旋切机变频器使用说明书110316
旋切机控制器说明书
第六章 功能参数表
旋切机微电脑控制器
6.1 参数简表
参数 旋切厚度设定 运行模式设定 原木最大直径设定 原木剩余直径设定 辊子电机启动延时设定 辊子电机再启动位子设定 厚度补偿量设定 厚度修正系数设定 快速进刀频率设定 快速退刀频率设定 直流制动停车延时设定 刀头补偿结束位子设定 刀头补偿系数设定 刀尾补偿开始位子设定 刀尾补偿系数设定 临时补厚量 辊子直径设定 辊子中心距设定 电机转一圈刀台跟进设定 辊子转速设定 推进电机极对数设定 螺距设定
参数名：辊子直径设定
设定范围：0.00～600.00mm
参数名：辊子中心距设定
设定范围：0.00～600.00mm
说明：
辊子直径和辊子中心距请精确测量以减小系统线性误差。
参数名：电机转一圈刀台跟进
设定范围：0.00～2.50 mm
说明：
当旋转编码器安装在电机上时设定此值，安装在丝杠上此值可以不设定。计算
上电后方可开始工作。在“旋切”、“快进”、“快退”、“自检”状态下无法关闭“刀 台电源”以保证变频器无负载启停。 3. “辊子电源”键按一次指示灯点亮，此时辊子电机不受本控制器工作模式控制， 一直处于开启状态，再按辊子电源键一次指示灯熄灭，控制器恢复对辊子电机控 制。此时如需让辊子电机停转，请直接按停止键即可。 4. 在停机状态下按“设定”键进入设定状态，在设定状态下按“快退”、“快进”键 为前后翻页功能。设定选项数值可通过“增加”、“减少”键实现。具体参数设定 请参见功能参数表。需要对系统内部参数设定时请先进入设定状态，然后按住“快 退”后翻页键不放再按设定键一次即进入系统内部参数设定。 5. 当系统内部参数更改或控制器重新安装到其他的机器上时，控制器参数调整完毕 后请对控制器重新上电。 6. 测距编码器如安装在丝杆上可根据螺距大小选择 100～800 点，如安装在电机上 选择 50～100 点即可保证精度。最好不要选择点数过大的编码器。 7. 在安装“零点检测”开关的时候，当机器上电“自检”结束后，用直尺测量双辊 子内切面到切刀位子的距离再加上辊子的半径，对比屏幕上所显示的刀台位子进 行校正。 8. 刀头/刀尾补偿系数的应用，例如；发现旋切后的单板刀尾部分偏厚，并估算其 大概位子在原木直径到达 100 毫米时比较明显，那么就首先调节“刀尾补偿”开 始位子为 100mm，然后根据厚度的偏差量调整“刀尾补偿系数”即可达到要求。
旋切机操作规程
旋切机操作规程一、引言旋切机是一种常用的机械设备，用于将圆形材料或者工件切割成所需的平面形状。
本文旨在规范旋切机的操作流程，确保操作者的安全，并提高工作效率和产品质量。
二、安全注意事项1. 操作者必须穿戴符合安全要求的个人防护装备，包括安全帽、防护眼镜、耳塞或者耳罩、防护手套等。
2. 在操作旋切机之前，必须确保机器处于停机状态，并且拔掉电源插头。
3. 在操作过程中，不得戴手套、长袖衣物或者饰品，以防被卷入旋切机的旋转部件中。
4. 操作者必须熟悉旋切机的各个控制按钮和开关的功能，以及紧急停机装置的位置。
5. 在操作旋切机之前，必须检查切割刀具的磨损情况，如有磨损或者损坏，应及时更换。
6. 在操作过程中，不得擅自调整旋切机的切割速度或者切割深度，必须按照操作规程进行操作。
三、操作流程1. 准备工作a. 检查旋切机的电源线是否连接稳固，电源插头是否插紧。
b. 检查切割刀具的磨损情况，如有需要，更换刀具。
c. 确保工作区域整洁，无杂物和障碍物，以确保操作的安全性。
d. 检查旋切机的润滑油和冷却液的储量，如有需要，补充或者更换。
2. 开机准备a. 按照旋切机的操作手册，正确打开电源开关。
b. 按照操作手册，调整切割速度和切割深度，以适应所需的工作要求。
c. 按照操作手册，打开润滑油和冷却液的供应开关。
3. 开始操作a. 将待切割的工件放置在旋切机的工作台上，并用夹具或者夹紧装置固定住。
b. 根据所需的切割形状，调整旋切机的切割角度和位置。
c. 按下启动按钮，旋切机开始工作。
d. 在操作过程中，操作者应保持警惕，随时观察工件和切割刀具的状态，确保切割过程平稳进行。
e. 如遇紧急情况，即将按下紧急停机按钮，住手旋切机的运行。
4. 完成操作a. 切割完成后，按下住手按钮，使旋切机住手运行。
b. 关闭润滑油和冷却液的供应开关。
c. 将切割好的工件取出，并进行必要的检查和清洁。
d. 关闭旋切机的电源开关。
e. 清理工作区域，将工具和材料归位。
旋切机说明书
Operating InstructionXINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTDPrefaceThank you for using our products.This manual describes the function characteristic, this productinstallation debugging steps, operation etc.. Put forward by the accident may be caused by improper operation and common troubleshooting methods and matters needs attention.Before using this product, please read this manual carefully first, in order to achieve optimal use effect.Please keep this manual and read it with attention.XINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTDA, product overview1.1、Main uses and characteristics of productsComputer numerical control spindle-less peeling machine is used to cut the logs which are made by human or spindle machine into veneers. Double roller of the device is fixed, the blade base move along the parallel guide way, through two feed screws while pushing the blade base seat in the horizontal direction. We use most advanced numerical control systems to get dynamic operation and current rotary cutting wood diameter, friction roller speed, therotary cutting plate thickness and other parameters, calculate the feed speed, In order to achieve uniform thickness. At the same time, the blade base seat are fixed with the accessory that can adjust the distance between the blade and single roller (function of automatic adjustment of the blade gap).By adopting the structure above, our machine enjoys the merits as below:NC spindle-less system runs by intelligent microcomputer controller, inverter and displacement of NC spindle less rotary cuttersensor components, so it realizes numerical control operation, the true realization of automation. We the following characteristics:1、We use industrial grade control chip, and increase the number of software and hardware anti-jamming measures, the machine has extremely high reliability and stability.2、The use of large screen LCD display, full Chinese menu, the operation interface of Chinese character display working condition of the whole machine and convenient for the user simple and quick setting of the debugging and parameter.3.The core of high speed of calculation, the control model and the flexiblepatch thickness function, veneer precision up to 0.02mm.4、Configurability is strong, the factory can adjust the parameter according to the different types of rotary