英文说明书

英文说明书
英文说明书

AutoCut WEDM Program-Control System Instruction

Designed by:Dongrui Lee

2009.1

CONTENT

CONTENT (2)

Chapter1The Introduction of AutoCut WEDM Program-Control System (1)

1.1Introduction (1)

1.2The Structure of AutoCut System (1)

1.3Main functions of AutoCut system (2)

1.4Main Characteristics of AutoCut System (3)

1.5Running condition of AutoCut System (3)

Chapter2AutoCut system hardware and software installation (4)

2.1Hardware Installation (4)

2.2Software installation (7)

2.3Uninstall Software (7)

Chapter3The usage of NCCAD (9)

Chapter4The usage of AutoCut For AutoCAD (10)

4.1Draw Wedm Curve (11)

4.2Track Designing (13)

4.3Track process (21)

4.4Track Amendment (23)

4.5Technics Library (23)

4.6About AutoCut (25)

Chapter5The usage of AutoCut control software (26)

5.1Interface (26)

5.2Load process task (27)

5.3Settings (30)

5.4Start Processing (35)

5.5Motor (37)

5.6High-Frequency (37)

5.7Wire (38)

5.8Pump (38)

5.9Gapping (38)

5.10Incising Limit Speed (39)

5.11Empty Walking Limit Speed (39)

5.12Manual Function (39)

5.13Pitch Correct (43)

5.14Servo Debug (45)

5.15High-Frequency Settings (46)

5.16About (47)

Chapter6Contact (48)

Chapter 1The Introduction of AutoCut WEDM Program Program-Control

-Control System 1.1Introduction

The AutoCut WEDM Program-Control System (abbr.as AutoCut system as below),which is based on Windows XP operation system,consists of system software (CAD and CAM)that runs under the Windows OS,4axes motion control card that ’s designed to

fit in a si single ngle PCI slot of a PC (based on PCI bus)bus),,step step-

-motor driver circuit board of high-reliability and power-saving (without fans),High-Frequency board with 0.5microsecond.

User use CAD to design the processing graphics according to the blueprint,and set the WEDM technics for the CAD graphics,generate 2D or 3D processing data,and then

process the spare parts production.During the processing processing,

,the system can control intelligently the speed of motor and the parameters of pulse power etc etc.

.The processing method which is based on the graphic drive,is the dynamic integration of CAD and CAM in the WEDM field.

The system has the operation functions which has auto-control of cutting speed,real-time show during the cutting,preview of processing etc.At the same time,it can provide complete protection of all kinds of emergency (out of power,system halted etc .)

to avoid rejec reject t the workpiece workpiece.

.1.2The Structure of AutoCut System

As above figure show,AutoCut system is one complete solution for WEDM WEDM.

.AutoCut system consist of ofAutoCut AutoCut system software,motion control card that that’

’s based on PCI bus bus,,step step-

-motor circuit board of high-reliability and power-saving (optional),High-Frequency board with 0.5microsecond and sampling board board.

.AutoCut system software includes AutoCAD WEDM module,NCCAD (includes WEDM module)module),

,AutoCut plug-in of CAXA and C ontrol software.

1.3Main functions of AutoCut system

1、S upport Graphic drive and auto-program auto-program,,user doesn doesn’

’t need to contact the code code,,only need to set setthe the processing technics for the graphic graphic;

;meanwhile,support 3B and G code generated by other WEDM so software;

ftware;2、T he software can be directly embed embedd d ed into all versions of ofAutoCAD

AutoCAD 、CAXA etc etc;

;3、A ll kinds of processing ways can be combined together flexib flexibility

ility (Processing ways include C ontinuous,S ingle segment,Forward Forward,

,C onverse,R everse etc.)4、T he direction of XYUV 4axes axescan

can be a d justable,the drive motor can be set at 5-phase 10-bears,3-phase 6-beats 6-beatsetc;

etc;5、R eal-time monitor the processing status of X Y U V 4axis on WEDM

machine;

