NPT_MI_2010_F4045_cn

i-PAC 10-1Xtra—tec® – Heptagon milling cutter F4045Table of contentF404501 02 03 04 05 06Product description Results from the market Product range Applications & Target groups Advantages and customers benefits Setting instruction2| April 2010 | VM | Spiegelhalder01 – Product description 产品描述General points 概述Wedge clamping 楔块锁紧DC = 63 – 200 mm DC = 80 – 200 mmNickelized surface 表面镀镍3| April 2010 | VM | Spiegelhalder01 – Product description 产品描述Basic body 刀体• Heptagon Face Milling Cutter, Kappa 45° 七边形面铣刀 Ø 63 (80) - 200 mm apmax = 4 / 6 mm Insert with negative basic shape 负型刀片 14 cutting edges per inserts 14 刃/片 片 Two insert sizes for complete program 2 种刀片尺寸 close pitch for cast iron machining 密齿设计, 密齿设计 适用于铸铁加工• • • • • •4| April 2010 | VM | Spiegelhalder01 – Product description 产品描述Basic body 刀体• wedge clamping of the insert 楔块锁紧– quick insert change 快速更换刀片 – stable insert 装夹稳定• Torx Plus screw– Improved Handling 操作简便 – Higher clamping / unclamping torque 锁紧/松开安全可靠• Hard nickelized surface 表面镀镍处理– Protection against wear and corrosion 抗磨损, 防腐蚀 – Improved chip removal 排屑流畅5| April 2010 | VM | Spiegelhalder01 – Product description 产品描述Insert clamping 刀片锁紧 刀片锁紧6| April 2010 | VM | Spiegelhalder01 – Product description 产品描述Insert clamping 刀片松开 刀片松开7| April 2010 | VM | Spiegelhalder01 – Product description 产品描述The insert 刀片Design DesignInsert tolerance 刀片公差Geometry Index 槽型代码negative basic shap 负型刀片8| April 2010 | VM | Spiegelhalder01 – Product description 产品描述The insert 刀片„PVD hole“• •negative basic shape 负型刀片 Heptagon basic shape with 14 cutting edges 七边形刀片, 14刃 七边形刀片 刃 designation 型号 XNHF.. Insert completely ground (Circumference) 周边磨削刀片 With corner radius 圆角刀片– XNHF070508-… XNHF090612-…• •• •With secondary cutting edge 副切削刃刀片– XNHF0705ANN- … (1,1 mm) XNHF0906ANN-… (1,4 mm)9| April 2010 | VM | Spiegelhalder01 – Product description 产品描述The insert 刀片XNHF0705ANN-D…XNHF070508-D…10| April 2010 | VM | Spiegelhalder01 –Product description产品描述Insert geometries刀片槽型•D27 The stable one稳定型–for unfavourable machining conditions适用于不理想工况–maximum cutting edge stability切削刃最稳定–high feed rates高进给–10°rake angle前角•D57 The universal one通用型–for medium machining conditions用于中等工况–universal application for most materials适用多数工件材料–10°rake angle前角•D67 The easy cutting one轻快型–for good machining conditions用于良好工况–low cutting forces切削抗力小–medium feed rates中等进给–10°rake angle前角Machining example加工案例F4045.B40.160.Z20.06Work pieces工件Periphery•Work piece工件–12,8 Liter and 14,8 Liter Diesel motor blocks12.8升和14.8升柴油机缸体•Material材料–EN-GJV-400 (GGV400)cast iron with vermiculargraphite蠕墨铸铁•Machine机床–Heller MCH 400DActual situation现状•Tool刀体–F4033.B.160.Z20.06•Insert刀片–SNGX1205ANN-F27 WKP25•Parameter参数–a p= 3-4 mm–v c= 185 m/min–f z= 0,36 mm–v f= 2650 mm/min•Tool life刀具寿命–56 Components工件•Remarks备注–Machining of the head deck– 2 passes走刀–dry干铣WALTER solution•Tool刀体–F4045.B40.160.Z20.06•Insert刀片–XNHF090616-D27 WKP25•Parameter参数–a p= 8 mm–v c= 200 m/min–f z= 0,25 mm–vf = 1990 mm/min•Tool life刀具寿命–90 components工件•Remarks备注– 1 pass走刀–Saved 84 seconds in cycle time per component每个零件节省84 秒Result 结果•Machining costs 加工成本–-44%–Saving 节省–108.891$ ≈80.726€•Tool life 刀具寿命–+ 60%–From 56 to 90 components 从56 