PD-S4-02 Tooling Management Procedure工装管理程序 IATF16949 2016程序文件
大连鸿源机械制造有限公司 procedure content
质量部/技术部
Quality/Technical Dept.
35
Q/HY. P. 810–2004
预防措施控制程序
Preventive Measures Control Procedure
质量部/技术部
Quality/Technical Dept.
工作环境管理程序
Working Environment Management Procedure
人事行政部.
HR/Admin. Dept.
12
Q/HY. P. 701–2004
产品实现的策划及过程开发程序
Products Realization Planning and Process Development Procedure
质量部
Quality Dept.
33
Q/HY. P. 808–2004
持续改进控制程序
Continuous Improvement Control Procedure
质量部/技术部/生产部
Quality/Technical/Production Dept.
34
Q/HY. P. 809–2004
纠正措施控制程序
7
Q/HY. P. 601–2004
人力资源管理程序
HR Management Procedure
人事行政部
HR/Admin. Dept.
8
Q/HY. P. 602–2004
员工满意度调查程序
Employee Satisfaction Investigation Procedure
人事行政部
HR/Admin. Dept.
IATF16949手册程序中英文对照表
质量成本控制程序
Quality costcontrol procedure
15
风险分析控制程序
Risk analysiscontrol procedure
16
文件与信息控制程序
Documents and informationcontrol procedure
17
人力资源和培训控制程序
Human resources and trainingcontrol procedure
Nonconforming productcontrol procedure
25
标示和可追溯性控制程序
Labelingand traceabilitycontrol procedure
26
仓储物流管理控制程序
Warehousing logistics managementcontrol procedure
10
经营计划控制程序
Business plancontrol procedure
11
管理评审控制程序
Manage2
内部审核控制程序
Internal auditcontrol procedure
13
持续改进控制程序
Continuous improvementcontrol procedure
27
工程变更控制程序
Engineering changecontrol procedure
28
实验室管理控制程序
Laboratory managementcontrol procedure
29
30
XXX有限公司IATF16949:2016质量手册程序文件中英文对照表
Productionmanagement control procedure
Tooling Management工装管理程序(中英文)
1.0 PURPOSE 目的1.1 The procedure defines the management of tooling to ensure smooth production and operation.定义工艺装备（简称工装）的规范管理，使其处于良好的技术状态，保证安全生产和工装正常运行。
2.1 SCOPE 范围2.1 Apply to design, manufacture, using, maintenance and control for production instruments,fixtures, moulds, measuring instruments and etc.适用于生产用夹具、刀具、模具、生产用检具等工装的设计、制造、使用、维护保养、报废等管理。
2.2 DEFINITIONS 定义3.1 Mould: Tools for making parts from metal or non-metal materials in the stamping and punchingmachine.模具：在工业生产中，用各种压力机和装在压力机上的专用工具，通过压力把金属材料或非金属材料制出所需形状的零件或制品，这种专用工具统称为模具。
3.2 Fixture: Tools for fixing parts to keep them in the right location.夹具：夹具是加工时用来迅速紧固工件，使机床、刀具和工件保持正确相对位置的工艺装置。
3.3 Cutting tool: Tools for cutting metal materials.刀具：机械制造中使用的刀具基本上都用于切削金属材料，一般为金属切削刀具。
3.4 Inspection tool: Tools for inspection.检具：生产中检验所用的工具。
4.0 REFERENCE DOCUMENTS 参考文件4.1 PD-S4-01 Facility and Equipment Management Procedure 设备设施管理程序5.0 RECORDS 记录5.1 FN-MA-005 Tooling Trail Run Report 设备/资产验收报告5.2 FN-TR-001 Tooling List 工装管理台帐5.3 FN-TR-002 Tooling History Record 工装履历表5.4 FN-MA-004 Equipment Repair Request 设备维修单5.5 FN-AC-001 Equipment/Asset Scrap Request 固定资产停用/报废单5.6 FN-MA-007 List of spare parts 备品一览表5.7 Consumable tooling replacement plan 易损工装更换计划6.0 RESPONSIBILITY 职责6.1 Tooling departments take charge of design, manufacture and verification for tooling. Developingfor supplier of tooling parts.模具部负责工装的设计，制造和验证及模具零配件供应商的开发。
工装模具控制程序范文(16949)
工装模具控制程序范文（16949）TS16949 certification program file sample, tooling control program ( isots16949)1目的和适用范围1Purpose and scope1.1为了使工装、模具充分满足产品质量保证和生产能力的需求,特制定本程序。
1.1in order to make the fixture, mold products fully meet quality assurance and production capacity needs, establish the procedure.1.2本程序规定了公司正常生产所需工装/板、模具的设计、制造、验收、使用、标识、保管、保养、返修直至报废全过程的管理控制。
1.2the provisions of this procedure the normal production equipment required / plate, mold design, manufacturing, inspection, use, maintenance, repair, identification, storage until scrapped the management of whole process control.1.3本程序适用于公司生产所需的各类工装模具。
