阿特拉斯SMARTLINK产品介绍
阿特拉斯空压机培训资料
空压机常见故障及排除方法
压力不足
可能是由于空气过滤器堵塞、进气口漏气、油气分离器故 障等原因引起。此时需要检查并清洁过滤器、修复进气口 漏气、更换油气分离器等。
温度过高
可能是由于冷却器堵塞、润滑油不足、散热不良等原因引 起。此时需要清洁冷却器、添加润滑油、改善散热条件等 。
2
阿特拉斯空压机在研发、生产、销售等方面均 有着丰富的经验，并不断推出适应市场需求的 新产品。
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阿特拉斯空压机在全球范围内拥有广泛的客户 群体，其产品质量和售后服务均受到用户的高 度认可。
阿特拉斯空压机产品特点
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阿特拉斯空压机产品线丰富，包括活塞式、螺杆式、离心式等 多种类型，可满足不同用户的需求。
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阿特拉斯空压机操作与维护
空压机操作步骤
停机操作
按下停机按钮，空压机停止运转。
开启前的检查
确认空压机各部件正常，无异常声音和泄 漏，控制面板正常。
启动操作
按下启动按钮，空压机开始运转。
卸载操作
当压力降至设定的卸载压力值时，加载阀 关闭，进气口打开，卸载开始。
加载操作
当空压机达到设定的压力值时，加载阀自 动打开，进气口关闭，开始加载。
空压机日常维护与保养
每日检查
检查空压机的温度、压力、声音 、泄漏等情况，以及润滑油和冷 却液的使用情况。
定期更换滤芯和密 封件
根据使用情况，定期更换空气滤 清器、机油滤清器和油气分离器 等滤芯，以及密封件如O型圈和 油封等。
定期清洁冷却器和 散热器
定期清洁冷却器和散热器，确保 其散热效果。
定期检查电气系统
THANKS
阿特拉斯空压机介绍
阿特拉斯空压机介绍第一篇：阿特拉斯空压机介绍阿特拉斯空压机介绍1.机型认识G系列代表喷油机GA单级压缩，流量0.82~84.7m3/min，功率5.5~500KW（3，5，7，11，15，18，22，30，37，45，55，75，90，110，132，160，180，200，250，315，355，400，450，500），排气压力7.5bar，8.5bar，10bar，13barGR双级压缩GX小型移动式螺杆机，流量0.24~1.6m3/min。
率2~11KW（2，3，4，5，6，7，11）排气压力7.5bar，8.6bar。
GAR系列铁路机车车辆专用喷油螺杆压缩机，流量0.6~3.7m3，功率5~30KW。
Z系列代表无油机ZA单级压缩（水冷，压力在3.5bar左右）ZE单级压缩（风冷，压力在3.5~4bar）ZT双级压缩（风冷，压力在4~13bar）ZR双级压缩（水冷，压力在4~13 bar左右）X系列代表移动机XAS：单级压缩，低风压压力在4~13bar左右XRV：双级压缩，高风压SF系列无油涡选压缩机，流量0.6~3.7m3/min，功率1~15KW （1，4，6，8，11，15），排气压力8bar，10bar。
FX系列冷冻式干燥器，流量0.42~20.7m3/min2。
机组系列号分类AII：GA90以下原装进口机（不包括GA90）AIF：FA90以上原装进口机（包括GA90以及所以无油机）ARP：年限较久的空压机，1990年以前生产的。
WAC：无锡组装机机组核心部分为进口成本，其他为国产。
2000年以前生产的尾数为6位，2000年以后生产的尾数为10位。
GA160P—7.5的含义：160代表马达额定输入轴功率，7.5代表最大工作压力P代表标准箱式空压机，C代表经济型，SP代表标准箱式空压机，FF代表全性能空压机（内置干燥机），W代表水冷机，CP代表标准经济型，什么都不标的为风冷机。
第二篇：阿特拉斯空压机中国最大的阿特拉斯空压机在上海得到发展苏邦机电，位于中国人口最多，城市规模最大，最繁华的时尚之都--上海。
阿特拉斯空压机培训资料
故障排除案例
故障排除案例1
某纺织企业使用的阿特拉斯空压机出现温度过高故障，经过检查发现是冷却器堵塞所致 ，经过清洗冷却器，故障得以排除。
故障排除案例2
某机械加工厂使用的阿特拉斯空压机出现压力不足故障，经过检查发现是进气过滤器堵 塞所致，更换过滤器后，故障得以排除。
维护保养经验
要点一
维护保养经验1
详细描述
在启动阿特拉斯空压机之前，应确保所有相关设备和管道都已正确安装并经过检查。按照制造商提供的操作手册 进行启动，通常需要打开电源并启动主电机。在关闭空压机时，应先停止主电机，然后关闭电源，以确保设备平 稳停止运行。
运行监控
总结词
运行监控是确保阿特拉斯空压机稳定、高效运行的重要环节。
详细描述
在阿特拉斯空压机运行过程中，应定期检查各种运行参数，如压力、温度、油位等，以确保它们在正 常范围内。同时，应留意任何异常声音或振动，及时发现并解决潜在问题。通过持续的运行监控，可 以预防潜在故障，延长设备使用寿命。
定期对阿特拉斯空压机进行保养，包括更换滤芯、润滑油 等，可以延长设备的使用命，提高设备的运行效率。
要点二
维护保养经验2
建立完善的维护保养制度，对设备的运行状况进行实时监 测，及时发现并处理潜在的故障隐患，可以避免设备突发 故障对生产造成的影响。
THANKS
谢谢您的观看
阿特拉斯空压机培训资料
汇报人： 2024-01-10
目录
• 阿特拉斯空压机简介 • 阿特拉斯空压机工作原理 • 阿特拉斯空压机操作与使用 • 阿特拉斯空压机常见问题与解
决方案 • 阿特拉斯空压机案例分享与经
验总结
01
阿特拉斯空压机简介
公司背景与历史
阿特拉斯公司产品介绍(山东邦克)
出色的产品
5
Atlas Copco Group Presentation 2012
多种工业领域的服务
各业务领域的年收入占比
建筑技术 16%
43% 矿山与岩石 32% 开挖技术 9% 工业技术
压缩机技术
6
Atlas Copco Group Presentation 2012
矿山与岩石开挖技术部5大产品线
阿特拉斯矿山与岩石开挖技术部
服务部 高永强
山东邦克矿业设备有限公司 （山东区域经销商）
阿特拉斯· 科普柯简介
成立于1873年，总部位于瑞典斯德哥尔摩 拥有四大业务领域（2011年7月1日起） • 压缩机技术 • 工业技术 • 矿山与岩石开挖技术 • 建筑技术 业务范围遍及全球170多个国家
在85个国家拥有约37,500名员工
FLEXI ROC系列，全能系列一体式全液压顶锤钻机及全液压潜 孔钻机； SMART ROC系列，也称为智能钻机系列。
除此之外，SDE产品还有移动破碎机系列；移动筛分机系列； 大理石钻机系列以及破碎锤系列等等。
AIR ROC系列
原有名称
BVB 25 TH ROC 203 TH CM341 TH/CM351A LM100 ROC 203 DTH BVB 25 DTH CM341H CM341/CM341 DTH MZ 200 ROC P55 ROC P65
T35 T40 T45 D65
露天液压钻机FlexiROC T35
露天液压钻机FlexiROC T40
露天液压钻机PowerROC T35
露天潜孔钻机FlexiROC D50
Committed to sustainable productivity.
