MS941-03E_rev3 2014-08-25

SCOPE OF APPLICATION ALL ESTABLISHED BY ADVANCED FUNCTIONAL MATERIALS RESEARCH TEAM TITLE:
SHT/SHTS
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ENGINEERING STANDARD
1/7 SPEC No.
MATERIAL SPECIFICATION
MS940-03
THERMOPLASTIC POLYMERIC MATERIALS – CONNECTORS
WIRING HARNESS
CONTENTS b 1. SCOPE c c b 2. GENERAL b 3. REQUIREMENTS b 4. TEST METHODS c b a 5. TEST REPORT 6. REFERENCES
c b a SYM
EMSE1163 EMSD0641 EMSC0397
ADDITION OF TYPE AND MATERIAL CONTENTS CONFIRMATION CONTENTS CONFIRMATION ISSUE OF SPECIFICATION DESCRIPTION OF CHANGE REFERENCE
2, 6, 7 2, 6, 7 7 ALL REV.PAGE
2014-08-27 2014-04-14 2013-05-27 2012-11-26 REV.DATE
S.S.JEON S.S.JEON S.S.JEON S.S.JEON REV.BY
EO NO
ESTABLISHMENT 2012-11-26 ORIGINAL FILED AT IPIS
(ES/MS MANAGEMENT SYSTEM)
PREPARED BY SIGNED S.S.JEON
CHECKED APPROVED BY BY SIGNED SIGNED T.S.LEE S.J.KIM
2014-08-27 2014-08-28 2014-08-28
1F-SG-00016
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ENGINEERING STANDARD
b 1. SCOPE
???? (SPEC NO) MS941-03
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This specification defines the quality of thermoplastic polymeric materials for wiring harness connectors. b 2. GENERAL 2.1 Types and Application This material is generally used for wiring harness connectors or as specified on drawings. This specification classifies types shown in Table 1. Table 1
Division TYPE A TYPE B TYPE C TYPE D TYPE E TYPE F TYPE G TYPE H TYPE I TYPE J TYPE K TYPE L TYPE M TYPE N TYPE O TYPE P TYPE Q TYPE R TYPE S TYPE T TYPE U TYPE V A-1 A-2 C-1 C-2 E-1 E-2 I-1 I-2 I-3 K-1 K-2 PBT+ASA PBT+PC PA6T PA6T+PA6 PA6 PA46 PPE+PS+PA POM PK PBT PA66 Materials Characteristics High Strength High Impact Strength GF 13% GF 15%, High Strength GF 15%, High Impact Strength GF 25% GF 30%, High Strength GF 30%, High Impact Strength GF 33% GF 35% GF 50% General High Impact Strength High Flow rate GF 10% GF 15%, High Strength/High Heat Resistance GF 15%, High Impact Strength GF 20% GF 30% GF 20% GF 30% GF 30% GF 35% High Heat Resistance GF 10%, GB 20% GF 15% High Heat Resistance Abrasion Resistance Low Temp. High Impact Strength Parts Marking Method1) > PA66 < > PA66 < > PA66-GF13 < > PA66-GF15 < > PA66-GF15 < > PA66-GF25 < > PA66-GF30 < > PA66-GF30 < > PA66-GF33 < > PA66-GF35 < > PA66-GF50 < > PBT < > PBT < > PBT < > PBT-GF10 < > PBT-GF15 < > PBT-GF15 < > PBT-GF20 < > PBT-GF30 < > PBT+ASA-GF20 < > PBT+ASA-GF30 < > PBT+PC-GF30 < > PA6T-GF35 < > PA6T+PA6 < > PA6-(GF10+GB20) < > PA46-GF15 < > PPE+PS+PA < > POM < > PK < Material Indication Method PA66-03 TYPE A-1 PA66-03 TYPE A-2 PA66-GF13-03 TYPE B PA66-GF15-03 TYPE C-1 PA66-GF15-03 TYPE C-2 PA66-GF25-03 TYPE D PA66-GF30-03 TYPE E-1 PA66-GF30-03 TYPE E-2 PA66-GF33-03 TYPE F PA66-GF35-03 TYPE G PA66-GF50-03 TYPE H PBT-03 TYPE I-1 PBT-03 TYPE I-2 PBT-03 TYPE I-3 PBT-GF10-03 TYPE J PBT-GF15-03 TYPE K-1 PBT-GF15-03 TYPE K-2 PBT-GF20-03 TYPE L PBT-GF30-03 TYPE M PBT+ASA-GF20-03 TYPE N PBT+ASA-GF30-03 TYPE O PBT+PC-GF30-03 TYPE P PA6T-GF35-03 TYPE Q PA6T+PA6-03 TYPE R PA6-GF10-GB20-03 TYPE S PA46-GF15-03 TYPE T PPE+PS+PA-03 TYPE U POM-03 TYPE V PK-03 TYPE W
c
TYPE W
1F-SG-00016
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ENGINEERING STANDARD
