拉法基水泥集团--设备调试说明36

Test & CommissioningNo Load Test: Individual EquipmentReclaimer No ofpages/ Equipment Item:Issue Date: 14th Oct., 2008 Rev. R01 Item N°Sheet No.MPT - Single Machine Electrical Protection Interlock Test; MPT - 单机设备保护联锁测试Lubrication And checking before starting润滑和启动前检查Lubrication 润滑And the right label should be near the lubrication point.在启动前，所有的部件已经正确添加了润滑油。

并且已润滑标签应当贴在润滑点附近。

❑Grease油脂Traveling bearing大车行走轴承Chain bearing刮板轴承Drive and take upWire rope钢索Bearings, Plummer blocks轴承，止推轴承❑OILTraveling gearbox行走减速机Hoist提升卷扬系统Chain链条Chain coupling链条轴节Chain drive gearbox刮板减速机If necessary, lubrication recording sheet should be reviewed.如果需要，重新检查润滑记录。

□□□□□□□□□□□Security 安全检查No debris on the walkways, moving components as well as onthe long-travel rails.检查轨道无杂物，行走路径畅通。

All safety device installed like coupling guard所有安全防护装置安装到位。

Ensure that the runaway stop-blocks on the rails are properly secured on the ground.轨道上止推挡板适当。

Ensure that the safety pull wire & all emergency stop buttons are working.检查拉绳开关/紧停开关是否能正常工作Position the scraper boom at ground level in order to neutralizethe potential energy将刮板放低，以卸除势能□□□□□Mechanical check and adjustment机械检查和调整Check and adjust the chain tension according to manual;检查和调整链条张紧情况。

Check the bolts of driving wheel, tailing wheel and reducer motorfor looseness.检查驱动轮、尾轮、导向轮、减速机电机的固定螺栓是否紧固。

Check the rail clamping bolts for tightness检查轨道压紧螺栓是否紧固Transient test should not be less than 2 complete circles.盘车或点动不应少于2个全行程；□□□□Key Point for Individual Test 单机试车期间检查内容(1) The duration of individual test should be单机试车运转时间为：4hour 4小时(2) Following items should be checked during the individual test:单机试车期间，下列项目应当检查：❑Check the chain roller running, repair/replace stuck rollers链条进入头轮时啮合应良好，离开头轮时无卡链、跳链；现象❑Pulley bearing temperature should be less than 75o C;主轴承温度最高不超过75o C；❑Check for abnormal Noises & Vibration on all drive & driven equipment 检测减速机电机有无异常声音。

观察是否有过大的震动。

内部链条运行有无异常响动。

❑Check for Oil & grease leakages，减速机、轴承、有无漏油现象。

❑Check if the reclaimer can go up and down effortlessly (max. incline 40°)刮板机升降是否灵活，（max 40°）❑Check the temperature of traveling and chain conveyor reducers and motors.检测减速机、电机温度❑Traveling drive is smoothly running.行走机构运行平稳❑Running programming is correct.运行程序是否正确□□□□□□□□(3) Following test must be done during the individual test(MPT):下列测试必须在单机试车期间完成：❑Speed monitor：Chain conveyor will be stopped in setting time after speed monitor signal disappear.速度开关：速度开关信号消失后，刮板机在设定的时间自动停车。

❑Stockpile level detector (helps to automatically lower the boom) 料位指示，以便检查能自动下降刮板至低位❑Limited switch：If touch the limited switch, the machine will be stopped or changed the rotation of motor according to the programming.限位开关：限位开关动作后，设备能自动停车或反方向运行（根据程序要求）。

□□□Checking items and standard 检查内容和质量标准Title 项目Content内容Result检查结果Lubrication 润滑Leakage有无漏油现象Yes No□□Noise 杂音Noise:有无杂音和异常声音Yes No□□Vibration 振动Vibration：传动部分振动情况Yes No□□Deviation 跑偏情况No scrape with shell与壳体无刮碰声响Yes No□□单机试车记录Register of Individual TestStarting Current for scrapermotor刮板电机启动电流AmpsRunning Current for scrapermotor刮板电机运行电流AmpsAmbient temperature:环境温度：0CChecking items 检查内容UnitResults记录结果0.5h 1h 1.5h 2h 3h 4hChain Motor bearing temperature刮板电机轴承温度0CChain gearbox temperature刮板减速机温度0C North (long-travel) drive Motor bearing temperature1#行走电机轴承温度0CNorth (long-travel) drive Reducer shell temperature1#行走减速机轴承温度0CSouth (long-travel) drive Motor bearing temperature 2#行走电机轴承温度CSouth (long-travel) drive Reducer shell temperature 2#行走减速机轴承温度CReclaimer boom Main motor temperature卷杨主电机轴承温度CReclaimer boom Inching motor bearing temperature 卷杨辅传动电机轴承温度 0CReclaimer boom Reducer temperature卷杨辅传动减速机温度 0CChain Drive train vibrations 刮板传动振动m m /sH V North long-travel Drive train vibrations 1#行走振动m m /sH V South long-travel Drive train vibrations 2#行走振动m m /sHVBoom Drive train vibrations 卷扬传动振动m m /sH VComments and Updating Punch Lists S OLVEDY ES/N OD ATE S IGNATUREConclusion:Accept:Yes No□□Accept:Yes No□Accept:Yes No□□Accept:Yes No□□Date: Date : Date: Date:Contractor: Test Engineer : Contractor:NLT ManagerLafarge:Test Engineer:Lafarge:NLT Manager:。