PPAP检查清单Checklist(中英文)

零件图纸，有关的工程文件; 规范
4
PE approved engineering. change Documents for the part(If any). 产品工程批准的工程更改文件，如果有
Dimension checked print for all parts (Inclusive assembly 5 or sub-parts)
10 (co-relate with FMEA & control plan). 过程流程图(工位编号与FMEA和控制计划一致)
11 PFMEA 过程失效模式和效果分析
12
DFMEA-if supplier is design responsible. 设计失效模式和效果分析－如果供应商是设计责任者
17
Subcontractor list and Bill of material(BOM) 分供方清单和物料清单
18
Customer Engineering Approval 顾 Documentation实验室认可文件
20
Bull Material Requirements Checklist(for Bulk material PPAP only) 散装材料要求检查清单
Yes
N/A
备注
1
Completed part submission warrant(PSW) 完整的零件提交保证书(PSW)
2
Appearance approval report approved(AAR) 经批准的外观批准报告(AAR)
3
Design records with PE approval /sign-off. 产品工程批准的设计记录

供应商PPAP检查清单

3
零件重量，除非客户另有规定，否则此重量用kg表示并精确到小数
点后4位(0.0000);重量不包括运输防护、装配辅具或包装材料。为了确定零件的重量，组织必须随机将选择10个零件分别称重，然后
进行计算并报告平均值，至少必须针对产品实现的每个型腔、工装、生产线或过程测量一个零件。
The organization shall record on the PSW the part weight of the part as shipped, measured and expressed in kilograms to four decimal places(0.000) unless otherwise specified by the customer. the weight shall not include shipping protectors, assembly aides, or packaging materials. To determine part weight, the organization shall individually weigh ten randomly selected parts, caculate and report the average weight. At least one part shall be measured from each cavity, tool, line or process to be used in product realization.
Ensure all drawing notes and performance requirements are addressed/ undestood.
6
需有最新版EBOM

PPAP 中文译本.rev E

(2)工程改變資料( 如果有的話)
工程改變資料︰工程改變資料被定義為審定的任何工程改變還沒在設計記錄過程中記錄的(s)( 被摩托羅拉發展工程授權),但是在這種產品內包含,部分或者調整工具。
(3)客戶工程師贊成( 如果要求)
客戶工程師贊成︰客戶工程師贊成是供養的那些過程二條路聯繫在之間那些零部件供應者和那些負責任摩托羅拉設計工程活動和透過,供應者一定設計請求一致並且處理變化的。
By: Zubair Iqbal July 16th 2004
PPAP 代表什麼？?
PPAP
生產批准
零件程序
生產零件批准程序是什麼？?
PPAP 是生產零件批准程序，最初被美國汽車工業( 通用汽車公司,福特和克勒斯勒)所使用。生產零件批准程序(PPAP)是一種略述方法用于生產和服務商品的批准,包括接近和包括部分提交保證在先進質量規劃過程內的體積材料。PPAP 過程的目的是保證零部件的供應者符合設計說明並且能讓證明文件看步可以被在這種產品的生活期間保持是。
Sample Production Parts
Customer Engineering Approval
Measurement System Analysis Studies
Master Sample
Design FMEA
Qualified Laboratory Documentation
Records of Compliance With Customer Specific Requirements
Control Plan
Checking Aids
Process FMEA
Part Submission Warrant ( PSW )

