atlas-copco空压机参数
Atlas Copco 空压机
Page 1 Quotation No.:dated02.05.2006 技术附件 TECHNICAL APPENDIX目录 INDEX附件一性能参数及特性曲线ATTACHMENT1 Technical Data and Performance附件二供货范围ATTACHMENT2 Scope of Supply附件三备品备件ATTACHMENT3 Spare Parts附件四人员培训及技术服务ATTACHMENT4 Training and Technical Service附件五卖方的承诺ATTACHMENT 5 The Seller’s CommitmentPage 2 Quotation No.:dated02.05.2006附件一性能参数及特性曲线ATTACHMENT 1 Technical Data and Performance设计条件 Design Conditions:进口压力 Inlet Pressure 0.098 MPa(A) 进口温度 Inlet Temperature 30 degC最低温度 Lowest Temperature -18 degC相对湿度 Relative Humidity 78 %公用工程 Utility:1. 循环冷却水 Cooling water (recycle)进/出口温度 I/O temperature 32 / 42 degC最低进口温度 Lowest Inlet Temperature degC进口压力 Inlet Pressure ~0.4 MPa(A)要求压降 Pressure Drop Request <=0.2 MPa污垢系数 Fouling factor 0.00034m2K/W2. 电源 Power Supply主电源 Main Power 10kV+/-10% / 3PH / 50HZ最小短路容量 Min. short cuicurt >= 230 MVA允许母线压降 Max. allowed voltage drop <= 15%油加热器电源 Power for Oil Heater 380V / 3PH / 50HZ辅助油泵电源 Power for Auxiliary Oil Pump 380V / 3PH / 50HZ控制柜电源 Power for Control Panel 220V / 50HZ3. 仪表空气 Instruments Air压力 Pressure >=0.45 MPa(G)露点 Dew point <=-40degCPage3Quotation No.:dated02.05.2006性能参数与特性曲线Technical Data and Performance Curves性能数据 Technical Data: 排气压力(止逆阀后)Discharge pressure(after check valve): 0.62 MPa(A) –0%冷却水流量(不含电机) Cooling water flow (w/o motor): 720 m3/h计算压缩机联轴器功率的公式.Formula for calculation of the compressor coupling power. []el Motor el Coupling Tol P P ±η⨯= X 0.99总误差( Tol el )为动力学误差, 电机功率及测量仪表误差的几何和, 计算公式如下: The electrical tolerance (Tol el ) is the geometrical sum of the thermodynamic, the motor efficiency and the electrical instrumentation uncertainty and is calculated with the following formula:222el measure electrical motoreff yn mod ther Tol ++=电机效率的误差为+/1%.The required motor efficiency tolerance is +/-1%.实际数字需根据现场实际仪表及试车安排确定. The exact numbers can be defined during testing on site according to the existing instruments and test arrangement.测量误差按现场仪表.Measuring tolerance shall be according to the job site condition.特性曲线 Performance Curves: 见所附 See attached.Page 4 Quotation No.:dated02.05.2006附件二供货范围ATTACHMENT 2 Scope of Supply2 供货范围 SCOPE OF SUPPLY页号 Page2.1 总述 GENERAL DESCRIPTION 52.2 压缩机供货范围 COMPRESSOR SCOPE OF SUPPLY 6 - 142.3 供货范围中不包括的部件EXCLUSIONS FROM THE SCOPE OF SUPPLY 15Page 5 Quotation No.:dated02.05.20062 供货范围 SCOPE OF SUPPLY2.1 总述 General descriptionGT-型压缩机是带一个整体式驱动齿轮的离心式压缩机. GT-seriescompressors are centrifugal compressors with an integral spur gear.垂直剖分蜗壳通过结合器固定在水平剖分的齿轮箱上. The vertically splitvolutes are fixed to the horizontally split gear casing by means of adapters.悬挂叶轮以赫氏连接方式与小齿轮轴相连, 保证运转的高可靠性及便于装配.The overhung impellers are connected to the pinion shafts by means of Hirth connection which stands out for its high operating reliability and ease ofassembly.转子在径向可倾瓦轴承中运转. 转子轴封为碳环密封, 确保绝对无油压缩.The rotors run in radial tilting pad bearings. Sealing at the rotor shafts iseffected by a carbon ring seal for absolutely oil-free compression.单螺旋驱动齿轮的噪声很低.The single-helical spur gear has a low noise level.润滑油系统包括一台主轴驱动主油泵, 一台电机驱动辅助油泵, 两台全流量可切换双联油冷却器, 一套双联油过滤器及其切换阀. 此系统带有显示仪表用于保证安全运转.The lubricating oil system comprises a shaft-driven main oil pump, anelectric-motor-driven auxiliary oil pump, Dual oil coolers with 100% fullcapacity for each and a duplex oil filter with changeover valves. This system, together with the monitoring instruments, ensures high operating safety.此台离心式压缩机与齿轮和中间冷却器一起安装在一个刚性底盘上.The centrifugal compressor is mounted on a rigid baseframe together withgear and intercoolers.主驱动设备安装于一个单独的混凝土基础上.The main driver is mounted on a separate concrete.油系统自由放置于压缩机侧. 见所附的标准布置图.Oil system is free standing beside the compressor. See attached standardlayout plan.Page 6 Quotation No.:dated02.05.20062.2 压缩机供货范围 Compressor scope of supply2.2.1. 组合式压缩机主机 Combined Compressor unit三级整体齿轮型离心式压缩机主要包括以下部件. Three-stage integral gearcentrifugal compressor consisting of the following main components:齿轮 Gear带有维护方便的水平剖分齿轮箱的三轴齿轮3-shaft gear with horizontally split casing for easy maintenance.带大齿轮的驱动轴运行于分离式固定瓦轴承中, 此轴承为支撑轴承与止推轴承的组合轴承, 以吸收轴向推力. Driving shaft with bull gear mounted in splittapered land journal bearings with the thrust bearing designed as acombined radial-axial bearing to absorb the axial thrust.