OTS过程检查表

Supplier No.:-Parts overview:

零件概述

Participant:

参与者：

Supplier:

供应商：

ZFSS:

ZFSS：

Evaluation:

评估：

(The topic with the lowest rating affects the total result) (评审等级最低的项目会影响总的评估结果)

Signatures:

签字：

ZFSS auditor’s name ZFSS审核员的名字：Dept.

部门：

Phone:

电话：

ZFSS auditor’s signature

ZFSS审核员的签字：

Supplier’s name

供应商的名字：Phone:

电话：

Supplier’s signature

供应商的签字：

1. Process Conditions

过程状态

1.1 If the flow chart, FMEA, control plan updated and issued internally?

过程流程图，FMEA 和控制计划是否更新并发布？

Comment: 备注：

1.2 Is the layout available? All processes and control points defined

or not?

是否制定了平面布局图？是否明确了所要求的过程和检测点？

Comment: 备注：

1.3 Are all equipments available for sample production?

是否具备工装样件生产所需要的设备?

Comment: 备注：

1.4 Does production occur under finished fixture and tools?

生产是否在工装条件下进行?

- Fixture and tools, transport conta iner, test equipment, employees… -生产工装，运送料架，检测设备，人员配置…

Comment: 备注：

1.5 Are all work stations, test stations installed appropriately?

是否所有的生产工位，检测工位都被合理的设置?

? Lighting 灯光/光线。 ? Order, cleanliness, work safety

整齐，清洁，安全。

? Appropriate supply of material also considering possible contaminants, handling parts,

ergonomics, risk of confusion…

合理的材料供应，并考虑到可能发生的污染，零件搬运方式，人体工程学，混料的风险… ? Material cards with index of changes available

物料卡上有相关状态信息。

? Is separating of parts that are suspected ensured

是否那些怀疑件被隔离？

? Identification of master gages, reference parts, limit samples

标准量具的确认，是否有参考零件，极限样品？

Comment:

OK

not OK

N/A

OK

not

OK

N/A

OK

not OK

N/A

OK

not OK

N/A

OK not

OK

N/A

OK not

OK

N/A

OK not

OK N/A

备注：

1.6 Are all work station set up according to QR 83?

是否所有的工作站位依据QR83设置?

Does this incorporate the following items:

是否包含如下项目:

?Available quality control cards, working instr uctions…

是否有质量控制卡，操作指导….

?Operating equipment available

是否有可用的操作设备？

?Available and appropriate test equipment

是否有可用的适当的检测设备？

?Available and appropriate transport equipment

是否有可用的合适的搬运设备？

?Appropriate supply of materials with index related accompanying documents 是否有适当的材料供应和相关的随附文件？

Comment:

备注：

1.7 Are all relevant characteristics defined and the appropriate process

assurances available?

Are tests on the product and process for all required characteristics

extensively defined and the intervals adequate?

是否所有定义的相关特性被识别并在生产过程中加以适当的控制?

是否所有的要求特性在产品及其生产过程中执行检测？并设置足够的检测频率。

?In the OTS stage control plan?

是否包含在OTS的控制计划中？

?In the test instructions

是否包含在检测说明中？

Comment:

备注：

1.8 Were all specified tests performed and documented according to

specifications?

是否所有指定的检测都按照规范执行并记录归档?

Comment:

备注：

1.9 Does a consistent separation of adjustment parts take place?

调试零件是否被隔离?

Comment:

备注：OK not

OK

N/A

i.O. n.i.O.

n.a.

OK

not OK

N/A

OK

not OK

N/A

OK

not OK

N/A

1.10 Is the release of machines/fixture/tools regulated?

设备/工装/检具的认可是否有章可寻?

? Who is responsible for the release? (adjuster, operator, production

manager… - qualified personnel!) 谁负责这些设备/工装/检具的认可和使用? (调节人员, 操作人员, 生产经理… -需有资格的人员)

Comment: 备注：

1.11 Is personnel qualification ensured (QR 83)?

是否确认各岗位人员具有相关的资格 (QR83)?

? Training on the new process, product, technologies such as SPC, etc.