1.3this procedure is applicable to the company needed for the production of various types of tooling.2引用文件2reference documents2.1《技术文件和资料控制程序》、2.1" technical document and data control procedure",2.2《采购控制程序》、2.2" purchasing control procedure.",2.3《供方管理程序》Supplier management program"2.3"2.4《主要自制工装、模具、检具的标识办法》2.4" main homemade tooling, mold, seized with the identification approach"3术语3term无No4职责Responsibility 44.1生产安全部是工装、模具的归口管理部门。
0903关键特殊工序控制程序(中英文对照)
1 目的Objective对生产过程中的关键工序、特殊工序进行控制，以确保产品符合规定要求。
The objective is to control the critical and special operational procedures in production process and to ensure that the products conform to the specifications.2 适用范围Applicable Scope适用于本公司生产过程的关键工序和特殊工序的控制。
This is applicable to the control of critical and special operational procedures in production process.3 职责Responsibility3.1 技术工程部负责确定产品关键/重要特性尺寸；制造部负责制定过程流程图、关键/特殊工序，并填制《关键特殊工序控制点明细表》，经横向协调项目组评审后，报管理者代表批准。
The Engineering Department is responsible to determine the critical/important characteristics dimensions. The Manufacturing Department is responsible to formulate process flow diagram and critical/important operational procedures and to fill in the “List of Critical Operational Procedure Control Points”, which shall be submitted to the management for approval after they are audited by the Cross Function Team.3.2 各班负责人、工艺管理人员及质量检验员，负责按照本程序及《关键特殊工序控制点明细表》的要求，对关键、特殊工序进行控制（包括进行特定标识）。
Supplier Management供应商管理程序(中英文)
1.0 PURPOSE 目的1.1 The procedure standards the general rules for selection, evaluation and management ofsuppliers to ensure all what purchased including products and service aligned with company requirements.规范供应商的选择、评估和管理流程，确保所采购的产品和服务符合公司的要求。
2.0 SCOPE 范围2.1 Apply to all suppliers which provide products and service to company.适用于向公司提供产品和服务的所有供应商。
3.0 DEFINITIONS 定义3.1 Three types Suppliers 三类供应商：Type A: Suppliers which provide finished-goods, raw material in BOM and process subcontractin Routing.A类：提供成品，BOM中的原材料和产品加工工艺路线中的工序外包服务的供应商。
Type B: Suppliers which provide raw material and process subcontract for mould.B类：提供模具材料和模具加工供应商。
Type C: Other suppliers except type A, type B.C类：A、B类以外的其他供应商4.0 REFERENCE DOCUMENTS 参考文件4.1 ISO/TS 16949:2009 Clause 7.4 Purchasing 采购5.0 RECORDS 记录5.1 FN-PU-001 Supplier Audit Form 供应商调杳表5.2 FN-P∪-002 Approved Supplier List 合格供方名录5.3 FN∙PU∙003 Back Up Supplier List 备用供方名录5.4 FNFU-005 Supplier On S让e Audit Form 供应商现场评审我5.5 FN-PU-006 Supplier Performance Evaluation Form 供应商业绩考核表6.0 RESPONSIBILITY 职责6.1 .Purchasing department responsible for organizing the activities of research, selection, evaluate,monitor and control for suppliers of raw material in BOM and process subcontract in Routing, set up and revised "Approved Supplier LisΓ.采购部负责组织采购产品供方、外协加工方的选择、评价和监督控制，供方的审核评估、建立及修订“合格供方名单”；6.2 Quality department responsible for incoming inspection and quality evaluation, establishsuppliers1 quality records, and provide coaching and support for suppliers5 quality improvement when needed.质量部负责物料性能检验及产品品质评价，建立供方质量档案，并对供方的质量方面提供辅导。
工装管理程序
1.目的：保证工装在设计、制造、调试、验收、移交、使用、保养、维修和报废整个过程在程序规定的受控状态下进行，确保高效、优质、低成本生产。
2.范围：本程序适用于本公司凡在开发、生产过程中使用的各类工艺装备(包括模具、夹具、治具等)均属之。
3.相关文件及术语3.1工装：在产品制造过程中使用的各种模具、夹具、治具的总称。
4.职责：4.1工装的提出：4.1.1新产品开发由开发部负责工装任务下达、汇总使用部门对工装技术特殊要求，制定工装技术要求；4.1.2对于正常生产过程中需要补充或更换的工装由制造部门提出，由开发部下达任务并提供工装技术特殊要求，制定工装技术要求；4.2开发部模具组负责工装设计、调试、移交，并参与工装外包进度跟踪过程。
4.3开发部负责工装的验收（包含备品备件）4.4使用部门根据工装使用频次制定年度保养计划，制造部负责工装管理，备品备件的管理、日常保养及年度保养的执行，并作相应的记录。
4.5制造部采购负责工装及其零件的采购和外包事宜。
4.7质量部参与工装的验收，并对维修的工装进行合格验收。
4.8量产后工装由使用部门提出申请，由制造部负责工装及其零件的采购和外包事宜。