主空压机带螺旋形磨齿的小齿轮轴运行于高速可倾瓦轴承中, 每个轴承含五块可倾瓦, 与固定瓦推力轴承组合在一起. Main air-pinion shafts with groundhelical toothing mounted in high speed bearings which are split tilting padtype, each with 5 pads, combined with tapered land thrust bearings.轴承材料 Bearing metal: 巴氏合金表面 babbit-faced steel齿轮设计 Gear design: 单螺旋式 single helicalDIN3960/90 和制造厂标准 DIN 3960/90 and manufacturer's standard, AGMA 421 (SF 1.4)材料 Material: 主齿轮: 42CrMo4, 1.7225小齿轮轴: 31CrMoV9, 1.8519振动测量仪表 Vibration measuring instruments每个高速轴承上有X-Y向两个带连线和变送器的Bently Nevada振动探头. 提供 4~20mA的信号给DCS. Two X-Y vibration probes (Bently Nevada) withcable and transmitters with 4~20mA signal on each high-speed bearing (总共8个 total: 8).请详见所附PID图. Please also refer to the attached P & I-diagram.叶轮 Impeller由高强度回火特种钢GX5CrNi13.4材料铣制的叶轮, 与小齿轮轴赫氏连接.Impellers of high-strength tempered special steel GX5 CrNi 13.4 milled,connected with the pinion shaft via Hirth connection (see section 6).第一级为带后弯叶片的开式叶轮, 第二,三级为带后弯叶片的闭式叶轮.Page7 Quotation No.:dated02.05.2006 Impellers with backward-leaning blades stage 1 as an open design and withshroud at stages 2 and 3.蜗壳 Volute带叶片扩压器的垂直剖分蜗壳.Volute casings vertically split with machined plate diffusors.材料 Material: 铸铁 cast iron GGG 40叶轮水洗系统喷嘴 Nozzles for water washing system每个压缩机级上带3个水洗喷嘴. 3 nozzles for water injection on eachcompressor stage (共9个 total: 9 nozzles)轴封 Shaft seal高速小齿轮轴的轴封为双道自调压式碳环密封. Shaft sealing of the high-speed pinion shaft is by means of two-chamber floating carbon ring seal.轴套材料为X35CrMo17V. Shaft sleeve of X35 CrMo 17V联轴器/联轴器护罩Coupling / coupling guard离心压缩机与电机之间的挠性叠片式联轴器.Flexible multiple-disk coupling between centrifugal compressor and motor.联轴器护罩为钢制. Coupling guard made of steel.2.2.2 进口导叶 Inlet guide vanes在第一/二级前 upstream of stage 1 & 2用于如所附特性曲线一致的部分负荷控制. For partial load control inaccordance with the enclosed characteristic curves.带气动执行机构和电动/气动位置器的进口导叶, 用于连续控制流量和/或工作压力 Inlet guide vanes, for continuous control of capacity and/or operatingpressure, with pneumatic actuator and electric/ pneumatic positioner.所有叶片通过杠杆同步移动. The blades are synchronously moved via levers.材料 Material: 壳体 casing: 铸铁 cast iron GG 25叶片 Blades: CrNi-steel GX5 CrNi 13.4Page8 Quotation No.:dated02.05.20062.2.3 底盘 Baseframe预制设计, 带地脚螺栓和校正设备. 设计成安装带齿轮和中间冷却器的离心式压缩机. Fabricated design with foundation bolts and parts for alignment.Baseframe designed for mounting centrifugal compressor with gear andintercoolers.2.2.4 带管道的中间冷却器 Intercoolers with piping冷却器设计成叠片式冷却器, 带水分离器和自动疏水阀. Coolers designed asplate fin coolers with water separator and automatic drain trap.气走壳程, 水走管程. Gas is led around the tubes, water through the tubes.材料 Material管芯 Core tubes :CuNi 10 Fe (16 x 1.0)翅片 Plate fins :Al管板 Tubesheets :碳钢 Carbon steel壳体 Shell casing :带漆层碳钢 Carbon steel painted水室 Water chambers :带漆层碳钢 Carbon steel painted水侧 Water side :带涂层碳钢 Carbon steel coated分离器 Separator :不锈钢1.4541 Stainless Steel 1.4541压力容器遵照DIN和AD压力容器规范和 TÜV规范. Pressure vesselsaccording to the DIN and AD pressure vessel code and TÜV authority.水侧污垢系数为0.00034m2K/W. Fouling factor water side 0.00034 m2K/W对每个冷却器有一个自动疏水阀. For each cooler: one automatic drain trap:型式 Type: UNA (Gestra), 壳体材料为铸铁 casing material cast iron GG 25包括到疏水阀和截止阀的管道. 管道材料为碳钢.including piping to trap and stop valves. Piping of carbon steel.中间级气体管道 Interstage gas piping (DIN2458)完整的带翅片弯头的中间管道, 从每一级到冷却器或从每一个冷却器到压缩机级. Completely piped internally with fin elbow from the individual stage to and from gascoolers.管材 Pipe material: 碳钢 carbon steel (焊接管 welded piping) 10%的焊缝做探伤检验 10 % of all welds are radiographically inspected (只对圆周焊缝 onlycircumferential welds)Page9 Quotation No.:dated02.05.2006 在每个冷却器出口和压缩机进口都有温度探头 Temperature probes (双支Pt100 dual Pt 100) at each cooler outlet and compressor inlet.压缩机进,出口有压力转换器1 pressure transducer at inlet and outlet of compressor.冷却水管-集水管 Water piping - water manifold (DIN 2458)由买方提供. Provided by the Buyer.2.2.5 供油系统 Oil supply system供油系统与所有的必须辅助设备一起整装, 自由放置于压缩机侧.Oil supply system packaged with all necessary accessories, free standingbeside the compressor.