cutting machine, the user also can set the parameter according to their own needs.5、With the button fault detection function and parameter of intelligent,reliable self checking function.6、With restore factory default parameter function, users can simply be NCspindle less rotary cutter system restore to factory state.7、Additional powerful, with pieces of thick patch, menu management, error detection, debugging aid, veneer thickness compensation function.8、We use screw propulsion, high precision, small gap, not prone toabnormal sector; the blade gap automatic regulating function, single board to make the rotary cutting out the roughness increased greatly.9、A plate without transmission shaft design, easy to operate.10、Compact structure, stable performance, simple operation, high efficiency and other advantages of production.11、Perfect protection function, has phase lack, the function of overload protection, overcurrent protection, overvoltage protection, so as to ensure the service life of electrical appliances.1.2、Product specifications, technical data(a), the total power: 23.5KW(1) single roller motor 7.5KW-4-B35 (2) 5.5KW-4-B5 double roller motor,feed motor (3) 7.5KW-4-B5, (4) the hob cutter motor 1.5KW-4-B5, (5) the transmission belt motor1.5KW-4-B5,(two), a rotary cutter:(1) specification (length * width * thickness) (mm): 1500 x 180 x 16.(2) edged arc length: flat grinding 22 degrees bevel 42-42.5 mm long.(three), the rotary cut wood:(1) the rotary cut wood specifications (diameter * length): the maximum opening 400mm, the longest rotary cutting 1300mm.(2) the small shaft diameter wood core diameter: 24mm.(four), log out board line speed: 45 m / min(five), equipment configuration installed total size (length * width * height): 4300 x 1600 x 1260mm (six), adapted to the voltage range of equipment: 3 phase 380V + 20%(other voltage and frequency according to the customer requirements can be customized).(seven) the work environment requirements:(1) the storage environment: -40 C and 60 C(2) the use of the environment temperature: -10 degrees C and 50 C(3) the maximumrelative humidity: 90% relative humidity without condensation or water(4) the maximum operating altitude: 1000 meters below (beyond thisheight increases every100 meters, rated current fall 1%).TWO、Equipment, parts and accessories and working principle2.1、The main components of equipment diagram1, computer control box: the complete equipment of the entire control function.2, operation table: signal transmission to the control box controlmachine.3, automatic ramming wooden shaft rotary cutting device: after the completion of the remaining wood shaft from the knife to sew ontamping.4, automatic oiling pump: machine oil lubrication of all missing parts ofautomatic oiling.5, automatic tool setting seam arm frame: adjust the cutter slot arm support.6, automatic tool setting seam track: automatic track adjustmentassistance, improving the precision.7, hob cutter motor: model YE90L-4, used to drive the speed reducerdrives the hob cutting, rotation.8, hob cutting reducer: Type: GR47-Y1.5-4P-11.7-M1, drive motorpower reduction part of hob cutter.9, transmission belt motor model: YE90L-4, used to drive the speed reducer to drive the transmission belt to rotate.10, the transmission belt reducer: type GR47-Y1.5-4P-11.7-M1-B-180,transmission belt motor powered deceleration section.11, double roller reducer model: GR87-Y7.5KW-4P-11.98-M1-1EC,drive and double roller motor powered deceleration section.12, double roller motor: type Y2-132M-4, used to drive the speed reducer drives the double roller to rotate. 13, a feed screw feed drive force, so that the overall: translation tool turret, completing thepower supporting wood veneer when.14, double roll (phi 200): mechanical power transmission wood veneers used to drag the timber rotation.15, single roller motor model: Y2-132S-4, used to drive the speed reducer, driving a single roll.16, single roller reducer model: GRF87-Y5.5-4P-11.98- phi 300-1FCdrive single roller motor powered deceleration section.17, the feed speed reducer: model GR87-Y7.5-4P-13.38-M1 feed drivemotor power reduction part.18, feed motor: Type: 7.5KW-4 used to drive reducer, driven by the rotation of the feed screw.19, automatic tool