生产制造专业词汇翻译..

Supplier approval

Process / description

机器、设备、工装、夹具

Equipment, jigs, fixture

characteristic number

特殊特性分类

Special characteristics Category

Evaluation/measurement method

样本容量

Sample size

样本频率

Sample frequency

Incoming material inspection

Quantity

外层白色塑料袋，密封包装，无破损，无明显积灰或其他油液污染White packing, airproof, no damage, oil strain and dusts.

包装/规格/批次号/外观

Packing/Specifications/Serial number/Appearance

Serial number consistent with the delivery note

抽取同批次3包材料

Sampling should

3 batches per lot

Purchasing material inspection record

隔离\通知相关人员联系供应商退换货并整改

Containment/contact the supplier and arrange returning

检查项目（玻纤含量、弯曲强度，缺口冲击强度等）

Inspection item (glass fiber, tensile strength, notch impact strength etc)

Electronic Tester

抽取同批次3包材料，每包材料各取样1Kg，混合均匀后制作样条

Choose 3 bags per lot, 1 kg per bag, mixed and then mold the test samples

抽取同批次3包材料

Choose 3 bags per lot

Corresponds to the Purchase Order

符合订单

Purchased Material Inspection Record

外层茶色牛皮纸袋

Brown outer-layer paper package

Black Resin，Even particle size，No Resin Clinging，No contamination

black颗粒，颗粒大小均匀，无连粒，无杂质

钢套压出方向上无冷插飞边残留

压装孔无开裂破损

钢套无Appearance异常

There are no flashes on the item surface after the limiter installed.

The limiter bores have no cracks.

No abnormality of the limiter appearance

清理

Trimming

追溯，重新清理

Traceability and re-trimming

铜螺母热插-1

燃油轨安装螺母*2*M8

MAP安装螺母*1*M6

Nut inserts—1

oil trail nut inserts *2*M8

Map nut inserts*1*M6

钢套两端面低于塑料表面0-0.3mm 总成GaugeInspection 钢套位

置度

钢套两端面低于塑料表面0-0.3mm 总成GaugeInspection 钢套位置度

The installed limiters should be 0-0.3mm beneath the plastic surface at two ends. After installation gauge should be used to exam the positions of the limiters

百分表

Micrometer

返工

Return and rework

钢套挤出力

Tensile tester

热插1作业指导书

Operation instruction for the nut insert 1

和指示灯

Per shift 开机

Before the start of every shift

1个M6，2个M8热插螺母装入热插头

One M6 nut insert and two M8 nut inserts are placed into the inserting arm

螺纹无漏加工或加工不完整

安装到底，方向正确，不能反装

First ensure the threads on the nuts are in good conditions, then press the nuts into the bottom of the inserting arm slot, the direction should be correct.

重装螺母

Place the nuts again

漏装、反装热插螺母防错Inspection

Error proof measures to ensure the nut are not missing and are not placed in reverse direction.

没有漏装、反装

No nut missing and nut in reverse direction

设备自动防错控制

Automotive error proofing measures of the equipment

补装/改正

Place the nuts agi

铜螺母热插-2

支架安装螺母*1*M6

Purge阀螺母*2*M6

支架安装螺母*2*M8

Nut inserts---2

Bracket installation nut *1*M6

Purge spigot nut *2*M6

Bracket installation nut *2*M8

二维码自动扫描

2D CODE can be automatically scanned

能扫出二维码，

自动判定前工序操作合格，可以开始生产

能扫出二维码，

自动判定前工序操作合格，可以开始生产

The 2D code can be scanned,

能扫出二维码，

自动判定前工序操作合格，可以开始生产

The 2D code is automatically scanned, and the system will automatically validate that the previous process is properly finished and then the next process can be allowed to start

热插后Appearance

Appearance after inserting

热插螺母端面不能低于热插孔塑料表面，

表面不能有高于热插件端面的塑料溢料；

热插件无明显的倾斜、偏心、错位；

热插件不能有裂痕和破损；

The inserted nut can not be lower than the plastic surface; on the plastic surface no flashes higher than the nuts are allowed. Inserted nuts have no obvious deformation, misalignment and displacement; no cracks on the inserted nuts are allowed.

