BSE_training_tutorial_2

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IV. Check and Repair Mesh
Figure 12 Figure 15
Figure 13 Figure 14 Figure 16
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V. Blank Size Estimate
1. 2. Select BSE Preparation Blank Size Estimate (See Figure 17). Click Null in the displayed blank size estimate window to define material (See Figure 18). 3. Click Material Library in the displayed material window (See Figure 19). 4. Select CQ (mild) as the material (See Figure 20). 5. Click OK to exit MATERIAL TYPE 36 dialog box (See Figure 21). 6. Click OK to exit Material dialog box (See Figure 22). 7. Automatically enter the part Thickness: 3.20 (mm) (See Figure 23). 8. Click Apply to run BSE (See Figure 24). 9. Click Exit to dismiss BSE Preparation dialog box. 10. Click to open the Display Part dialog box. 11. Select MIDSRF 1 and click OK to close part MIDSRF 1, with OUT Line displayed only. 12. Click to display the blank outline in TOP view (See Figure 25). 13. Click to save the database.
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III. Mesh
Figure 9
Figure 11 Figure 10
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IV. Check and Repair Mesh
1. Toggle off Surface (See Figure 12). 2. Select Model Check/Repair (See Figure 13). 3. Click Boundary Display icon(the second icon in the first row)(See Figure 14). 4. Toggle off Elements and Node. 5. Click (free rotation) to rotate the model. 6. Click (clear highlight). 7. Click to display the model in isometric view. 8. Click Auto Normal icon (the first icon in the first row). 9. Select CURSOR PICK PART 10. Move the cursor to select an element on the model (See Figure 15). 11. Select No to reverse the normal direction (See Figure 16). 12. Click Exit to dismiss the dialog box. 13. Click OK to exit Model Check/Repair dialog box.
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V. Blank Size Estimate
Figure 17
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Figure 20 Figure 18
பைடு நூலகம்
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V. Blank Size Estimate
Figure 21
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V. Blank Size Estimate
Figure 24
Figure 25
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I. Open and save database
Figure 1
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I. Open and save database
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I. Open and save database
Figure 5
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II. Middle Surface
1. Click BSE Preparation menu. 2. Click Middle Surface button (the third button in the first row), as shown in Figure 6. 3. The program pops up the Select Surfaces window. Click Displayed Surf to select all the displayed surfaces. 4. Click OK to calculate the middle surface of part automatically. Click Done to exit. 5. Click Part Turn On/Off button. The middle surface is automatically named as MidSrf1. (See Figure 8).
DYNAFORM 5.7 Training Tutorial
Mid surface and Separate surface
Descriptions of BSE blank unfolding function for models with thickness by using MidSurface part.
Figure 6 Figure 7
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II. Middle Surface
Figure 8
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III. Mesh
1. Toggle off the original Product part and keep the middle surface MidSrf1 only. Click on Current Part at the lower right corner and set MidSrf1 as the current part. 2. Click BSE Preparation menu. 3. Click Part Mesh button (See Figure 9). 4. Click Select Surfaces in the displayed Surface Mesh window (See Figure 10). 5. Click Displayed Surf to select middle surfaces and click OK to exit. 6. Type in the mesh max. Size:2mm 7. Click Apply to mesh. 8. Click OK to exit Mesh Quality Check window. 9. Click Yes to confirm the generated mesh (See Figure 11). 10. Click Exit to dismiss the Surface Mesh window.
I. Open and save database
1. 2. 3. 4. 5. 6. Start up Dynaform 5.7. Click File Open and select Midsurface.df file. Click File Save As (See Figure 3). Enter Midsurface_(user name)_(date).df as the file name. Click Save to save the database. The data model is shown in Figure 5. The part name is PRODUCT and the model is a part with thickness. The user needs to take out middle surface first and then use Mstep function to unfold.
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Description about BSE Separate Surface
BSE Preparation Separate Surface can automatically separate the imported model with thickness into three parts: top surface, bottom surface and the surface along part thickness direction. Description for a case of midsurface.df is given below: Click Group Surface button and press Displayed Surf to select the entire model with thickness. Click OK to separate the model into three parts: ThkSrf1, TopSrf 1 and BotSrf 1.