setting seam arm rack: used to fix the single roller drive assembly, and completethe regulation of blade gap function.20, automatic tool setting seam track: used to adjust the slope before and after the trip, to completethe wood in the rotary cutting diameterfrom big to small changes in response to the amountof automatic tool setting seam.21, lifting hook: equipment for transportation and hoisting wire ropeused to remind.2.2、Random accessories equipmentSingle roller motor and double roller motor drives the transmissionsystem in each of the friction roller, respectively driven single and double friction roller in the rotation, the wood in the middle of a singlefriction roller and the friction roller is composed of a single pair, frictionroller and the friction roller is driven to rotate two together, at the same time, the computer control system is composed of testing friction roller speed encoder detection to the friction encoder roller speed and detection of wood diameter to detect the current rotary cutting wooddiameter and user needs rotary cut veneer thickness, calculate outputspeed feed motor to drive the feeding device, the turret and single friction roller continuous double friction roller to the direction of movement, thus completing the rotary cutting task.THREE、The rules for safe operation3.1、PrefaceIn this manual, section contains help you safe use of the device's adviceabout equipment installation, use and maintenance in the process ofadvice and further relevant information will be described in otherchapters, the content is not included in the safety section.3.2、Safety signs and gradeWarning: pay attention to thecontent! The risk of electric shock.Warning: pay attention to the content! Hand squeeze risk.Don't try to in the operation of the equipmentRepairs, adjustment, lubrication or cleaning machine.Warning: pay attention to timing gas content.3.3、Equipment safety operation regulationWarning! The use of this equipment, must be absolutely obey safetybasic matters, to prevent electric shock, personal injury and other accidents. Before use, please read the following safety operation specification carefully, after reading, please pay attention to the preservation.Equipment in most of the accidents are caused by failure to observe the safety rules of operation for the cause, but very important rule isthe operation of equipment, maintenance of the machine, don't wipelubrication; failure outage in repair equipment, first stop; equipment grounding should always check. Safety devices keep equipment manufacturers to provide the is only used to provide the most basicaccident prevention, the work of the main responsibilities will still equipment owners and staff who are responsible for the operation,maintenance and repairingEquipment owner must ensure that: the device associated with thepersonnel have been related to therules of safe operation trainingsafety operation rules posted in the relevant regional.Note: a comprehensive reading and pay attention to the following safety rulesThe operation of machine1, equipment maintenance must be trainedhealthy body, adapt to this work and can reliablycomplete staff bear.2, do not allow alcohol, take drugs or similar situation of personnel operation, maintenance and repair of the equipment.3, the equipment before the start, operators should check the safety facilities all is normal and checkthe equipment without obvious defects.4, if the device has any defect, especially relates to safety operation regulation aspect, the operator shall immediately report to the leadership responsible for repair or inform the personnel.5, if the crisis to the safe operation of equipment problems, the equipment must be immediately stopped, cut off the power supply, to make the warning signs on the equipment.6, to repair or other work in equipment, involving all staff will being formed, if the equipment must be the power supply, special care should be the power switch.7, the equipment can only be used for the design of the manufacturersuse for rotary cutting wood, can not be used for other purposes.8, improve equipment technology will affect the operation of the equipment and the safety of people, must be authorized by themanufacturers or manufacturers of staff, otherwise