阿特拉斯·考普柯静音型SmartRigTM钻机进入中国
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阿特拉斯科普柯简介
阿特拉斯·科普柯建筑与矿山技术阿特拉斯·科普柯建筑与矿山技术负责开发、制造和销售凿岩工具、建筑与拆除工具、凿岩钻机及其设备，为露天和地下凿岩、勘探钻孔、岩石加固、地面工程、挖掘水井、石油和天然气开采等活动提供先进的生产力。
阿特拉斯·科普柯建筑与矿山技术在中国还拥有一些其它品牌。
地下岩石开挖设备 — 致力于研发、制造和销售不同种类的隧道和矿产开采设备，应用于全球多项地下开采领域。
该部门主要提供创新的产品设计和售后支援系统，以提高客户的附加值。
Atlas Copco Construction and Mining TechniqueAtlas Copco Construction and Mining Technique develops, manufactures, markets and services rock drilling tools, construction and demolition tools, drill rigs and equipment. It innovates for superior productivity in surface and underground rock excavation, exploration drilling, rock reinforcement, ground engineering, water well, oil and gas drilling, and compaction and paving equipment worldwide. Several other Brands within Atlas Copco Construction and Mining Technique Business Area are also represented in China.Underground Rock Excavation – It develops, manufactures, and markets a wide range of tunneling and mining equipment for various underground applications worldwide. The division focuses strongly on innovative product design and aftermarket support systems, which give added customer value.露天凿岩设备 — 致力于研发、制造和销售凿岩设备，应用于全球多项土木工程、采石场和露天矿坑领域。
亚特兰蒂斯（Atlas Copco）电池驱动工具产品说明书
23Atlas Copco battery tools come in three functionality levels to fit your specific requirements:SRB HAImprove your operations with a high-productivity battery tool for all your critical applications.Battery, Drive & Performance• 36 V smart battery • High performance motor• Built in torque transducer and angle sensorFeature / ModelDigitalSmartConnectedDual Trigger ✔✔✔Socket Release ✔✔✔Guiding LED Feedback ✔✔✔Torque Transducer ✔✔✔Permanent Magnet Motor ✔✔✔HMI Display✔✔✔Internal wifi Server for Data Collection✔✔Presets (10)✔✔Batch Mode (10)✔✔Angle Monitoring ✔✔Torque + Angle Strategy ✔✔Torque Tolerances ✔✔Live Data Collection ✔Operator guidance ✔SQS Configuration ✔PF6000 Configuration✔Function Button• Customisable button / ReverseOperator Control & Feedback• Display with 3 buttons • Pset Selection / Quick Torqe • Easy interface for the operatorTorque Range• Four models :1300/2400/3400/4000 NmIP41 Protection• Ingress ProtectionErgonomics• Well balanced • D handle forrobustness and safetyDual Trigger• Both triggers need to be pressed • Minimize risk of injuryConnects direct to any mobile device• No app• No additional software • No wifi network neededMulti-functional LED• White spotlight for dark areas • OK/NOK feedback for operatorAtlas Copco has been a preferred supplier to the global manufacturing industry for decades. We were the first company to develop and introduce smart electric tools into the factories more than 30 years ago. With our new high torque battery nutrunner range, we are applying our knowledge and experience to take the smart factory to the field.Atlas Copco’s new battery range is equipped with a torque transducer for maximum reliability. All tools have a powerful motor and a new dual trigger design, minimizing the risk of injuries to operators. We are committed to make the operation process for our customers quicker, safer and smarter.+PF6000Smart Connected Bolting,taking smart factory to the field.Tensor ST Revo HAHFGC l e a r f e e d b a c k f o ru se r sSmaller, lighter, fasterConventional pneumatic or hydraulic tools face problems in terms of noise, vibration and productivity. Most of these assembly tools do not give users any feedback concerning the results of the tightening operation. As a result, these tools can lead to – unnecessary – additional investment in further tools and reworking.Better accessThe Tensor Revo HA was designed to facilitate assembly work and reworking in confined spaces. It features a slimmer gearbox andlightweight, compact reaction bars. In addition, the Revo HA is equipped with a socket release function for rapidly releasing the tool and the reaction bar from the joint following the completion of tightening.Higher process qualityThe Revo HA is a high-torque nutrunner with integrated torque and angle transducers. With full traceability of tightening results as well as angle control and monitoring, the high-torque Tensor system guarantees perfect assembly results and bolted joints of the highest quality.A The 360° swivel reaction bar offersmaximum flexibility for working in a variety of applications. A wide range of lightweight reaction bars are available.B The slim gear units ensure easy access tothe joints to be tightened. Five modelsfor torque values from 390 to 8,000 Nm are available.C Quality: This unique nutrunner combinesan assembly tool and a measurementsystem in a single unit. The Tensor Revo HA, which is designed for free swiveling at all times, ensures full traceability and high-quality tightening results.D Two-hand starter. The Revo HA focuseson the operator. Two-hand starting ensures greater safety and betterergonomics. Good weight distribution and the freely adjustable support handle also make for easier handling.E The angle of the handle can beindividually adjusted.F Operator feedback and parameter setselection: the Revo HA provides directtorque and angle feedback to the user. With free parameter set selection, it is ideal for a variety of applications.G LED lamps give the operatorinstantfeedback.H The Power Focus 6000 controllerfeatures a touch screen and is a universal controller for all Tensor tools.FunctionsBCEDAFaster tighteningOur high-torque tools make tightening operations not only safer but also faster. Torque values can be set easily at the touch of a button and the display provides clear information for users, making work easier. In addition, freely programmable speeds make assembly processes significantly faster.Safety and ergonomics The two-hand starter makes for safe