主油泵设计为螺杆泵, 直接由低速齿轮主轴驱动. 泵被设计成双向旋转可靠供油. Main oil pump designed as screw pump directly driven by the low-speedgear shaft; pump designed to positively supply oil when rotating in eitherdirection.辅助油泵设计为齿轮泵, 带联轴器和感应电机, 用于压缩机的启动和卸载.Auxiliary oil pump designed as gear pump with coupling and squirrel-cageinduction motor for compressor start-up and coast-down.泵体为铸铁制 Pump casings of cast iron GG 25双联全流量油冷却器, 可切换, 水走管程, 固定式管箱设计.Dual oil coolers with full capacity for each and can be switched duringoperating water through the tubes, fixed bundle design.污垢系数 Fouling factor: 0.00034 m2K/W材料 Material: 管子 Tubes : CuZn 20 Al (10 x 1)管板 Tubesheets : CuZn 38 Sn Al壳体 Shell : 碳钢 Carbon steel封头 Covers : GG 20 (铸铁 cast iron)带污垢显示的双油过滤器, 壳体采用球墨铸铁. 过滤器可以在压缩机工作时切换.滤芯采用铬镍钢, 过滤精度为25微米. 油箱为碳钢制, 蓄油量至少为5分钟保有量, 带视镜和排放阀.Dual oil filter with fouling indicator, housing nodular cast iron.Filter can be changed over during compressor operation.Filter elements of CrNi-steel, mesh size 0.025 mmOil reservoir of carbon steel, minimum retention time 5 minutes, with oil sightglass, drain valve.带风扇, 电机的抽油烟器, 分离等级符合TA-Luft规范Oil demistor with fan incl. motorPage10 Quotation No.:dated02.05.2006Degree of separation to meet "TA-Luft"一个压力转换器 1 pressure transducer一个温度传感器(双支Pt100) 1 temperature sensor (dual Pt 100)碳钢油管, 材料RSt37.2, 过滤器以后为不锈钢X10CrNi18.9油压控制阀, 安全阀Oil pipes in carbon steel RSt37.2, downstream of oil filter in stainless steelX10 CrNi 18.9,Oil pressure control valve, safety valve有关仪控部分, 请查阅所附的PID图 (第4章 section 4)With regard to instrumentation please refer to the attached P & I-diagram别的部件 Further items: - 油温控阀 oil temperature control valve (Amot)- 油加热器 oil heaters- 到电机的油管 oil piping to motor油箱的油位开关 oil switch for the oil tank2.2.6 就地仪表 Local instruments安装于压缩机单元, 接线至就地接线箱, 或者散供---见所附PID图. 仪表回路遵照Atlas Copco Energas 的标准, 接线按照IEC标准装载于镀锌托架上.Installed on the package unit and cabled up to terminal boxes at skid edge,or supplied as loose items - see attached P & I-diagram. Instrument loops to ACE standard, cabling to IEC standards in galvanized cable trays.供货范围 Scope of supply:前述仪表及 Instruments as specified above and一个放空阀(防喘振控制) 1 blow-off valve (anti-surge control)碳钢GG25阀座 Housing of cast iron GG 25DN = 350 mm, PN = 10 bar装有 Equipment: 气动执行机构 pneumatic actuator电子/气动定位器 e/p-positioner限制开关 limit switch一个SDF流量计, 安装定位于出口管上1 SDF flow meter to be installed in the discharge linePage11 Quotation No.:dated02.05.2006 Atlas Copco Energas仪表的常规供货商ACE standard manufacturers for instrumentation:振动探头 Vibration probes :Bently Nevada振动变送器 Vibration transmitter :Bently Nevada 直径100mm的压力表 Pressure gauges diameter 100 mm :Wika温度探头 Temperature probes :Broeckskes压力转换器 Pressure transducer :Wika差压变送器 Differential pressure transmitters :Siemens温度变送器 Transmitters (temperature) :Phoenix电磁阀 Solenoid valves :HerionACE subsuppliers for main equipment 主要配套设备的供货商:气体冷却器 Gascooler : Oeltechnik齿轮箱 Gear box : BHS-Cincinnati主油泵 Main oil pump : Allweiler辅助油泵 Auxiliary oil pump : Werdohler油冷却器 Oilcooler : Oeltechnik油过滤器 Oil filter : Internormen执行机构 Actuator : ARCA2.2.7 驱动电机 Motor driver (由买方提供to be supplied by the Buyer)高电异步压鼠笼式感应电机Asynchronous high voltage squirrel cage induction motor品牌 Make ABB or Siemens操作和误差遵照IEC, VDE, DIN.Execution and tolerances to IEC, VDE, DIN型号 Type铭牌功率 Rated output kW 9 500 ~ 10 000电压 Rated voltage kV 10 +/-10%转速( Speed (asynchronous) rpm 1 480频率 Frequency Hz 50防护等级 Degree of protection IP 54冷却方式 Cooling method IC 81 W冷却水温度 Cooling fluid temperature o C 32结构形式 Type of construction IM 1001防护形式 Type of protection 无危害 non hazardous冷却水最高温度 Cooling fluid max. temperature 40 °C绝缘等级 Insulation class F级绝缘,B级温升 F utilized to B 轴承种类 Type of bearings 套筒式 SleevePage12 Quotation No.:dated02.05.2006效率 Efficiency %功率因素 Power factor cos phi轴承润滑方式 Type of bearing lubrication 强制润滑 Forced设备 Equipment: - 线圈上六个Pt100探头 6 Pt 100 in windings- 轴承上两个Pt100探头 2 Pt 100 in bearings- 停车加热器 Standstill heater- 安装差动保护用护感器的端子盒 terminal box for CT’s2.2.8 表面防护 Surface protection遵照工作标准033.201e No.AS120To Works standard 033.20.1e No. AS 120.