manufacturers notby modifying the cause for the loss.9, if cannot guarantee the safety of the normal operation of equipmentin the installation, maintenance or repair process, must be carried out by professional licensing professionals, these personnel must beguaranteed to prevent personnel injury and equipment damage.10, operators shall wear approved protective clothing canpreventaccidents. Work no rings, watches, jewelry, necklace, hanging looseticket clothing, such as a tie, torn clothes, ordinary shoes, not buckledcoat or not pull the zipper toavoid machine rotating part, which caused the loss or damage, long hair should wear safety helmet.11, cleaning equipment, must stop power supply, pay attention toprevent cuts, and using appropriate methods to clean up.13, the equipment must have a good grounding! Do not let children get close to the equipment, task irrelevant personnel must stay away from.12, pay attention to the usual refueling and maintenance equipment.3.4、The safety code for equipment before the start and operation.1, do not run the equipment in the equipment, indicating lights and sicksituation under control component fault.2, the equipment before the start, should ensure that all componentsare installed correctly, andno component damage, the various parts of the lubrication good short of oil, of the operating buttonfunctions clear,all other objects in a machine independent (cloth, tools, iron andotherequipment) should take.3, the power supply voltage is higher or lower than the voltage range ofthe equipment requirements, do not give power transmission equipment, otherwise cause electrical parts damaged.4, the electric control system after the power is switched on, live electrical element is very dangerous, non professionals do not contact,so as to avoid the risk of electric shock.5, rotary cutting process, should first stop main engine, allowed to bootinto the log.The process of the operation of 6, equipment, prohibited the use ofrepair tools and cleaning of utensils and other objects are dangerous operation, not just to the equipment reached.7, in the rotation process, all rotating parts, lightly hand touch avoid,non operating personnel are prohibited from near, prohibit the removal or open the cover.8, equipment lubrication, do not use hand directly touch device.9, wood rotary cut to the final application of wooden shaft or otherobjects to knock down the remaining wood shaft, should not be hand contact with wood shaft.10, equipment operation should be specifically responsible for, otherpersonnel can not be hands-on, avoid the miss operation danger. The operator must be in a stable and balanced work on the ground, must ensure good workplace lighting equipment.11, don't let the equipment run unattended.12, equipment operation, pay attention to whether there is abnormalsound, such as abnormal, should immediately stop the machine, cut off the power supply, must find out the cause of themalfunction and ruled out before test.13, found in normal running, promptly notify the maintenance person in charge. All repair and maintenance must be in accordance with safety procedures in this manual operation in the accident prevention regulations.3.5、Restrictions on the use of time1, in the use of technology within the prescribed scope characteristicsusing the device.2, can be used for purposes of design, do not used for other purposes,such as rotarycutting steel, rubber, plastic, because does not have theuse of the design.3, do not use the device of rotary cutting technology in excess of the prescribed in this manual diameter wood.4, do not exceed the working load equipment calibration using the device.5, don't be equipment platform as storing tools, appliances, cloth etc.where objects.6, do not use outdoors equipment or exposed to rain or humid environment.7, it must be used in the power supply voltage range of equipmentwithin the requested.FOUR、Delivery, delivery, installation4.1、DeliveryEquipment in the factory has been in the factory inspection test,electrical system and moving parts are working properly. In the inspection process, with different diameters of logs were peeling test,inspection reached the factory technical requirements.4.2、Equipment shippedAll components, including