6、Preview Previewof of processing,Real-time show showprocessing;

processing;Taper processing can be showed by 3D ,T he processing graphic can be amplified or shortened,and it

can be viewed from main view ,left view ,top view viewetc.;

etc.;7、C an be used for the multiple-process ,it bring the maintainable function of

technics library library,,and make the multiple-process multiple-processeasy

easy and reliable;8、A dopt 4axes linkage control technic to process processtaper

taper workpiece,Process the top and bottom shaped taper conveniently ,make the complicated processing

easy and exactly;

9、C an drive 4axes motion control card,working stability and credibility;

10、S upport multi-multi-cards cards parallel work,one computer may control multi-multi-machine

machine at the same time;

11、Support auto-alarm,system will alarm when the processing finished or

emergency,the time of alarm can be set arbitrarily arbitrarily;

;12、S upport time-delay for clear angle,angle,delay

delay time when processing the angle of the track,to make perfect for the deviation caused by electrode wire;

13、S upport the gear clearance compensation compensation,

,it can compensate the gear clearance error of the screw screwof

of machine and upgrade its precision;14、Support pitch compensation:can sub-compensate the pitch error of

machine;

15、S upport two kinds processing mode mode::normal HS mode mode,

,communication output mode of MS MS;

;16、S ave the processing status automatically when power off,continue to work

when power on and turn back when short-circuit etc.emergency;

17、Cut off the power automatically when the processing is finished over.

1.4Main Characteristics of AutoCut System

1、U se graphic drive technology,reduce the human labor,upgrade the efficiency of working,reduce the mistakes;

2、Software can be run on all versions of Windows XP etc.etc.,

,simple to use,easy to learn learn;

;3、D irectly embed embedd d ed into all versions of ofA A utoCAD 、CAXA CAXA,

,fulfill integration of CAD/CAM CAD/CAM,,expand the range of WEDM processing processing;

;4、A dopt 4axes axeslinkage linkage control technic to process processtaper taper workpiece;Process Processtrack

track with 3D 3Ddesigned;

designed;Compensate the radius of guide wheel,the diameter of electrode wire wire,

,the gap of single-side discharge and the error of large cone ellipse to eliminate the theory error of cone processing;

5、Adopt multi-multi-cards cards parallel technology,one computer can control multi-multi-machine

machine at the same time;

6、C an be used for the multiple-process multiple-process,

,it bring the maintainable function of technics library library,,C an intelligent control the speed speedand

and the parameter of processing,and make the multiple-process multiple-processeasy

easy and reliable;7、The software optimized the processing of super-thick workpiece (upper 1

meter),make the track stabile and reliable.

1.5Running condition of AutoCut System

Computer software condition condition:

:Win9Win988/WinMe/Win2/WinMe/Win2000000000//Win2003/WinXP Operation System System.

.Computer hardware condition:

L owest owestscheme scheme scheme:

:Computer of upgrade PENTIUM PENTIUM300,300,1GB hard disk,64MB memory ,4M 4MB

B /16bit true color graphics card card.

.R ecommended scheme scheme:

:Computer of upgrade PENTIUM 1.7G,20GB hard disk,512512M M B memory,4M 4MB

B /32bit true color graphics card card.

.

Chapter 2AutoCut system hardware and

software installation

2.1Hardware Installation

1、Motion control card Installation

1)Be sure the power of computer is off.Be strictly prohibited to insert the AutoCut motion control card when the power of computer is on.

2)When take out the AutoCut motion control card,must lightly hold and put.Be strictly prohibited to strike it seriously .Avoid direct human touch IC

devices devicesto

to prevent static electricity damage.3)Open the cover of computer,select one free PCI slot,then insert the control

card into this free PCI slot (Figure 2.1),During this operation,user user’

’s both hands should use the average force,preventing to damage computer computer’

’s PCI slots on the motherboard.

4)E nsur nsure e that the PCI plug of the control card is reliable contact contacted

ed with your computer's PCI slot on the motherboard motherboard,

,then use the s crew to fix the control card on the computer computer’

’s box.5)C onfirm onfirmed ed correct correct,,cover the box cover cover.

.6)Connect the motion control card with the control cable (DB25or DB15extended cable).

7)After installation,connect to the computer power supply,turn on the computer and let it running.