底漆: 两道环氧树脂锌粉底漆Primer: 2-component epoxy resin zinc dust primer with separate accelerator component面漆: 两道以聚氨脂为主要成分的面漆Top paint: 2-component top paint on polyurethane basis with separateaccelerator component颜色: 灰色, 孟塞尔云母色标10b 3.8/1Colour: gray, Munsell code 10b 3.8/12.2.9 测试和检验 Testing and inspection遵照工厂的检验计划 To ACE-standard QA plans.如有需要, 我们会及时通知贵方或贵方代表参加最重要的测试和检验. 现场见证试验将在订货之前由双方协商决定.If required, we will inform you or your representative in time about the mostimportant tests and inspections. Witnessed tests are to be agreed uponmutually before order placement.如果贵方希望现场见证这些测试, Atlas Copco将负担直接的费用. 贵方检验员个人的费用由贵方负担.In case you would like to witness these tests, Atlas Copco will be responsible for direct costs. Personal costs of your inspectors, however, are to youraccount.2.2.10 文件交付清单 Engineering and order documentationPage13 Quotation No.:dated02.05.2006 -电机协调文件 (合同签订后四周内提供) motor coordination file to be submitted within 4 weeks after order-按照Atlas Copco Energas标准306559/01/88的压缩机-电机的扭力分析Torsional analysis for compressor-motor train to ACE standard306559/01/88- 压缩机性能曲线 Compressor performance curve- 基础布置图 Foundation drawing - layout drawing- 油/气/机械PID图 P & I diagram oil/gas/machinery- 启动扭矩曲线 Start-up torque curve- 逻辑环路图 Logic diagram - circuit diagram- 仪表清单 Instrument list- 压力容器图纸及合格证 Pressure vessel drawings with certificate- 测试报告 Test reports-四份英文的操作手册, 包括全部其它文件Instruction manuals 4 copies in English, containing among others- 截面图 Cross-section drawing- 润滑油规格书 Oil specification- 备件清单 Spare part list- 操作指导 Operating instructions- 维护指导 Maintenance instructions初步的P&ID, 整体布置图及土建指导图需在合同签订后4周内提供, 其余资料按照卖方标准. The preliminary P&ID, General Arrangement and Foundation Plan shall be submitted within 4 weeks after contract. Others should followACE-Standard.2.2.11 专用工具 Special tools带泵的液压千斤顶 Hydraulic jack with pump.用于装配和拆卸进口导叶和叶轮的设备Device for suction nozzle and impeller assembly and removal.2.2.12 止逆阀 Non-return flap两片式的压缩机出口管上的止逆阀Non-return flap for compressor discharge pipe, sandwich type.材料: 铸铁阀座, 球墨铸铁阀瓣Material: casing cast iron - flap nodular cast iron.名义直径 Nominal diameter 700 mm名义压力 Nominal pressure 10 barPage14 Quotation No.:dated02.05.20062.2.13 进口膨胀节 Suction expansion joint一个全方位可拆卸的进口端膨胀节One suction-side expansion joint moveable in all directions.材料: 纤维增强橡胶, 法兰为碳钢Material: rubber, reinforced by fabric, flanges of carbon steel.名义直径 Nominal diameter 1400 mm2.2.14 出口膨胀节 Discharge expansion joint一个出口管上的侧向膨胀节. One discharge-side lateral expansion joint.波纹管材料: 1.4541, 法兰为碳钢.Bellow material: 1.4541, flanges of carbon steel.名义直径 Nominal diameter 700 mm名义压力 Nominal pressure 10 bar2.2.15 成对法兰 Counter flanges在气体管路供货界区的成对法兰, 带垫片, 螺栓等 Mating flanges incl.gaskets, bolts and nuts at the battery limits of the gas piping.2.2.16 在中国的开球会 Kick-off meeting in China含Atlas Copco从中国派工程师参加在用户处举行的开球会的费用. Costs forAtlas Copco China engineer for attending a kick-off-meeting at customer’sfacilities in China.2.2.17 包装 Packing主机2.2.1&2.2.2 Core unit including 2.2.1 & 2.1.2: 空运包装 Air flight packing 辅机 Auxiliary equipment: 海运包装 Seaworthy packing2.2.18 主机空运至上海机场, 辅机运输至青岛港Core unit air flight to Shanghai airport, auxiliary equipment sea flightto Qingdao Seaport2.2.19 现场服务 Job site service开箱检验, 由安装工程师参加 Packing inspection by installation engineer.Page15 Quotation No.:dated02.05.2006安装与调试指导, 已包括14个工作日安装指导及12个工作日调试指导, 主要包括: 14 working days Erection & 12 working days commissioningsupervision, mainly including:1. 检查基础尺寸 Review the foundation size2. 安装指导 Erection supervision3. 按照相关技术文件及标准检查设备 Check the Contract equipmentaccording the related documents and specifications4. 设备空负载试车指导 No load test supervision5. 