《空气分离设备能效限额 第1部分外压缩流程设备》编制说明
空气分离设备能效限额 第 3 部分
空气分离设备能效限额第 3 部分（原创实用版）目录1.空气分离设备能效限额概述2.空气分离设备的分类和性能指标3.空气分离设备能效的检测和评估方法4.空气分离设备能效的提升措施5.我国在空气分离设备能效限额方面的标准和发展正文一、空气分离设备能效限额概述空气分离设备能效限额，顾名思义，是指对空气分离设备的能源消耗效率进行限制的一个标准。
空气分离设备是工业生产中重要的设备之一，主要用于分离空气中的各种成分，以满足不同工业生产的需要。
然而，空气分离设备的运行需要消耗大量的能源，因此，对其能效进行限制，是节能减排、提高工业生产效率的重要手段。
二、空气分离设备的分类和性能指标空气分离设备根据其工作原理和分离效果的不同，可以分为多种类型，如吸附法空气分离设备、膜法空气分离设备、低温空气分离设备等。
每种类型的空气分离设备都有其特定的性能指标，如产气量、纯度、能耗等，这些指标是评估空气分离设备性能的重要依据。
三、空气分离设备能效的检测和评估方法空气分离设备能效的检测和评估，需要对其实际运行过程中的能源消耗情况进行监测和分析。
一般来说，这需要对设备的电力消耗、热能消耗等进行实时监测，同时，还需要对设备的产气量、纯度等性能指标进行评估，以得出设备的能效。
四、空气分离设备能效的提升措施提高空气分离设备的能效，可以从多个方面进行，如优化设备的设计，提高设备的运行效率，降低设备的能源消耗等。
此外，定期对设备进行维护和保养，也可以有效地提高设备的能效。
五、我国在空气分离设备能效限额方面的标准和发展我国在空气分离设备能效限额方面，已经制定了一系列的标准，如《空气分离设备能效限额》等。
这些标准对于指导和规范空气分离设备的生产和使用，提高空气分离设备的能效，具有重要的作用。
《空气分离设备能效限额第4部分液体设备》编制说明
《空气分离设备能效限额第4部分：液体设备》编制说明（征求意见稿）一工作简况1 任务来源本项目是根据工业和信息化部行业标准制修订计划（工信厅科〔2017〕70号文），计划编号2017-0471T-JB，项目名称“空气分离设备能效限额第4部分：液体设备”进行制定，主要起草单位:杭州杭氧股份有限公司，计划应完成时间2019年。
2 主要工作过程起草(草案、调研)阶段：~2018.08。
杭氧股份组织人员查阅相关资料、调研等前期工作，于2018年7月完成小组讨论稿的编写。
根据各方反馈意见进行修改和完善，于2018年8月形成征求意见稿及编制说明。
征求意见阶段：2018.09.13~2018.10.31。
3 主要参加单位和工作组成员本标准由杭州杭氧股份有限公司、北京科技大学、浙江大学、中冶京诚工程技术有限公司、中冶南方工程技术有限公司、南京钢铁联合有限公司制氧厂共同负责起草。
主要成员：谭芳、王立、邱利民、姚蕾、周宽章、夏鸿雁、钱吉庆、阚丽丽、柴晓明、何颖、江澜、管海平、马国红、秦海忠。
二标准编制原则和主要内容1 编制原则本标准的编制遵循“面向市场、服务产业、自主制定、适时提出、及时修订、不断完善”的原则。
在结构编写和内容编排等方面依据GB/T 1.1-2009的规定进行编写。
在确定主要技术指标时，综合考虑生产企业的能力和用户的利益，寻求最大的经济、社会效益，充分体现了标准在技术上的先进性和合理性。
2 主要内容2.1 总则液体空分设备以液氧、液氮、液氩等低温液体为主要产品，与其它空分设备相比，液体空分设备所需的制冷量更大，设备配置具有一定的复杂性、特殊性，用户对能耗要求也逐步提高。
为促进较高能耗空分设备的淘汰，同时提高新建、扩建空分设备的生产门槛，进一步限制落后、促进节能，提升空分行业节能水平、管理水平，促进企业节能增效，迫切需要制订本标准，规范液体空气分离设备的能效限额。
本次标准编制结合了国内先进空分技术和最新的国家、行业标准等，主要编制内容如下：2.2 本标准的结构本标准分为7章，即：a)范围；b)规范性引用文件；c)术语和定义；d)能效计算；e)能效等级；f)液体空气分离设备能效等级；g)能效等级评价。
环保无损排气的压缩空气凝集油水分离器说明书
ENVIRONMENTALLY FRIENDLY ENVIRONMENTALLY FR PERFORMANCECOMPRESSED AIR TREATMENT REDEFINEDThe challenge is to remove harmful condensate without losing valuable compressed air . However , popular timed solenoid drains are often simply set up and forgotten about. If the timing system is not adjusted to open according to seasonal temperature and load variation, the drain will either waste a significant amount of air in winter; or there could be condensate carryover in summer , resulting in poor quality air .This inefficient drainage process leads to costly compressed air leaks. For example, typical air loss from a timed solenoid drain set to open 5 seconds every 10 minutes can equate to 1m³/hr . That uses approximately 0.10Kw of energy every hour, equating to as much as 873Kw per drain per year , with an environmental impact equivalent to 463kg/CO 2.EFFECTIVE PERFORMANCEGuaranteed to retain all of the compressed air within the system, Parker zero loss condensate drains provide a return on investment within 12 months. Minimal maintenance and downtime, high effi ciency, proven reliability and longer operational life combine to ensure a lower total cost of ownership compared to manual and timed drain solutions.PERFORMANCE Whilst designed to work as an integral component of ouradvanced air treatment systems, Parker OIL-X filters arealso a drop-in replacement for the OIL-X Plus, and are fullyretro-compatible