removing the components, packagingequipment in the prior to shipment are passed through the inventory and inspection. Receiving equipment, should check whether there isdamaged during transport components. Unless otherwise requested,general equipment in the shipment, the rotary cutter is fixed on the blade base seat of the knife surface. The protective measures against the metal parts not painting, to prevent oxidation during the transportation and storage.4.3、Hoisting equipmentResponsible for lifting personnel must be highly concentrated in the lifting process, avoid injury or damage to the goods. Equipment loading and unloading can be carried out and move with the forklift truck, or by crane or crane, the prohibition of the use of two or three hook hoisting!.Process equipment move in, try to keep your weight down, maximum limit maintain stability and visibility.4.4、Equipment installationEnsure that the equipment is fixed on the level and firm ground, to runwhen the machine smooth, no significant vibration principle. The ground must be capable of bearing the weight of equipment safety; equipment installation in the lighting good place. Equipment around to leave enough space, in order to facilitate the operation and future maintenance. Reservation and operation and minimum auxiliary spaceequipment installation locationAfter positioning the device, remove the friction roller and the guide, the sliding device protective paper, rust proof oil, clean the machine.4.5、The power supply connection note: the work mustbe completed by professionalsElectrical components list:1, the rotary cutting machine: 7.5KW special inverter2, 380V AC contactor 3, the miniature circuit breaker4, terminal blocks Open the electrical control cabinet, power lines will be received aminiature circuit breaker.Note: well equipment grounding, always keepthe equipment good grounding.4.6、Replacement and cutter rotary cutting knife high adjustment After the rotary cutting knife used for a period of time, the cutting edgewear appear, this time will affect the quality of rotary cut veneer, rotary cutter needs to be detached for edge grinding knife sharpener. Aftergrinding according to the listed below measurement of rotary cutterheightRight angled corner ruler measurement tool (300mm) Straightedge rule (150mm)Methods of measurement:The first step (right angle corner ruler close double roller and doubleroller seat)The second step (when measuring ruler to vertical)Generally the height of the blade is 114-115 mm, if the veneer thickness below 1.5mm,the height of blade is 114mm, if the veneer thickness is more than 1.5mm,then the height of blade is 115mm, the gap of single roller (120mm diameter) and double roller (120mm diameter) is 32-34mm, if the veneer thickness below 1.5mm,the gap is 34mm, if the veneer thickness is 1.5-2.0mm,then the gap is 33mm. If the veneer thickness is 2.0-2.6mm,then the gap is 32mm If the veneer thickness is more than 2.6mm,pls ask us for the height of blade and the gap between single roller and double roller.Measurement of attention: 1, square and close, the friction roller.In 2, tighten the knife pressure plate, measuring rotary cutter when the installation is completed, whether the size of change.3, a rotary knife ends error cannot be more than 0.5mm.4, a rotary cutter and a blade base seat of the knife surface mustclean, often of butter.5, the replacement of rotary cutting knife, must cut off the power supply, also pay attention to prevent the blade.FIVE、Method of use5.1、Control panel1, equipment switch is switched on by the power supply, power indicator light and computer panel should be light, or electrical equipment system failure, should be carried out maintenance.2, equipment first sent electricity or power after re transmission, single roller and aknife bed back rewind to the maximum position, have rear limit switch stop. To completethe equipment data detection, rear canautomatically boot.Note: the equipment after power failure, re energized, will perform this check, such as travelswitch used in damage, should be replaced promptly.To perform this check, the middle do not operate cross switch or fast forward rewind button.To perform this check, equipment can not be peeled wood; as a result of accidental