清理

Clean

热插后高度

Qingdao Meitai Plastics

质量保证单

Quality Warranty

Packing方式符合要求，Packing无破损；Quantity正确；

Packing上标签符合要求；

The packing method should conform to the spec., no package damage, correct quantity, correct labels

游标卡尺

Vernier calipers

Micrometer

按照零件来料检验指导书

表面清洁，无油污，磕碰印

Clean surface, no oil stain, no bumping mark

注塑件无明显飞边毛刺，摇臂孔内无凸出的飞边；膜片安装均匀，无异常挤压变形，整圈卡口无脱口松开；橡胶管安装卡夹内务明显飞边毛刺残留

The molded parts have no visible burrs and flashes,

每次交货Every delivery Salt Spray tester

Every year 3月/9月

March and September of every year

摇臂孔内无凸出的飞边；膜片安装均匀，无异常挤压变形，整圈卡口无脱口松开；橡胶管安装卡夹内务明显飞边毛刺残留

There are no flashes inside the arm orifice, the installation of membrane is evenly, and there are no abnormal deformation. The clip is firmly fixed, and There are no flashes inside the hose clips.

Inner diameter Of the arm orifice ?7.2+0.05/-0.1; The arm wall thickness 5.8+0/-0.2; Actual length of the installation slot 17+0.3/+0.1；clip width 26.2-0.2/-0.4;29.8+0.1/-0.2；Screw bore Inner diameter ?8+0.2/-0;?11+0.2/-0

The arm

按照零件来料检验指导书

按照零件来料检验指导书

Incoming Material Inspection sheet

Supplier Self - Test Report

密封性-66.7KPa下，泄漏不得大于2cc/min；作动（开启压力，开始动，到下限压力），复位良好

Air tightness: @ 66.7KPa, leakage no more than 2cc/min, Correct actuation

Actuator 耐久性试验，100万次无故障；（年度型式试验）

Actuator Endurance test : one million times without interruption (Yearly test)

5件5 pieces

Packing方式符合要求，Packing无破损；

Quantity正确；

Packing上标签符合要求；

The packing method should conform to the spec. no package damage, The quantity is correct, the labeling should conform to the spec.

表面无灰尘、杂质或其他污染，

注塑件Appearance：无磕碰印，无飞边毛刺，

插座无断裂或裂纹，2根插针无歪/断/缺，管嘴&卡扣无断裂，破损；

进气口防尘帽无漏装

No dusts, debris or any other contamination, the appearance of the molded part: No bumping mark, no flashes and burrs. No bracket cracks, Two pins are straight, clips& hose nozzle has no cracks. The dust proofing plug of inlet port is installed.

Electromagnetic valve

卡槽宽度

Wire slot width

通电、断电下气密测试符合泄漏要求（600mmHg下不大于2SCCM）

Leakage under charged and uncharged conditions conforms to leakage requirements (@600mmHg no more than 2SCCM)

耐久性试验，100万次无故障；（年度型式试验）

Packing方式符合要求，Packing无破损；

Quantity正确；

Packing上标签符合要求；

Packing方式符合要求，Packing无破损；

Quantity正确；

Packing上标签符合要求；

Material: SUS304；表面清洁，不允许有油污、毛刺、两端倒角和毛刺，不可生锈Material: SUS304；surface clean，oil stain, burrs, fillets on two ends and rust are not allowed

不允许有油污、毛刺、两端倒角和毛刺，不可生锈

Packing方式符合要求，Packing无破损；

Quantity正确；

Packing上标签符合要求；

Appearance洁净，无裂纹、无毛刺、飞边；分型凸起不得大于0.2×0.3mm；颜色为black，色泽均匀

Clean surface, no cracks, no burrs and flashes, the parting bump should be less than 0.2×0.3mm; Black, even color.

壁厚均匀，无明显偏心

Even wall thickness, no apparent misalignment

表面光滑；伞形面完整，无破损；

无明显飞边毛刺；根部无裂纹

Smooth surface, umbrella surface intact, no damage and burrs, no cracks at the end of the valve.

Umbrella diameterφ14.6±0.2；ball diameterφ3.5±0.07；end diameter：φ2.56±0.1；slot diameter 2.23±0.13

Umbrella diameter

Packing内零件摆放整齐，无错位变形；

表面无油污,锈迹,焊缝/焊点均匀、焊点无穿孔，焊缝缺口、管口无毛刺，管内无杂物etc. ；管段表面无磕碰伤/变形

客户端法兰面平整，无损伤变形，无明显划痕；与中心孔不允许有贯穿性划痕；

零件形状一致，无明显变形或位置差异；

回火杯法兰镀锌black

The pipes are placed orderly inside the package, no deformation and dislocation; No oil stain, rust, and welding seam/ welding spot is even, The pipe nozzle has no burrs, no foreign objects are inside the pipes etc. The pipes have no bumping marks and deformation.