Figure 2.1

2、Hardware driver Installation

AutoCut motion control card is a plug and play(pnp)device,can be run in all Windows Operating System.

versions of ofWindows

We provide the driver of control card which is in the‘driver

driver’’folder of installation CD.There are some methods in the Windows XP operating system

card..

how to manually install the driver of control card

Control card is installed,start the computer,then the system will find the

Wizard",,as installation of new device and show the"Find New Hardware Wizard"

follow:

Click the“next”button,the system pop-up dialog box as follow:

Select the“In the search,including the location”,click the“Browse

Browse””button,select the driver

then click the“next”button,the system pup-up dialog box as follows: driver’’s folder,

folder,then

driver’’s folder,click the“OK”button.

Browse””button,select the driver

Click the“Browse

Completion””button,the driver of the motion control card is successfully Click the“Completion

installed under the Windows XP operation system.

2.2Software installation

1、Green installation method

AutoCut””directory which is in AutoCut CD-ROM to the computer, Copy the“AutoCut

NCCAD.exe is the executable file for NCCAD software,WireCut.exe is the executable file for AutoCut controlling software.For these users who need to use WEDM module

the following dialog will be shown:

file,the

for AutoCAD,will run AutoCADSetup.EXE file,

Install””button in different versions of AutoCAD,will install the WEDM Click the“Install

module on the computer which has been installed AutoCAD software."Install OK" interface will be shown after finishing installation.

2.3Uninstall Software

1、Uninstall method

For users who hadn

hadn’’t installed WEDM module of AutoCAD software,delete the AutoCut directory in the computer,can completely uninstall.If users have install

installed ed the WEDM module of AutoCAD,first run AutoCADSetup.EXE,in the above Figure,click

module,,then delete the the"U ninstall"button to complete the unloading of the WEDM module

AutoCut directory to complete the uninstall.

Chapter 3The usage of NC NCCAD

CAD NCCAD Drawing software working interface include Menu bar,Toolbar,Drawing Window,Catch bar,Status bar,Drawing area and command window etc.(Figure3.1).Click Menu-bar to open the menu,Click the button on Toolbar to start the

correspond corresponding

ing https://www.360docs.net/doc/2515162271.html,er can find the function of these button in Menu-bar,but the button on Toolbar is a shortcut.When user moves the mouse at the button of Toolbar,the word of description will be displayed beside the button,and more detailed description will display in Status bar.

Figure 3.1NCCAD main interface

Detailed Guide of the software is in the reference manual of the NCCAD drawing software.

Command Line

Chapter4The usage of AutoCut For AutoCAD

We provide the installation program of AutoCAD WEDM plug which is in the

AutoCADSetup.exe””file,then Autocut’’folder of installation CD.Double click the“AutoCADSetup.exe

‘Autocut

display the next dialog(Figure4.1):

Figure 4.1

Install AutoCut for AutoCAD2005.After installation,open the software of AutoCAD2005,user can see AutoCut plug Menu-bar and Toolbar on the main interface AutoCAD2005.

of ofAutoCAD2005.

Main interface(Figure4.2):

Figure4.2:Main interface of ofAutoCAD2005

AutoCAD2005with AutoCut WEDM module 4.1Draw Wedm Curve

The“Draw Wedm Curve

Curve””function of AutoCut For AutoCAD,include drawing

A rchimedes、C ycloid、Hyperbola、Involute and Parabola、G ear etc.

4.1.1Archimedes

Execute the command of“Draw Archimedes

Archimedes””on the“Draw Wedm Curve”menu under the“AutoCut

AutoCut””menu,will display the dialog of drawing the Archimedes spiral, after inputting parameters of the Archimedes spiral,click the“OK”button to complete the drawing of the Archimedes spiral;The parameter equation of the Archimedes spiral

is ??

?

?

=

=

t

rt

y

t

rt

x

sin

cos

,and parameters include the range of parameter t、the value of

parameter r and the rotation angle and base-point coordinate of the Archimedes spiral in the space of drawing.

4.1.2Parabola

Execute the command of“Draw Parabola

Parabola””on the“Draw Wedm Curve

Curve””menu under the“AutoCut

AutoCut””menu,will display the dialog of drawing the Parabola,after inputting parameters of the parabola,click the“OK

OK””button to complete the drawing of parabola;the parameter equation of parabola is y=k*x2,and parameters include the range of x coordinate and the value of coefficient k,in addition,user can set the rotation and parallel-move of the parabola in the space of drawing.