power outage caused wood card inside the device,manual will be to remove the rear wood equipment electricity.3, the manipulation of cross switch, make single friction roller left twofriction roller, starting friction roller motor, check the friction roller turn is consistent and below, such as compliance can be put intothe wood,for rotary cutting. If the steering as shown on the contrary can adjustthe total power line cutting.Note: in case of emergency, the user can directlythrough the power switch off the power.5.2 Debugging operating system interfaceOperation panel for each key function introductionThe function keys are used mainly for various parameter switchinginterface settings. At the press of the button for 3 seconds can beparameters the next page interface to view and set, to see the other parameters interface can continue to press this function key.The function button is used to display the current parameter settinginterface on a page. In need of machine tool position detection, pressthe function button for 3 seconds. The knife has no page table positionnself page (see Figure 1-1): open the equipment of main engine start,the knife bed will slowly forward, when touch stroke switch, automaticallyclose the current knife bed position detection is completed.When you change or view the main parameters after finished, press this button to return to the initial host page. Press and hold for 3 secondsafter the current page knife table position shows yet self-study page.Open the equipment of main engine start, device automatically opened,quickly back to the knife bed opening the maximum position, the device host to start, with the cutting knife and knife bed forward. Automatic cutwide, until the wood veneer finish.In the initial interface press this function keys can be on the plate rotary cutting thickness increase adjustment, each time, increased by 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting thickness is reduced to adjust, press each time, reduce the 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting width increase adjustment, each time the increase of 0.1 mm.In the initial interface press this function keys can be on the plate rotary cutting width decreases adjustment, each time, reduce the 0.1 mm.The first interface system (limit setting program) parameter adjustmentIn the initial main interface of the stationary state, hold for three seconds, the interface, according to the following steps of adjusting the parameters setting.1.Wood core diameter to press the required changes.2.Change the equipment within the permissible range of the largestdiameter can be rotarycut wood. Can not exceed the scope of changing this parameter. General Factory maximum opening diameter of 400 mm.Second system interface (width thickness calibration procedure)parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1.First measured actual current slab width size rotary cutting machine cut,and then the real size measurement by pressing the two function keys tothe actual width of the size of the input.2. First measured the actual thickness of slab size current rotary cuttingmachine cut, and then the real size measurement by pressing the two function keys to the actual thickness of the size of the input.Third system interface (tail cutter calibration procedure) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1.To measure the real width the last piece of skin current rotary cuttingmachine cut off, and then the real size measurement by pressing thetwo function keys to the actual width of the size of the input2. By pressing the two function keys to adjust the tail cutter correction coefficient, the adjustment range: 0 - 5. In general do not need thisparameter is adjusted, default is3. (debugging experience: this parameter is set smaller rotary cutting thickness is uniform, but will cause the length differences in size the last piece of skin becomes large. If the parameter is set larger, uneven will lead to skin rotary cutting thickness, but can ensure the length differences in size the last piece of skin becomes small.)System interface (fourth stop setting program) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.Press the edit machine tool rotary cutting back automatically stop and continue