5.流程图：（见下页）6.内容：6.1工装名称必须包含产品名称-工装类型，工装编号依下列编号方法执行：模具编号：XXX-（G）M-□□□□□□-□表示模号表示产品代码表示模具（当为顾客财产时，在前加G）表示XX智能安防有限公司其它工装编号：（G）Z-□□□□表示产品代码表示工装（当为顾客财产时，在前加G）6.2工装设计与制造：6.2.1模具的设计与制造委托外包的模具公司完成，开发部进行确认；6.2.2夹具、治具由开发部设计并下达制造任务书，由制造部采购委托外发，开发部进行确认；6.3工装设计时充分考虑设计输入参数来满足工装提出部门的要求，设计好工装总装图后请工装提出部门会签。
6.4工装图纸须经校对、审核，通过资料室存档分发给各零件加工、外包、装配等职能部门。
工厂常用英语缩写
BYD公司英语一:常用部门术语Document center (database center) 料中心Design Center 设计中心Shang Hai Test & measurement laboratory 上海检测实验室Molding plant 成型车间Painting plant 烤漆车间Assembly plant 组装车间Stamping plant 冲压车间Business center 商务中心Quality Assurance Department 品保部Project Department 项目部Manufacture Department 制造部Tooling center 模具中心Plan Department 计划部Education and Training 教育训练Training room 教育训练室QCC Quality Control Circle 品质圈PDCA Plan Do Check Action 计划执行检查总结3CComputer 计算机类产品Consumer electronics 消费性电子产品Communication 通讯类产品7SClassification整理(sorting, organization)-seiriRegulation整顿(arrangement, tidiness)-seitonCleanliness清扫(sweeping, purity)-seisoConservation清洁(cleaning, cleanliness)-seiktsuCulture教养(discipline)-shitsukeSave 节约Safety安全二:英文缩写品质人员名称类QC quality control 品质管理人员FQC final quality control 终点质量管理人员IPQC in process quality control 制程中的质量管理人员OQC output quality control 最终出货质量管理人员IQC incoming quality control 进料质量管理人员TQM total quality management 全面质量管理QA quality assurance 质量保证人员QE quality engineering 品质工程人员品质保证类FAI first article inspection 新品首件检查FAA first article assurance 首件确认CP capability index 能力指数CPK capability process index 模具制程能力参数SSQA standardized supplier quality audit 合格供货商品质评估FMEA failure model effectiveness analysis 失效模式分析FQC运作类AQL Acceptable Quality Level 允收品质水准S/S Sample size 抽样检验样本大小ACC Accept 允收REJ Reject 拒收CRI Critical 极严重的MAJ Major 主要的MIN Minor 轻微的Q/R/S Quality/Reliability/Service 品质/可靠度/服务P/N Part Number 料号L/N Lot Number 批号AOD Accept On Deviation 特采UAI Use As It 特采FPIR First Piece Inspection Report 首件检查报告PPM Percent Per Million 百万分之一制程统计品管专类SPC Statistical Process Control 统计制程管制SQC Statistical Quality Control 统计质量管理GRR Gauge Reproductiveness & Repeatability 量具之再制性及重测性判断量可靠与否DIM Dimension 尺寸DIA Diameter 直径N Number 样品数其它品质术语类QIT Quality Improvement Team 品质改善小组ZD Zero Defect 零缺点QI Quality Improvement 品质改善QP Quality Policy 目标方针TQM Total Quality Management 全面品质管理RMA Return Material Audit 退料认可7QCTools 7 Quality Control Tools 品管七大手法通用之件类ECN Engineering Change Notice 工程变更通知(供货商) PMP Product Management Plan 生产管制计划SIP Standard Inspection Procedure 制程检验标准程序SOP Standard Operation Procedure 制造作业规范IS Inspection Specification 成品检验规范BOM Bill Of Material 物料清单PS Package Specification 包装规范SPEC Specification 规格DWG Drawing 图面系统文件类IWS International Workman Standard 工艺标准ISO International Standard Organization 国际标准化组织GS General Specification 一般规格部类PMC Production & Material Control 生产和物料控制PCC Product control center 生产管制中心PPC Production Plan Control 生产计划控制MC Material Control 物料控制DC Document Center 资料中心QE Quality Engineering 品质工程QA Quality Assurance 品质保证QC Quality Control 质量管理PD Product Department 生产部LAB Laboratory 实验室IE Industrial Engineering 工业工程R&D Research & Design 设计开发部生产类PCs Pieces 个(根,块等)PRS Pairs 双(对等)CTN Carton 卡通箱.PAL Pallet/skid 栈板PO Purchasing Order 采购订单MO Manufacture Order 生产单D/C Date Code 生产日期码ID/C Identification Code (供货商)识别码SWR Special Work Request 特殊工作需求L/N Lot Number 批号P/N Part Number 料号OEM Original Equipment Manufacture 原设备制造PC Personal Computer 个人计算机CPU Central Processing Unit 中央处理器A.S.A.P As Soon As Possible 尽可能快的E-MAIL Electrical-Mail 电子邮件N/A Not Applicable 不适用QTY Quantity 数量I/O input/output 输入/输出NG Not Good 不行,不合格C=0 Critical=0 极严重不允许APP Approve 核准,认可,承认CHK Check 确认ASS'Y Assembly 装配,组装T/P True Position 真位度5WIH When, Where, Who, What, Why, How to6M Man, Machine, Material, Method, Measurement, Message4MTH