4.1.3Involute

Execute the command of“Draw Involute

Involute””on the“Draw Wedm Curve

Curve””menu under the“AutoCut

AutoCut””menu,will display the dialog of drawing involute,after inputting parameters of the involute,click the“OK

OK””button to complete the drawing of the

involute;the parameter equation of involute is ???

??=+=)cos (sin )sin (cos t t t r y t t t r x ,and parameters include:base circle radius,unfold angle,and rotation angle of the involute in drawing space,station of base circle center.

4.1.4Hyperbola

Execute the command of “Draw Hyperbola Hyperbola””on the “Draw Wedm Curve Curve”

”menu under the “AutoCut AutoCut”

”menu,will display the dialog of drawing hyperbola,after inputting parameters,click the “OK OK”

”button to complete the drawing of the hyperbola;the parameter equation of hyperbola is ????==)tan(*)cos(/t b y t a x ,and parameters include:a,b,the

range of parameter t is t1-t2(t1

4.1.5Cycloid

Execute the command of “Draw Cycloid Cycloid””on the “Draw Wedm Curve Curve”

”menu under the “AutoCut AutoCut”

”menu,will display the dialog of drawing cycloid,after inputting parameters of the cycloid,click the “OK OK”

”button to complete the drawing of the cycloid;the parameter equation of cycloid is ???

??=?=)cos 1()sin (t r y t t r x ,and parameters include:coefficient r,swing angle t,and the rotation angle of cycloid in drawing space and the station of base point.

4.1.6Gear

Execute the command of “Draw G ear ear””on the “Draw Wedm Curve Curve”

”menu under the “AutoCut AutoCut”

”menu,will display the dialog of drawing G ear W heel (Figure 4.3),after inputting parameters and browsing the Gear,click “OK ”to complete the G ear ear-W -W -Wheel

heel drawing.

Figure 4.3:Gear

4.1.7Shape Text

Execute the command of “Shape Text Text””on the “Draw Special Curve Curve”

”menu under the “AutoCut AutoCut”

”menu,will display the dialog of drawing vector word (Figure 4.4):Figure 4.4:Vector Word

Write letter in the “Text Text””Editor,click the “Preview Preview”

”button,will display the figure in the black window at the dialog,click the “Insert Insert”

”button,complete insert the vector word into the main interface.

4.2Track D esigning

There are three designing track methods in AutoCAD WEDM module:create

process processtrack,track,create multiple process processtrack

track and create path of taper.4.2.1create process track

Click “Create process track track””menu under “AutoCut AutoCut””menu,or click icon

button,will display the dialog (Figure 4.5),these are parameters of create path of high speed wire.

Figure 4.5HS process processtrack:track:setting process processparameter

parameter After selecting the offset direction,setting the offset value and parameter,click the

“OK OK””button.“Please input start point:point:”

”will display in the Command Line,User can input start point coordinate through handing input relative or absolute coordinate,or use mouse to click mouse left-key for selecting one point at the screen as start point,

after ensure the threading,“Please input cut point point”

”will display in the Command Line,attention,the cut point must be at the drawing graphic,otherwise,it is invalid,user can input the cut point coordinate through handing input or use mouse to select one point as cut point at the drawing graphic.After ensure the cut point,“Please select cut direction finish>”

”(Figure 4.6):Figure 4.6:Create process processtrack

track User can see the red and the green arrow alternate conversion at the process track

when moving mouse,click mouse left key at the green arrow to ensure cut direction,or click key to finish the selection of the direction of the processing track,track track’’s direction will be the direction of the green arrow.

