compaq外观检验标准
目录
1. SCOPE 范围 .................................................................................................................. 错误！未定义书签。
2. APPLICABLE DOCUMENTS 适用文件.................................................................. 错误！未定义书签。
3. INSPECTION 检测...................................................................................................... 错误！未定义书签。
3.1 VISUAL INSPECTION 目测 ................................................................................. 错误！未定义书签。
3.1.1 Lighting 灯光........................................................................................................ 错误！未定义书签。
3.1.2 Position 位置 ........................................................................................................ 错误！未定义书签。
3.2 POSSIBLE DEFECT 可能存在之缺点.................................................................. 错误！未定义书签。
4. DEFINITION OF CLASSES 类别定义...................................................................... 错误！未定义书签。
4.1 CLASS I 类别1 ....................................................................................................... 错误！未定义书签。
4.2 CLASS II 类别II ...................................................................................................... 错误！未定义书签。
4.3 CLASS II I类别III .................................................................................................... 错误！未定义书签。
4.4 CLASS IV 类别IV .................................................................................................... 错误！未定义书签。
5. ALL CLASSES 所有类别............................................................................................ 错误！未定义书签。
5.1 CLEANLINESS 清洁................................................................................................ 错误！未定义书签。
5.2 FLASH 毛边............................................................................................................... 错误！未定义书签。
5.3 MISMATCH 错配 ..................................................................................................... 错误！未定义书签。
5.4 SONIC WELDS 快速焊接........................................................................................ 错误！未定义书签。
5.5 GENERAL 常规 ........................................................................................................ 错误！未定义书签。
6. CLASS I 类别I .............................................................................................................. 错误！未定义书签。
6.1 SCRATCHES/ABRASIONS 刮伤 / 磨损............................................................... 错误！未定义书签。
6.2 SPLAY 轻微裉色....................................................................................................... 错误！未定义书签。
6.3 CONTAMINATION 污染 ........................................................................................ 错误！未定义书签。
6.4 SINKS 凹槽................................................................................................................ 错误！未定义书签。
6.5 BLUSH 变色 .............................................................................................................. 错误！未定义书签。
6.6 KNIT LINES 接合线................................................................................................. 错误！未定义书签。
6.7 COSMETIC PAINT 外观漆..................................................................................... 错误！未定义书签。
6.7.1 Adhesion 附着力 .................................................................................................. 错误！未定义书签。
6.7.2 Inclusions 杂物...................................................................................................... 错误！未定义书签。
6.7.3 Pin Holes 针孔....................................................................................................... 错误！未定义书签。
6.7.4 Scratches 刮伤 ...................................................................................................... 错误！未定义书签。
6.7.5 Painted Groove 着色凹槽 ................................................................................... 错误！未定义书签。
6.7.6 Unpainted Groove 不着色凹槽............................................................................ 错误！未定义书签。
7.1 SCRATCHES/ABRASIONS 刮伤 / 磨损................................................................ 错误！未定义书签。
7.1.1 Textured Surfaces 有纹路表面 ............................................................................. 错误！未定义书签。
7.1.2 Non-Textured Surfaces 无纹路表面..................................................................... 错误！未定义书签。
7.2 SPLAY 轻微裉色....................................................................................................... 错误！未定义书签。
7.3 CONTAMINATION 污染 ........................................................................................ 错误！未定义书签。
7.4 SINKS 凹槽................................................................................................................ 错误！未定义书签。
7.5 BLUSH 变色 .............................................................................................................. 错误！未定义书签。
7.6 KNIT LINES 接合线................................................................................................. 错误！未定义书签。
7.7 COSMETIC PAINT 外观漆..................................................................................... 错误！未定义书签。
7.7.1 Adhesion 附着力 ................................................................................................... 错误！未定义书签。
7.7.2 Inclusions 杂物...................................................................................................... 错误！未定义书签。
7.7.3 Pin Holes 针孔...................................................................................................... 错误！未定义书签。
7.7.4 Scratches 刮伤 ....................................................................................................... 错误！未定义书签。