The flange surface for customer connection is smooth and even, no obvious scratches; no linear scratches leading to the center are allowed, the geometry is constant, Flange galvanized black.

安装孔相对位置

The positioning of installation holes

The customer installation hole diameter：2-φ7+0.2/-0; Distance between holes36±0.2；Wall thickness :5±0.2；Bolt hole diameter 2-φ7+0.2/-0; Distance between holes 50±0.2；Outside Diameter φ26±0.2；

表面镀锌，black，颜色均匀，镀锌层光滑，无锈蚀或镀锌层腐蚀现象；

零件清洁，表面无油污、金属碎屑或其他杂质残留；螺纹完整，牙型整齐，螺牙无磕碰伤、变形etc. 缺陷；梅花槽完整，无变形或其他异常

Surface finish: Zinc plating, black, even color, smooth Zinc surface, no rust or corrosion.

The components are clean, no oil stain, metallic debris or any other objects; the thread is intact, no deformation etc. the Torx is in good condition.

盐雾试验48小时不得有白锈，240小时不得有红锈

White rust should not be seen within 48hours during the salt spraying test, and red rust should not be seen within 240 hours.

表面镀白锌，无明显凹凸不平，不允许有油污、毛刺、不可生锈；折弯处无裂纹

生产准备

-----加料烘干

（集中供料）

Material drying (centralized material feeding)

首次加料加料量

The amount of material for the first adding

加满烘料料桶,除湿干燥，详见《烘料作业指导书》

The material should completely fill the drying oven, details see Drying operation Instruction Sheet

真空吸料，自动控制加料，加满料桶，详见《烘料作业指导书》

Vacuum suction, automatic control of feeding, details see Drying operation Instruction Sheet

加料设备检查

Feeding Equipment checking

Equipment instrument panel

开机检查

Check before every shift

《异常管理规定》Equipment Abnormality Rule

1.For the first feeding必须烘2小时以上

2.2小时后测量含水率;

含水率≤0.2%为合格

3.使用集中供料装置

1. At least 2 hours of drying For the first feeding.

2. Check the water content after 2 hours of drying, if the water content is less than 0.2%, then it will be considered OK.

3. Feeding is done by the centralized feeding system.

Moisture measuring instrument

执行器增加长橡胶管固定管夹，更新长橡胶管安装步骤

A fixing clip for the long hose was added to the actuator, and thereby the installation instruction of hose was renewed.

直角弯管焊接强度控制要求变更

The requirement of the welding strength of the rectangular hose was renewed.

增加阀片注塑后相关包装内容

The packing requirements for the molded valve discs were added.

增加气密初检工序Map/Purge孔堵塞防错验证

The error proofing measure to prevent blockage of Map/Purge holes were added

增加弯管接头注塑贯通孔检查

The checking of molded rectangular hose was added

○零件完整，无缺料；4个卡爪完整，无断裂；1个线束安装孔无堵塞、断裂；制品四周毛边修平，浇口修平，表面顶杆处无溢料，顶杆印不高于表面。不许有缺料、流痕、气花、缩凹、杂质、油污etc. Appearance缺陷；

○MAP孔&弯管接头孔贯通，孔内无明显飞边；

○MAP孔孔壁光滑，无可见的划痕或影响密封的其他缺陷；

The molded part is complete, no insufficient injection, 4 clips are in good condition, the wire orifice is not blocked, there are no burrs, residues, debris, oil stain and flashes, the injection marks are minimum.

Map hole & rectangular hose is not blocked, no flashes are inside the orifice.

The surface of map hole is smooth, no visible scratches or any other defects affecting air tightness.

热插螺母端面高于热插孔塑料面0-0.3mm

The inserted nuts are 0-0.3mm higher than the plastic surface.

