切削参数表

ae ap F

F S ae ap

D12330043507.50.23600600070.25330092000.10.180070000.080.05 D83300650050.183600800050.25350095000.10.180085000.080.05 D633008500 3.50.1335009000 3.50.23200110000.070.0780085000.060.05 D43200

12000

0.08

30001200020.153000120000.050.0570090000.050.05 D33000

12500

1.5

0.06

2600

12000

0.0350.035

700

9500

0.03

0.05

D2D1.5D1

D12R0.53800500070.223800630070.3300085000.220.22850800070.06320085000.250.3 D8R0.53800720040.23800800040.25350095000.20.2850850050.06320095000.250.3 D6R0.53500850030.133200950030.253300110000.20.2850850030.063000100000.20.22 D4R0.532001200020.0830001200020.23000120000.150.157********.06

3000130000.170.17 R6250055000.350.3300072000.350.3285085000.220.22300085000.350.35 R4300075000.350.25300085000.350.3285090000.220.223000100000.320.32 R3300095000.30.22800100000.30.253000110000.180.183000120000.270.27 R23000120000.250.18

2800120000.220.183000120000.180.182600130000.230.23 R1.52200130000.150.122800135000.150.152500135000.170.17 26ER0.8300016500.20.228501800160.1300018000.30.3 21ER2 21ER0.8300018000.20.18850

1800

0.1

300018000.30.3 17ER0.8 16BR8320050000.250.25350050000.380.38Vc =150-300 Fz =0.15

Vc =160-280 Fz =0.13

Vc =50-350 Fz =0.09

底面/侧面精加工Vc =260 Fz =0.03

Vc =200-260 Fz =0.13

PL面仿形精加工刀具

开粗

半精加工

仿形精加工 1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍2 当刀具长度在直径的5倍以上时需将F/S值下调10%；Ae/Ap减小30%4 工件锐角处需做过渡圆角；钢料为R2、铜料为R1 石墨为R0.6

n=主轴转数（公式套用）

3 工件在精加工之前需保证余量均匀；不可让刀具产生过大的切削负荷代码诠释：

D =刀具直径 R =刀角半径F =进给速率 S =主轴转数

Vc =线性切削速度 (m/min) Fz =每齿切削量(mm/tooth)Ae =径向进给量 (mm) Ap =轴向进给量(mm)

加工参数的注意事项：

v n c ??=

π1000

F S ae ap

D12320043507.50.23200600070.25300060000.10.180060000.080.05 D83000600050.173200600050.25300060000.10.175060000.080.05 D62800

6000

3.5

0.1

32006000 3.50.2300060000.070.0775060000.060.05 D43000600020.152********.050.0570060000.050.05 D3

26006000 1.50.08220060000.0350.0357*******.030.05 D12R0.53500600070.23200600070.3300060000.20.22800600070.06300060000.250.28 D8R0.53800600040.173200600040.3300060000.20.2800600050.06300060000.250.28 D6R0.52800600030.130********.25300060000.20.2800600030.06280060000.20.22 D4R0.52600600020.152********.150.15700

6000

0.05

250060000.150.18 R6250060000.350.3320060000.30.3300060000.220.22300060000.350.35 R4300060000.350.25320060000.30.3300060000.220.22300060000.320.32 R3280060000.30.2300060000.250.25280060000.180.183********.280.28 R22200

6000

0.22

0.15

265060000.150.152********.150.152********.220.22 R1.5200060000.120.11800

6000

0.15

200060000.180.18

R1 30ER53500160016.50.4535001600160.4 26ER0.835001650150.435001650150.35300016500.20.228501800160.1300018000.250.25 21ER235001800130.4535001800130.4开粗

半精加工

仿形精加工制表：刘亚超 2009-06-15审核：

加工参数的注意事项：

2 当刀具长度在直径的5倍以上时需将F/S值下调10%；Ae/Ap减小30%

3 工件在精加工之前需保证余量均匀；不可让刀具产生过大的切削负荷底面/侧面精加工PL面仿形精加工Vc =130-160 Fz =0.22

Vc =110-200 Fz =0.15

Vc =80-200 Fz =0.1

Vc =150-200 Fz =0.035

Vc =160-200 Fz =0.13

刀具

n=主轴转数（公式套用）

4 工件锐角处需做过渡圆角；钢料为R2、铜料为R1 石墨为R0.6

代码诠释：

D =刀具直径 R =刀角半径F =进给速率 S =主轴转数

Vc =线性切削速度 (m/min) Fz =每齿切削量(mm/tooth)Ae =径向进给量 (mm) Ap =轴向进给量(mm)