PPAP_Checklist

Yanfeng Visteon PPAP Checklist (this document) as the table of contents延锋伟世通PPAP 清单目录1. Design Records of Saleable Product产品设计记录a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释b.Special Characteristics 特殊特性Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求d.Part material composition report, report can be IMDS or other system/method defined by customer零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法e.Polymer shall be identified according to ISO sign 聚合物应按ISO符号标识f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝2. Engineering Change Documents if applicable 授权的工程更改文件SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求3. Customer Engineering approval, if required 顾客工程批准, 如需要a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)4. Design FMEA 设计潜在失效模式及后果分析DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA5. Process Flow Diagrams 过程流程图Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图6. Process FMEA 过程潜在失效模式及后果分析PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA应包括"操作过程, 包装, 仓储和运输"7. Dimensional Results 尺寸结果100% layout for 6 parts for a single line process minimum单线流程最少取6件产品进行100%尺寸测量100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果Note: Data cannot be older than one year 数据不能过时超过一年b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE批准Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件8. Records of Material/ Performance test results 材料/性能试验结果的记录Data should be collected from Production Trial Run parts 数据应从试生产产品中收集Any material certification cannot be older than one year 任何材料证明都不能过时超过一年Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD批准Test Results need to include: 试验结果应包括:- Copy of the specifications called out on the drawing 图纸上的材料规范- Material Certification with test results 附有试验结果的材料证明- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD批准的PV试验结果9. Initial Process Study 初始过程研究a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS和CC/VC的原始数据b.c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implementedas a control method in the Control Plan对于所有的SC/VS及CC/VC项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required对于所有的SC/VS及CC/VC项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.cumentsForm No.: QF-206Revision: 00Page 1 of 4The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.如果考虑型腔, 则原始数据矩阵应作适当的详细说明* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be consideredfor each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.* 如果对每个型腔进行研究, 则对每个型腔的SC及CC项最少要100个数据和至少25个子组。

PPAP(中英版本)

第二部分 PPAP的过程要求 Section 2 PPAP process requirements
该有效的生产，必须在生产现场使用与量产环境同样的工装、量具、过程、材料和操作人员。来自每个生产过程的零件，如：可重复的装配线和 /或工作站、一模多腔的模具、成型模、工具或模型的每一个位置，都必须进行测量，并对代表性零件进行试验。 This significant product run shall be conducted at the production site, at the product rate (see glossary) using the production tooling, production gaging, production process, production materials and production operators. Parts of each unique production process, e.g. duplicate assembly line and/or work cell, each position of a multiple cavity die, mold, tool or pattern, shall be measured and representative parts tested. 对于散装材料：“零件”没有具体数量的要求。提交的样件必须出自“稳定”的加工过程。 For bulk materials: No specify number of “parts” is required. The submitted sample shall be taken in a manner as to assure that it represents “steady-state” operation of the process.

PPAP_Checklist11

Yanfeng Visteon PPAP Checklist (this document) as the table of contents延锋伟世通PPAP 清单目录1. Design Records of Saleable Product产品设计记录a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释b.Special Characteristics 特殊特性Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求d.Part material composition report, report can be IMDS or other system/method defined by customer零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法e.Polymer shall be identified according to ISO sign 聚合物应按ISO符号标识f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝2. Engineering Change Documents if applicable 授权的工程更改文件SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求3. Customer Engineering approval, if required 顾客工程批准, 如需要a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)4. Design FMEA 设计潜在失效模式及后果分析DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA5. Process Flow Diagrams 过程流程图Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图6. Process FMEA 过程潜在失效模式及后果分析PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA应包括"操作过程, 包装, 仓储和运输"7. Dimensional Results 尺寸结果100% layout for 6 parts for a single line process minimum单线流程最少取6件产品进行100%尺寸测量100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果Note: Data cannot be older than one year 数据不能过时超过一年b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE批准Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件8. Records of Material/ Performance test results 材料/性能试验结果的记录Data should be collected from Production Trial Run parts 数据应从试生产产品中收集Any material certification cannot be older than one year 任何材料证明都不能过时超过一年Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD批准Test Results need to include: 试验结果应包括:- Copy of the specifications called out on the drawing 图纸上的材料规范- Material Certification with test results 附有试验结果的材料证明- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD批准的PV试验结果9. Initial Process Study 初始过程研究a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS和CC/VC的原始数据b.c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implementedas a control method in the Control Plan对于所有的SC/VS及CC/VC项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required对于所有的SC/VS及CC/VC项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.cumentsForm No.: QF-206Revision: 00Page 1 of 4The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.如果考虑型腔, 则原始数据矩阵应作适当的详细说明* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be consideredfor each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.* 如果对每个型腔进行研究, 则对每个型腔的SC及CC项最少要100个数据和至少25个子组。