设备验收试车的指导 Acceptance test supervision with load2.2.20 放空消声器 Blow-off silencer由买方提供, 卖方须提供技术要求及参考图.to be provided by the Buyer, the Seller shall provide the technicalspecification and reference drawing2.3 供货范围不包括的 Exclusions from the scope of supply我们的供货范围不包括前面没有清楚列出的所有部件和服务, 主要是Our scope of supply excludes all parts and services not expressly mentioned, in particular- 安装和调试 Erection and commissioning-基础和土建 Foundation and civil works- 冬季防护 Winterization- 就地控制盘 Local control panel-注油 Oil filling-主电机 Main driven motor- 主开关, 耦合器 Main switch, switch gear- 辅助驱动器的接头 Contactors for auxiliary drivers- 关税 State and municipal duties- 管道隔声层 Sound insulation on piping- 进口管, 出口管, 放空管 Suction pipe, discharge pipe, blow-off pipe- 冷却水管 Pipes for cooling water- 单元和机柜外的接线 Cabling outside of package and panel- Bently Nevada监控系统 Bently Nevada monitoring system- 连接环节 Serial link (连接处理器 communication processor)-进口过滤器 Suction filter, suction strainers-消声器SilencersPage16 Quotation No.:dated02.05.2006附件三备品备件ATTACHMENT 3 Spare Parts一个振动探头1 vibration probe一套气体冷却器垫片 1 set of gaskets for gascooler一套油过滤器垫片 1 set of gaskets for oil filter一套油冷却器垫片 1 set of gaskets for oilcooler一套压缩机的O形环及垫片1 set of O-rings and gaskets for compressor 一套油过滤器芯子 1 set of oil filter inserts一套抽油雾器芯子 1 set of filter cartridge for oil demister一套浮动碳环轴封 1 set of floating carbon rings shaft seals一套高速轴瓦 1 set of pads for high-speed bearings一套低速轴承 1 set of low-speed bearingsPage17 Quotation No.:dated02.05.2006Page18 Quotation No.:dated02.05.2006附件四人员培训及技术服务ATTACHMENT 4 Training and Technical Service1. 人员培训 Training:卖方将对买方人员进行技术培训:a.) 现场培训, 含在现场服务期内, 详见附件二的2.2.19条b.) 买方将派其检验人员去卖方的工厂现场见证机械运转试验, 为期两周, 费用由买方承担.The technical training will be done by the Seller:a.) On the job site, included in the on-site service, refer to 2.2.19 in ATTACHMENT2.b.) In the Seller’s factory. The Buyer will dispatch his inspectors to the Seller’s workshop to witness the test in his own expense. The duration is 2 weeks.2. 技术服务 Service:见附件二的2.2.19条 See 2.2.19 in ATTACHMENT 2如果由于买方的原因导致延误, 买方需另外支付.The additional cost shall be paid if any delay due to the Buyer’s reason.以现场时间表为准 according to the time sheet on job site.Page19 Quotation No.:dated02.05.2006附件五卖方的承诺ATTACHMENT 5 The Seller’s Commitment参照我们的通常情况, 我们保证使用合适的材料和非常专业的设计及制造, 在开机后12个月或装运后18个月内, 如果由于机器本身的原因, 我们将保证我方所供设备的正常运转.We shall assume the guarantee for the use of suitable materials and expertdesign and manufacture in the framework of our general conditions, by means of which we are obliged to make good within 12 months following commissioning or18 months following shipping any and all parts of our supply free of cost, ofwhich evidence can be given that they became useless on account of faultydesign or negligent workmanship.本保证不包括正常的磨损和因为错误操作, 过度加载, 不适当的辅助设备, 错误的土建基础, 化学, 电气等原因造成的损伤, 尤其是热交换器.This guarantee does not include normal wear, damage on account of faulty or negligent handling, excessive strain, inappropriate auxiliaries, faulty civil works, inappropriate construction ground, and chemical, electrochemical, or electrical impacts, in particular corrosion of heat exchangers.如果不是因为我方的原因而延误调试, 本保证将在装运或通知交运18个月后中止.In case commissioning is postponed for reasons outside our control, theguarantee shall terminate at the latest 18 months after the date of the shipping documents or advice of readiness for despatch.本保证不包括间接的损坏.Consequential damage shall be excluded from the guarantee.。
阿特拉斯科普科
阿特拉斯.科普科无油螺杆空气压缩机一、无油螺杆空气压缩机K215C/D基本参数：型号：ZR400-8.6Z--无油R--水冷400--电机功率8.6--最大出口压力CW用量： 5.4L/S排气量：978L/S二、基本结构1、驱动电机三相异步电动机：额定功率400KW 额定电压600V额定电流47.2A额定转速：1489rpm润滑油：型号：ESSoN--N3每4000小时加油75g2、机头K215C/D机头主要由一对阴阳螺杆组成（见图），阳螺杆内4齿，转速5000rpm；阴螺杆内6槽，且同阳螺杆齿向反向，转速2/3*5000rpm．主电机通过增速齿轮带动阳螺杆旋转，阴螺杆通过同步齿轮获得动力。
阴阳螺杆分别由两组径向轴承和轴向轴承镶在机头壳体上，表面镀有一层四氟乙烯保护套，当阴阳螺杆运转时，由于阴阳转子之间，转子与壳体之间间隙较小，气体分别经吸气→压缩开始→压缩结束→排气四个过程实现对气体的压缩（如图），并排出进入气网。
螺杆密封采用迷宫型密封，密封外部由透气孔与大气连通；轴承润滑油来自油泵，机头壳体外有冷却水腔，以带走空压机产生的热量。
3、润滑油系统润滑油型号：Atlas copco Roto—Z型油池内加入规定型号油量的润滑油，当主机运行，润滑油经油泵加压后，先后经过油冷却器冷却和油过滤器过滤后，注入轴承和同步齿轮（见图）。
油冷器后装有油压和油温探头，油温采用PT1000型温度传盛器，量程在-10℃---300℃，本机组个温度测量都可以通用；压力测量采用电压型，分4个规格，不能相互代替。
油温报警值设定为65℃，联锁值设定75℃；油压一般调整在2.5---3.0bar，依靠油滤前的油旁通阀调整，报警设定1.3bar，联锁设定1.2bar，机组启动后若油压在20s内达不到1.3bar，机组跳车。
润滑油中的油烟和水份通过装在油槽侧面上的文丘管油呼吸器排出。
文丘管油呼吸器是由引自压缩机出口的高压气流通过喷嘴喷入呼吸器（见图），从而在呼吸器内形成低压区，油腔内的油气和水气被带入呼吸器，油被滤网滤出后返回油池，油侧和水分侧排出腔体。
阿特拉斯空压机(atlas copco)生产的产品和型号介绍
整 体 化 的 设 计(外形美观，安装方便)
压缩空气出口(G1 1/2")
� 安 装 使 用 简单 � 占地面积少
集中监控
� 安装费用低
单线供电
电脑集中监控 冷却空气
冷凝液集中排放
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
供货范围覆盖所有需要的部件
进口过滤器 进口控制阀 螺杆转子 传动结构 主电机 油分离系统 冷却系统 管道 电脑控制器 电气系统
内 置 式 冷 冻 式 干 燥 机(可选件)
The Atlas Copco way
�一 体 化 的 蒸 发 器 使 压 降 非 常 低 (< 0.2 bar) � 压 力 露 点 3°C � 内 置 冷 干 机 带 热 旁 通 阀 (HGV):
• • • 可 靠 性高 结构 紧 凑: 可 在 较 高 的 环 境 温 度 下工 作 ， 露点仍能满足要求