Note 1) Shall conform to MS201-01. 2.2 Indication for Drawings
???? (SPEC NO) MS941-03
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This specification shall be indicated on drawings follows. Ex.) PA66-GF30-03 TYPE E-1 (MS941-03) 3. REQUIREMENTS 3.1 General Requirements Assemblies using these materials shall conform to all the requirements of the appropriate assembly performance specification. The chemical composition and processing condition of raw material that can affect the quality of parts shall not be changed inappropriately. The part performance, durability etc. shall be tested before changing the chemical composition of raw material and shall get approval from the department of Advanced Functional Materials Research Team. The finished products used by these materials shall have no flaw, uneven luster, sunburn, warpage, silver streak, crack, uneven color, excessive flow mark, weld line, sink mark or other defects. 3.2 Detailed Requirements This material shall be tested by the methods specified in Clause 4, and shall conform to the requirements in Table 2. Specimens shall be made with the same process as parts.
1F-SG-00016
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ENGINEERING STANDARD
???? (SPEC NO) MS941-03
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Table 2
Requirements Test Item Unit TYPE A-1 Specific Gravity Tensile Strength Elongation Flexural Strength Flexural Modulus Izod Impact Strength H. D. T ℃ Min 60 Min 60 Min 230 Min 230 Min 190 Min 240 4.8 23 ℃ J/m Min 35 Min 98 Min 65 Min 39 Min 88 Min 59 4.7 ? % ? ? TYPE A-2 TYPE B TYPE C-1 TYPE C-2 TYPE D Test Methods 4.2 4.3 4.4 4.5 4.6
1.14±0.05 1.14±0.05 1.20±0.05 1.24±0.03 1.21±0.04 1.33±0.03 Min 75 Min 20 Min 105 Min 2,400 Min 49 Min 30 Min 62 Min 1,670 Min 85 Min 2.5 Min 130 Min 3,800 Min 107 Min 2.0 Min 147 Min 4,400 Min 88 Min 3 Min 135 Min 3,630 Min 147 Min 3 Min 170 Min 2,610
Table 2 (Continued)
Requirements Test Item Unit TYPE E-1 Specific Gravity Tensile Strength Elongation Flexural Strength Flexural Modulus Izod Impact Strength H. D. T ℃ Min 230 Min 235 Min 240 Min 240 Min 245 Min 52 4.8 23 ℃ J/m Min 78 Min 88 Min 80 Min 80 Min 130 Min 30 4.7 ? % ? ? TYPE E-2 TYPE F TYPE G TYPE H TYPE I-1 Test Methods 4.2 4.3 4.4 4.5 4.6
1.33±0.05 1.36±0.03 1.42±0.05 1.36±0.05 1.55±0.04 1.30±0.03 Min 170 Min 2.5 Min 264 Min 7,840 Min 156 Min 2.0 Min 205 Min 6,370 Min 150 Min 2 Min 260 Min 8,400 Min 170 Min 2 Min 240 Min 180 Min 2 Min 260 Min 48 Min 50 Min 65
Min 8,300 Min 12,000 Min 1,960
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ENGINEERING STANDARD
???? (SPEC NO) MS941-03
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Table 2 (Continued)
Requirements Test Item Unit TYPE I-2 Specific Gravity Tensile Strength Elongation Flexural Strength Flexural Modulus Izod Impact Strength H. D. T ℃ Min 52 Min 52 Min 170 Min 210 Min 170 Min 170 4.8 23 ℃ J/m Min 88 Min 22 Min 29 Min 35 Min 50 Min 49 4.7 ? % ? ? TYPE I-3 TYPE J TYPE K-1 TYPE K-2 TYPE L Test Methods 4.2 4.3 4.4 4.5 4.6
1.28±0.05 1.28±0.05 1.40±0.06 1.45±0.06 1.45±0.06 1.48±0.06 Min 39 Min 80 Min 64 Min 1,960 Min 42 Min 30 Min 51 Min 1,270 Min 59 Min 3 Min 93 Min 2,940 Min 88 Min 3 Min 147 Min 4,900 Min 82 Min 3 Min 115 Min 3,400 Min 88 Min 3 Min 118 Min 3,400