热插件拔脱力

Insert nut pull off force

热插件旋转扭矩

Inserted nut screwing torque

3个M6，2个M8热插螺母装入热插头

Three M6 and two M8 nuts should be placed into the inserting arm

热插件位置度

The position of inserted nut

将歧管放入夹具

Place intake manifold into the fixture

位置度

（全部热插完成后Inspection /总成GaugeInspection 总成）

Position ( after all the nuts are inserted, the positioning will be checked by assembly gauge)

6个M6热插螺母装入热插头

Six M6 nuts are placed onto the inserting arm

铜螺母热插-3

Throttle body 螺母*4*M6

钣金支架安装螺母

*2*M6

Nut inserts-3

Throttle body nuts*4*M6

Bracket nuts*2*M6

设备自动防错控制

安装真空Hose

（短管）

Install vacuum hose (short hose)

真空Hose （短管）插入真空腔管嘴

Vacuum hose (short hose) is inserted into the vacuum cavity spigot

1.两个插入端蘸WD-40润滑油，两端蘸油Depth 不超过10mm，胶管内壁无明显油液残留

2.装配到管嘴底端；

1. Two ends of the hose dip WD-40 lubricant, lubricant depth less than 10mm, and the inner surface of the hose should have no obvious lubricant residue.

2. the hose should be inserted into the bottom of the orifice.

更换油脂

Change lubricant type

轴密封环外圈涂脂

Lubricant should be applied on the outer surface of the axle seals

整圈涂脂，覆盖外圈凹槽表面（尽量不高出）

The lubricant should be applied onto the whole outer surface of the seals.

安装到位，无松动错位

扳动右手侧气动夹紧扳手，气动压板夹紧歧管，夹紧定位准确，无异常

Turn the pneumatic switch on the right side and the manifold should be fixed firmly

Replacement，if parts are damaged, discard as scraps

安装EGR管密封圈

Install EGR pipe seals

密封圈有凸起侧向下，平面侧向上放入安装槽内，方向不能搞错

The seals are placed into the slot with the protruding side downwards and flat side upwards, the direction can not be reversed.

EGR密封圈

&

EGR管装配

EGR seals& EGR pipe installation

电动力矩螺刀

转角控制仪

装配工作台

Electric wrench

Rotation controller

Assembly workbench

安装EGR管

Install

回火杯侧管嘴对准EGR管孔插入到底，尽量避免EGR管口碰到密封圈；

使直管段支架上的螺栓安装孔与壳体上自攻钉孔对齐；

The EGR pipe should be inserted to the bottom of the EGR orifice, and the end of the EGR pipe should no touch the seals; The bracket installation holes should align with the self-tapping screws.

拔出EGR管，Inspection 密封圈，如有异常，Discard as scraps 并更换新密封圈Re-installation

拔出EGR管，Inspection 密封圈，如有异常，Discard as scraps 并更换新密封圈Re-installation

Remove EGR pipe and exam the seals, if abnormality is found, then discard as scraps, change new seals and re-install.

更换正确的

M6 螺刀头

Switch to the correct M6 screw head

螺刀头Specifications正确；在电动扭矩枪上安装到位；

Switch to the correct M6 screw head and it is firmly fixed onto the electric wrench.

设备自动切换控制扭矩和转角要求

The equipment should automatically switch to the corresponding torque and rotation angle.

重新更换安装

Re-install

报警

拧入

4个M6 EGR管固定自攻螺栓

Screw the four M6 self-tapping screws to fix the EGR pipe

先拧入直管段支架上的两个螺栓并锁紧；

re-将回火杯处的法兰片定位后；

拧入另外两颗螺栓并锁紧；

First screw the two screws for the bracket; then fix the flange; finally firmly screw the remaining two screws.

电动力矩螺刀

Electric torque wrench

设备自动监控扭矩&转角

The equipment can self-monitor the torque & rotation angle.

4个螺栓安装扭矩

The screwing torque of four screws

4个螺栓扭矩转角

The rotation angle of four screws

●螺栓花键槽无损伤，变形；

●螺栓头部和法兰面无冷镦开裂、缺料或其他异常

●螺栓安装无倾斜；

●螺栓拧紧到底，无悬空（法兰面与支架端面紧密贴合，无间隙）

●螺栓花键槽无损伤，变形；

●螺栓头部和法兰面无冷镦开裂、缺料或其他异常

●螺栓安装无倾斜；

●螺栓拧紧到底，无悬空（法兰面与支架端面紧密贴合，无间隙）

1.The screw cap is in good condition

2. The screw head is in good condition.

3. The screw is upstraight, no leaning.

4. The screw is fixed firmly to the bottom, no clearance between flange surface and bracket.

歧管安装夹具翻转

The intake manifold fixture is overturned.

扳动左手侧气动夹紧扳手，松开翻转夹具

逆时针翻转夹具90°；

re-次扳动左手侧气动夹紧扳手，夹紧翻转夹具

Turn the pneumatic switch in the left side and release the manifold, then turn the fixture counterclockwise 90°; Turn the pneumatic switch again and fix the manifold firmly.