对于新的过程，产品，技能（比如：SPC 等），是否有相关培训。.

Comment: 备注：

1.12 Is suitable packaging available both internally and to the customer?

在内部搬运或运送至客户的过程中，是否有适当的包装方式?

? Is packaging coordinated with ZFSS?

是否与ZFSS 协商包装方式？

? Protection against contamination, also during transport.

包装是否能保护零件不受污染，即使在运输的过程中。

Comment: 备注：

1.13 Are the cleanliness requirements according to ZFN 5008 fulfilled (for parts

and transport containers)?

清洁度要求是否根据ZFN5008执行 (零件和存放零件的容器)?

Comment: 备注：

Evaluation of process requirements: 过程评估的要求：

Evaluation green: Requirements completely fulfilled, no deviations

评估结果为绿色: 完全符合要求，没有偏离的情况。

Evaluation yellow: Requirements only partly fulfilled, no critical deviations

评估结果为黄色： 部分符合要求，没有严重的偏离情况。 Evaluation red: Requirements only partly fulfilled, critical deviations

评估结果为红色： 部分符合要求，存在严重的偏离情况。

Conditions (for yellow or red): 状况 (针对黄色和红色)：

Comment: 备注：

OK

not OK.

N/A

2.

Sub-Suppliers/Parts

二级供应商 /零件

2.1 Is the sub-supplier and material list available?

分供方及材料清单是否已内部发布？

2.2 The release of sub-supplier and purchased parts, and the test report.

二级供应商及其所提供的原材料/外购件是否已经经过认可，或能提供相应的检测报告？ ?

At minimal, the following purchased parts must be tested:

至少，如下的采购件需要被检测：

- all parts not released or released with conditions. - 没有被认可或条件认可的所有零件。

- For components with few parts: All parts released. - 对于构成零件很少的总成：所有零件通过认可。

- For complex assemblies: Random sample of parts released, all critical parts must be recorded. - 对于复杂的组装总成：零件的随机抽样需通过，所有的关键零件的检测记录必须保留。

2.3 Audit performed to sub-supplier?

对二级分供方是否进行过评审？

? Any other parts in SOP provided?

是否有其他批量供货零件？

? Any initial assessment for new supplier?

是否对新供应商定点评审？

Comment: 备注：

Sub-suppliers/parts: 二级供应商/零件

Evaluation green: Released (all items must be evaluated with “OK”) 评估结果为绿色：: 接受 (所有的条款评估结果必须为“通过”)

Evaluation yellow: Released with conditions (all items must be at least evaluated with “Released with

conditions”)

评估结果为黄色: 条件接受 (所有的条款评估结果至少是“条件接受”) Evaluation red: Not released 评估结果为红色: 不接受

Conditions (for yellow or red): 状况 (针对评估结果为黄色或红色)

Comment: 备注：

OK

not OK.

N/A

OK

not OK.

N/A

3. Product test

产品检测

3.1 Is the equipment available to do the test defined in the drawing? documentation

是否具备产品图纸规定特性的检测设备？ ? Lab. resources, qualified or not?

实验室资源，具备资质？

Comment: 备注：

3.2 If the supplier could finished the sample test and submit test report

according to ZFSS requirement?

是否能按照ZFSS 的要求，完成对样件的检测，并提交检测报告？ ? Including critical characters?

覆盖关键特性？

? Does the test reprot confirmed and released internally?

检测报告经过内部确认释放？

Comment: 备注：

3.3 Are all original reports available? Such as material report, third party

report...

相关原始报告可获得？如：材料报告，第三方试验室报告

Comment: 备注：

Evaluation of the product audit: 产品审核评估：

Evaluation green: Requirements fulfilled 评估结果为绿色： 所有的要求已履行

Evaluation yellow: Requirements not completely fulfilled, measures apply

评估结果为黄色： 要求没有被完全履行，措施已开始实施。

Evaluation red: Requirements not fulfilled 评估结果为红色：

没有履行相关要求。

Conditions (for yellow or red): 状况 (针对评估结果为黄色或红色)：

Comment: 备注：