7.7.5 Painted Groove 着色凹槽 ..................................................................................... 错误！未定义书签。
7.7.6 Unpainted Groove 不着色凹槽............................................................................. 错误！未定义书签。
7.8 SPRUE HOLES 直浇口 ............................................................................................ 错误！未定义书签。
8. CLASS III 类别III ....................................................................................................... 错误！未定义书签。
8.1 SCRATCHES/ABRASIONS 刮伤 ........................................................................... 错误！未定义书签。
8.2 SPLAY 轻微裉色....................................................................................................... 错误！未定义书签。
8.3 CONTAMINATION 污染 ........................................................................................ 错误！未定义书签。
8.4 SINKS 凹槽................................................................................................................ 错误！未定义书签。
8.5 BLUSH 变色 .............................................................................................................. 错误！未定义书签。
8.6 KNIT LINES 接合线................................................................................................. 错误！未定义书签。
8.7 SPRUE HOLES 直浇口 ............................................................................................ 错误！未定义书签。
8.8 EMI COATED SURFACES EMI 保护面............................................................. 错误！未定义书签。
8.8.1 Electrical Requirements 电性要求........................................................................ 错误！未定义书签。
8.8.2 Adhesion 附着力 ................................................................................................... 错误！未定义书签。
8.8.3 Color Variations 颜色变异................................................................................... 错误！未定义书签。
8.8.4 Coating Build-Up 内建保护层.............................................................................. 错误！未定义书签。
8.8.5 Dry Spray 干燥的喷漆物...................................................................................... 错误！未定义书签。
8.8.6 Inclusions 杂物...................................................................................................... 错误！未定义书签。
8.8.7 Pin Holes 针孔....................................................................................................... 错误！未定义书签。
8.8.8 Overspray 超范围喷漆.......................................................................................... 错误！未定义书签。
8.8.9 Underspray 不足喷漆............................................................................................ 错误！未定义书签。
8.8.10 Scratches 刮伤 ..................................................................................................... 错误！未定义书签。
8.8.11 Corrosion and Fingerprints 腐蚀......................................................................... 错误！未定义书签。
9.1 SCRATCHES/ABRASIONS 刮伤 / 磨损................................................................ 错误！未定义书签。
9.2 SPLAY 轻微裉色....................................................................................................... 错误！未定义书签。
9.3 CONTAMINATION 污染 ......................................................................................... 错误！未定义书签。
9.4 SINKS 凹槽................................................................................................................ 错误！未定义书签。
9.5 BLUSH 变色 .............................................................................................................. 错误！未定义书签。
9.6 KNIT LINES 接合线................................................................................................. 错误！未定义书签。
9.7 EMI COATED SURFACES EMI 保护层............................................................. 错误！未定义书签。
9.7.1 Electrical Requirements 电性要求........................................................................ 错误！未定义书签。
9.7.2 Adhesion 附着力 ................................................................................................... 错误！未定义书签。
9.7.3 Color Variations 颜色变异................................................................................. 错误！未定义书签。
9.7.4 Coating Build-Up 内建保护层.............................................................................. 错误！未定义书签。
9.7.5 Dry Coating 干膜................................................................................................... 错误！未定义书签。
9.7.6 Inclusions 杂物...................................................................................................... 错误！未定义书签。
9.7.7 Pin Holes 针孔...................................................................................................... 错误！未定义书签。
9.7.8 Over-Coating 超范围喷漆..................................................................................... 错误！未定义书签。
9.7.9 Under-Coating 不足喷漆....................................................................................... 错误！未定义书签。
9.7.10 Scratches 刮伤 ..................................................................................................... 错误！未定义书签。
9.7.11 Corrosion and Fingerprints 腐蚀......................................................................... 错误！未定义书签。
10. GLOSSARY OF TERMS 术诏表 (17)
LIST OF FIGURES
FIGURE 1 POSITIONING 图1 位置 (19)
4.1CLASS I 类别I
Class I areas shall be defined as areas in continuous view of the operator.
类别I 部位是指操作员可持续观看到的部位.
4.2CLASS II 类别II
Class II areas shall be defined as areas occasionally in view of the operator.
类别II 部位是指操作员可偶尔观看到的部位.
4.3 CLASS III 类别III
Class III areas shall be defined as areas seldom seen by the operator.
类别III 部位是指操作员很少观看到的部位.
4.4 CLASS IV 类别IV
Class IV areas shall be defined as areas never seen by the operator.
