外文翻译

外文翻译
外文翻译

Questions related to the design,study,and development of aspiration shelters at a localizing site where a conveyor belt is loaded with granular material in enterprises in different branches of industry (ore-mining,construction,metallurgical,coal,etc.) are considered. An improved design of a shelter with lesser overall dimensions by comparison with existing shelters is proposed as a result of an analysis of different designs of shelters. A computational experiment is conducted to obtain a qualitative estimate of the most efficient relationships between the structural elements of a shelter,the results of which serve as prerequisites for a subsequent industrial experiment.

Loading of granular materials at enterprises in the ore-

mining,construction,metallurgical,coal,and other branches of industry is accompanied by intensive formation of dust. The basic method of protection against dust formation is the use of complex dust control ventilation systems that incorporate aspiration,pneumatic removal of spillage (or hydraulic rinsing),and general exchange ventilation. Aspiration systems eliminate the basic cause of dust

formation,i.e.,excess pressure in the cavities of the production equipment and shelters that arise in the interaction between the granular material and the working components with the air.

The operating efficiency of aspiration systems (concentration of dust and volume of aspirated air) depends to a sig-nificant extent on the design of the aspiration shelter. The fundamentals of aspiration are considered in [1–4]; around 60 dif-ferent useful models and patents of different designs of shelters are presented in [5].

One of the basic requirements imposed on shelters is that of maximal capacity. The process of removing dust from an aspiration shelter is similar to that of gravitational deposition of dust particles in a dust chamber; that is,the greater the dimension of the shelter and the lesser the volume of expelled air,the lesser is the maximal dimension of the particles removed from the exhaust air and,as a consequence,the lower is the concentration of dust at the exit from the shelter. In a number of cases,use of large-capacity shelters is not

possible as a consequence of combined architectural and construction features as well as technological aspects of the production

shops,hence inefficient shelter designs are used; the power con-sumption of the aspiration system thereby increases significantly [6–8].

The objective of the present study is to develop a more perfected design of a shelter with lower overall dimensions by comparison with existing labyrinth-type shelters [9]. The advantages of the new shelter comprise stable evacuation assured

by double walls,and inertial dust collecting (separation of dust particles from the air stream as its direction of motion varies); a shortcoming is seen in the build-up of dust on the horizontal ledge of the inner compartment.

We have previously proposed an improved design of a shelter [10],the distinctive features of which include the fact that the inner compartment is designed in the form of an inverted-V cover in order to prevent build-up of dust on its hori-zontal surface and also that the aspiration funnel can approach as close as possible to the conveyor belt and the trough.

Shukhov Belgorod State Technological University,Belgorod,Russia; e-mail:ingener_tgv@mail.ru. Translated from Khimicheskoe i Neftegazovoe Mashinostroenie,No. 4,pp. 35–37,April,2013.

0009-2355/13/0304-0260 ?2013 Springer Science+Business Media New York

Fig. 1. Boundary conditions of numerical experiment: 1) entry surface of expelled flow; 2) suction opening of aspiration funnel; 3) atmospheric pressure surface; 4) surface of solids. Fig. 2. Factors of numerical experiment.

Fig. 2. Factors of numerical experiment.

Since the relationship between the structural dimensions of the new shelter may vary over a broad range,studies of the design of the shelter are needed,where one stage of such a study involves carrying out a complete four-factor numerical experiment for the purpose of finding the basic extrema of the maximal diameter dmax of the dust particles carried away from the shelter.

A computational experiment is an efficient tool for studying dust

and gas flows in an aspiration shelter [11–15].Inthe present article,a numerical experiment was performed in the COSMOSFloWorks instructional complex.

An internal steady-state problem of the motion of air in the cavity of an aspiration shelter from the trough to the aspiration air duct is solved in the course of the experiment (Fig. 1). The initial conditions of the test model (the physical parameters of a medium typical for normal conditions) and the boundary conditions of the medium of the model were adopt-ed in order to solve the problem. The boundary conditions are as follows:planes:permeable (1 – entry surface of expelled flow; 2 – suction opening of aspiration funnel; 3 –atmospheric pressure surface) and impermeable (4 – surfaces of solids),and these in fact determine the relationship of the physical processes in the computational region with the physical process-es that occur outside this region.

The factors of the numerical experiment are as follows:height of shelter H,length of shelter L,length of internal compartment Lcom,and distance from trough to aspiration funnel Lasp (Fig. 2). The output quantity (response),i.e.,maximal diameter dmax of particles entrained into the aspiration funnel,is fixed in the course of the experiment. The selection of response is governed by the direct dependence of the concentration of dust on dmax.