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
一流的配套件------电 动 机
The Atlas Copco way
高 效 电 机(效率94%) � 全 封 闭 风 冷 式 (TEFC) � 防尘防水 � 防 护 等 级 IP54或 IP55，F 级 绝 缘 � Atlas Copco 定 牌 生 产
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
可靠的传动机构
The Atlas Copco way
� 直 联 (GA 30-7.5 bar) 或 齿 轮 箱 传动，效率高，寿命长 � 斜 齿 轮 传 动 补 偿 了 30％ 的 轴 向推力，进一步延长了螺杆 的寿命 �驱 动 齿 轮 两 端 的 轴 承 消 除 了 内在设计上的悬臂力 �电 机 和 齿 轮 箱 法 兰 连 接 确 保 驱 动系统永久对中 �弹 性 联 轴 器 降 低 了 启 动 力 矩
ATLAS微油螺杆式空压机技术参数
GA5-22
型号
压力bar
GA5
GA7
GA11
GA15
GA18
GA22
7.5
0.9
1.2
1.7
2.6
3.2
3.6
处理风量m3/min
8.5 10.0
0.8
1.1
1.6
2.4
3.0
3.5
0.7
1.0
1.5
2.2
2.6
3.1
13.0
0.5
GA45+
GA55+
GA75+
7.5
6.1
7.1
8.6
10.6
14.7
处理风量m3/min
8.5 10.0
6.0
6.9
8.0
10.1
13.8
4.8
5.9
7.3
8.7
12.3
13.0
3.9
4.9
6.1
10.3
噪音db(A)
64
65
66
65
67
功率KW
30
37
45
55
75
马力HP
40
50
60
75
100
重量kg
专业代理阿特拉斯空压机
862
896
1395*865*1625
380V/3/50HZ
1305
1650
2040*940*1802
1730
2290*1080*1 960
马达防护等级
IP55
出口含油量
<2PPM
阿特拉斯空压机
Series 7
中型机
Size 1
大型机
Size 2 (CD 2 - 7)
无动力源
OEM
租赁
PNS/Pቤተ መጻሕፍቲ ባይዱS
Series 7
Size 1.5 Size 2 (CD 1)
Hardhat
Size 2 电移
3
Company confidential
电移动式空压机型号定义说明
XAHS376E
– 移动式空气压缩机 – 单级压缩 – 压力等级
7 bar M H V 8.6 bar 12 bar 14 bar
– 静音型机组 – 相对空气流量（单位 l/s） – 电机驱动
4
Company confidential
常用移动空压机型号表
型号 压力 bar 气量 m³/min 电动机 型号 功率 kW XAVS306E 14 18.6 XAHS376E 12 22.7 XAMS466E 8.6 28.2 华达 YLF3151L1-4E 160 XAMS396E 8.6 23.4 XAS486E 7 28.5
当电控箱门打开时，空 气开关自动断开，防止意 外触电。
16
Company confidential
电控箱 - 内部
热敏过载断路器 交流220V电磁阀替换原来 交流220V电磁阀替换原来 24V直流线圈 24V直流线圈 密封圈
每相独立的电流过载保护器
电器元件为高性能的ABB产品
17
Company confidential
– 1 x G2 1/2 – 1 x G1 – 1 x G3/4
19
Company confidential
通过与客户的互动和不断创新 我们承诺帮助您实现卓越生产力
Atlas Copco阿特拉斯科普柯固定式螺杆空气压缩机中英文说明书-推荐下载
Atlas Copco 阿特拉斯科普柯固定式螺杆空气压缩机电脑控制器操作方法控制面板控制面板功能：1， I ：开机按钮。
按该按钮让空压机开机，自动运行指示灯点亮时表示电脑控制器有效运行（自动运行状态）。
2，O ：停机按钮。
按该按钮让空压机停机，自动运行指示灯熄灭。
3，液晶显示器：显示关于空压机运行状态，保养要求或者故障信息。
4，“↑”，“↓”：上下滚动键：该键用来翻阅显示屏。
5，“ 〓 ”：表格键：该键用来选择跟着水平箭头的参数。
6，“F1”，“F2”，“F3”：功能键：该键用于控制和编制空压机，参见后面的内容。
7，“●自动”：自动运行指示灯：表示电脑控制器正自动控制空压机运行。
8，“●报警”：总报警指示灯：通常熄灭，当有不正常情况出现时，该灯点亮或闪烁，参见后面的内容。
9，“●电源”：电源指示灯：指示和上电源。
10：自动运行图标。
11，：报警图标。
12，13，另外，空压机机体上有一只紧急停机按钮：有紧急情况出现时，按紧急急停按钮让空压机立刻停机，故障排除后，拔出按钮解除锁定，并按重新设置功能键F3复位。
1显示屏-键1.1 典型显示图空压机出气压力/Compressor outlet7.0 bar自动加载/Automatically loaded↓菜单/Menu卸载/unloadF1F2F3显示器有四行：1)前三行:——显示屏显示传感器的名称和实际的读数。
——测量值的单位和传感器的实际读数。
——关于空压机运行的信息（空压机停机，等等），保养要求（比如油过滤器和空气过滤器）或者是故障信息（比如故障停机）。
2）在四行位于三个功能键的上方（F1/F2/F3），显示这些键（F1/F2/F3）对应的实际功能。
1．2 滚动键（↑↓）这些滚动键标有垂直的箭头，允许滚动显示屏。
只要在显示屏的最右边的位置上有一个指向下面的箭头，其对应的滚动键就可以用来查阅下面的内容。
只要在显示屏的最右边的位置上有一个指向上面的箭头，其对应的滚动键就可以用来查阅前面的内容。
亚特兰蒂斯（Atlas Copco）ZR 132 VSD STD-10.4型号的压缩机数据表说明书
COMPRESSOR DATA SHEETMODEL DATA - FOR COMPRESSED AIRFederal Uniform Test Method for Certain Air Compressors Not Applicable1Manufacturer:Atlas CopcoModel Number:ZR 132 VSD STD-10.4Date:07-01-20202Air-cooled Water-cooled Type:Screw LubricatedOil-free# of Stages:23Full Load Operating Pressure*(b)135.0psig*(b)4Drive Motor Nominal Rating 177.0hp 5Drive Motor Nomnial Efficiency 95.6percent 6Fan Motor Nominal Rating (if applicable)--hp 7Fan Motor Nominal Efficiency--percent Input Power (kW)Capacity (acfm) *(a,d)Specific Power (kW/100 acfm)*(d)Max694.620.38*612.320.2529.920.3447.620.6Min365.321.29*Total Package Input Power at Zero Flow*(c,d)20.4kW10a.Measured at the discharge terminal point of the compressor package in accordance with ISO 1217, Annex E; acfm is actual cubic feet per minute at inlet conditions.b.The operating pressure at which the Capacity and Electrical Consumption were measured for this data sheet.c.No Load Power. In accordance with ISO 1217, Annex E, if measurement of no load power equals less than 1%,manufacturer may state “not significant” or “0” on the test report.d.Tolerance is specified in ISO 1217, Annex E, as shown in table below:NOTE: The terms "power" and "energy" are synonymous for purposes of this document.Notes:Consult CAGI website for a list of participants in the third party verification program:*For models that are tested in the CAGI Performance Verification Program, these items are verified by program administratorMemberROT 031.212/19 R3Volume Flow Rate Specific EnergyNo Load / Zero at specified conditionsVolume Flow RateConsumptionFlow Powerm3 / min ft3 / min %%Below 0.5Below 15+/- 7+/- 80.5 to 1.515 to 50+/- 6+/- 7+/- 101.5 to 1550 to 500+/- 5+/- 6Above 15Above 500+/- 4+/- 5This form was developed by the Compressed Air and Gas Institute for the use of its members. CAGI has not independently verified the reported data.Rotary Compressor: Variable Frequency Drive。