类别IV 部位是指操作员从未观看到的部位.
5.ALL CLASSES 所有类别
5.1CLEANLINESS 清洁
Parts shall be free of dirt, grime, grease, and other contaminants. Dust caused by shipping material
部件需无污垢, 污点, 油脂和其它污渍.
is acceptable if it can be blown off with air or wiped off.
由运输材料引起的灰尘若能被吹去或擦去,则可允收.
5.2FLASH 毛边
The height of any flash greater than .01 is not acceptable. Where flash has been trimmed, the cut
任何高度大于0.01的毛边不可允收. 修理过毛边的地方, 切痕不可除去任何纹路.
marks shall not remove any texture. Any trimmed surface shall be smooth without jagged edges.
任何修理过的表面需光滑无锯齿边缘.
5.3MISMATCH 错配
Mismatch greater than .01 per side is not acceptable.
错配每边大于0.01不可允收.
5.4SONIC WELDS 快速焊接
The gap between sonic welded parts greater than .01 is not acceptable.
快速焊接部件之间间隙大于0.01 不可允收.
5.5GENERAL 常规
Short shots, burns, cracks, nicks, voids, and crazing are not acceptable.
注入不足, 灼伤, 破裂, 刻痕, 空点和裂纹不可允收.
6.CLASS I 类别I
6.1SCRATCHES/ABRASIONS 刮伤 / 磨损
Scratches or abrasions which remove texture are not acceptable.
会除去纹路的刮伤或磨损不可允收.
6.2SPLAY 轻微裉色
Splay is not acceptable.
轻微裉色不可允收.
6.3 CONTAMINATION 污染
Molded-in contamination greater than .025 in diameter is not acceptable. Any particle of
嵌入污染物直径大于0.25不可允收.
contamination less than .01 or less in diameter and with a minimum distance of .50 from any other
任何直径小于0.01或更小, 且距任何其它粒子最小距离为0.50的污染粒子可被忽略.
particle shall be considered not visible. The minimum distance between any two (2) particles of
任意两污染粒子之间的最小距离需是2.00英寸.
contamination shall be 2.00 inches.
6.4 SINKS 凹槽
Sinks greater than .005, when measured with a dial indicator with a .040 diameter tip, are not
acceptable.
当用一带有直径为0.040尖端的千分表(刻度盘显示器) 测量, 凹槽大于0.005不允收.
6.5 BLUSH 变色
Blush in this area is not acceptable without prior written approval from Compaq Computer
Corporation.
无事先Compaq 计算机公司的尽面认可, 该部位变色不允收.
6.6 KNIT LINES 接合线
Visible knit lines are not acceptable in this area without prior written approval from Compaq
Computer Corporation.
无事先Compaq 计算机公司的尽面认可, 该部位可视接合线不可允收.
6.7.6 Unpainted Groove 不着色凹槽
Where paint does not occur on the bottom of the groove, there shall be uniform coverage up
to
在凹槽底部不着色的地方, 统一复盖直到凹槽.
the groove. The inside wall of the groove may contain overspray as long as the paint line
does
凹槽内侧可包含过量喷漆, 只要漆线波动每英寸不超过0.02.
not fluctuate more than .02 per inch.
7.CLASS II 类别II
7.1SCRATCHES/ABRASIONS 刮伤 / 磨损
7.1.1Textured Surfaces 有纹路表面
Scratches or abrasions which remove texture are not acceptable.
会磨去纹路的刮伤或磨损不可允收.
7.1.2Non-Textured Surfaces 无纹路表面
Scratches or abrasions larger than .01 inch wide x .50 inch long are not acceptable and no
more than two (2) per surface.
宽大于0.01英寸, 长大于0.50英寸的刮伤或磨损不可允收, 且每面不可多于两处.
7.2SPLAY 轻微裉色
Splay is not acceptable.
轻微裉色不允收.
7.3CONTAMINATION 污染
Molded-in contamination greater than .025 in diameter is not acceptable. Any particle of
嵌入污染物直径大于0.25不允收.
contamination less than .01 or less in diameter and with a minimum distance of .50 from any other
任何直径小于0.01或更小, 且距任何其它粒子最小距离为0.50的污染粒子可被忽略.
particle shall be considered not visible. The minimum distance between any two (2) particles of
任意两污染粒子之间的最小距离需是1.00英寸.
contamination shall be 1.00 inches.
