CPK and FAI

Cor.40.WWP.SQ.0040/Rev 2.0

3N769

I-PEX

Date:X

New:X CON,B/L,30P,M,1MM,S,G,L

20339-030T X

Revised:X X01-01

Inspector Name

Resubmission:

Inspection Supplier

Dell Engineering ITEM

LOCATION

NOMINAL +TOL -TOL

123

Mean

UPPER LOWER HIGH LOW

Method

Remarks Disposition

Figure 1

1Figure 129.000.1500.15028.9929.0028.99-0.0100.000-0.01028.9930%7% 2Figure 1 1.000.1000.100 1.01 1.01 1.020.0100.0100.020 1.01320%0% UPPER Figure 1 1.000.1000.1000.980.990.99-0.020-0.010-0.0100.9870%20% LOWER

3Figure 110.600.3000.30010.6410.6310.640.0400.0300.04010.63713%0% 4Figure 1 1.550.1500.150 1.43 1.43 1.43-0.120-0.120-0.120 1.4300%80% Alert 5Figure 1 2.600.2000.200 2.60 2.61 2.610.0000.0100.010 2.6075%0% 6Figure 134.100.1000.10034.1534.1534.150.0500.0500.05034.15050%0% 7Figure 136.950.1000.10036.9436.9536.95-0.0100.0000.00036.9470%10% 8Figure 1 1.550.2000.200 1.60 1.60 1.600.0500.0500.050 1.60025%0% 9Figure 1 2.300.2000.200 2.29 2.30 2.29-0.0100.000-0.010 2.2930%5% 10Figure 1

2.100.2000.200 2.19 2.19 2.180.0900.0900.080 2.18745%0% UPPER Figure 1 2.100.2000.200 2.17 2.17 2.160.0700.0700.060 2.16735%0% LOWER

11Figure 10.550.0600.0600.550.550.550.0000.0000.0000.5500%0% 12Figure 10.300.2000.2000.300.300.310.0000.0000.0100.3035%0% 13Figure 1 1.450.2000.200 1.44 1.46 1.45-0.0100.0100.000 1.4505%5% 14Figure 10.450.2000.2000.480.450.470.0300.0000.0200.46715%0% 15Figure 10.580.2000.2000.580.590.590.0000.0100.0100.5875%0% 16Figure 10.750.2000.2000.73

0.73

0.74

-0.020

-0.010

0.733

0%10% 17 4.2.1Pass 18 4.2.2Pass

19 6.1.1Pass 20 6.1.2Pass 21 6.1.3Pass 22 6.2.1Pass 23 6.2.2Pass 24 6.2.3Pass

25 6.2.40.1500.0200.0200.100.100.10-0.049-0.047-0.0480.1020%245% Reject

26 6.2.5Pass 27 6.3.1Pass

28 6.3.20.7000.0000.720.720.730.0200.0200.0300.723 0% 29 6.3.3Pass

30 6.3.4 1.5000.000 1.69 1.71 1.770.1900.2100.270 1.723 0% 31 6.3.5Pass

32 6.3.6 1.0000.000

1.20

1.26

1.18

0.200

0.260

0.180

1.213

33 6.5.1Pass 34 6.5.2Pass

35 6.5.3 1.0000.000 2.17 2.23 2.22 1.170 1.230 1.220 2.207 0% 36 6.5.4Pass

37 6.5.5 1.5000.000

1.80

2.00

0.300

0.500

1.933

38 6.6.1Pass 39 6.6.2Pass 40 6.6.3Pass

41 6.6.40.1500.0200.0200.150.150.150.0010.0020.0000.15110%0%

42 6.7.1Pass 43

6.8.1

Pass

Dimensional Evaluation Data Reporting Sheet

Drawing Number:Supplier :Part Description:Submission No :Cavity / Tool # :Revision:Material Spec :

Inspector:DRAWING SPECIFICATIONS

INSPECTION RESULTS

INSPECTION ANALYSIS

Sample Number

Deviation from Nominal % Tolerance Acc/Rej

447.130.0000.00027.4027.2028.30-2.600-2.800-1.70027.6330%

457.2Pass

467.3Pass

477.440.00.00019.1218.4517.77-20.882-21.546-22.22818.4480%MAX.

7.440.00.00018.2717.9117.22-21.727-22.089-22.78017.8010%MIN.

487.540.00.00020.6924.3018.67-19.311-15.701-21.33521.2180%

497.6.1Pass

507.6.2Pass

517.6.3Pass

527.6.4Pass

538.135.00.00015.5816.7614.60-19.420-18.240-20.40015.6470%

548.2Pass

558.3N/A

568.4.144.00.00052.4354.4951.358.43010.4907.35052.757 0%

578.5N/A0.000

588.6Pass

598.7 1.50.000 6.897.45 6.37 5.390 5.950 4.870 6.903 0%

608.8Pass

618.9Pass

628.10Pass

638.11.1Pass

648.11.2Pass

658.12N/A

668.13N/A

678.14Pass

688.15.1Pass

698.15.2Pass

708.15.3Pass

718.15.4Pass

728.15.5Pass

738.15.644.00.000108.58123.8796.6364.58079.87052.630109.693 0%

748.15.7Pass

758.15.8Pass

After 8.6 (Durability Testing)

767.1Pass

777.2Pass

787.3Pass

797.440.00.00018.9018.8718.36-21.096-21.133-21.64318.7090%MAX.

7.440.00.00017.9118.4917.46-22.086-21.510-22.53617.9560%MIN.

807.540.00.00027.2225.9130.15-12.782-14.090-9.85227.7590%

858.135.00.00012.1712.3511.96-22.830-22.650-23.04012.1600%

868.4Pass

878.7Pass

888.10Pass

898.11Pass

Sheet 29 of 38

6-Sigma Process Capability Calculation Worksheet Cor.40.WWP.SQ.0039/Rev 2.0

PART NUMBER:3N769REV:

X01-01

PART DESCRIPTION:CON,B/L,30P,M,.1MM,S,G,L

REVIEWED BY:

DATE REVIEWED:

Nominal

36.950.55－UPPER LIMIT 37.050.47－LOWER LIMIT 36.850.630.70AVERAGE

36.9270.5530.723STD

0.0080.0130.005Cp 4.08 2.02 1.48Cpku 5.00 2.09－Cpkl 3.15 1.95－Cpk 3.15 1.95－MIN 36.920.530.72MAX

36.94

0.57

0.73

Sample #

Variable 1Variable 2Variable 3Variable 4Variable 5Variable 6

236.920.550.72336.930.540.72436.920.570.72536.930.560.72636.920.560.73736.920.540.72836.940.540.72936.930.560.721036.930.570.721136.920.560.731236.920.570.731336.940.550.721436.930.570.721536.940.540.731636.930.560.721736.930.560.721836.920.530.721936.930.560.722036.940.530.722136.940.560.722236.920.530.722336.920.570.722436.920.550.722536.940.540.732636.920.570.732736.920.530.732836.930.560.732936.920.550.733036.920.570.72

Predicted Product Distribution Across Tolerance Range

Variable Count

N o r m a l i z e d T o l e r a n c e R a n g e

Sheet 30 of 38