Man, Material, Money, Method, Time, How 人力,物力,财务,技术,时间(资源)DQA Design Quality Assurance 设计品质保证MQA Manufacture Quality Assurance 制造品质保证SSQA Sales and service Quality Assurance 销售及服务品质保证LRR Lot Reject Rate 批退率SPS Switching power supply 电源箱DVD Digital Video DiskVCD Video Compact DiskLCD Liquid Crystal DisplayCAD Computer Aided DesignCAM Computer Aided ManufacturingCAE Computer Aided EngineeringPCB Printed Circuit Board 印刷电路板CAR Correction Action Report 改善报告PPM Percent Per Million 百万分之一TPM Total Production Maintenance 全面生产保养MRP Material Requirement Planning 物料需计划OS Operation System 操作系统TBA To Be Assured 待定,定缺D/C Drawing ChangeP/P Plans & ProcedureEMI Electrical-Music Industry 电子音乐工业 Electrical Magnetic Interference 电子干扰RFI Read Frequency Input 读频输入AVL Approved vendor listPOP Procedure of packagingEOL End of lifeVDCS Vender defect correcting sheetPDCS Process defect correcting sheetGRN Goods receiving noteA/R Accounting receivableA/P Accounting payable三:专业词汇通用类responsible department负责单位Human Resources Department 人力资源部Head count 人头数production department生产部门planning department企划部stamping factory冲压厂painting factory烤漆厂molding factory成型厂production unit生产单位meeting minutes会议记录distribution department分发单位subject主题conclusion结论decision items决议事项pre-fixed finishing date预定完成日Color management 颜色管理Visual management 目视管理production capacity生产力first count初盘first check初盘复棹second count 复盘second check复盘复核quantity of physicalinventory second count 复盘点数量physical inventory盘点数量physical count quantity账面数量difference quantity差异量spare parts physicalinventory list备品盘点清单cause analysis原因分析waste materials废料description品名specification 规格model机种work order工令revision版次remark备注registration登记registration card登记卡to control管制application form for purchase请购单consume, consumption消耗to notify通知to fill in填写to collect, to gather收集statistics统计cosmetic inspection standard 外观检验规范computer case 计算机外壳(组件)personal computer enclosure 计算机机箱产品front plate前板rear plate后板chassis |'∫æsi| 基座bezel panel面板Hood 上盖base pan 基座bezel 面板riser card 扩充卡flat cable 排线TOP driver cage 上磁架bottom driver cage 下磁架resin film 树脂膜raw materials原料materials物料steel plate钢板roll/coil material卷料spare parts =buffer备品plastic parts塑料件sheet metal parts/stamping parts 冲件material check list物料检查表finished product成品semi-finished product半成品good product/accepted goods/ accepted parts/goodparts良品defective product/non-goodparts不良品disposed goods处理品warehouse/hub仓库packing material包材plastic basket胶筐flow chart流程窗体production tempo生产进度现状lots of production生产批量manufacture procedure制程to revise, modify修订to switch over to,switch—to, switching over切换engineering bottleneck,project difficulty工程瓶颈glove(s)手套glove(s) with exposed fingers割手套Band-Aid创可贴Industrial alcohol工业酒精broom扫把mop拖把vacuum cleaner吸尘器rag 抹布garbage container灰箕garbage can垃圾箱garbage bag垃圾袋liaison联络单rags抹布lamp holder灯架to mop the floor拖地to clean a table擦桌子air pipe 气管delivery deadline交货期die worker模工production, to produce生产equipment设备resistance电阻beacon警示灯coolant冷却液crusher破碎机club car高尔夫球车plate电镀power button电源按键reset button重置键forklift叉车Workshop traveler 天车trailer =long vehicle拖板车Hydraulic trolley手压车hydraulic hand jack油压板车casing = containerization装箱velocity速度patent专利coordinate坐标supply and demand供求career card履历卡barricade隔板carton box纸箱to pull and stretch拉深work cell/work shop工作间sub-line支线bottleneck 瓶颈模具工程类plain die简易模pierce die冲孔模forming die成型模.progressive die连续模stage die工程模compound die复合模shearing die剪边模riveting die铆合模feature die公母模male die公模female die母模cavity型控母模core模心公模die change 换模to fix a die装模to repair a die修模punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板) upper supporting blank上承板upper