with a wide range of drying equipment.Zero compressed air lossV alidated filtration performance, meeting classificationsshown within ISO8573-1 compressed air standardsL ow differential pressureL ow total cost of ownership with extendedequipment lifespanThe fl oat drain never runs completely dry, only opening when enough condensate is present. This ensures no valuable compressed air is lost during the discharge process – increasing the overall effi ciency of the whole compressed air system.Zero compressed air lossLarge discharge orifice minimises the chance of blockages Zero air loss during discharge ensures no emulsion is created Manual override valve for functional checksEasy to install – no power supply, programming or calibration requiredEFFICIENTPERFORMANCEDesigned for higher capacity condensate needs, they use internal sensors to determine the exact moment to discharge condensate, resulting in a reduced number of switching cycles – maximizing the service life of the drain valve. Zero compressed air lossIntegrated strainer with alarm monitoring for increased process safety Large discharge orifi ce minimizes the chance of blockagesEasy to install and service – no programming or calibration requiredThe Parker ES2000 oil/water separator is designed to keep you on the right side of waste regulation. It’s the most cost-effective solution – ensuring full compliance through safe and effi cient on-site oil disposal. Environmentally friendlyEffi ciently separates oil and water on-site and returnsup to 99.9% of the condensate to foul sewersLarge oil-absorbing pre-fi lter(s) protect carbon stagefrom bulk contaminationLarge carbon stage for increased contact time,improving water quality and extending carbon lifeAllows users to meet discharge regulations,and to achieve ISO14001 certifi cationRapid payback over conventional disposal methodsEasy to install, operate and maintainAll Parker fl oat and level sensing drains are zero air loss.Highly effi cient drainage with minimal downtime fora lower total cost of ownership.Reliable drainage and disposal increases theeffi ciency of the whole compressed air system.The environmentally friendly ES2000 ensures compliance with oil disposal regulations.Discover how Parker’s drainage and oil/water separation solutions can improve your system effi ciency for longer. Visit /GSFEWHAT NEXT?Europe, Middle East, AfricaAE – United Arab Emirates, DubaiTel: +971 4 8127100 ********************AT – Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0 *************************AT – Eastern Europe, Wiener NeustadtTel: +43 (0)2622 23501 900 ****************************AZ – Azerbaijan, Baku Tel: +994 50 2233 458****************************BE/LU – Belgium, Nivelles Tel: +32 (0)67 280 900*************************BG – Bulgaria, Sofia Tel: +359 2 980 1344**************************BY – Belarus, Minsk Tel: +48 (0)22 573 24 00 ************************CH – Switzerland, Etoy Tel: +41 (0)21 821 87 00*****************************CZ – Czech Republic, Klecany Tel: +420 284 083 111*******************************DE – Germany, Kaarst Tel: +49 (0)2131 4016 0*************************DK – Denmark, Ballerup Tel: +45 43 56 04 