operation of the Revo HA. The outstanding distribution of weight between two hands also helps prevent fatigue. Comfortable handling and low vibration and noise levels ensure healthier working. In addition, the convenient carrying case makes it easier to carry the tool to the point of use.HRTPpneumatic nutrunnerLight weight High precisionOutstanding accessibilitySlim and powerfulIt doesn’t matter which sector you work in – if you need to loosen or tighten bolted joints with high torque values, the slim, lightweight RTP pneumatic nutrunner from Atlas Copco can help improve your productivity.Easy on the operatorYou will be surprised at the light weight of the RTP nutrunner. Never-theless, its high-speed motor delivers the power you need to tighten large bolts. The reactive torque is absor-bed by a sturdy, lightweight reaction bar. Noise and vibration levels are lower than with conventional impact wrenches.Outstanding accessibility and high precisionThe slim gear unit of the RTP is one of the smallest on the market, ensu-ring easy access to bolts in cramped conditions. RTP nutrunners feature impressively high tightening accura-cy and repeatability.Flexible and safePlug & play! Just connect the RTP to your air line and you can start work. It is easy to adjust the torque of an RTP nutrunner using the FRL air pressure unit, which also improves the durability and torque precision of the tool. The replaceable square drive makes maintenance easy and reduces repair costs.The optional two-hand starter makes this tool even safer for the operator.A reliable partner for your operations teamThe RTP is a practical tool, not only for flange tightening. It is well-suited for a wide variety of tasks in a large number of different sectors: oil, gas and chemicals industry, raw material extraction and processing, energy industry, etc. RTP nutrunners are also used very effectively for maintaining, repairing and overhauling cons-truction machinery and agricultural equipment.Compact design Lightweight Haptic feedback High accuracyFeaturesErgonomic handleAdjustment ring with double scale Ratchet head with socket change mechanismAtlas Copco torque wrenches can be used either individually or as the perfect addition to impact wrenches to ensure that the correct torque value is reached.LMS impact wrench and ACTW torque wrenchPerformance you can rely onAtlas Copco impact wrenches are designed for reliable operation and long, trouble-free service lives under the most difficult conditions. As regards flexibility, power-to-weight ratio and reliability, Atlas Copco impact wrenches are the tools of choice.These click-type wrenches feature high-quality ratchets which give an audible click. With five models, the series covers a torque range from 5 to 1,000 Nm. The torque wrenches reach a repeatabi-lity of +/-4% in accordance with EN ISO 6789-1:2017.RT hydraulic wrench with square drive9 models for torque values from 75 to 71,169 Nm 12345RTX direct-drive hydraulic wrench6 models for torque values from 346 to 43,108 Nm1234512345RT and RTX hydraulic torque wrenchesHands-free, vibration-free tool, safe for use by a single worker, even if several bolts are tight-ened simultaneously, thanks to integrated reverse lock:this acts like a winch and is a safe solution for hands-free assembly even under the most difficult conditions. These tools save time and reduce capacity requirements and cost at the same time as ensuring the highest safety levels.Sturdy design and high-quality materials: aluminum and steel minimize wear and repair requirements, ensuring a long service life.Mobility, speed and flexibility for tightening even in confined spaces thanks to the slim shape, lightweight and swiveling hydraulic connections combined in a single component.Sturdy monobloc tool bodySwiveling hydraulic connectionsQuick, easy release thanks to external disengagement lever Splined reaction arm for maximum safety as standard equipment, with special reaction arms available as optionsStandard square drive with direct drive available as option Quick change system: links can be changed in a matter of seconds without additional tools – simply by pulling out the retaining pinAutomatic connection of link – locked in place immediatelyIntegrated reaction pad for all standard applications; adapted reaction arms for special applications available as accessories Hydraulic connections designed for 360° rotation and swiveling Extremely low-profile design with integrated drive2 34 51Hydraulic bolt tensionersTopside tensionersOur range of patented Airbac topside tensioners consist of six series for bolts with thread sizes from ¾” to 4”and M 20 to M 100. The tools have been designed to be compatible with most flanges (ANSI B 16.5, ANSI B 16.47 series 1, MSS SP 44, API-6A and API-17 D).Also available forcustomer-specific solutionsThe patented Airbac piston return system can also be integrated into our tensioning systems produced to order for specific customers, allowing customers with individual applications to benefit from considerable time savings.We also produce individual tensioning systems tailor-made to order.Safe, durable hydraulic bolt tensioners: series WTB(wind turbine)Our WTB tensioners were developed in close cooperation withusers to meet the requirements for the installation, maintenanceand repair of wind turbines. The requirements included; use indifficult conditions, the tightening of various sizes of bolt usingas few tools as possible, ergonomics, safety and time factors – formore than 15 years, our individually adapted tensioning solutionshave helped customers improve their productivity.y Single-stage (for bolt sizes M36 and M42) and two-stage(for bolt sizes M30 to M64) units for optimum positioning.y Connections designed