padding plate blank 上垫板top plate上托板（顶板）top block上垫脚stripping plate内外打(脱料板)outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板punch冲头insert入块(嵌入件) deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block forlocation定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch =stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块die locker锁模器pressure plate =plate pinch压板thickness gauge厚薄规cutting die, blanking die冲裁模die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board模板padding block垫块stepping bar垫条panel board镶块to load a die装上模具to unload a die 御模具active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing block衬套cover plate盖板guide pad导料块pilot导正筒trim剪外边pierce剪内边pocket for the punch head挂钩槽slug hole废料孔radius半径shim/wedge/heel/pad/spacer/gasket楔子torch-flame cut火焰切割set screw止付螺丝form block折刀round pierce punch =diebutton圆冲子shape punch =die insert异形子stock located block定位块metal plate钣金miller铣床grinder磨床tolerance公差score =groove压线sliding block滑块lathe车.active plate活动板baffle plate挡块cover plate盖板groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板capability能力parameter参数factor系数driller钻床set up die架模height of die setting up架模高度analog-mode device类模器inner guiding post内导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销eq-height sleeves =spool等高套筒pin销lifter guide pin浮升导料销guide pin导正销wire spring圆线弹簧outer guiding post外导柱stop screw止付螺丝located pin定位销outer bush外导套press specification冲床规格die height闭模高度flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝stripper plate脱料板piston活塞handle mold手持式模具flash mold溢流式模具positive mold挤压式模具split mold分割式模具die lifter举模器top stop上死点bottom stop下死点one stroke一行程to continue, cont.连动to grip(material)吸料location lump, locatingpiece, location block定位块reset复位to file burr 锉毛刺embedded lump |in'bed||l mp|镶块stamping-missing漏冲to tight a bolt拧紧螺栓to loosen a bolt拧松螺栓punched hole冲孔to cut edge =side cut =sidescrap 切边to bending折弯to pull, to stretch拉伸engraving, to engrave刻印stamping 油印to stake铆合designing, to design设计design modification设计修改成gauge(or jig)治具pedal踩踏板stopper阻挡器flow board流水板torque扭矩spline =the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten high speed steel钨高速的moly high speed steel钼高速的forming成型(抽凸,冲凸)draw hole抽孔bending折弯emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线stamp letter冲字(料号)tick-mark nearside正面压印tick-mark farside反面压印extension DWG展开图procedure DWG工程图die structure DWG模具结构图冲压类punch, press冲punching machine 冲床hydraulic machine油压机.jack升降机decoiler整平机manufacture management制造管理stamping, press冲压feeder送料机rack, shelf, stack料架taker取料机to reverse material 翻料to load material上料to unload material卸料to return material/stock to退料scraped |'skræpid|报废scrape ..v.刮;削robot机械手production line流水线packaging tool打包机packaging打包成型类well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleeve套筒stripper plate脱料板insert core放置入子runner stripper plate浇道脱料板guide pin导销eject rod (bar)（成型机）顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口，直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆)slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate隔膜浇口ring gate环形浇口submarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口runner less无浇道sprue less 无射料管方式long nozzle延长喷嘴方式spur浇口;溶waste废料board看板sliding rack滑料架to impose lines压线to compress, compressing压缩character die字模to feed, feeding送料material change, stockchange材料变更feature change 特性变更prepare for, make preparationsfor 准备rotating speed, revolution转速abnormal handling异常处理engineering plastics 工程塑胶 epoxy resin 环氧树脂EPethyl cellulose 乙基纤维素ethylene vinylacetatecopolymer 乙烯-醋酸乙烯EVAethylene-vinlacetatecopolyme 醋酸乙烯共聚物EVAexpanded polystyrene?