产品包装设计作业指导书

【产品包装设计作业指导书】

【Product Packing Design Work Instruction】

Initiated by Date Department Verified by Date Department Approved by Date Department

Revision History

Purpose

为了规范公司产品包装作业的运作，保证产品能满足客人的要求，保护产品在运输中不受破坏特制定本规范。

In order to specify the operation of packing of product, ensure product can satisfy the requirements of customer, and protect the product from damage, we make this specification.

2.范围

Scope

本规范适用于本公司出厂的全部产品。

Applicable to all products manufactured by our company

3.定义

Definition

无 none

4.职责

Responsibility

4.1 工程部负责定义产品包装方式及进行包装验证；

Engineering department is responsible for design and verification of packing of product.

4.2生产部负责按包装要求，进行备货，包装等作业；

Production department is responsible for the preparation, packing and other operations according to the packing specification.

4.3 质量部负责包装检验；

Quality department is responsible for packing inspection;

5.程序

Procedures

5.1产品包装设计原则

Principles of product packing design

5.1.1满足客户要求

Meeting requirements of customter

所有包装设计，特别是每箱的装箱数量，必须满足客户要求，在没有征得客户同意下，不可私自作有关改动。如发现客户要求有较大问题时可同客户交流后由客户定夺。

All packaging design, in particular the quantity of cases per carton, must meet customer requirements. Without the consent of the customer, packing method cannot be changed. If there is a big problem in requirements of customers, communicate with customers, and decide by customers.

5.1.2低成本原则

Low Cost Principles

包装设计时要做到成本最低，效果最好。

When designing the packing, use the lowest cost, and achieve the best results.

5.1.3安全原则

Safety Principles

设计包装时必须充分考虑包装材料对所包装产品的安全性影响，不致因正常的运输、振动、承载等外界作用致使包装失败。例如对于光洁度要求较高产品的表面要用保护膜加以保护，如玻璃表面、透明塑料表面、易刮花的五金表面，如产品之间摩擦碰撞会导致产品损坏的需要隔离包装，如产品易碎需要有隔离层等。

When designing the packaging，the packaging material’ s impact on the safety of packaging products must be considered, avoid packing damage because of normal transport, vibration, bearing and other external effects. For example, the product have high surface requirements must use protective film, such as surface of glass , surface of transparent plastic, and surface of the metal that easy to be scratched.If the friction between products will lead the product damage, products need isolated packing. If product is fragile, a isolation layer is necessary.

5.1.4体积最小原则

Smallest principle

为了节省运输成本，保证产品易便携、易搬运，故在进行包装设计时须从包装方法上考虑，尽量使包装体积最小。

In order to save the transportation cost, ensure the product is easy to carry, the packaging design should be considered from the packaging method, as far as possible to minimize the size of the packaging.

Easy dismantling principle

包装设计时要考虑作业者在装箱和拆箱时便捷、流畅，不要因设计缺陷而致使作业者很难操作。

Packaging design should consider convenience and fluency of boxing and unboxing, don't due to the design defects, cause the operator is difficult to operate.

5.1.6重量、数量适中原则

Weight and quantity moderate principle

一般每箱产品的总重量应在20kg以下以搬运工可搬运为原则。装箱数量按客人要求执行，若客人没有要求则每箱所装产品的数量一般为打数或其倍数 如6、12、24、48等，也可以是10的倍数，如10、20、50等，以方便计算。

Generally, the total weight of each case should be below 20kg according to the principle that porter can carry. Packing quantity should meet the requirements of the customer, if the customer is not required, quantity of products in each box is generally one dozen or its multiple, for example 6, 12, 24, 48, also can be multiples of 10, such as 10, 20, 50, to facilitate the calculation.

5.1.7重心最低原则

Lowest center of gravity principle

在进行包装设计时，要使整箱的重心最低，以增加稳定性。

In the packaging design, make the FCL lowest center of gravity, in order to increase the stability .

5.1.8包装箱外形设计合理

Reasonable packaging box design

为保证结构刚性包装箱长、宽之比建议不大于2.5：1，高、宽之比不大于2：1并不小于0.15：1。

In order to ensure the rigid structure of packaging box, length and width ratio is not more than 2.5:1, high and wide ratio is not more than 2:1 and not less than 0.15:1.

5.2产品包装方式

Product packing method

根据产品包装要求及产品的特点，选择合适的包装方式；

According to the requirements of product packaging and the characteristics of the product, select a appropriate packaging method;

5.2.1木箱包装

Packed in wooden cases

一般情况下，当所包装的产品很重（本身很重或数量很多导致很重），工人无法或不宜徒手搬运时可采用木箱包装。木箱通常情况下采用胶合板或熏蒸原木制作。

Generally, when the product is very heavy (itself is very heavy or quantity is large), workers can not or should not be able to use manual handling, wooden packing can be used. Wooden boxes are usually made of plywood or log fumigation.