for 360° swiveling for the positioningof tools in confined spaces – also under loady Integrated gear unit, high-quality materials for durability inextremely difficult conditions Flange spreadersNut splittersOur powerful mechanical and hydraulic flange spreaders makemaintenance work such as the removal of flange gaskets easy.Both models allow easy transportation, feature ergonomicdesign and are designed for safe use.Resistance is futile …… with the safe new nut splitters from Atlas Copco Tools. The combina-tion of a sharp cutting tip with an opposed convex reaction point ma-kes for more effective splitting by controlled spreading of the nut.They open up the nut on the bolt instead of squeezing it. Thismakes it easier to turn the nut for the second separation step.The nut splitters are equipped with a cover over the blade,which can be replaced quickly and easily. The covermakes for safer working as it prevents any fragmentsof the nut from flying away from the bolt.To view the Atlas Copco nut splitter video,just scan the QR code or visit us at theAtlas Copco YouTube channel.ACMS08T – contents of kit:• Mechanical wedge head• 203 Nm torque wrench with22 mm socket• Safety block• 2 x step blocks• 2 x screws for step block• Allen key• Construction manual• Sturdy caseACHS14T – contents of kit:• Hydraulic wedge head• Safety block• 2 x step blocks• 2 x screws for step block• Allen key• Construction manual• Sturdy caseACHS14T8434 2058 06ACMS08T8434 2058 05SP700Designed and tested to meet toughhydraulic bolting demands in Wind and Oil & Gas construction and maintenance projects. A reliable choice for continuous operations.SP-700 pump is ideal for all hydraulic torque wrench operations which require high productivity and operator comfort.Autocycle mode is capable of removing manual reaction time losses from each cycle with any hydraulic torque wrench.Saves energy in each cycle of hydraulic wrench operation. This is normally lost due to manual operations.All operations can be carried out with the remote pendant. safety alarms for low oil level, hightemperatures and faulty electric supply for increased safety.ABDELGHIC KSP1500SP-1500 tensioning pump is a smart choice for tensioningoperations with a perfect balance of speed and durability even in extreme weather conditions.A combination of high flow gear pump and high flow intensifier delivers a uniform speed over the entire pressure range, speeding up the process.Remote pendant operation for pressure build up and pressure release, enables operator to stay away from high pressure areas.High performance intensifier gives a smooth energy and efficient operation, with these features in place it achieves minimum wear and tear on all components.Suitable for working in extreme hot and coldweather conditions. Using the recommended oil as per ambient temperatures will give you uninterrupted uptime to operators, speeding the overall process.A BDEG HICF Smart hydraulic pumps for torque and tensionACircuit breaker for safety of PLC and other components. B On off control on pump for safety. C PLC based control box with LCD display. D Class 1 guage with large dial for easy read. E Gear pump & intensifier for energy saving. G Automatic/Manualmode. H Emergency stop switch. I Stop and pressure release. K Start and pressure rise. L Carrying handle.ACircuit breaker for safety of PLC and other components.B On off control on pump for safety.C PLC based control box with LCD display. D Class 1 guage with large dial for easy read.E Gear pump & intensifier for energy saving.F Safe quick couplers with locking ring to prevent accidental disengagement.G Start/Pressurise.H Emergency stop switch.I Stop and pressure release.ModelSquare drive Torque range,NmSpeed, rpmWeight, kg*Length, mmBolt center spacing,mm*ETP SRB81-1300-29-HA ¾”390-1300 23 5.537832ETP SRB81-2400-25-HA 1” 720-240011 6.842835.5ETP SRB81-3400-25-HA 1” 1020-340078.544155.5ETP SRB81-4000-25-HA1”1200-400058.544155.5*With battery and S-shaped reaction barHA – smart version/smart connected versionThe set includes tool, case, charger, two batteries and S-shaped reaction bar.Battery/charger Ordering no.Lithium-ion battery, 36 V, 3.6 Ah 4211 6030 86Multi-charger, 18-36 V 4211 6083 84Cover, 36 V4211 6090 36Tool protection Length cover (included in set with tool)4216 4271 02Accessories Ordering no.Tool modelA. Straight reaction barB. S-shaped reaction barC. Adjustable reaction barD. Mounting plate,rectangularSRB HA 1300 4210 4757 90 4210 4480 90 4210 4752 90 4210 4758 90 SRB HA 2400 4210 4757 934210 4480 94 4210 4752 934210 4758 93SRB HA 3400/40004210 4757 854210 4480 854210 4752 85 4210 4758 85C Tensor modelSquare driveTorque rangeSpeed Weight Length Ordering no.Nmrpm kgmm ETP ST101-1300-20-F-HA ¾” 390 - 130065 6.43488433 2313 03ETP ST101-2400-25-F-HA 1”720 - 2400317.54008433 2326 03ETP ST101-4000-25-F-HA 1”1200 - 400016114618433 2324 03ETP ST101-5500-38-F-HA 1½”1650 - 55001713.24528433 2325 03ETP ST101-6500-38-F-HA 1½”1950 - 65001213.24528433 2327 03ETP ST101-8000-38-F-HA*1½”2400 - 80001013.24528433 2328 03Tensor ST Revo HALMS impact wrenches with pistol gripRTP nutrunner kitsModelBolt size Square drive Min. torque at 1.5 bar Max. torque at 1.5 bar Idle speed Weight*LengthCenterspacingAirconsumption at idle Hose diameter Air inletthread Ordering no.mmInch NmNmrpm kgmm Inch mm Inch l/s cfmmm Inch RTP1300-HR2020-273/4320130020 3.72489.832 1.262348.7133/88431 1013 10RTP2600-HR2520-361700260010530011.834 1.342348.7133/88431 1026 10RTP4100C-HR2530-45110004100107.131812.541 1.613165.5133/88431 1041 10RTP8100-GIR3833-521 1/2220081001013.544417.551 2.0150105131/28431 1081 10NOTE: declared sound and vibration emissions for all models in the table in accordance with ISO 28927-2 and ISO 15744. The sound