泡聚苯乙烯EPSfiber reinforcement 纤维强化热固性/纤维强化复合材料high density polyethylene高密度聚乙烯HDPEhigh impact polystyrene 高冲击聚苯乙烯HIPShigh impact polystyrenerigidity 高冲击性聚苯乙烯low density polyethylene 低密度聚乙烯LDPE melamineresin 三聚氰胺酚醛树脂MFnitrocellulose 硝酸纤维素phenolic resin 酚醛树脂plastic 塑胶 polyacrylicacid 聚丙烯酸PAPpolyamide 耐龙PApolybutyleneterephthalate聚对苯二甲酸丁酯PBTpolycarbonate 聚碳酸酯PCpolyethyleneglycol 聚乙二醇PFG.polyethyleneoxide 聚氧化乙烯PEO polyethyleneterephthalate聚乙醇对苯PETP polymetylmethacrylate 聚甲基丙烯酸甲酯PMMA polyoxymethylene 聚缩醛POM polyphenylene oxide 聚硫化亚苯 polyphenyleneoxide 聚苯醚PPOpolypropylene 聚丙烯PP polystyrene 聚苯乙烯PS polytetrafluoroethylene 聚四氟乙烯PTFE polytetrafluoroethylene 聚四氟乙烯polythene 聚乙烯PE polyurethane 聚氨基甲酸酯PUpolyvinylacetate 聚醋酸乙烯PVAC polyvinylalcohol 聚乙烯醇PVApolyvinylbutyral 聚乙烯醇缩丁醛PVBpolyvinylchloride 聚氯乙烯PVCpolyvinylfuoride 聚氟乙烯PVF polyvinylidenechloride 聚偏二氯乙烯PVDC prepolymer 预聚物 silicone resin 矽树脂thermoplastic 热塑性thermosetting 热固性thermosetting plastic 塑胶unsaturated polyester 不饱和聚酯树脂acrylic 压克力 casein 酪素cellulose acetate 醋酸纤维素CA cellulose acetatebutyrate 醋酸丁酸纤维素CABcomposite material 复合材料cresol resin 甲酚树脂CFdially phthalate 苯二甲酸二烯丙酯disperse reinforcement 分散性强化复合材料breathing 排气caulking compound 填隙料cell 气孔cold slug 半凝式射出colorant 著色剂color matching 调色 colormasterbatch 色母料compound 混合料 copolymer共聚合体cull 残料废品 cure 凝固化cryptometer 不透明度仪daylight 开隙dry cycle time 空料试车周期时间 ductility 延性elastomer 弹性体 extrudedbead sealing 压出粒涂层法feed 供料 filler 充填剂film blowing 薄膜吹制法floating platen 活动模板foaming agent 发泡剂 gloss光泽granule 颗粒料 gunk 料斗hot mark 热斑 hot stamping烫印injection nozzle 射出喷嘴injection plunger 射出柱塞injection ram 射出冲柱isomer 同分异构物kneader 混合机 levelingagent 匀涂剂lubricant 润滑剂 matcheddie method 配合成形法mould clamping force 锁模力mould release agent 脱模剂nozzle 喷嘴 oriented film取向薄膜parison 吹气成形坏料pellet 粒料plasticizer 可塑剂 plunger压料柱塞porosity 孔隙率 post cure後固化premix 预混料 purging 清除reciprocating screw 往复螺杆 resilience 回弹性resin injection 树脂射出法rheology 流变学sheet 塑胶片 shot 注射shot cycle 射出循环 slipagent 光滑剂take out device 取料装置tie bar 拉杆toggle type mould clampingsystem 肘杆式锁模装置torpedo spreader 鱼雷形分流板 transparency 透明性void content 空洞率工程试验与试验用语air permeability test 透气性试验 austenitic steel 沃斯田铁钢brinell hardness 布耐内尔硬度 brinell hardness test 布氏硬度试验charpy impact test 夏比冲击试验 conical cup test 圆锥杯突试验cup flow test 杯模式流动度试验 dart drop impact test 落锤冲击试验Elmendorf test 埃罗门多撕裂强度试验 environmental stress cracking test 环境应力龟裂试验ericessen test 埃留伸薄板拉伸试验 falling ball impact test 落球冲击试验fatigue test 疲劳试验 ferrite 纯铁体.gantt chart 甘特图 heat cycle test 热循环试验histogram 柱状图 hot bend test 热弯试验izod impact test 埃左德冲击试验 loop tenacity 环结强度martens heat distortion temperature test 马顿斯耐热试验martensite 马氏体 mullen bursting strength tester 密廉式破裂强度试验机nol ring test 诺尔环试验 normal distribution 常态分配ozone resistance test 抗臭氧试验 pareto diagram 柏拉图peeling test 剥离试验 pinhole test 针孔试验机rattler test 磨耗试验 rockweel hardness test 洛氏硬度试验rockweel hardness 洛氏威尔硬度 rolinx process 罗林克斯射出压缩成形法rossi-peakes flow test 罗西皮克斯流动试验 sampling inspection 抽样检查scratch hardness 抗刮硬度 shore hardness 萧氏硬度spiral flow test 螺旋流动试验 surface abrasion test 表面磨耗试验taber abraser 泰伯磨耗试验机 tensile impact test 拉伸冲击试验tensile strength 抗拉强度 tension test 张力试验thermal shock test 冷热剧变试验 torsion test 扭曲试验ubbelohde viscometer 乌别洛德黏度计 vicat indentation test 维卡针压陷试验Vickers hardness test 维氏硬度试验 warpage test 翘曲试验weatherometer 人工老化试验机 weissenberg effect 威森伯格回转效应组装类Assembly line组装线Layout布置图Conveyer流水线运输带Rivet machine拉钉机Rivet gun拉钉枪Screw driver起子Electric screw driver电动起子Hydraulic machine 液压机Pneumatic screw driver气动起子automation自动化to stake, staking, riveting 铆合add lubricant oil加润滑油argon welding氩焊cylinder油缸robot机械手conveying belt输送带transmission