UTIII级2期考题真题1超声检测三级考试真题

UTIII级2期考题真题1超声检测三级考试真题
UTIII级2期考题真题1超声检测三级考试真题

综合分析题一:

某压力容器厂制造蜡油加氢装置一、二类容器,设备有换热容器、分离容器(包括塔器、吸附器、分液罐)以及储运容器等,容器主体材质有20R、Q245R、Q345R、15CrMOR、20R+316L、Q245R+316L等,容器直径从?800mm~?4000mm不等,容器筒体或封头用钢板(或复合钢板)公称厚度主要有8mm、12mm、16mm、20mm、24mm、32mm、20+3mm、24+3mm、32+3mm等,容器上接管公称直径在?32mm~?250mm之间(不含?250mm),其与筒体或封头连接形式均为插入式焊接接头。

设备按现行相关规程,标准设计制造,另外设计技术条件要求:

1、每台容器的对接接头除进行规定的射线检测外,还需进行局部超声检测,检测长度不

得少于各焊缝接头长度的20%,且不得小于250mm,包括所有焊缝交叉部位。

2、对于接管公称直径大于等于?80mm插入式接管与筒体(或封头)焊接接头进行100%

超声检测

3、同一规格和材质的钢板进行超声复验,复验比例以张计抽检20%,质量合格级别不得

低于II级

4、容器焊接接头超声检测技术等级B级,质量合格等级为II级。

容器制造厂的超声检测设备和器材见下表:

仪器型号PXUT-350、CTS-26

探头单晶直探头5N14、5P20Z、2.5P20Z

单晶斜探头5P8*9K1/K1.5/K2/K2.5 2.5P20*22K1/K1.5/K2/K2.5

双晶直探头5P10FG4Z、5P20FG10Z、5P20FG15Z、 2.5P10FG5Z、

2.5P20FG8Z

试块标准试块CSK-IA

对比试块CSK-IIA-1、CSK-IIA-2、CSK-IIA-3、CSK-ⅣA-1、CSK-ⅣA-2、

GS、RB-L、RB-C、阶梯平底试块、板材检测用试块1号、板

材检测用试块2号、板材检测用试块3号

请根据容器及超声检测设备和器材的情况,回答以下问题。

1.1编制超声检测工艺规程除依据设计技术条件及图纸要求外,还应遵守哪些法律法规

标准?

1.2根据压力容器制造过程超声检测的要求,填写探头和试块的用途,如不需要或不合适,填写不用。

器材规格或代号用途

探头5N14

5P20Z

2.5P20Z

5P8*10K1

5P8*10K1.5

5P8*10K2

5P8*10K2.5

2.5P20*22K1

2.5P20*22K1.5

2.5P20*22K2

2.5P20*22K2.5

5P10FG4Z

5P20FG10Z

5P20FG15Z

2.5P10FG5Z

2.5P20FG8Z

试块CSK-IA

CSK-IIA-1

CSK-IIA-2

CSK-IIA-3

CSK-ⅣA-1

CSK-ⅣA-2

GS

RB-L

RB-C

阶梯平底试块

板材检测用试块1号

板材检测用试块2号

1.3如何对超声检测仪器、探头和试块进行管理,以保证检测的有效性和可靠性?

1.4操作指导书首次应用前应进行工艺验证,试以¢3200mmx32mm环缝,C级检测为例,说明如何进行工艺验证。

综合分析题二:

某球罐制造安装公司制造一台2000m3环形球罐(见图1)。规格为S¢15700mmx48mm,壳体材质为07MnNiVDR(在调质状态下使用),盛装介质为丙烷,球片在制造厂车间压制,现场组焊,可选用的超声设备和器材有:数字超声仪PXUT-350,探头5P13*13K1/K1.5/K2,2.5P13*13K1/K1.5/K2,2.5P20*22K1/K1.5/K2,2.5P20Z、5P14Z等,试块CSK-IA、CSK-IIA系列等。制造技术条件要求对球罐壳体对接焊接接头进

行100%超声检测,检测技术等级为B级。质量合格等级为I级

请回答下列问题

2.1按相关法规和标准规定,(1)在钢板制造厂或球罐制造单位对壳体用钢板进行超

声波检测时,检测比例是多少?质量合格等级为哪一级?(2)在安装现场对球壳板进场超声复检时,检测范围和比例是多少?质量合格等级为哪一级?(3)写出球罐壳体对接焊接接头的无损检测时机。

2.2人孔与壳体对接焊接接头A1如图2和图3,关于该焊接接头的超声检测,请回答

下列问题

图2球罐上人孔与球壳连接焊缝祥图

图3球罐上人孔与球壳连接焊缝探头位置示意图

(1)按检测面选择合适的探头

(2)对嵌入式接管与筒体(封头)对接接头是否可以在接管内壁进行检测?通过计算说

明A1焊缝是否可以检测。

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