Table 2 (Continued)
Requirements Test Item Unit TYPE M Specific Gravity Tensile Strength Elongation Flexural Strength Flexural Modulus Izod Impact Strength H. D. T ℃ Min 205 Min 220 Min 220 Min 170 Min 250 Min 95 4.8 23 ℃ J/m Min 50 Min 34 Min 60 Min 90 Min 70 Min 130 4.7 ? % ? ? TYPE N TYPE O TYPE P TYPE Q TYPE R Test Methods 4.2 4.3 4.4 4.5 4.6
1.54±0.06 1.40±0.06 1.50±0.06 1.50±0.05 1.47±0.04 1.14±0.03 Min 110 Min 2 Min 130 Min 5,800 Min 90 Min 2 Min 155 Min 5,700 Min 110 Min 2 Min 165 Min 8,000 Min 107 Min 2 Min 180 Min 170 Min 2 Min 260 Min 70 Min 6 Min 90
Min 6,800 Min 10,000 Min 2,300
1F-SG-00016
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ENGINEERING STANDARD
???? (SPEC NO) MS941-03
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c Table 2 (Continued)
Test Item Test Item Unit TYPE S Specific Gravity Tensile Strength Elongation Flexural Strength Flexural Modulus Izod Impact Strength H. D. T ℃ Min 210 Min 270 Min 145 Min 105 Min 102 4.8 23 ℃ J/m Min 50 Min 55 Min 200 Min 59 Min 69 4.7 ? % ? ? 1.35±0.05 Min 110 Min 3 Min 175 Min 5,000 TYPE T 1.25±0.05 Min 135 Min 3 Min 190 Min 5,000 TYPE U 1.05±0.03 Min 55 Min 30 Min 89 Min 2,100 TYPE V 1.41±0.03 Min 59 Min 30 Min 80 Min 2,300 TYPE W 1.24±0.03 Min 57 Min 240 Min 59 Min 1,240 Test Methods 4.2 4.3 4.4 4.5 4.6
b 3.3 Heavy metals and Harmful substances Every material must meet MS201-02. 4. TEST METHODS a 4.1 General Condition 4.1.1 Standard condition of laboratory Standard state of laboratory is 23 ± 2℃ and 50 ± 5% RH. 4.1.2 Standard condition of test specimen The specimens shall be kept at least 24 h in the standard condition specified in Clause 4.1.1 after 48 h they are made. 4.1.3 The number of test specimen Perform each test with 7 specimens and report the average of 5 values after excluding the highest and the lowest value. 4.2 Specific Gravity Shall conform to ASTM D 792. 4.3 Tensile Strength Shall conform to ASTM D 638. Specimen : Type 1, Test speed : 50 ㎜/min.
b
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ENGINEERING STANDARD
4.4 Elongation Shall conform to ASTM D 638.
???? (SPEC NO) MS941-03
??? (SHT/SHTS) 7/7
Specimen : Type 1, Test speed : 50 ㎜/min. 4.5 Flexural Strength Shall conform to ASTM D 790. Specimen size : 127 × 12.7 × 6.4 ㎜, Test speed : 5 ㎜/min. 4.6 Flexural Modulus Shall conform to ASTM D 790. Specimen size : 127 × 12.7 × 6.4 ㎜, Test speed : 5 ㎜/min. 4.7 Izod Impact Strength Shall conform to ASTM D 256. Specimen size : 63.5 × 12.7 × 6.4 ㎜ (Notched). 4.8 Heat Distortion Temperature (HDT) Shall conform to ASTM D 648. Specimen size : 127 × 12.7 × 6.4 ㎜, Stress Load : 1.82 MPa. c 5. TEST REPORT Whenever the materials are supplied to initial and practical products, the test report including FT-IR, TGA, and DSC shall be submitted to the corresponding teams. Whenever changing the material, processing condition and its suppliers, the test report and their analysis results shall be also submitted and approved.
6. REFERENCES MS201-01, MS201-02, ASTM D 792, ASTM D 638, ASTM D 790, ASTM D 256, ASTM D 648
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