PPAP_Checklist

YY/ N N n/a
Remarks/Comments/Evidence
Mtrl/Performance/Function/PV Test Result successfully completed and approved by R&D on PSW ESER form? 11 Initial Process Study. (PPAP Phase 0+) Initial Process Study includes all Special Characteristics according to agreed SCA ? Are the measurements data taken from the parts coming from a successful Run@Rate? Capability results Cpk short term ≥ 1.67 (VCS 5060,19) min 25 measurements out of a bigger batch. Non-capable processes require 100% inspection! Is Capacity Analysis Report completed for Run-at-Rate and support a future successful Ph3 CV-run? 12 Qualified Laboratory Documentation. (R@R) Laboratory Certification is compliant to ISO/IEC 17025 or national equivalent? 13 Appearance Approval Report (AAR), if applicable.(PPAP Phase 1) Applies only for parts with colour, grain or surface AAR requirements. 14 Sample Production parts. (PPAP Phase 1) Submit Production Part Sample if requested by customer 15 Master Sample. (PPAP Phase 1) To be retained at mfg.site for the same period as the PPAP records if not agreed else with Site SQM on a waiver. 16 Checking Aids, if required by customer shown on drawing or TB. (PPAP Optional, normally n/a. 17 Customer Specific Requirements Are all VCC owned tools properly marked / tagged acc. to VCC requirement? Is a preventive maintenance plan available for all machines, equipments, tools and fixtures? Is Packaging approval process completed by MP&L Engineer? Is Packaging of Spare parts acc to VCCS Packaging Instr? Verify if there have been or will be any Functional Approval trial builds? IMDS Reported in IMDS system? (Ph0+) IMDS completed and approved by VCC? (Ph1) 18 PPAP Submission Warrant (PSW) Is latest Part Folder ID noted? Is the Tool Identification nr noted? Is Supplier Mfg Information noted and correct? Check Buyer Name? Application is VCC Vehicle Program Name IMDS Material Reporting completed and in accepted status? Check Reason for submission / Level Are all submission results properly checked? Is the Production rate noted under "Declaration"? Is Capacity Analysis Report (CAR) enclosed or noted on PSW for Phase 3. Verify VCC tool tagged and numbered? Check TPD no and Description on an Interim PSW! Send approved PSW to pswvcc@ and copy Site SQM

PPAP_Checklist

Yanfeng Visteon PPAP Checklist (this document) as the table of contents延锋伟世通PPAP 清单目录1. Design Records of Saleable Product产品设计记录a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释b.Special Characteristics 特殊特性Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求d.Part material composition report, report can be IMDS or other system/method defined by customer零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法e.Polymer shall be identified according to ISO sign 聚合物应按ISO符号标识f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝2. Engineering Change Documents if applicable 授权的工程更改文件SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求3. Customer Engineering approval, if required 顾客工程批准, 如需要a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)4. Design FMEA 设计潜在失效模式及后果分析DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA5. Process Flow Diagrams 过程流程图Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图6. Process FMEA 过程潜在失效模式及后果分析PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA应包括"操作过程, 包装, 仓储和运输"7. Dimensional Results 尺寸结果100% layout for 6 parts for a single line process minimum单线流程最少取6件产品进行100%尺寸测量100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果Note: Data cannot be older than one year 数据不能过时超过一年b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE批准Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件8. Records of Material/ Performance test results 材料/性能试验结果的记录Data should be collected from Production Trial Run parts 数据应从试生产产品中收集Any material certification cannot be older than one year 任何材料证明都不能过时超过一年Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD批准Test Results need to include: 试验结果应包括:- Copy of the specifications called out on the drawing 图纸上的材料规范- Material Certification with test results 附有试验结果的材料证明- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD批准的PV试验结果9. Initial Process Study 初始过程研究a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS和CC/VC的原始数据b.c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implementedas a control method in the Control Plan对于所有的SC/VS及CC/VC项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required对于所有的SC/VS及CC/VC项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.cumentsForm No.: QF-206Revision: 00Page 1 of 4The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.如果考虑型腔, 则原始数据矩阵应作适当的详细说明* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be consideredfor each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.* 如果对每个型腔进行研究, 则对每个型腔的SC及CC项最少要100个数据和至少25个子组。