂料的粘结强度。 涂装质量的好坏,最终必须体现在涂膜质量的优劣上,所以涂装后的质量检测主要是对涂膜性能的检测,包括涂膜的机械性能(如附着力、柔韧性、冲击强度、硬度、光泽等)和具有保护功能的特殊性能(如耐候性、耐酸碱性、耐油性等)两个方面。其中机械性能是涂装质量检测中必须检测的基本常规性能,而具有保护功能的特殊性能则可根据不同使用要求选择性的进行检测。涂装后质量检测是评判涂装质量的最终依据和确保质量的重要环节。涉及涂装后质量检测的标准检测方法如下。 (1)GB1720-89(79)漆膜附着力测定法; (2)GB/T1731-93漆膜柔韧性测定法; (3)GB/T1732-93漆膜耐冲击性测定法; (4)GB/T1730-93漆膜硬度测定法摆杆阻尼试验; (5)GB/T6739-1996涂膜硬度铅笔测定法; (6)GB5210-85涂层附着力的测定法拉开法; (7)GB1743-89(79)漆膜光泽测定法; (8)GB1768-89(79)漆膜耐磨性测定法; (9)GB1769-89(79)漆膜磨光性测定法; (10)GB1770-89(79)底漆、腻子膜打磨性测定法; (11)GB9286-88清漆和色漆漆膜的划格试验; (12)GB6742-86漆膜弯曲试验(圆柱轴); (13)GB/T1733-93漆膜耐水性测定法; (14)GB/T1734-93漆膜耐汽油性测定法; (15)GB1735-89(79)漆膜耐热性测定法; (16)GB1738-89(79)绝缘漆漆膜吸水率测定法; (17)GB1739-89(79)绝缘漆漆膜耐油性测定法; (18)GB1740-89(79)漆膜耐湿热测定法; (19)GB1741-89(79)漆膜耐霉菌测定法; (20)GB1761-89(79)漆膜抗污气性测定法; (21)GB1763-89(79)漆膜耐化学试剂性测定法; (22)GB/T1766-1995色漆和清漆涂层老化的评级方法; (23)GB/T1771-91色漆和漆耐中性盐雾性能的测定; (24)GB1865-89(80)漆膜老化(人工加速)测定法; (25)GB5370-85防污漆样板浅海浸泡试验方法; 在上述这些检测项目中,使用者应按照上节所述的漆膜一般制备方法制备标准试验样板,检测最常规的涂膜机械物理性能,用以评判涂膜的基本性能的优劣。可针对不同涂料的特殊功用,检测其中的一些防腐保护及装饰性能的好坏。其中最常用的一些检测项目如下。

涂层附着力试验的方法及判定

涂层附着力试验的方法及判定 涂层的附着力包括两个方面:有机涂层与底材金属表面的附着力(adhesion);有机涂层本身的内聚力(cohesion) 有机涂层与金属表面的附着力强度越大越好;涂层本身坚韧致密的漆膜两者共同作用才能更好的阻挡外界腐蚀因子对金属的腐蚀,从而达到对金属的良好的保护。 涂层不能牢固的附着于金属表面,再完好的涂层也起不到作用(adhesion failure);涂层本身内聚力差,漆膜容易开裂(checking、cracking)而失去作用。 以上两者共同决定涂层的附着力,构成决定涂层保护作用的关键因素。 涂层附着力的检测:现场检测实验室检测 现场检测:用刀具划X(ASTM D3359 Method A X-cut tape test)或划格法(ASTM D3359 Method B Cross-cut tape test)以及拉开法(ISO 4624 Pull off test for adhesion); 实验室检测:划圈法(GB 1720) 适用范围:划X法用于干膜厚度高于125μm的情况下;划格法适用于干膜厚度在250μm的情况。 1.划X法(X-cut tape test) 测试程序

使用工具:美工刀、半透明压敏胶袋: ○1涂层表面要求清洁干燥,高温和高湿会影响胶带的附着力; ○2用美工刀沿直线稳定的切割涂膜至底材,夹角为30°~45°,划线长度约40mm,交叉点在划线的中间,确保划线至金属底材; ○3把胶带放在切割线交点处,用手抹平(胶带的颜色可以帮助判断与漆膜的接触密实程度); ○4将胶带以180°从漆膜表面撕开,观察涂层拉开后的状态 a.5A 没有脱落; b.4A 沿刀痕有脱落的痕迹; c.3A 刀痕两边都有缺口状脱落达1.6mm; d.2A 刀痕两边都有缺口状脱落达3.2mm; e.1A 胶带下X区域内大片脱落; f.脱落面积超过X区域。 示意图如下: 其中5A—3A为附着力可接受状态。 2.划格法Cross-Cut tape test 关于划格法的标准有:ASTM D 3359 Method B和ISO 2409,国标GB/T 9286-98等效采用于ISO 2409。两者测试方法和描述基本相同,只是附着力