pressure level for the RTP1300HR20 is 90 dB(A), RTP2600-HR25 90 dB(A), RTP4100C-HR25 90 dB(A), RTP8100-GIR38 99 dB(A) and the vibration value for all models is <2.5 m/s².ModelBolt size Torque range Min. torque Max. torque Idle speed Weight*Lengthwit-hout drive Air con-sump-tion Hose diameter Air inletthread Socket mountingOrdering no..mmInch Nm Nmrpm kg mm l/s mm Inch Pin RingPin &O-RingLMS08 HR10M6-83/87-4565140000.9185 2.56,31/4•--8434 1080 00LMS08 HR42M6-81/4*7-3560140000.9186 2.56,31/4---8434 1080 05LMS18 HR13M101/210-1101508100 1.451448.5101/4•--8434 1180 00LMS18 HR10M103/810-901208100 1.45148 6.5101/4•--8434 1180 01LMS18 HR13/F M101/210-1101508100 1.451448.5101/4-•-8434 1180 02LMS18 HR10/F M103/810-901208100 1.45148 6.5101/4-•-8434 1180 03LMS28 HR13M121/230-2103909500 1.851468.510 3.8•--8434 1280 00LMS28 HR13/F M121/230-2103909500 1.851468.510 3.8-•-8434 1280 01LMS38 HR13M14-161/240-3758508000 2.61671010 3.8•--8434 1380 00LMS38 HR13/F M14-161/240-3758508000 2.61671010 3.8-•-8434 1380 01LMS48 HR20M16-183/4100-55013756500 3.31731212.5 3.8--•8434 1480 00LMS58 HR25M20-221300-80019005500 4.821014.512.5 3.8--•8434 1580 00LMS58 HR20M18-203/4300-80019005500 4.821014.512.5 3.8--•8434 1580 01LMS68 HR25M22-301600-1800445050009.825228161/2--•8434 1680 01RT/RTX hydraulic torque wrenchesModel Squaredrive Torque range Weight Ordering no. Inch Nm kgRT-0.51⁄2’’75-5380.48434 2010 00 RT-013⁄4’’271-1817 1.98434 2010 02 RT-031’’651-4379 3.98434 2010 05 RT-051-1⁄2’’1132-75787.58434 2010 09 RT-081-1⁄2’’1627-10.84511.58434 2010 13 RT-101-1⁄2’’2379-15.61713.48434 2010 16 RT-202-1⁄2’’4013-26.78718.08434 2010 20 RT-252-1⁄2’’5368-35.09631.08434 2010 25 RT-502-1⁄2’’10.675-71.16948.08434 2010 29ModelSocket wrenchsize Torque range Weight Ordering no.mm Nm kgRTX-0219-65346-2318 2.08434 2021 90 RTX-0425-85786-5226 4.48434 2021 95 RTX-0846-1051549-11.0499.08434 2022 00 RTX-1460-1352725-18.16515.08434 2116 58 RTX-1875-1403628-24.19123.08434 2022 05 RTX-3090-1656466-43.10835.58434 2022 10ACTW torque wrenchesModel Square drive Torque Precision*Length Weight Ordering no.Inch Nm mm kgACTW051/4 5-25± 4 %2480.48434 0300 01 ACTW203/8 20-100± 4 %408 1.28434 0300 02 ACTW401/2 40-200± 4 %519 1.68434 0300 03 ACTW1503/4 150-750± 4 %1124 5.78434 0300 04 ACTW2001200-1000± 4 %1224 6.58434 0300 05Description Ordering no.1 11⁄16˝ BK-1118434 2129 571 5⁄16˝ BK-1058434 2056 312 7⁄16˝ BK-2078434 2128 95BK-014 7⁄8˝8434 2056 27BK-100MM8434 2056 24BK-101 1 1⁄16˝8434 2056 29BK-104=32MM8434 2128 90BK-105MM8434 2128 93BK-1078434 2056 26BK-1088434 2128 96BK-1108434 2056 28BK-110MM8434 2128 99BK-1128434 2129 02BK-1138434 2056 30Reaction barDescription Ordering no.BK-1148434 2129 05BK-120MM8434 2129 08BK-2008434 2056 32BK-2018434 2129 11BK-2028434 2129 14BK-2038434 2056 34BK-2048434 2129 17BK-2068434 2056 36BK-2098434 2056 38BK-2108434 2056 40BK-2128434 2056 42BK-2158434 2056 44BK-24MM8434 2056 23BK-3008434 2129 23BK-3028434 2056 46BK-302=80MM 8434 2056 53Description Ordering no.BK-308=90MM8434 2056 48BK-30MM8434 2129 26BK-3128434 2129 29BK-3148434 2056 50BK-34MM8434 2128 91BK-36MM8434 2129 32BK-4028434 2129 35BK-4048434 2129 38BK-4108434 2056 52BK-43MM8434 2129 33BK-5008434 2056 54BK-5068434 2056 56BK-55MM8434 2128 92BK-70MM8434 2129 41BK-75MM8434 2056 55BK-85MM8434 2129 44Description Ordering no.RT-01 STD8434 2150 95RT-01 EXT8434 2057 33RT-03 STD8434 2150 30RT-03 EXT8434 2150 37RT-05 STD8434 2150 35RT-05 EXT8434 2150 36RT-08 STD8434 2150 31RT-08 EXT8434 2150 32RT-10 STD8434 2150 33RT-10 EXT8434 2150 34RT-20 STD8434 2150 89RT-20 EXT8434 2150 90RT-25 STD8434 2150 91RT-25 EXT8434 2150 92RT-50 STD8434 2150 93RT-50 EXT8434 2150 94Adjustablereaction barEXT = ExtendedDescription Ordering no.RTX02-144222 2107 14RTX04-144222 2109 27RTX08-144222 2110 44RTX14-144222 2141 22RTX18-144222 2141 23RTX30-144222 2144 43Side reactionbarDescription Ordering no.HANDLE KIT RT0.5, RT18434 2170 34HANDLE KIT RT3, RT58434 2170 33HANDLE KIT RT8, RT108434 2170 32HANDLE KIT RL-028434 2170 35HANDLE KIT RL-048434 2170 36HANDLE KIT RL-088434 2170 37HANDLE KIT RL-148434 2170 38HANDLE KIT RL-188434 2170 39HANDLE KIT RL-308434 2170 40HandleGOR = external starter.Model DescriptionOrdering no.ACMS08T*Manual flange spreader with manual torque wrench 8434 2058 05ACHS14T*Hydraulic flange spreader8434 2058 06Flange spreadersModel DescriptionOrdering no.ACMP700Manual hydraulic pump8434 2058 04Hose Kit Single line hydraulic hose incl. couplings, 700 bar, 4 m 8434 2058 07Manifold 3 port manifold8434 2283 19ModelPower supplyOil flow, 120 bar Oil flow, max. pres-sure Usable oil capacity Max. pres-sure Weight with oil Height Width Length Ordering no.VoltageFrequency Current kg Lb mm in mm in mm in l Gal SP1500-230230 V 50 Hz 10 A 4.540.45 1.70.4515004088.241016.127510.859023.28434 2203 68SP1500-230-60230 V 60 Hz 10 A 4.090.45 1.70.4515004088.241016.127510.859023.28434 2203 67SP1500-110110 V60 Hz18 A2.730.451.70.4515004088.241016.127510.859023.28434 2203 66SP 1500 Bolt tensioner pumps+50+122Maximizer 32SP700 hydraulic torque wrench pumpsPumps1 x Flange Spreader 1 x Allen key 1 x Safety block2 x Step block2 x Screws for step blocks 1 x Instruction manual1 x Polycarbonate carrying caseOilAccessoriesBestellnummer 4 port manifold kit 4 port manifold kit (SP700)8434 2040 50Maximizer 15 Oil 8434 2040 51Maximizer 32 Oil 8434 2200 02Maximizer 68 Oil8434 2200 01Flange spreadersHow we can help youWe would be very pleased to be your strategic partner . We cooperate with customers in all areas from preventive maintenance and repairs to entire production systems, process optimization, training andcalibration. Throughout the world, more than 1,500 service technicians are at work round-the-clock in ourIndustrial Technique Business Area alone.We repair all pneumatic, electric and