rack输送架to draw holes抽孔bolt螺栓nut 螺母screw 螺丝identification tag标示单screwdriver plug起子插座automatic screwdriver电动启子to move, to carry, to handle搬运be put in storage入库packing包装staker = riveting machine铆合机fit together组装在一起fasten锁紧(螺丝)fixture 夹具(治具)pallet/skid栈板barcode条形码barcode scanner条形码扫描仪fuse together熔合fuse machine/heat stake热熔机processing, to process加工delivery, to deliver 交货to return delivery to. to senddelivery back to return ofgoods退货easily damaged parts易损件standard parts标准件to lubricate润滑spring 弹簧spare tools location/buffer手工备品仓spare molds location模具备品仓tox machine自铆机. 烤漆类phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉organic solvent有机溶剂demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料volatile挥发性degrease脱脂rinse水洗alkaline etch龄咬desmot剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔scraped products报放品disposed products处理品dismantle the die折模auxiliary function辅助功能heater band 加热片thermocouple热电偶derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response =reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线grit沙砾granule =pellet =grain细粒sand blasting喷沙grit maker抽粒机cushion缓冲fillet镶;嵌边roller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴品质类qualified products,up-to-grade products良品defective products, not up-to-grade products不良品defective product box不良品箱poor processing 制程不良poor incoming part来件不良exposed metal/bare metal金属裸露excessive defect过多的缺陷critical defect极严重缺陷major defect主要缺陷minor defect次要缺陷not up to standard不合规格cosmetic defect外观不良lack of painting烤漆不到位slipped screw head/slipperyslipped thread滑丝missing part漏件wrong part错件oxidation氧化defective threading抽芽不良poor staking铆合不良deficient purchase来料不良deficient manufacturingprocedure制程不良cosmetic inspection外观检查inner parts inspection内部检查blister 气泡angular offset 角度偏差dent 压痕scratch 刮伤deformation 变形filings 铁削defective label 不良标签abrasion 磨损Breaking.(be)broken,(be)cracked断裂short射料不足nick缺口speck瑕疪shine亮班splay 银纹gas mark焦痕delaminating起鳞.speckle斑点mildewed =moldy = mouldy发霉deformation变形burr(金属)flash(塑件)毛边poor staking铆合不良excessive gap间隙过大grease/oil stains油污inclusion杂质shrinking/shrinkage缩水mixed color杂色fold of packaging belt打包带折皱painting make-up补漆discoloration羿色water spots水渍impurity 杂质Mismatch 错位failure, trouble 故障deformation 变形rust 生锈peel 脱漆Shrink 缩水Contamination 脏污water spots 水渍Gap 间隙label error 标签错误Missing label 漏贴rejection criteria 拒收标准Suspected rejects 可疑庇abrasion 损伤、磨损Texture surface 印花纹表面Streak 条纹stains 污点Blotch 斑点discoloration 脱色Inclusion 杂质slug mark 压痕dirt grime 灰尘blush 毛边薄膜sink 下凹Hickey 漏漆labels and logos 贴纸与商标Configuration labels 组合贴纸corrugated container 瓦摆纸箱Delaminating 脱层splattering 散点Gouge 锉孔puckering 折痕。
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1.0 P URPOSE 目的1.1 The procedure defines the management of tooling to ensure smooth production and operation.定义工艺装备（简称工装）的规范管理，使其处于良好的技术状态，保证安全生产和工装正常运行。
2.0 S COPE范围2.1 Apply to design, manufacture, using, maintenance and control for production instruments,fixtures, moulds, measuring instruments and etc.适用于生产用夹具、刀具、模具、生产用检具等工装的设计、制造、使用、维护保养、报废等管理。
3.0 D EFINITIONS定义3.1 Mould: Tools for making parts from metal or non-metal materials in the stamping and punchingmachine.模具：在工业生产中，用各种压力机和装在压力机上的专用工具，通过压力把金属材料或非金属材料制出所需形状的零件或制品，这种专用工具统称为模具。
3.2 Fixture: Tools for fixing parts to keep them in the right location.夹具：夹具是加工时用来迅速紧固工件，使机床、刀具和工件保持正确相对位置的工艺装置。
3.3 Cutting tool: Tools for cutting metal materials.刀具：机械制造中使用的刀具基本上都用于切削金属材料，一般为金属切削刀具。
3.4 Inspection tool: Tools for inspection.检具：生产中检验所用的工具。