Attention,for closed graphic,through the above process,user can finish the track

of creating.But for unclosed graphic,it is different,after the above process,“please input end point point>”

”,Figure 4.7:Figure 4.7unclosed graphic:Create process processtrack

track Handing input or mouse select one point as exit point coordination,or click the

key to complete selecting exit point (default as exit point and threading point is

the same point),so far,unclosed unclosedgraphic graphic ‘s process processtrack

track is created.4.2.2Create multiple process track

Click “Create multiple process track track””menu under “AutoCut AutoCut”

”menu,or click icon button,will display the dialog of “Edit process processpath

path ”(Figure 4.8):Figure 4.8:Edit the process processpath

path Pause at boss start point

Cut times:multiple cutting times;

Boss Bosslength:length:punch punch’

’s width,default:1mm;Offset:The compensation for molybdenum,the offset value is 0.1mm by default.

Over cutting:After process finished,some times the workpiece is un-detached,so user can set the over-cutting measure to make the workpiece detachment completely after processing.

Cut once at boss:Cut once at boss,and the offset value is the setting value;

Left offset:the reference is molybdenum along the workpiece contour ‘s process direction,molybdenum position located at the left of the workpiece contour.

Right offset:the reference is molybdenum along the workpiece contour ‘s process direction,molybdenum position located at the right of the workpiece contour.

None:the reference is molybdenum along the workpiece contour ‘s process direction,molybdenum position located at the position of the workpiece contour .

Pause at boss start point:if user need pause before processing boss,it must be selected,

after manual treatment,will continue to process,otherwise user needn needn’

’t use it.Pause at boss end point:if user need pause after processing boss,it must be selected,

after manual treatment,will continue to process,otherwise user needn needn’

’t use it.Outline:Process Processoutline

outline figure;Inner hole:Process Processinner

inner figure;Clear angle:include left,right and none;

Click “To Database Database””button,open the expert database,database,Figure

Figure 4.9:Figure 4.9:The Expert Database

In the expert database,user can set process parameters of the multiple multiple-cutting,

-cutting,and can save these parameters to the expert database,click the “OK OK”

”button,current parameters will be sent to “Edit process processpath path path”

”interface,Figure 4.10:Figure 4.10:Edit process path

In the dialog of “Edit process path path”

”,click the “OK ”to finish the setting of the multiple-cutting;

After finishing the setting of the process processparameters,parameters,“Please input start point point”

”will display in the Command Line in AutoCAD software,User can input start point coordinate through handing input relative or absolute coordinate or use mouse to click left key for selecting one point at the screen as start point,after ensure the point,“Please

input cut point point”

”will display in the Command Line,attention,the cut point must be at the drawing graphic,otherwise,it is invalid,user can input the cut point coordinate through handing input or use mouse to select one point as cut point at the drawing graphic.After ensure the cut point,“Please select cut direction finish>”

”(just as create process track).User can see the red and the green arrow alternate conversion at

process processtrack

track when moving mouse,click mouse left key at the green arrow to ensure the cut direction,or click key to finish the selection of the direction of the

processing track,track track’

’s direction will be the direction of the green arrow.For closed and unclosed figure,after setting the process parameters,other parts

like “Create process processtrack

track ”function.4.2.3Create Path of Taper

There are two created methods of taper process processtrack:

track:top and bottom shaped taper,appointed taper angle.

1)Before create top and bottom shaped taper process track,user need use “create

process track track”

”function to create two process tracks about top and bottom surface

(Figure 4.11).

Figure 4.11:top and bottom surface

Click “Create Path of Taper Taper””menu under “AutoCut AutoCut”

”menu,will display the dialog “Taper cutting parameter ”(Figure 4.12):

Figure 4.12:Taper Cutting Parameter

Cut Times:multiple cutting times;

Boss BossLength:Length:punch punch’

’s width,default:1mm;Offset:The compensation for molybdenum,the offset value is 0.1mm by default.

Left offset:the reference is molybdenum along the workpiece contour ‘s process direction,molybdenum position located at the left of the workpiece contour.

Right offset:the reference is molybdenum along the workpiece contour ‘s process direction,molybdenum position located at the right of the workpiece contour.