hydraulic tools in our central workshop and at ourcustomers’ facilities. We can carry out preventive maintenance work on tools of all types and your entire production system, if you so wish. We can also carry out check measurements on your tightening tools or supply equipment so that you can carry out this work yourselves.Atlas Copco is a competent, experienced specialist in the fields of testing and calibration.Our core competence is in the areas of torque, angle and force measurements. Our range of services also includes the calibration of hydraulic torque wrenches with a measurement range up to 71,000 Newton-meters. With our calibration laboratories in Essen andDingolfing, which are certified by the German accreditation body, we always guarantee the highest levels of quality and precision.We train employees in the appropriate handling of tools, technical and physical principles, ergonomic workplace design and current codes and standards. This way, you can make your processes more secure at the same time as becoming more productive and efficient. Our seminars and workshops on tightening and fastening systems are especially popular. Just contact us with your individual wishes. We can also develop tailor-made training to meet your requirements.For all eventualities or just good to know!Up to 70,000 Nm and more than 4,000 kNSimply uniqueOn-site calibration up to 70,000 Nm: We are one of the first companiesworldwide to receive DAkkS accreditation for the calibration of hydraulic torque wrenches in accordance with accredited test procedures. We can also carry out calibration work on site up to 70,000 Nm. You can thereforeobtain all the services you need for tightening from a single source.Outstandingly specializedAs a single-source supplier, we offer an extremely wide range of hydraulic, pneumatic and electric tools as well as hydraulic bolt tensioners and accessories optimized for use in practice.With our high-torque tightening systems, you can solve any challenge faced in assembly with high torque values up to70,000 Nm and tensioning forces up to 4,000 kN. We can alsosupply individual tailor-made solutions to meet yourrequirements to order. We are specialized in this approach.For your productivityAtlas Copco Tools Central Europe GmbH Langemarckstraße 3545141 Essen, Germany*********************** 9 8 3 3 2 1 9 7 0 1–E N ©A t l a s C o p c o T o o l s C e n t r a l E u r o 1 2 2 0 2 1。
阿特拉斯科普工业技术产品说明书
PZB15-L-AR500-11 Printed Matter No. 9839 2144 01Air Motors Publication Date 2020-03-31Valid from Serial No. A2480001Product InstructionsPZB15-L-AR500-118411415000Maximum allowed speed: 500 r/minEx II 2GD h T6 IIC T85 ᵒCProduct Information (3)General Information (3)Safety Signal Words (3)Warranty (3)ServAid (3)Website (4)Safety Data Sheets MSDS/SDS (4)Warning (4)Country of Origin (4)Dimensional Drawings (4)Overview (5)Main Components and Functions (5)Technical Product Data (5)Service Overview (6)Service Recommendations (6)ATEX Certification Information (6)Temperatures (6)ATEX Code Definition (6)Ex Classification (7)Explosion Prevention Guidelines (7)Installation (8)Installation Requirements (8)Air Quality (8)Compressed Air Connection (8)Shaft Load Diagram (9)Shaft Load (9)Installation Instructions (9)Connecting the Air Supply (9)Operation (11)Ergonomic Guidelines (11)Operating Instructions (11)Hot Spots (11)Service (13)Maintenance Instructions (13)Service Recommendations (13)Lubrication Instructions (13)Rust Protection and Cleaning (13)Grease Guide (13)Recycling (15)Environmental Regulations (15)Recycling Instruction (15)2© Atlas Copco Industrial Technique AB - 9839 2144 01PZB15-L-AR500-11EN Product Information© Atlas Copco Industrial Technique AB - 9839 2144 013General InformationWARNING Risk of Property Damage or Severe InjuryEnsure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.►Read all Safety Information delivered together with the different parts of the system.►Read all Product Instructions for installation, operation and maintenance of the different parts of the system.►Read all locally legislated safety regulations regarding the system and parts thereof.►Save all Safety Information and instructions for future reference.Safety Signal WordsThe safety signal words Danger , Warning , Caution , and Notice have the following meanings:Warranty■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-pire at the latest 13 months after delivery.■Normal wear and tear on parts is not included within the warranty.■Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or other-wise).■The product warranty relies on the correct use, maintenance, and repair of the tool and its componentparts.■Damage to parts that occurs as a result of inadequate maintenance or performed by parties otherthan Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty.■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-nance schedules and follow the correct instructions.