Atlas Copco GA 26单相空氣压缩机规格说明书
1. Scope1.1. This specification is for a gear driven, oil-lubricated, single-stage air cooled rotary screw aircompressor. The compressor shall be a 26 kW Atlas Copco model GA26 or pre-approved equivalent.1.2. The compressor shall deliver 66.6 l/s at 8.5 bar in accordance with ISO 1217, Annex C. L/s is litres persecond FAD at inlet conditions.1.3. The units shall be manufactured in accordance with this specification. The construction as describedin this specification is considered essential and critical to the application. The vendor shall state in hisquotation any and all exceptions to the specification.2. General2.1. The rotary screw air compressor shall be capable of producing and delivering 100% of the required airdemand as specified at standard operating conditions.2.2. The compressor shall be designed and supplied as a complete package with all necessary equipment,including but not limited to the following components: inlet filter, air compression element, drive motor, aftercooler with integral moisture separator, oil cooler, cooling fan, motor starter, microprocessorregulation and control system. All components shall be mounted on a common solid base frame andfully enclosed with a sound attenuating enclosure.2.3. The compressor package shall be rated to operate in ambient conditions from 0°C to 46°C.2.4. The units shall be manufactured by a qualified manufacturer who has been manufacturing aircompressors for at least ten (10) years.2.5. The compressor manufacturer shall be certified under ISO 9001 / 9002 quality standards and ISO14001 environmental standards.2.6. The manufacturer must participate in the Compressed Air & Gas Institute (CAGI) PerformanceVerification program.3. Compressor Enclosure3.1. The compressor shall be enclosed in a steel sound attenuating canopy with removable panels.3.2. The sound attenuating material shall be flame retardant polyurethane foam.4. Noise Levels4.1. The compressor package shall not exceed 69 dB(A) when measured in the free field conditions at onemeter in accordance with the CAGI-Pneurop Test Code.5. Compressor Element5.1. The compression profile shall be of the asymmetric profile design with four lobes on the male rotor andsix lobes on the female rotor.5.2. The male and female rotors shall have the same diameter.5.3. The element housing shall be of cast iron construction.6. Drive Motor6.1. The drive motor must be a Totally Enclosed Fan Cooled (TEFC) type.6.2. The full-load efficiency rating must meet or exceed NEMA premium standards.6.3. The motor shall conform with NEMA MG 1 for 60Hz applications and IEC 34-1, EN60034-1 for 50 Hzapplications.6.4. The inboard motor bearing shall be lubricated by the compressor lubricant and the rear motor bearingsshall be greased for the life of the motor.6.5. The complete motor shall be 100% maintenance-free.6.6. Approved manufacturers include:A. SiemensB. WEGC. ABB7. Drive Arrangement7.1. The drive arrangement shall be a gear-driven design.7.2. The drive system shall be fully enclosed to protect against dirt and dust intrusion.7.3. The drive gear shall be directly mounted on the end of the motor shaft eliminating the need for acoupling.7.4. The driven gear shall be helically cut to exert compensating thrust on the rotors to offset axial loadsgenerated during compression.8. Cooling System8.1. The compressor package shall be fitted with an aluminum, air-cooled, oil cooler and aftercooler.8.2. The cooling system shall include a radial fan driven by a Totally Enclosed Fan Cooled (TEFC) motor.9. Moisture Separator9.1. The compressor shall be equipped with a moisture separator integrated in the discharge side of theafter-cooler.10. Electronic Water Drain10.1. The compressor will have a zero loss electronic