to cycle after the completion of the position. Debugging experience: most wood such as rotary cutting diameter were within 120 mm, then it can be modified automatically back position is 150 mm,which can improve the work efficiency.Click to change the selection procedure of circulatory function is open,the general default settings for the open state.System interface (sixth back automatically set the parameters of the adjustment of parameters)In an operation interface adjustment or view is completed, press againonce, this interface, follow the steps of the adjustment settings.Press the adjustment of wood veneer finish in the automatic withdrawalprocess in the driving motor open position of single and double drum. If this parameter is changed to 0, then the single and double roller drivemotor will be in the running state. Debugging experience: This is the consequence of a wood core won't last hanging in the blade and the tail plate thickness is thin.。
9600旋切机专用变频器使用指南要点
例1：用户将当前旋切厚度从1.50改为1.60，按下面步骤即可通过文本完成：说明：如果通过文本查看及修改旋切机变频器的参数都按照例1的方法进行操作！例2：用户将当前旋切厚度从1.50改为1.60，按下面步骤即可通过变频器键盘完成：说明：如果通过键盘查看及修改旋切机变频器的参数都按照例2的方法进行操作！例3：用户将当前铡皮宽度从700改为690，再改为700。
方法1方法2例4：用户将加速时间从0.3S增加到0.7S，按下面步骤即可完成：（假定当前铡皮长度还是700）说明：如果通过键盘查看及修改铡皮机变频器的参数都按照例4的方法进行操作！一体机专用变频器接线说明：一．旋切机接线说明：与FWD接通，实现启动功能。
与REV接通，实现停止功能。
与D1接通，实现快进功能。
与D2接通，实现快退功能。
与D3接通，实现厚度切换功能。
与D4接通，实现故障复位功能。
7.前限接近开关的接法：（选用常开效果的接近开关）电源的正端接P24V，电源的负端接COM。
信号线接D5。
8.旋切机编码器接法：（选用电源电压为DC24V的编码器）电源正极接P24V，电源负极接COM。
信号线A接D7，信号线B接D8。
9.通讯文本的接法：（选用能跟德力西变频器通讯的文本）通讯线的正端接SG+，通讯线的负端接SG-。
二．铡皮机接线说明：刀位接近开关的接法：（选用常开效果的接近开关）电源的正端接P24V，电源的负端接COM。
信号线接D4。
一体机专用变频器调试说明：一．在家调试说明：1.检查整个配电箱接线无误，接通电源。
2.进入旋切机参数P05.05,操作面板上的各个按钮，查看信号进去是否正确。
二．现场调试说明：1.接好前限接近开关，刀位接近开关以及编码器，接通电源。
2.操作前进后退开关，观察设备运行方向是否正确，如果方向反了，请关闭电源，将控制箱中连接到进刀电机的供电线的随意两根调换即可。
操作前进开关，当设备感应到前限接近开关即停。
如果设备不停止，适当调整前限接近开关的位置，确保前限接近开关信号进到了变频器内。
变频器的操作说明
变频器的操作说明变频器是一种将电源频率转变为可控制的变频调速设备，被广泛应用于工业领域。
它具有出色的调速性能和能耗优势。
本文将为您提供变频器的操作说明。
一、安装和接线：1.安装前，请仔细阅读变频器的安装手册，确保了解其基本要求和注意事项。
2.选择合适的安装位置，确保通风良好、无灰尘和腐蚀性气体，并远离振动和机械冲击。
3.进行接线前，请将电源切断，并在接线时确保无电压。
4.根据接线图将变频器连接至相应的电源和负载。
确保接线正确，并使用绝缘良好的导线。
5.接线完成后，检查接线是否稳固，确保接地可靠。
二、开机操作：1.打开电源，观察变频器显示屏是否正常。
2.如果显示屏上出现错误代码，请参考变频器的说明书对错误代码进行查找和排除。
3.按下“运行”按钮，变频器将开始运行。
三、参数设置：1.进入参数设置界面，可以根据需要修改变频器的各项参数。
2.按照变频器说明书中给出的参数范围和建议进行设置。
3.参数设置完成后，保存并退出设置界面。
四、调速操作：1.通过变频器控制面板或外部控制设备，可以实现对变频器的调速控制。
2.调节变频器输出频率来调整负载的运行速度。
3.注意在调速操作中，保持适当的负载和变频器工作在额定工作范围内。
五、保护功能：1.变频器具有多重保护功能，包括过载保护、过压保护、欠压保护、过热保护等。
2.当变频器检测到异常情况时，会自动切断输出，并显示相应的错误代码。
六、维护保养：1.定期检查变频器的散热器和通风口，并确保无尘和堵塞，保证散热效果。
2.清洁变频器的外壳，使用柔软的布或刷子，避免用水或腐蚀性溶液清洗。
3.定期检查电缆接线是否松动，紧固连接部分并确保导线良好绝缘。
4.关闭电源前，请先切断变频器的输出，避免因突然断电造成损坏。
七、故障排除：1.当变频器出现故障时，请着重注意变频器显示屏上的错误代码。
2.根据错误代码，参考变频器说明书进行故障排除。
总结：。
旋切机专用变频器 说明书
P8.01 切削厚度
切削厚度
0.10～10.00mm
1.00mm ○ 0901
P8.02 补厚量 P8.03 切刀位置来源 P8.04 电子尺量程
补厚量 切刀位置来源 电子尺量程
0.01～2.00mm
0:端子 AI1 1:端子 AI2 2:脉冲输入
0.1～1000mm
0.10mm ○ 0902
2
× 0903
对应参数
设定范围
F1
切削厚度
P8.01
0.10～10.00mm
F2
补厚量
P8.02
0.01～2.00mm
F3
最小直径
P8.14
MIN～100.0mm
F4 刀头补偿长度
P8.18
0.00～2.50 倍（木材周长）
F5 厚度调节系数
P8.23
1～200%
F6
刀尾均匀度
P8.19
0.00～99.99
注：
刀头补偿参数(P8.17～P8.18)主要用于刀头自动补偿, 如果刀头木片偏薄，可
加大刀头补偿系数(P8.17)或刀头补偿长度(P8.18)，反之则减小。
刀尾均匀度主要用于调整刀尾厚度偏差问题，默认为 10.00，如果刀尾偏厚，
可适当加大刀尾均匀度，若偏薄，减小刀尾均匀度。
二. 功能参数简表：
P3：I/O 端子控制功能
功能 代码
P3.00
参数 名称 端子作
用方式
LCD 显示 端子作
本变频器为旋切机专用变频器,变频器参数在基于 ALPHA 6000 系列通用变频器基础之
上，针对木材加工等行业的要求进行功能的改进。除以下参数做部分修改之外，其余功能与
ABB变频器操作说明和主要参数
ABB变频器操作说明和主要参数在工业自动化领域，变频器扮演着至关重要的角色，它能够实现对电机转速的精确控制，从而达到节能、提高生产效率和优化工艺的目的。
ABB 作为全球知名的电气设备供应商，其变频器产品以性能稳定、功能强大而备受青睐。
下面将为您详细介绍 ABB 变频器的操作说明和主要参数。
一、操作前的准备在操作 ABB 变频器之前，首先需要确保以下几点：1、了解设备的基本信息，包括型号、额定功率、输入输出电压等。
2、检查变频器的安装环境，确保通风良好、无灰尘和湿气，并且周围没有强磁场干扰。
3、确认电源线和控制线的连接正确无误，接地良好。
二、操作面板介绍ABB 变频器通常配备有操作面板，通过操作面板可以方便地进行参数设置、运行控制和状态监测。
操作面板上的主要按键和功能包括：1、启动/停止键：用于启动和停止变频器的运行。
2、方向键：用于在菜单中选择不同的选项和参数。
3、确认键：用于确认所选择的选项或参数。
4、数字键：用于输入数值。
5、显示屏：用于显示各种参数、状态信息和故障代码。
三、参数设置参数设置是变频器操作中的关键环节，正确设置参数可以确保变频器的正常运行和满足实际应用需求。
以下是一些常见的主要参数及其设置方法：1、电机参数电机额定功率：根据电机铭牌上的功率值进行设置。
电机额定电压：输入电机的额定电压。
电机额定电流：按照电机铭牌上的电流值设定。
电机额定转速：设置电机的额定转速。
2、频率参数上限频率：限制变频器输出的最高频率。
下限频率：设定变频器输出的最低频率。
基准频率：通常为电机的额定频率。
3、加速时间和减速时间加速时间：从 0 频率加速到设定频率所需的时间。
减速时间：从设定频率减速到 0 频率所需的时间。
4、控制方式选择 V/F 控制、矢量控制等不同的控制方式，根据实际应用场景进行选择。
5、保护参数过流保护：设置电机允许的最大电流值，超过此值变频器将停止输出。
过载保护：根据电机的过载能力设置相应的保护参数。
变频操作说明书
变频操作说明书操作规程1 操作、显示面板介绍1.1控制柜操作、显示面板———安装在控制柜门上，实现显示及操作。