■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover contracts. For further information contact your local Service representative.For electrical motors:■Warranty will only apply when the electric motor has not been opened.ServAidServAid is a portal that is continuously updated and contains Technical Information, such as:■Regulatory and Safety Information ■Technical DataProduct Information EN PZB15-L-AR500-11■Installation, Operation and Service Instructions■Spare Parts Lists■Accessories■Dimensional DrawingsPlease visit: https://.For further Technical Information, please contact your local Atlas Copco representative.WebsiteInformation concerning our Products, Accessories, Spare Parts and Published Matters can be found onthe Atlas Copco website.Please visit: .Safety Data Sheets MSDS/SDSThe Safety Data Sheets describe the chemical products sold by Atlas Copco.Please consult the Atlas Copco website for more information /sds.WarningWARNING Polymer hazardThe plastic parts in this product contain PTFE (a synthetic fluoropolymer). Due to wear, there mightbe PTFE particles inside the product. Heated PTFE can produce fumes which may cause polymerfume fever with flu-like symptoms, especially when smoking contaminated tobacco.Health and Safety recommendations for PTFE must be followed when handling vanes and other com-ponents:►Do not smoke when servicing this product►PTFE-particles must not come in contact with open fire, glow or heat►Motor components must be washed with cleaning fluid and not blown clear with an air line►Wash your hands before starting any other activityCountry of OriginFor the Country of Origin, please refer to the information on the product label.Dimensional DrawingsDimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.Please visit: /webbox/dimdrw or https://.4© Atlas Copco Industrial Technique AB - 9839 2144 01PZB15-L-AR500-11EN Product Information© Atlas Copco Industrial Technique AB - 9839 2144 015OverviewMain Components and FunctionsTechnical Product DataTechnical Product Data can be found on either ServAid, or the Atlas Copco website.Please visit: https:// or .Product Information EN PZB15-L-AR500-11Service OverviewService RecommendationsPreventive maintenance is recommended at regular intervals. See the detailed information on preventivemaintenance. If the product is not working properly, take it out of service and inspect it.If no detailed information about preventive maintenance is included, follow these general guide-lines:■Clean appropriate parts accurately■Replace any defective or worn partsATEX Certification InformationTemperatures■The maximum surrounding temperature for which the certification is valid is 40°C.■40°C is also the maximum allowed temperature of the compressed air when it enters the product.■If the product is installed in an equipment, the entire equipment has to correspond to the guidelines 2014/34/EU.■Make sure that the compressed air fulfil our quality demands (quality classes 2.4.3. and 3.4.4 respec-tively 3.5.4 acc. to ISO/DIS 8573-1:2010).■Do not exceed maximum pressure of 6.3 bar, or as stated on the product nameplate. Exceeding the operating pressure can increase the surface temperature due to higher rotating speed and the prod-uct can become an ignition source.ATEX Code DefinitionDescription6© Atlas Copco Industrial Technique AB - 9839 2144 01PZB15-L-AR500-11EN Product InformationEx ClassificationIf the product is part of an assembly where the components have different Ex classification, the compo-nent with the lowest level of safety defines the Ex classification of the complete assembly.Explosion Prevention GuidelinesCleanliness■Make sure the product is kept clean from dust and dirt to prevent increased bearing and surface tem-perature.■If using a silencer: Make sure a silencer with a filtering effect at the air outlet is installed to prevent any friction-heated particles entering into the surrounding atmosphere.Usage■Make sure the product is earthed to the equipotential bonding system of the workshop, for example through accessories such as hoses and air-pressure connections.■It is the responsibility of the user to make sure that the product and all possible accessories, such as wrenches and air connections, conform to the national safety regulations for equipment used in po-tentially explosive areas.© Atlas Copco Industrial Technique AB - 9839 2144 017Installation EN PZB15-L-AR500-118© Atlas Copco Industrial Technique AB - 9839 2144 01Installation RequirementsAir Quality■For optimum performance and maximum product life we recommend the use of compressed air witha maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer.■Use a separate air filter which removes solid particles larger than 30 microns and more than 90% ofliquid water. Install the filter as close as possible to the product and prior to any other air preparation units to avoid pressure drop.For impulse/impact tools make sure to use lubricators adjusted for these tools. Regular lubricators will add too much oil and therefore decrease the tool performance due to too much oil in the motor.Make sure that the hose and couplings are clean and free from dust before connecting to the tool.Both lubricated and lubrication free products will benefit from a small quantity of oil supplied from a lu-bricator.Compressed Air ConnectionWARNING Risk of severe injury Air under pressure can cause injury.►Always shut off the air supply when not in use or before any adjustments.►Drain the hose of air pressure and disconnect the tool from air supply when not in use or before any adjustments.►Always use the correct hose size and air pressure for the tool.WARNING Compressed AirHigh air pressure can cause severe damage and bodily injury.►Do not exceed maximum air pressure.►Make sure that there are no damaged or loose hoses or fittings.For correct air pressure and hose size, see the Technical Product Data on - https:// or .Make sure that the hose and couplings are clean and free from dust before connecting to the tool.PZB15-L-AR500-11EN Installation© Atlas Copco Industrial Technique AB - 9839 2144 019Shaft Load DiagramShaft Load■Make sure that the maximum shaft load is not exceeded, in order to prevent an excessive increase ofthe bearing temperature.Installation InstructionsConnecting the Air SupplyWhen the compressed air supply is connected to the inlet, the direction of rotation will be as shown in the figure below. If the exhaust air is to be piped away, a hose should be connected to the exhaust outlet.The compressed air supply should be connected to the corresponding inlet for desired rotation direction,see figure below. The inlet that is not in use, functions as a main outlet and must not be plugged.Ais for ventilation only and must not be plugged.Installation EN PZB15-L-AR500-1110© Atlas Copco Industrial Technique AB - 9839 2144 01PZB15-L-AR500-11EN OperationErgonomic GuidelinesConsider your workstation as you read through this list of general ergonomic guidelines and see if you canidentify areas for improvement in posture, component placement, or work environment.