重新定位锁紧

Position the fixture again and fasten the manifold

摆臂方孔与阀片方孔对齐，摆臂方向正确

Align the rocker arm orifice and valve disc orifice, make sure the rocker direction is correct.

摆臂插装到底，与方轴配合无松动或无过紧无法顺利插装到底

Insert the rocker arm into the bottom, no loosing or getting stuck.

Actuator 定位孔与壳体上定位销安装到位

Actuator locating orifice and house locating pin are installed

Actuator 组件&压盖装配

Actuator component & assembly

电动力矩螺刀

转角控制仪

装配工作台

摆臂盖安装定位正确，无反装错位

The rocker cover is installed into the right position, no reverse installation

顺序拧入2颗M4自攻螺栓（先装Actuator 侧螺栓）

Install two M4 self-tapping screws (screws at the actuator side should be installed first)

M4螺栓安装扭矩

M4 screw installation torque

M4螺栓扭矩转角

M4 screw rotation angle

松开歧管固定压板，取出零件

Release the manifold fastening plate and remove the manifold

扳动右手侧气动夹紧扳手，气动压板松开，取出歧管，注意避免磕碰EGR管和歧管表面的凸出卡销etc.

扳动右手侧气动夹紧扳手，气动压板松开，取出歧管，注意避免磕碰EGR管和歧管表面的凸出卡销etc.

Turn the pneumatic switch in the right side and release the manifold, care should be taken to avoid knocking against EGR pipe and the manifold.

钣金支架Inspection

钣金支架Inspection

Inspect the metal plate bracket

表面无锈蚀、镀层无异常，支架无变形，无明显飞边毛刺

表面无锈蚀、镀层无异常，支架无变形，无明显飞边毛刺

No obvious rust and burrs, no abnormality on the plated area, no deformation of bracket

装配钣金支架、装配节气门法兰密封圈、缸盖法兰密封圈

Install metal bracket, throttle body gasket and cylinder cover flange gasket.

电动力矩螺刀

转角控制仪

装配工作台

Electric torque wrench

Rotation angle controller

Assembly workbench

M6螺栓安装扭矩

M6 blots installation torque

M6螺栓扭矩转角

M6 blots rotation angle

更换正确的

M4 螺刀头

Switch to the correct

1个M6，2个M4螺栓安装后Appearance

Appearance after the installation of one M6 and two M4 screws

●螺栓花键槽无损伤，变形；

●螺栓头部和法兰面无冷镦开裂、缺料或其他异常

●螺栓安装无倾斜；

●螺栓拧紧到底，无悬空（法兰面与塑料端面紧密贴合，无间隙）

真空Hose （短管）另一端插入Electromagnetic valve 连接管嘴

The other end of vacuum hose ( short hose) is inserted into the Electromagnetic valve connector

管嘴连接正确；

装配到管嘴底端；

The connector is connected to the hose properly;

The hose is installed into the bottom of the connector

扳动左手侧气动夹紧扳手，松开翻转夹具

顺时针翻转夹具90°；

re-次扳动左手侧气动夹紧扳手，夹紧翻转夹具

2个螺栓组件Inspection

Check two bolt components

Washer无漏装，螺纹胶无漏涂，涂胶位置正确

Washers are installed, and emulsion sealant is applied on the right place

2个螺栓拧入Depth

2个螺栓拧入Depth

Screwing depth of the two screws

保留4mm以上间隙；

漏装防错Inspection

Missing component error-proofing inspection

冷插套无漏装

The limiters are not missing

防错Inspection 装置

Error-proofing device

气密性测试条件

Air-tightness requirements

测试压力：0.5bar下泄漏量≤50 cc/min，Actuator 动作5次为合格

Test pressure: leakage rate≤50 cc/min @0.5bar, Actuator can perform action five times

气密性

Air-tightness

0.5bar下泄漏量≤50 cc/min，

Actuator 作动Inspection

Actuator can perform action

切断负压后，Actuator 能连续动作5次，每次动作，Actuator 返回时间符合要求Without negative pressure, the actuator can perform action five times and the return time is within the time requirement.

Actuator 动作Inspection 装置

Actuator inspection equipment

Inspection 合格打点Appearance

After inspection qualified parts will be labeled

自动打点，标记形状符合，清晰、有效

Automatically label, the mark is clear, readable and effective

更换打点头

Replace marking pin