4.0 R EFERENCE DOCUMENTS参考文件4.1 PD-S4-01 Facility and Equipment Management Procedure设备设施管理程序5.0 R ECORDS 记录5.1 FN-MA-005 Tooling Trail Run Report设备/资产验收报告5.2 FN-TR-001 Tooling List工装管理台帐5.3 FN-TR-002 Tooling History Record工装履历表5.4 FN-MA-004 Equipment Repair Request设备维修单5.5 FN-AC-001 Equipment /Asset Scrap Request 固定资产停用/报废单5.6 FN-MA-007 List of spare parts 备品一览表5.7 Consumable tooling replacement plan易损工装更换计划6.0 R ESPONSIBILITY职责6.1 Tooling departments take charge of design, manufacture and verification for tooling. Developingfor supplier of tooling parts.模具部负责工装的设计，制造和验证及模具零配件供应商的开发。
6.2 Tooling departments is responsible for manufacture, repair, maintenance and control for tooling.模具部负责工装的加工、验证、维修、保养和管理。
6.3 Quality department assist verification of tooling and control measuring fixture.质量部负责所需检具的验证申请及保管。
6.4 Production department assist verification and control for tooling, except moulds.生产部协助模具试模及其它工装夹具的验证，负责使用中的工夹具（除模具外）的保管。
7.0 P ROCESS 流程7.1 Design for Tooling工装设计7.1.1 Design engineer receive the mould notice and design moulds and other tooling, measuringfixtures in accordance with product and method requirements. Please refer to < Designspecification for Mould>.模具部设计工程师接到项目部的开模通知，根据产品图纸工艺及产品技术要求等相关资料设计模具图面，制定模具BOM，并设计其他工装夹具、检具图纸，或者寻找外包方，请外包方进行模具设计，本公司对设计资料进行审核、批准。
7.1.2 Design engineer should take into account utilization of material and use green material, toreduce consumption of resource and impact on environment.工装设计时，应考虑材料的利用率，并尽可能采用环保材料，减少资源消耗和环境危害。
7.1.3 Design engineer evaluate the capability of tooling center and confirm the manufacturingside. If need to subcontract, Design engineer fill in FN-PU-014 <Purchasing RequisitionForm> to apply subcontract. If manufactured in MMK, Design engineer inform toolingdepartment.设计工程师依据模具、夹具、检具等图纸，以及交期等资料，结合本公司模具加工能力，确定模具制造地点或者委托外部加工，如需要外加工则提出FN-PU-014《采购申请单》，如厂内加工，则通知模具部加工。
7.2 Manufacture for Tooling工装制造7.2.1 Tooling department make manufacturing flow and arrange planning according to mouldBOM, drawing and delivery date.模具部依据模具BOM、图纸要求、模具交期等要求制定加工工艺，安排模具生产计划。
7.2.2 Tooling center make parts and assembly according to the drawing. Please refer to WD-TR-001<Tooling Specification>.模具部加工零件，并按图纸要求进行模具组立，调试，具体参见WD-TR-001《模具规范》。
7.2.3 Outsourcing processing tooling, mold department outsourcing supplier production toolingdesign information approved by the Company to issue the approved and should be clearwith the supplier delivery requirements需要委外加工的工装，由模具部将经本公司认可的工装设计资料发给认可的外包供应商制作，并应该与供应商明确交付要求。
7.3 Verification for Tooling工装验证7.3.1 Tooling department do trail run according to WD-TR-001<Tooling Specification>.Toolingteam check the samples and send to design engineers to confirm.模具部依据WD-TR-001<模具规范>.进行试模。
对样品尺寸进行自检后，将样品送项目部确认评估。
7.3.2 The tooling samples have been approved by customer and continually produceappropriate quantity to verify the capability and stability of tooling. Then Toolingdepartment and production, quality and engineering department to verify the toolingtogether according to WD-TR-001<Tooling Specification>.样品通过客户确认后，需经过一定数量的连续生产，以验证模具生产的稳定性和生产中各项指标。
项目部提出模具验收，生产、质量、模具部一起对模具进行验证，并依照WD-TR-001《模具规范》进行验收。
7.3.3 Subcontracted tooling and customer-owned tooling are verified as above.外加工工装，客户提供的工装等验证也按照以上方法进行评估验证。
7.4 Control and using for Tooling工装的保管和使用7.4.1 The moulds are transferred to tooling control department to keep. The tooling controllermakes code and FN-TR-001 <Tooling List>, and makes FN-TR-002 <Equipments HistoryRecord> for each mould.模具在评估认可后，移交至模具库保管，模具管理员编号登记FN-TR-001《工装管理台帐》，并建立FN-TR-002《工装履历表》。
7.4.2 Other Tooling should be transferred to using department to keep. The using departmentmakes code and control.其他工装检具则移交至相应的使用单位保管，使用单位应对工装检具进行编号，并进行管控。