■Take frequent breaks and change work positions frequently.■Adapt the work area to your needs and the work task.■Adjust for convenient reach range by determining where parts or tools should be located to avoid static load.■Use workstation equipment such as tables and chairs appropriate for the work task.■Avoid work positions above shoulder level or with static holding during assembly operations.■When working above shoulder level, reduce the load on the static muscles by reducing the weight of the load. You can also reduce the load on the static muscles by holding the load close to thebody.■Make sure to take frequent breaks.■Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.■Adjust for convenient field of vision by minimizing movement of the eyes and head during the work task.■Use the appropriate lighting for the work task.■Use ear protection equipment in noisy environments.■Use dust extraction system or mouth protection mask in dusty environments.Operating InstructionsHot SpotsThe following hot spots on the motor can reach high temperatures during operation.■Seal ring at the output shaft■CasingThe highest temperatures occur when the motor is running at maximum allowed speed. With increasingtorque, the air motor reduces the rotational speed and the temperature.Keep below the Maximum Free Speed, see marking on the product or the product specific Safety In-formation.© Atlas Copco Industrial Technique AB - 9839 2144 0111Operation EN PZB15-L-AR500-1112© Atlas Copco Industrial Technique AB - 9839 2144 01PZB15-L-AR500-11EN ServiceMaintenance InstructionsService RecommendationsPreventive maintenance is recommended at regular intervals. See the detailed information on preventivemaintenance. If the product is not working properly, take it out of service and inspect it.If no detailed information about preventive maintenance is included, follow these general guide-lines:■Clean appropriate parts accurately■Replace any defective or worn partsLubrication InstructionsRust Protection and CleaningWater in the compressed air can cause rust. To prevent rust we strongly recommend to install an air dryer.Water and particles can cause sticking of vanes and valves. This can be prevented by installing an air fil-ter close to the product to avoid pressure drop.Before longer stand stills always protect your tool by adding a few drops of oil into the air inlet. Run thetool for 5–10 seconds and absorb any access oil at the air outlet in a cloth.Grease GuideFood grade approvedNon food grade approved* Not for angle gearsNon food grade approved© Atlas Copco Industrial Technique AB - 9839 2144 0113Service EN PZB15-L-AR500-11Food grade approvedNon food grade approved14© Atlas Copco Industrial Technique AB - 9839 2144 01PZB15-L-AR500-11EN Recycling© Atlas Copco Industrial Technique AB - 9839 2144 0115Environmental RegulationsWhen a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation.Batteries shall be taken care of by your national battery recovery organization.Recycling InstructionOriginal instructionsAtlas Copco Industrial Technique ABSE-10523 STOCKHOLM SwedenTelephone: +46 8 743 95 00 © Copyright 2020, Atlas Copco Industrial Technique AB. All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.Out of respect to wildlife and nature, our technical literature is printed on environmentally friendly paper.。
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客户必须花费很多精 力关注机器出现的各 种状况 即使时常跑机房也不 能保证100%的安全
2946 9826 00
有SMARTLINK 睿知情况下
全天候的机器安全保障
SMS/email 事件 警告
实际的机器运行 转台
机器可行性展示 板
事件清单
2946 9826 00
SMARTLINK 睿知对客户价值
能耗分析报告给我的建议: 上周四我们效率很低，因为生产用气很低但是却运 行着一台大机器。
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SMARTLINK 产品功能总结
功能 网站浏览所有机器实时运行数据 每个月邮件发送服务报告 网站服务日志 通过网站直接报价 上个月的事件统计 SMS/email 事件通知 能耗分析 报告功能
SMARTLINK 如何使用
1
安装SMARTBOX
2
客户自行在网站注册， 则可以免费使用 SMARTLINK 睿视
看到能耗状况
3SMARTLINK 睿知 /睿能
2946 9826 00
Committed to sustainable productivity.
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SMARTLINK产品介绍
SMARTLINK 产品介绍
旨在让客户全面实时，了解空压机机房远行状况，及能耗状况。
2946 9826 00
SMARTLINK 硬件— SMARTBOX
无线方式(GPRS, 2G)
容易安装
– 30分钟完成安装 – 每台机器一台 SMARTBOX
非常容易调适
– 内装SIM卡，作为数据传输，费用由AC承担
– 无需调适
– 软件更新将自动完成
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SMARTLINK 三种服务产品
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无SMARTLINK 睿视情况下
造成能耗升高及风险 增大
客户需要常常查 看空压机房，抄 表
机器出现问题 时再找AC
AC再服务时， 时间出现延迟
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有SMARTLINK 睿视情况下
清楚了解所需 要的保养服务
机器状态
每个月服务记录
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SMARTLINK 睿视对客户价值
每个月获得机器数据 及服务记录
在线咨询问题.
只需要要点击即可要求AC 报价，而且机器数据信息将 自动发送给AC.
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无SMARTLINK 睿知情况下
客户的想法
有了短信及邮件来通知机器状况 .不再需要我每天常常跑机房 而且更及时
当机器有问题时，我 能快速的行动
我可以到网站上看到所有机器数据，状况.
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无SMARTLINK 睿能 情况下
?
能耗数据不透明 即使了解能耗数据也 不知道如何改进
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服务 & 事件 服务,事件 &可靠性
SMARTLINK 睿视
X
SMARTLINK 睿知
X
SMARTLINK 睿能
X
பைடு நூலகம்
X X
X X
X X
X
服务和停机（事件）
X
X
服务、停机 and警告（ 事件） 服务、停机 and警告（ 事件）
X
X
X 服务,事件 &可靠性 & 能耗数 据及分析报告
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有SMARTLINK 睿能情况下
随时监控空压机能耗表现
报表形式了解到各种能耗数据 的变化，如气电比等 有详细的分析报告关 于如何改进能耗状况
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SMARTLINK 睿能对客户价值
客户的想法
公司越来越关注能耗 状况，只是手上没便 捷方式及工具. SMARTLINK 睿能可以跟踪我所设定 的能耗参数