1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍D

v n c ??=

π1000

17ER0.83200185090.43500185090.35

300018500.20.28501850100.1

300018000.250.25 16BR8300050000.250.25350050000.350.35 12BR6

300055000.220.22

350055000.350.35

D124500750060.454000750060.35320080000.120.1285070000.10.1 D84500900040.454000900040.35350092000.120.1285085000.10.1 D64000950030.34000950030.33500110000.10.185088000.10.12000115000.050.1 D435001100020.2535001100020.253200120000.10.180090000.10.11500130000.050.1 D3300012500 1.50.2300012500 1.50.153000130000.080.0870*******.050.081500130000.050.08 D228001300010.1530001300010.132500145000.050.0565*******.050.0812********.050.06 D1.52300135000.50.122200135000.50.12000150000.050.05600125000.050.0510********.030.05 D1

1800150000.050.05850

15000

0.03

D12R0.54500800060.454000800060.4320080000.150.258507500 6.50.1 D8R0.54500900040.454000900040.4350095000.150.228508500 4.50.1 D6R0.54000950030.34000950030.33500110000.10.228509000 3.50.1 D4R0.535001100020.335001100020.33000120000.10.28009000 2.50.1 D3R0.5280012500 1.50.2300012500 1.50.253000125000.080.15700

10000

1.5

0.08

R4450085000.70.4400085000.50.4350085000.220.22 R3400092000.50.4400092000.40.43500100000.220.22Vc =160-200 Fz =0.1

Vc =110-300 Fz =0.2

Vc =110-300 Fz =0.15

Vc =150-320 Fz =0.1

半精加工

仿形精加工底面/侧面精加工细小工件/骨位精加工刀具

开粗

Vc =150-200 Fz =0.05

制表：刘亚超 2009-06-15审核：

n=主轴转数（公式套用）

4 工件锐角处需做过渡圆角；钢料为R2、铜料为R1 石墨为R0.6

Ae =径向进给量 (mm) Ap =轴向进给量(mm)

加工参数的注意事项：

1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍

2 当刀具长度在直径的5倍以上时需将F/S值下调10%；Ae/Ap减小30%

3 工件在精加工之前需保证余量均匀；不可让刀具产生过大的切削负荷代码诠释：

D =刀具直径 R =刀角半径F =进给速率 S =主轴转数

Vc =线性切削速度 (m/min) Fz =每齿切削量(mm/tooth)D

v n c ??=

π1000

R1.53000130000.30.23200130000.250.2

3000130000.170.171800120000.10.1 R12500150000.10.11300135000.080.08 R0.5

1350150000.050.05850150000.050.05

D12500070006 1.54500700060.6350070000.150.285055000.150.12 D640009000314500900030.5350095000.120.1585070000.120.12130088000.060.1 D436001100020.5535001100020.353500120000.10.1580085000.10.11200100000.060.1 D3320012000 1.50.35320012000 1.50.33000130000.10.12700100000.10.11000120000.060.06 D226001300010.230001300010.252800140000.080.1650120000.080.0810********.050.05 D1

1800160000.050.05850

15000

0.03

D6R0.540009500314500950030.5350095000.120.158507000 3.50.12 D4R0.535001100020.5540001100020.353500120000.10.158008500 2.50.1 D3R0.5320012000 1.50.35300012000 1.50.253000125000.10.12700

10000

1.5

0.1

R4450085000.80.8450085000.80.6350085000.20.2 R3400092000.50.6420092000.50.43500100000.20.2 R2350095000.450.3400095000.40.353500120000.150.151********.080.08 R1.53000

12500

0.35

0.25

3200

12500

0.3

0.2

3000130000.150.151600120000.080.08 R12500150000.10.11300135000.050.05 R0.5

1350

16000

0.05

850150000.050.05

底面/侧面精加工细小工件/骨位精加工Vc =110-300 Fz =0.25

Vc =110-300 Fz =0.2

Vc =150-300 Fz =0.15

Vc =150-200 Fz =0.15

Vc =160-200 Fz =0.1

刀具

开粗

半精加工仿形精加工制表：刘亚超 2009-06-15审核：

4 工件锐角处需做过渡圆角；钢料为R2、铜料为R1 石墨为R0.6

Ae =径向进给量 (mm) Ap =轴向进给量(mm)

加工参数的注意事项：

1 当刀具长度在直径的5倍以内下列参数适用.切记!刀具长度不可大过直径的9倍

2 当刀具长度在直径的5倍以上时需将F/S值下调10%；Ae/Ap减小30%

3 工件在精加工之前需保证余量均匀；不可让刀具产生过大的切削负荷代码诠释：

D =刀具直径 R =刀角半径F =进给速率 S =主轴转数

Vc =线性切削速度 (m/min) Fz =每齿切削量(mm/tooth)n=主轴转数（公式套用）

v n c ??=

π1000

制表：刘亚超 2009-06-15审核：