Graphs (Figs. 3 and 4) were constructed from the results of the experiments and a correlation analysis of the depen-dence of dmax on the factors of the experiment performed. The obtained coefficients of the correlation analysis r are present-ed below. If the correlation coefficient is negative,that means that as the values of one of the variables increases,the values

Fig. 3. Graphs illustrating dependence of dmax on the dimensions of the shelter: a) length L; b) height H;c) distance from trough to aspiration funnel Lasp; d) length of inner compartment Lcom.

Fig. 4.

Response surface of functional dependences of dmax, μm,on

dimensions of shelter,m:length L;height H; distance from trough to aspiration funnel Lasp; length of inner compartment Lcom.

of the other variable decrease. If the correlation coefficient is not equal to 0 (the variables are then said to be uncorrelated),there exists

a dependence between the variables. The closer the value is to 1,the stronger is the dependence.

The results of the correlation analysis for each pair of variables are as follows:

for L and dmax, r = –0.36;

for H and dmax, r = 0.27;

for Lasp and dmax, r = 0.63;

for Lcom and dmax, r = –0.17.

Analysis of results:

1) suction of air directly at the site where air exits the inner compartment exerts a special influence on the increase in the value of dmax (this zone is characterized by the evolution of a confluence of flows and the possible formation of a vortex);

2) a minimal value of dmax is characteristic in the case of suction of air directly above the inner compartment with maximal length of the shelter.

These results make it possible to arrive at a qualitative estimate of the influence of the design of a shelter on the con-centration of dust in the aspiration funnel and to create a central compound rotatable design of an industrial experiment in the course of which it may be expected that an efficient relationship between the structural dimensions of the new shelter will be discovered.

This study was supported by a grant from the President of the Russian Federation (NSh-558.2012.8).

REFERENCES

1.V. A. Minko, Dust Control in Manufacturing Processes in the Production of Construction Materials [in Russian],Izd. Voronezh State University,Voronezh (1981).

2.I. N. Logachev and K. I. Logachev, Aerodynamic Foundations of Aspiration [in Russian],Khimizdat,St. Petersburg(2005).

3.O. D. Neykov and I. N. Logachev, Aspiration and Dust Control of Air in the Production of Powders [in Russian],2nd

ed.,Metallurgiya,Moscow (1981).

4.I. I. Afanas’ev,F. I. Danchenko,and Yu. I. Pirogov, Dust Control at Grinding and Concentration Factories:A Textbook[in

Russian],Nedra,Moscow (1989).

5. Album of Unitized Nonstandard Equipment of Aspiration Systems for Silicate Brick Enterprises [in Russian],Belgorod(1989).

6.V. M. Kireev,A. B. Gol’tsov,and V. A. Minko,“Calculation and development of aspiration shelters of loading sites,”Vestnik BGTU im. V. G. Shukhova,No. 2010-3,143–146 (2010).

7.A. B. Gol’tsov,“Calculation of volumes of aspiration in ore processing,” Vestnik BGTU im. V. G. Shukhova,No. 12,19–21 (2005).

8.A. B. Gol’tsov,V. M. Kireev,Ye. N. Popov,et al.,“Problems of complex dust control in processing ore-based sub-stances,” Coll. Works,Izd. VGASU,Voronezh,(2007),No. 4,pp. 123–129.

9.Invention Certificate No. 1416712 (USSR), Byull. Izobret.,No. 30 (1988).

10.A. B. Gol’tsov,V. A. Minko,I. N. Logachev,et al.,Patent for useful model No. 97168,“Aspiration shelter of sites used for loading of granulator material.”

11.K. I. Logachev,A. I. Puzanok,and V. Yu. Zorya,“Computer simulation of dust and gas flows in pulsating aerodynamic fields,”Vychisl. Metody Programmir.:Novye Vychisl. Tekhnol., 7,No. 1,195–201 (2006).

12.K. I. Logachev,I. N. Logachev,and A. I. Puzanok,“Numerical study of the behavior of dust aerosol in an aspiration shelter,” Izv. Vys. Ucheb. Zaved. Stroitelstvo,No. 5,65–71 (2006).

13.I. N. Logachev and K. I. Logachev,“On the prediction of the dispersed composition and concentration of coarsely dispersed aerosols at suction sites of aspiration systems,” Izv. Vys. Ucheb. Zaved. Stroitelstvo,No. 9,85 (2002).

14.O. A. Averkova,V. Yu. Zorya,and K. I. Logachev,“Features of the behavior of dust aerosols in an aspiration shelter of standard design,”Khim. Neftegaz. Mashinostr.,No. 11,34–36 (2007).

15.K. I. Logachev,O. A. Averkova,and V. Yu. Zorya,“Laws governing the variation of the dispersed composition of dust aerosols in an aspiration shelter,” Izv. Vys. Ucheb. Zaved. Stroitelstvo,No. 9,46–52 (2007).

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