7.4SINKS 凹槽
Sinks greater than .005, when measured with a dial indicator with a .040 diameter tip, are not
acceptable.
用一带有直径为0.040尖端的千分表(刻度盘显示器) 测量, 凹槽大于0.005不允收.
7.5BLUSH 变色
Blush in this area is not acceptable without prior written approval from Compaq Computer
Corporation.
无事先Compaq 计算机公司的尽面认可, 该部位变色不允收.
7.6KNIT LINES 接合线
Visible knit lines are not acceptable without prior written approval from Compaq Computer Corporation.
无事先Compaq 计算机公司的尽面认可, 该部位可视接合线不允收.
7.7COSMETIC PAINT 外观漆
All cosmetic painted surfaces shall meet the color requirements as defined by Compaq Computer 所有外表喷漆的表面需符合Compaq 计算机公司规定的颜色要求.
Corporation. All painted surfaces shall be uniform in gloss and free of streaks, runs, flakes, bubbles,
所有喷漆表面的光泽面需一致, 且无由内建漆引起的条纹, 熔化, 剥落, 空泡, 或材质遗失.
or loss of texture caused by paint build-up.
7.7.1Adhesion 附着力
Cosmetic paint shall not separate from the base material when subjected to adhesion tests
根据Compaq 计算机公司规定在附着力测试中包装漆需不会脱离于底料
specified by Compaq Computer Corporation. Paint shall be cured completely so that it cannot
喷漆需完善以使其不会被干布或手指擦去.
be rubbed off by a dry cloth or the fingers. If any paint transfers to a dry cloth or the fingers,
若任何漆被擦到了干布或手指上, 则此部位不允收.
that item is not acceptable.
7.7.2Inclusions 杂物
Any inclusion greater than .04 in diameter is not acceptable. There shall be no more than four
任何直径大于0.04的杂物不可允收. 每面不可超过4处杂物.
(4) inclusions per surface. The minimum distance between any two (2) inclusions shall be
2.00
任意两处杂物之间的最小距离需是2.00英寸.
inches.
7.7.3Pin Holes 针孔
Pin holes greater than .01 in diameter are not acceptable. There shall be no more than four (4)
直径大于0.01的针孔不可允收. 每面不可超过4 处针孔.
pin holes per surface. The minimum distance between any two (2)-pin holes shall be 2.00
inches.
任意两处针孔之间的最小距离需是2.00英寸
7.7.4Scratches 刮伤
Scratches that remove paint are not acceptable.
会磨去油漆的刮伤不允收.
7.7.5Painted Groove 着色凹槽
Where paint occurs on the bottom of the groove, there shall be uniform coverage on the
bottom
在凹槽底部要着色的地方, 凹槽底部和内侧需复盖一致.
and inside wall of the groove. The outside wall of the groove may contain underspray as
long
凹槽外侧可包含不足喷漆, 只要边线波动每英尺不过0.02.
as the mask line does not fluctuate more than .02 per inch.
7.7.6Unpainted Groove 不着色凹槽
Where paint does not occur on the bottom of the groove, there shall be uniform coverage up
to
在凹槽底部不着色的地方, 统一复盖直到凹槽.
the groove. The inside wall of the groove may contain overspray as long as the paint line
does
凹槽内侧可包含过量喷漆, 只要漆线波动每英尺不超过0.02.
not fluctuate more than .02 per inch.
7.8SPRUE HOLES 直浇口
Sprue holes greater than .10 in diameter are not acceptable. If the hole does not appear circular in
直径大于0.10的直浇口不可允收. 若孔形不圆或边缘锋利, 不允收.
shape or has sharp edges, the hole is not acceptable. Holes which go completely through the part
are
完全穿透部件的孔不可允收.
not acceptable.
8.CLASS III 类别III
8.1SCRATCHES/ABRASIONS 刮伤 / 磨损
Scratches which are greater than 3.00 long by .03 wide by .01 deep are not acceptable. The
长大于3.00, 宽大于0.03, 深大于0.01的刮伤不可允收.
maximum number of scratches is two (2).