件提高到90 件153045607590F4045F4033T o o l l i f e [p i e c e s]03 –Program range bodies刀体产品系列03 –Program range inserts刀片产品系列04 -Application areas& Target groups应用领域•For all cast materials所有铸铁材料加工•Applications应用–Face milling, roughing平面铣削, 粗加工–Mass production大批量生产–Transfer line专机线–stable machining center稳定的加工中心•Main target groups主要行业–General mechanical engineering通用机械行业–Automobile industry and its suppliers汽车行业及其零部件供应商–Energy industry能源行业04 -Application areas & Target groups 应用领域Overview grades for the machining of cast iron 铸铁加工材质综述ToughnessW e a r r e s i s t a n c e05 –Benefits for the customer客户获益•Low cutting tool costs降低刀具成本–Due to fourteen cutting edges per insert由于每个刀片有14 刃•High chip removal volume提高材料去除率–even on low-powered machines即使在低功率机床上–Low power consumption due to the high-positive geometry大前角槽型降低功率消耗–high feed rate due to close pitch version密齿设计提高进给•High process reliability提高工艺可靠性–Due to stable indexable inserts (negative basic shape)负型刀片, 加工稳定–large support of insert on the body刀体上的刀片支撑面大Xtra tec Heptagon milling cutter F4045 Setting instruction安装指南06 –Setting instruction F4045安装指南•Required parts要求部件:–Torx screwdriver Torx 螺丝刀–Spanner扳手–Inserts刀片–F4045 milling cutter, including thescrews and wedges刀体, 包括螺钉和楔块Bonding agent (not fat) 06 –Setting instruction F4045安装指南•Step 1:–Slide the wedge, as shown in the picture on the screwdriver. Place the sum screw on the tip of the screwdriver.先将楔块放入扳手, 并将放上螺钉, 注意方向.•Step 2:–Screw the wedge and the sum screw in the thread. Use the spanner to hold the wedge in position.将楔块和螺钉旋入刀体, 用固定扳手将楔块定位–XNHF0705.. : SW8–XNHF0906.. : SW1006 –Setting instruction F4045安装指南•Step 3:–Once the wedge is screwed in farenough to place him like shown in thepicture on the right.确保楔块旋入足够长度, 将其按照右图所示放置.•Step 4:–Now you can insert the insert into yourset position. Hold the insert firmly whiletightening the sum screw. The wedge ismoving in the right position as soon asyou start to bolt and clamps the insertin the correct position.现在可以将刀片放入刀片槽. 推紧刀片, 旋入螺钉. 当你开始在正确位置锁紧刀片的时候,楔块也将自动旋转到正确的位置.06 –Competitors竞争对手ISCAR F45WG/NM•Kappa 44,3°•two different pitches•one insert size•Octagon negative•16 cutting edges •designation ON.U080608..•Ic= 20,2 mm•ap = 5,5 mm06 –Competitors竞争对手Coromant CoroMill365•Kappa 65°(30°)•two different pitches•one insert size•square negative•8 cutting edges•designation R365-1505ZNE..•Ic= 15 mm•ap = 4,5 (6,1) mm06 –Competitors竞争对手Kennametal Hexacut •Kappa 45°(60°)•one pitch•one insert size•Hexagon negative•12 cutting edges •designation HN.X0905…•Ic= 15,88 mm•ap = 6,5 (8) mm •secondary c. e. 1,3 mm06 –Competitors竞争对手Kennametal Dodeka•Kappa 45°•one pitch•one insert size•hexagon negative•12 cutting edges •designation HNGJ0905AN…•Ic= 15,88 mm•ap = 4,5 mm•secondary c.e. 1,8 mm06 – Competitors 竞争对手 Mitsubishi AHX• • • • • • • • • Kappa 40° two pitches one insert size Heptagon negative 14 cutting edges designation NNMU200608.. Ic = 20 mm ap = 6 mm secondary c.e. 1 mm31| April 2010 | VM | Spiegelhalder07 - Typical work pieces 典型零件Cylinderhead 缸盖Rotor hub 轮毂Manifolt 排气管Engin block 缸体32| April 2010 | VM | Spiegelhalder07 - Typical work pieces 典型零件Differential case 箱体Differential case 箱体Inlet 进气管33| April 2010 | VM | SpiegelhalderThank you.。