5.2.2纸箱包装

Packed in paper cases

当可采用纸箱包装时，优先选择纸箱包装。纸箱包装又可分为以下几种方式

When the carton packaging can be used, the priority choice is carton packaging. Carton packaging can be divided into the

following several ways

a. 纸箱包装：将产品直接放入纸箱内。

Carton packaging: Put products directly into the carton

b. 纸箱+内盒包装：将产品放入内盒内然后再放入纸箱内。

Carton + inner box packing: put the product into the inner box and then put it in the box.

c. 纸箱+型纸包装：将产品直接放入纸箱并根据需要在相应位置放入成型纸板，固定产品在纸箱内的位置。

Carton + molding board packaging: Put the products directly into the carton and according to the requirements to put the molding board in the appropriate position, fix the location of the products in the box.

不论采用哪种包装方式必须对产品做好防潮处理，一般情况下可用PE膜/PE袋、珍珠棉、气泡袋等材料对产品的外围进行包装保护。对于含电子元件的产品为了使包装内空气干燥可使用硅胶等吸湿干燥。

No matter which kind of packing, treatment for moisturing must be good, in general, use PE film /PE bag, pearl cotton, bubble bags and other materials for the protection of the product‘s outer packaging. For the product containing electronic components, in order to make the

packaging air dry, use silica gel and others to absorb moisture and dry.

5.3标签要求

Labeling requirements

标签设计一般要根据客户的要求来确定，可直接印在箱体侧面四面或打印出来贴在箱体侧面四面。标签设计主要考虑以下几方面的内容：订单号码、产品型号、装箱数量、整箱净重、整箱毛重、外箱尺寸、产品产地、防潮防水易碎防倒置标志等。

put on the side of the box. Box label design mainly consider the following several aspects of content: purchase order number, product type, packing number, FCL net, FCL gross weight, carton size, product origin, waterproof , moisture proof ,fragile and anti inversion indicated.

5.4产品包装设计

Product packaging design

5.4.1木箱包装

Wooden box packing

木箱一般采用胶合板或熏蒸原木为材料制作木箱的总高度不操过1.1米木箱至少其中一个方向的尺寸长或宽不能超过1.1米.

Wooden box is generally used plywood or fumigation wood, the total height of the box is not more than 1.1 meters, at least in one direction or width can not be more than 1.1 meters.

5.4.2纸箱包装

Paper case packing

根据产品的包装要求选择合适的纸板及纸箱。当选择纸箱的规格时，要充分考虑到所包装产品的实际情况，合适的装箱方式，尽量选择合适的箱规，避免产品装箱后纸箱过与空或太小，从而影响纸箱的总体承重强度。

According to the requirements of the product packaging , choose the appropriate carton. When choosing carton specifications, it is necessary to give full consideration to the actual situation of the packaging products, the suitable packing method, try to choose suitable box, avoid packing empty or too small, thus affect overall bearing strength of the carton.

5.4.3包装方案验证

Package verification

不管采用哪一种方式的包装，产品的包装方案一定要通过事先验证。通过实际或相似产品的摆放，从而确定相关包材的具体规格。必要时，还需要制作样箱来进一步验证。采用木箱包装时，一般要做震动测试，采用纸箱包装时，一般要做跌落测试，跌落测试标准如下：

No matter choose which kind of packaging method, the packaging method of the product must be verified prior. Through put the actual or similar product, choose the specific specifications of the package. If necessary, make sample cases to further verify. When using wooden boxes, need to do vibration test, when using carton packaging, need to do drop test, drop test standards are as follows:

5.4.4产品包装方案制定

Product packaging solutions

根据实际验证的结果，编制正确的产品包装规范，且对产品不同的包装方式必须有一一对应的包装方案。该包装方案里需明确说明产品的包装方法，必要时，需要配置相应的图档辅助说明。包装方案里需有明确的包材清单表，主要包含包材规格、数量、材料等。

According to the results of the actual verification, prepare the correct product packaging specifications, and different packaging methods of product must have a corresponding packaging plan. The packing plan needs to be clearly stated in the product packaging method, when necessary, it is necessary to configure the appropriate drawing assistant. In the packing plan, there should be a clear list of packaging materials, including the specification, quantity, material, etc..

5.5其他包装设计要求

Other packaging design requirements

5.5.1 包装过程中要确保箱内容量充实，包装完后纸箱不能鼓起或塌陷。

In the process of packing, ensure that the box is full, the box can not be bulging or collapsed after the packing.

5.5.2 在产品装箱过程中，当产品不能将纸箱填充完整或纸箱存在塌陷的可能时，需在纸箱内填充适合的填充物，如纸皮，珍珠棉等。

cardboard, pearl cotton.

5.5.3 对特殊的产品，易碎、易变形或客人有特殊要求，需要用珍珠棉或其他辅材对产品周边做适当的防护。

The special products, friable, easy deformation or guests have special requirements, pearl cotton or other auxiliary should be used as peripheral to protect.

5.5.4 根据实际情况及时对产品的包装方案进行更新，并通知相关部门。

Update the product packaging plan timely according to the actual situation and notify the relevant departments.