刮伤处最大数量为2.
8.2SPLAY 轻微裉色
Splay greater than .50 wide by 1.50 long is not acceptable. There shall be no more than one (1)
宽大于0.50, 长大于1.50的轻微裉色不允收.
streak on any surface.
任何面不可超过一处条纹.
8.3CONTAMINATION 污染
Molded-in contamination greater than .04 in diameter is not acceptable. Any particle .01 or less 嵌入污染物直径大于0.04不允收. 任何直径小于.01或更小的粒子可被忽略.
shall be considered not visible. The minimum distance between any two (2) particles of
任意两点污染粒子之间的最小距离需是0.12英寸.
contamination shall be .12 inch.
8.4SINKS 凹槽
Sinks greater than .12, when measured with a dial indicator with a .040 diameter tip, are not acceptable.
用一带有直径为0.040尖端的千分表(刻度盘显示器) 测量, 凹槽大于0.040不允收.
8.5BLUSH 变色
Blush is acceptable.
变色可接受.
8.6 KNIT LINES 接合线
Visible knit lines are acceptable.
可视接合线不允收.
8.7 SPRUE HOLES 直浇口
Sprue holes greater than .20 in diameter are not acceptable. If the hole does not appear circular in 直浇口直径大于0.20不允收.
shape or has sharp edges, the hole is not acceptable. Holes which go completely through the part are
若孔形不圆或边缘锋利, 则此孔不可允收. 完全穿透部件的孔不允收.
not acceptable.
8.8 EMI COATED SURFACES 电磁干扰保护层
EMI coated surfaces must meet the electrical and adhesion tests in addition to the tests specified below.
EMI保护层除了下列规定测试之外，必须符合电性和粘合测试.
8.8.1 Electrical Requirements 电性要求
"Painted" surfaces with resistivity greater than 1 ohm/square inch, when measured with a
当用一合适电导探示器 ( 如: 格雷姆探针) 测量, 漆过的表面电阻系数大于1 奥姆/平方
suitable conductivity probe (e.g., a Graham probe), are not acceptable.
英寸, 则不允收.
9.2 SPLAY 轻微裉色
Splay is acceptable. 轻微裉色可接受.
9.3 CONTAMINATION 污染
Molded-in contamination greater than .05 in diameter is not acceptable.
嵌入污点物直径大于0.05不可接受.
9.4 SINKS 凹槽
Sinks greater than .012, when measured with a dial indicator with a .040 diameter tip, are not
acceptable.
当用一带有直径为0.040尖端的千分表(刻度盘显示器) 测量, 凹槽大于0.012不可允收.
9.5 BLUSH 变色
Blush is acceptable.
变色允收.
9.6 KNIT LINES 接合线
Visible knit lines are acceptable.
可视接合线允收.
9.7 EMI COATED SURFACES EMI 保护层
EMI coated surfaces must meet the electrical and adhesion tests in addition to the tests specified below.
EMI 保护层必须符合除了下列规定测试之外的电性和附着力测试.
9.7.1 Electrical Requirements 电性要求
"Painted" surfaces with resistivity greater than 1 ohm/square inch, when measured with a
当用一合适电导探示器 ( 如: 格雷姆探针) 测量, 漆过的表面电阻系数大于1 奥姆/平方
suitable conductivity probe (e.g., a Graham probe), are not acceptable.
英寸, 则不可接受.
"Plated" surfaces with resistivity greater than 50 milliohms/square inch, when measured with
a
当用一合适电导探示器 ( 如: 格雷姆探针) 测量, 金属表面电阻系数大于50毫奥姆/平方
suitable conductivity probe (e.g., a Graham probe), are not acceptable.
英寸, 则不可接受.
9.7.2 Adhesion 附着力
EMI coating which separates from the base material when subjected to the following adhesion
在下述测试中从底料上脱落的EMI 保护层不可允收.
tests is not acceptable. Coating which can be rubbed off by a dry cloth or the fingers is not
9.7.9 Under-Coating 不足涂层
Under-coating is not acceptable without prior written approval by Compaq Computer
Corporation.
无Compaq 计算机公司事抚尽面认可, 不足涂层不可接受.