water drain plumbed to the aftercooler.10.2. These drains shall discharge no compressed air during removal of the condensate.10.3. The zero loss drains shall be monitored by the microprocessor controller.10.4. A manual condensate drain shall also be included.11. Inlet Air Filter11.1. The filter shall be a paper cartridge type and be factory installed inside the compressor enclosure.11.2. The filter shall have the following SAE fine efficiency ratings:1 micron: 98.0%2 microns: 99.5%3 microns: 99.9%11.3. The filter shall be equipped with a differential pressure indicator for monitoring by the control system.11.4. The service interval of the filter must be at least 4,000 hours.12. Oil System12.1. The oil system shall include an ASME approved air/oil separator with oil level indicator. The serviceinterval of the separator element must be at least 8,000 hours.12.2. The oil filter shall be a spin-on type with an integrated bypass valve. The oil filter element will have a12 micron beta 75 rating and the service interval must be at least 8,000 hours.12.3. The oil temperature shall be regulated by means of a thermostatic bypass valve. Oil circulation isachieved through differential pressure.12.4. The oil must be synthetic and rated for a change interval of 8,000 hours.12.5. The oil system must use o-rings to provide a positive seal. No gaskets can be used.13. Electric Cubicle13.1. The control cubicle must be designed to NEMA 3R or IP 54 standards.13.2. The cubicle must include a cooling fan and vent to force ambient air through the cubicle.13.3. A wye-delta starter must be used to start the main drive motor.14. Regulating and Control System14.1. The compressor shall have a regulating system which is of the full load / no load design, controlled byan air compressor discharge pressure sensor which senses the pressure variations at the compressor discharge and maintains it within a pre-set adjustable range.14.2. The full load / no load regulation shall be combined with a start / stop regulation to automatically stopthe compressor as required.14.3. The compressor shall be equipped with an onboard microprocessor controller which will control,monitor and protect the operation and condition of the air compressor.14.4. The controller shall allow programming of two pressure set points for loading and unloading.14.5. The control algorithm shall include a function to proactively stop the compressor during periods of lowdemand without having to wait for the stop timer to time out.14.6. The controller must be capable of automatically restarting the compressor in the event of a voltagefailure.14.7. The compressor shall be able to be controlled locally, remotely or via a local area network.14.8. The controller must be equipped with auxiliary contacts for external indication of automatic or manualload control, general warning and general shutdown conditions.14.9. The controller must be capable of providing remote monitoring by a PC through the local Ethernetsystem via an Ethernet port on the controller.14.10. The controller must be capable of providing remote monitoring via a iPhone, iPad, or Android phone ortablet.14.11. The controller shall monitor the hours of operation and output a message on the display to notify theoperator to provide preventative maintenance in accordance with the factory approved service plan. 14.12. The control system shall have the capability to monitor the following functions:•Discharge air pressure •Element outlet temperature •Ambient temperature •Compressor status •Motor overload status •Running hours •Loaded hours •Regulator hours14.13. Compressor protective functions shall include:•Emergency stop •Element outlet temperature •Drive and cooling fan motor overload •Service warnings15. Shipment and Delivery Preparation15.1. The compressor must be packaged on a wooden skid and fully enclosed with a wooden enclosure.16. General Installation Requirements16.1. Upon placement on a level surface and connection to essential utilities, the unit shall be providedavailable for immediate operation.16.2. The compressor must not require bolting to the floor.。