None:the reference is molybdenum along the workpiece contour ‘s process direction,

说明书英文版

Instructions 1. Specifications for gears assembled The torch is equipped with the following 8 different gears: 2. Operation for switchover ● tail switch operation The tail switch is a button switch with the function of button-pressing for locking and unlocking, which is to realize the operation of internal switches through the metallic button’s delivering the pressing force in the following specific modes: ◆when the switch is off, if the metallic button is pressed hard, after it is released, the switch

will then be kept on, circuit connected with LED on. ◆when the switch is on, if the metallic button is pressed hard, after it is released, the switch will then be unlocked and kept off with LED accordingly off. ◆when the switch is on, if the metallic button is pressed gently, LED will be off immediately, but after the button is released, LED will then be on again, and the switch will then be kept on. This operation is defined as the “gentle pressing” that LED goes through momentary on-and-off as the metallic button is gently pressed and released. ●how to switch over If the torch is turned on for the first time, or turned on again after it is turned off for the first time and remains off or at least 2 seconds, the gear will then be automatically switched to the first gear in either case: “high light”. In the mode that the torch is kept on when LED is on, press the tail switch gently, and the torch will be switched to another gear. The 8 different gears assembled herein will be switched on by turns. Caution: if you have any problem with switchover before initial use, please contact relevant salespeople or the after-sale service department for more information. 3. Load batteries in the right way Unscrew the tail cover, put the batteries into the cabin with the positive electrode toward the torch head, and then screw the cover tight. If batteries are loaded in the wrong way, the torch won’t work due to circuit protection, but it will resume normal work after batteries are unloaded and reloaded in the right way. Caution: batteries with no-load voltage over 2V are not preferred in case the internal circuit suffers from damages. Only batteries with on-load voltage of or under 2V are recommended. Due to excellent discharging performance, NiMH batteries are strongly recommended here. Maintenance Four silicone rings are equipped, two in front of the middle pipe and two at the back, providing excellent water-proof performance. For daily use, the torch will continue normal work even if it is accidentally soaked in the water.

电器电子的英文说明书写法

电器、电子产品说明书英译的特点和技巧。 (参考教材P202-210) 1 概述 电器、电子产品说明书是科技文体的一种,它以传递产品的有用信息为主要目的,内容主要包括: 前言、部件、基本功能、使用指南,故障排除等。 其中,基本功能和使用指南是主体部分。 一些简单易用的电器、电子产品,其说明书也相对简略。电器、电子产品说明书译文的预期功能主要是提供商品特点和使用信息,通过让译语用户了解产品的性能、特点、用途、使用和保管等方面,促使其完成购买行为。 2 电器、电子产品说明书英译的特点 特点概括起来包括: 准确性(accuracy)、 简明性(conciseness)、 客观性(objectivity)等。 2.1 准确性 电器、电子产品说明书是为了指导读者正确使用产品而写,它传递的信息(例如:各种数据、图表)首先必须科学准确。在英译过程中,必须

把信息内容如实准确地翻译出来,显化原文隐含的信息,消除歧义。一些专业术语、固定用语和习惯说法必须表达得准确、地道,例如在翻译数码相机说明书时会遇到这样一些术语: 镜头后盖(ear lens cap)、 三角架(tripod)、 数码变焦(digital zoom)、 快门帘幕(shutter curtain)、曝光不足(under exposure)、取景器(view finder)等,需按专业说法表达出来,不可任意生造。 2.2 简明性 简明性特点表现为: (1)内容条目简洁明了,步骤清晰,逻辑性强。 (2)常用缩略形式。例如:液晶显示(Liquid Crystal Display) 常缩写成LCD; 发光二极管(Light Emitting Diode) 常缩写成LED; 中央处理器(Central Processing Unit) 常缩写成CPU; 自动对焦(Auto focus)常缩写成AF; 手动对焦(Manual focus)常缩写成MF 2.3 客观性 电器、电子产品说明书将该产品的相关内容客观地呈现出来,引导读者按照一定的思维逻辑循序渐进,知道该做什么,怎么做,进而了解和正确使用该产品。这些内容带有描述说明的性质,客观而不带有感情色彩。例如:原文:紧急退出功能键可让使用者在电源故障时,以手动方式打开

吉诺通使用手册(英语版)

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This product can be used in hot water or steam line with the temperature limited to 225℃. 类似常见的类型还有: ... is used for... ... is used to ... ... is used as... ... is designed to... ... is suitable to be used in... ...is available for (to)... ...may be applicable to... ...may be used to... ...can be used as... ...can be designed as... ...is adapted for (to)... 2

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