9.7.10 Scratches 刮伤
Scratches, through the coating to the base material, greater than .03 wide by .50 long are not
穿透保护层到底料的刮伤, 宽大于0.03, 长大于0.50, 不可接受.
acceptable. No more than one (1) scratch per surface. Any scratch which affects the
electrical
每面不可超过一处刮伤. 任何影响电力特性的刮伤不可接受.
characteristics is not acceptable. Scratches that do not penetrate to the base material are not
无穿透到底料的刮伤, 若宽大于0.04 长大于1.00,则不可接受.
acceptable if they are greater than .04 wide by 1.00 long. No more than two (2) non-
每面不可超过2处非穿透性刮伤.
penetrating scratches per surface.
9.7.11 Corrosion and Fingerprints 腐蚀和手印
No corrosion or fingerprints shall be greater than 1.00 wide by 2.00 long. There shall be no
腐蚀和手印都不可长大于1.00, 宽大于2.00.
more than three (3) per surface.
每面不可超过3处.
10. GLOSSARY OF TERMS 术语表
ABRASION: A surface imperfection that removes or displaces material characterized by its large width and length relative to its depth.
磨损: 表面的不完整性, 除去或置换材料, 表现为相对于深度的大范围宽度和长度.
BLUSH: Discoloration or change in gloss, generally appearing at gates, abrupt thickness changes, or other structures along flow path.
轻微裉色: 变色或光泽度变化, 一般出现在注入口上, 厚度突变处, 或是其它流程中的结构.
BUBBLE: (Void) an unfilled space.
空泡: (空缺) 未充填空间.
BURN MARKS: Brown marks or streaks on the surface of the part.
焦痕: 部件表面的棕色印记或条纹.
COSMETICS: Those qualities having to do with appearance.
外观包装: 与外观有关的质量.
CRAZING: Fine cracks which may extend in a pattern on or beneath the surface or through a layer of material.
裂纹: 有可能在表面上方或下方扩张或穿透一层材质的细微破裂.
FLASH: Excess material around the area of the mold parting line.
毛边: 模具切割线处的过量材料.
INCLUSION: Foreign contaminant covered by paint.
杂物: 被漆复盖住的外来污染物.
KNIT LINES: (Weld Lines) Line where molten plastic joins to form a part. A knit line usually appears as a noticeable line across the surface of a part.
接合线: (焊接线) 熔化塑料结合形成一个部件的线, 接合线通常表现为一明显的穿过部件表面的线.
MISMATCH: A discontinuity caused by incorrect mating of tool components.
错配: 由错误搭配零件引起的中断.
MOLDED-IN CONTAMINATION: Discolored particles in the material which cannot be removed.
嵌入污染物: 在材料中无法除去的脱色粒子.
NICK: Surface discontinuity, a depression or dent caused by impact.
刻痕: 表面中断, 由碰撞引起的下陷或凹痕.
OVERSPRAY: Paint occurring on surfaces not defined as painted surfaces.
超范围喷涂: 在非指定喷涂表面喷漆.
PIN-HOLE: Paint void.
针孔: 未涂漆空点.
SCRATCH: A mark in the surface that removes or displaces material characterized by its long length relative to its depth and width.
刮伤: 表面上除去或置换材质的一印记, 表现为细长形,其长度相对于深度和宽度是很长的..
SHORT SHOT: (Non-Fill) Injection of insufficient material to fill the mold. Incomplete molded feature. 注入短缺: (未填满) 注入不足材料以填充模子. 不完善塑造特征.
SINK: Surface discontinuity, depression or dimple caused by non-uniform material shrinkage.
凹槽: 由材料收缩不一致引起的表面中断, 下陷, 凹洞.
SPLAY: (Silver Streaking, Scaling) Light discoloration on the surface of a part caused by moisture or material shear.
变色: ( 银色条纹, 氧化皮 ) 部件表面由水气或材料切割引起的轻微变色.
SPRUE HOLE: A hole located in sprue gate which is created by a void in the sprue. Sprue holes are only found when trimming or milling a sprue gate.
直浇口: 位于直浇门上的由注入口内的空泡引起的洞. 直浇口只可在清理焊缝或转动直浇门时被发现.
UNDERSPRAY: Incomplete paint coverage on designated painted surfaces.