1 漆膜附着力测定法 GB

1 漆膜附着力测定法 GB 1 漆膜附着力测定法 GB/T 1720-1979(89) 2 漆膜一般制备法 GB/T 1727-1992 3 漆膜硬度测定法摆杆阻尼试验 GB/T 1730-1993 4 漆膜柔韧性测定法 GB/T 1731-1993 5 漆膜耐冲击测定法 GB/T 1732-1993 6 漆膜耐水性测定法 GB/T 1733-1993 7 漆膜耐汽油性测定法 GB/T 1734-1993 8 漆膜耐热性测定法 GB/T 1735-1979(89) 9 漆膜耐湿热测定法 GB/T 1740-1979(89) 10 漆膜光泽测定法 GB/T 1743-1979(89) 11 漆膜耐化学试剂性测定法 GB/T 1763-1979(89) 12 漆膜厚度测定法 GB/T 1764-1979(89) 13 测定耐湿性)耐盐雾)耐候性(人工加速)的漆膜制备法 GB/T 1765-1979(89) 14 色漆和清漆涂层老化的评级方法 GB/T 1766-1995 15 色漆和清漆耐中性盐雾性能的测定 GB/T 1771-1991 16 色漆和清漆人工气候老化和人工辐射暴露(滤过的氙弧辐射) GB/T 1865-1997 17 漆膜颜色标准GB/T 3181-1995 18 色漆和清漆耐水性的测定浸水法 GB/T 5209-1985 19 涂层附着力的测定法拉开法 GB/T 5210-1985 20 涂膜硬度铅笔测定法 GB/T 6739-1996 21 涂膜弯曲试验(圆柱轴) GB/T 6742-1986 22 色漆和清漆划痕试验 GB 9279-1988 23 色漆和清漆漆膜的划格试验 GB/T 9286-1998 24 色漆和清漆杯突试验 GB/T 9753-1988 25 色漆和清漆不含金属颜料的色漆漆膜之20?)60?和85?镜面光泽的测定 GB/T 9754-1988 26 人造气氛腐蚀试验盐雾试验 GB/T 10125-1997 27 金属和其他非有机覆盖层通常凝露条件下的二氧化硫腐蚀试验 GB/T 9789-1988 28 色漆和清漆漆膜厚度的测定 GB/T 13452.2-1992 29 色漆和清漆钢铁表面上的丝状腐蚀试验 GB/T 13452.4-1992 30 色漆和清漆耐湿性的测定连续冷凝法 GB/T 13893-1992 31 色漆涂层粉化程度的测定方法及评定 GB/T 14826-1993 32 绝缘漆漆膜击穿强度测定法 HG/T 2-57-1980(85)

涂层附着力试验的方法及判定

涂层附着力试验的方法及判定 涂层附着力测定方法和标准 漆膜与被涂面之间结合的坚牢程度称为附着力。附着力是涂料的重要指针。漆膜的牢固附着是涂料实现对基体材料保护的重要基础。因此,漆膜附着力的测定受到涂料、涂装行业的广泛关注。 涂层的附着力包括两个方面:有机涂层与底材金属表面的附着力(adhesion);有机涂层本身的内聚力(cohesion) 有机涂层与金属表面的附着力强度越大越好;涂层本身坚韧致密的漆膜两者共同作用才能更好的阻挡外界腐蚀因子对金属的腐蚀,从而达到对金属的良好的保护。 涂层不能牢固的附着于金属表面,再完好的涂层也起不到作用(adhesion failure);涂层本身内聚力差,漆膜容易开裂(checking、cracking)而失去作用。 以上两者共同决定涂层的附着力,构成决定涂层保护作用的关键因素。 涂层附着力的检测:现场检测实验室检测 现场检测:用刀具划X(ASTM D3359 Method A X-cut tape test)或划格法(ASTM D3359 Method B Cross-cut tape test)以及拉开法(ISO 4624 Pull off test for adhesion); 实验室检测:划圈法(GB 1720) 适用范围:划X法用于干膜厚度高于125μm的情况下;划格法适用于干膜厚度在250μm 的情况。 1.划X法(X-cut tape test) 测试程序 使用工具:美工刀、半透明压敏胶袋: 1涂层表面要求清洁干燥,高温和高湿会影响胶带的附着力; 2用美工刀沿直线稳定的切割涂膜至底材,夹角为30°~45°,划线长度约40mm,交叉点在划线的中间,确保划线至金属底材; 3把胶带放在切割线交点处,用手抹平(胶带的颜色可以帮助判断与漆膜的接触密实程度); 4将胶带以180°从漆膜表面撕开,观察涂层拉开后的状态 a.5A 没有脱落; b.4A 沿刀痕有脱落的痕迹; c.3A 刀痕两边都有缺口状脱落达1.6mm; d.2A 刀痕两边都有缺口状脱落达3.2mm; e.1A 胶带下X区域内大片脱落; f.脱落面积超过X区域。 示意图如下:

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