1.1.1控制柜面板显示说明(如图1)H1---控制电源指示；H2--- 变频运行指示；H3---变频器故障指示；触摸屏---以指示灯形式显示变频器11个状态（如图2）⒈允许：允许高压合闸；⒉外控：允许外部控制；⒊合闸：高压合闸指示灯；⒋就绪：合闸就绪；⒌接通：高压接通；⒍运转：系统运转中；⒎旁通：有功率单元旁通；⒏告警：系统产生故障或告警；⒐远控箱：远控箱控制有效；⒑DCS： DCS控制有效；⒒闭环：系统闭环控制；显示变频器六个数据①设定频率：变频器的设定频率；②实际频率：变频器实际运行频率；③定子电压：电机的定子电压；④定子电流：电机的定子电流。
⑤闭环反馈压力：管网压力显示。
⑥柜内风压显示：功率柜内风压显示。
图1图21.1.2控制柜面板操作说明(如图1)SB1---备用；SB2---电源复位按钮；SB3---变频器故障情况下，故障复位按钮；SB4---变频装置运行过程中紧急停车；触摸屏---进行9个操作（如图2）①启动：用于启动变频器。
必须无故障告警条件满足时才能起作用；②加速：按下此键不抬起，则变频器频率将按一定速度增加，释放后频率停止增加；③减速：按下此键不抬起，则变频器频率将按一定速度减小，释放后频率停止减小；④停止：停止变频器输出，变频器按一定速度减小输出频率，直到变为0停止；⑤复位：复位变频器到初始状态；⑥曲线：按下此键可以查看电机定子电压电流曲线；⑦设置：进入P参数设定屏，进行P参数设定；⑧操作界面:进行变频器的高压分、合闸操作、外控选择操作及指示,并且提供报警记录；（图3）⑨警铃开关选择：用于报警时警铃的解除选择。
注：触摸屏的使用详见高压变频触摸屏使用说明书。
图31.2远控箱操作、显示面板———安装在用户指定位置，实现远控箱显示及操作1.2.1远控箱面板显示说明(如图4)A---显示定子电流；F---显示定子频率；H5---高压合闸允许；H6---高压合闸；H7---高压分闸；H8---变频运行；H9---变频停止；H10---声光报警指示；H11---故障指示；H12---电源指示；H14---就绪指示；H15---远控指示；1.2.2远控箱面板操作说明(如图4)SB9---变频装置运行过程中紧急停车；SB10---备用；SB11---备用；SB12---变频器故障情况下，复位按钮；SB13---电机变频启动按钮；SB14---电机变频停止按钮；SB15---转速上升按钮，按下此按钮不抬起，则变频器频率将按一定速度增加，释放后停止上升；SB16---转速下降按钮，按下此按钮不抬起，则变频器频率将按一定速度减小，释放后停止下降。
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旋切机专用变频器说明上海红旗泰电子科技有限公司
2010年12月
一、预留
默认值10.00
二、PD.01//机器开口大小
默认值为200.00；
该参数可以修改机器开口大小。
值越大，机器开口越大。
值越小，机器开口越小。
三、PD.02//前后均匀度修正
默认值为50.00，最大值为100.00，最小值为1.00；
可以用调节本参数的方法来校正平整度；前厚后薄调大本参数;前薄后厚调小本参数;
四、PD.03//皮子厚度校正
默认值100.0 修改范围：10.0-1000.0
该参数可以调整皮子厚度;当实际出的皮子比设定的厚度厚则调小本参数,当实际出的皮子比设定的厚度薄则加大本参数;
五、PC.20//前行程位置
改动完小轴，通过调节本参数使显示的刀台位置和实际刀台位置一致；（务必保证实际刀台位置和显示刀台位置一致）
一、PC.03//双辊中心距
修改范围：10-200 不能比双辊直径小；默认106；
二、PC.04//双辊直径
修改范围：10-200 不能比双辊中心距大；默认105；
三、PC.05/传动比
即电机转多少圈丝杠转一圈；默认20；
（若实际的传动比小，如10，则会出厚张，此时须把PC05调小）
四、PC.06//丝杠螺距
修改范围：2-50mm；默认08；
（若实际的螺距小，如04，则会出薄张，此时须把PC06调小）
五、PC.15//双辊转速
修改范围：0.1-200.0；默认75；
（若实际的双辊转速小，如50，则会出厚张，此时须把PC15调小）
六、PC.20//前行程位置
适当调整好小轴，通过调节本参数使显示的刀台位置和实际刀台位置一致；默认60；
七、常用参数
P013初始化参数，P008加速时间，P009减速时间，P012自学习参数；
八、功能参数
PC37默认为0；需要那个功能加上对应数值，例如需要二次启动和双辊不停功能，那么1＋8＝9，设置成9就可以了；
1具有二次启动功能；2 具有电位器调节厚度功能；8 回退的时候双辊不停；
16 铡刀电机检测到接近开关停机；32 二次启动的一次启动状态下进给电机前进；
一、PC.02//最大开口位置
默认值一般为300.00
二、PC.07//快进频率
快进频率，机器快进时变频器的频率；默认50；
三、PC.08//快退频率
快退频率，机器快退时变频器的频率；默认50；
四、PC.11//后行程摩擦辊电机启动位置
默认70；摩擦辊电机在前行程结束后会停止，然后开始回退，当回退位置大于PC11则摩擦辊开始重新启动，当回退位置再大于PC.12之后摩擦辊电机停止;（出最后一张皮子用）
五、PC.12//后行程摩擦辊电机停止位置
默认200；摩擦辊电机在前行程结束后会停止，然后开始回退，当回退位置大于PC11则摩擦辊开始重新启动，当回退位置再大于PC12之后摩擦辊电机停止；
六、PC.13//中间停机参数
默认30；当中间停机后，如果停机处的木皮变薄，则加大本参数；
七、PC.14//旋切机自动模式
默认1；
为1时代表手动模式，按一次启动按钮后，当刀台回退到头后，机器停止；本次过程结束；
为0时代表自动模式，按一次启动按钮后，当刀台回退到头后，机器自动又开始向前行进；
八、PC.16//尾刀修正的起始位置
默认30；
该值以电子尺的示数为准，当刀台位置小于本参数时开始进行尾刀补偿，补偿值则由参数PC17决定。
九、PC.17//尾刀修正量的大小
默认50；当为50.00时代表不修正；
当尾刀偏薄时需要加大本参数；当尾刀偏厚则需要调小本参数；
注意：对于尾刀半米以上不标准的情况可以通过本参数修改，而如果只是尾刀最后十几公分偏薄则需要修改参数PC28；
十、PC.19//编码器脉冲数
厂家默认为600脉冲的编码器，如果选用400脉冲的编码器需要重将本参数改为400；
十一、PC.20//前行程位置
默认60；改动完小轴，通过调节本参数使显示的刀台位置和实际刀台位置一致；（务必保证实际刀台位置和显示刀台位置一致）
十二、PC.27//启动参数
默认30；当中间停机再启动时，如果皮子变薄或者断开，则加大本参数；如果再启动的时候木皮变厚则减小本参数；
十三、PC.28//小轴停机参数
默认220；当皮子最后一点（大约四五公分）变薄，则加大本参数，但不要加的太大，否则容易最后一点变厚，甚至发生无法自动后退的情况；如果最后发现跳刀现象，最后的皮子有点偏薄那么也要加大本参数；
十四、PC.29//硬件参数锁定
默认0；为1时锁定。
十五、PC.38//铡皮机开始补偿位置
当刀台到前行程的距离小于本参数时，轧皮电机速度适当调节，以保证最后两张皮子和前面的皮子一样宽。
当PC41为10HZ时，代表不补偿；如果为PC41为11hz代表速度加快1hz，最后的皮子会比原来变短一点；如果PC41为9hz代表速度减慢1hz，最后的皮子会比原来变长一点，
十六、PC.39//铡皮机停机位置
当刀台到前行程的距离小于本参数时，轧皮电机停止，以保证最后一张皮子不会被铡成两半。
十六、PC.32//铡皮机长度显示校正
当作为铡皮变频器时如果显示的皮子宽度和实际不对应时调节本数，调节本参数数不影响出皮的实际宽度；
最后一张皮子整张调试过程：
1首先将机器的均匀度，皮子宽度全部调整正常后，方可进行最后一张皮子整张设置；
2把电位器旋到最小，找一个找好圆的比较大的木头，放入机器中，夹好，按自学习键（或者用户备用键），主机三个小灯开始闪烁；
3启动主机，直到整个木头完成之后，刀台退到后面，这之间的过程操作工不要动任何东西；
4结束后再按一次自学习键（或者用户备用键），三个小灯停止闪烁；
5将最后一张皮子拿出来和倒数第二张皮子进行比较，差多少公分，就将电位器旋到多少公分；再开始旋木头，如果最后一张不准可适当调整电位器，电位器调大，皮子往长里走，电位器调小，皮子往短里走；直到出了整张为止，然后就不要动电位器了。
6如果小轴、皮子厚度、皮子宽度等变过之后都需要重新自学习；
E01~E03 硬件过流；
E04~E09 软件过流；
E10~E15 过压；
E16 欠压；
E17 过热；
E18 过载；
E19 过载；
E20 输入缺相；
E21 输出缺相；
E28 自学习故障；
E30 电流互感器故障；
当做为铡刀电机的驱动变频器时，只需要P013=1初始化PC00=2 ；
设定PC08（在前面补偿时需要降低多少频率）；
X3 CM闭合，X4 CM断开，开始运行，运行频率为正常设定频率；
X3 CM断开，X4 CM闭合，不能运行，运行频率为正常设定频率＋10.00-PC41；
X3 CM闭合，X4 CM闭合，开始运行，运行频率为正常设定频率；
正常运行后通过UP DOWN键来增大和减小板皮的宽度，当达到用户需要的宽度后，通过修改PC32将显示的和实际的调整到一样；按住JOG键使用两个皮子宽度功能；
作为大齿轮的程序时：P013=1初始化 PC00=1;
PC11 PC12的单位为时间，来控制后退时双辊的动作；
PD01为最大开口，单位也是时间；
PD03用来调节皮子的厚度；
X8 CM接前行程；
X7 CM接后行程；
作为一体机程序时：
当距离小辊位置低于PC38时，开始补偿铡刀速度；
当距离小辊位置低于PC39时，铡刀停止；
主变频器的HDO接铡刀变频器的X4；
主变频器的CM接铡刀变频器的CM；
主变频器的R2B接铡刀变频器的X3；
主变频器的R2C接铡刀变频器的CM；
AI1为整张调节电位器输入口；
X5开始学习按钮；
X6为接近开关输入；
PC37设置为17；。