00*************************ES – Spain, Madrid Tel: +34 902 330 001 ***********************FI – Finland, Vantaa Tel: +358 (0)20 753 2500 *************************FR – France, Contamine s/Arve Tel: +33 (0)4 50 25 80 25 ************************GR – Greece, Athens Tel: +30 210 933 6450 ************************HU – Hungary, Budaörs Tel: +36 23 885 470*************************IE – Ireland, Dublin Tel: +353 (0)1 466 6370 *************************IL – IsraelTel: +39 02 45 19 21************************IT – Italy, Corsico (MI) Tel: +39 02 45 19 21 ***********************KZ – Kazakhstan, Almaty Tel: +7 7273 561 000****************************NL – The Netherlands, Oldenzaal Tel: +31 (0)541 585 000 ********************NO – Norway, Asker Tel: +47 66 75 34 00************************PL – Poland, Warsaw Tel: +48 (0)22 573 24 00 ************************PT – PortugalTel: +351 22 999 7360**************************RO – Romania, Bucharest Tel: +40 21 252 1382*************************RU – Russia, Moscow Tel: +7 495 645-2156************************SE – Sweden, Spånga Tel: +46 (0)8 59 79 50 00 ************************SK – Slovakia, Banská Bystrica Tel: +421 484 162 252**************************SL – Slovenia, Novo Mesto Tel: +386 7 337 6650**************************TR – Turkey, Istanbul Tel: +90 216 4997081 ************************UA – Ukraine, Kiev Tel: +48 (0)22 573 24 00 ************************UK – United Kingdom, Warwick Tel: +44 (0)1926 317 878 ********************ZA – South Africa, Kempton Park Tel: +27 (0)11 961 0700*****************************North AmericaCA – Canada, Milton, Ontario Tel: +1 905 693 3000US – USA, Cleveland Tel: +1 216 896 3000Asia PacificAU – Australia, Castle Hill Tel: +61 (0)2-9634 7777CN – China, Shanghai Tel: +86 21 2899 5000HK – Hong Kong Tel: +852 2428 8008IN – India, MumbaiTel: +91 22 6513 7081-85JP – Japan, Tokyo Tel: +81 (0)3 6408 3901KR – South Korea, Seoul Tel: +82 2 559 0400MY – Malaysia, Shah Alam Tel: +60 3 7849 0800NZ – New Zealand, Mt Wellington Tel: +64 9 574 1744SG – Singapore Tel: +65 6887 6300TH – Thailand, Bangkok Tel: +662 186 7000TW – Taiwan, Taipei Tel: +886 2 2298 8987South AmericaAR – Argentina, Buenos Aires Tel: +54 3327 44 4129BR – Brazil, Sao Jose dos Campos Tel: +55 800 727 5374 CL – Chile, Santiago Tel: +56 2 623 1216MX – Mexico, Toluca Tel: +52 72 2275 4200BROCONDENSATE-00-ENYour local authorized Parker distributor© 2018 Parker Hannifin Corporation. All rights reserved.Parker WorldwideEuropean Product Information Centre Free phone: 00 800 27 27 5374(from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU, SE, SK, UK, ZA)EMEA Product Information Centre Free phone: 00 800 27 27 5374(from AT , BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL, IS, IT , LU, MT , NL, NO, PL, PT , RU, SE, SK, UK, ZA) US Product Information Centre Toll-free number: 1-800-27 27 537/gsfe。
压缩空气处理系统，空气过滤器，压缩空气干燥器，气体净化系统说明书
Your compressed air - Our know-howcomponents and engineered systems for compressed air and gas treatmentComplete compressed air processing at a glance:Solid particles Pressure dew point Oil/oil vaporMeasured in accordance with ISO 8573-4, ref. conditions 14.5 psi [a] absolute, 68 °F, 0% RHMeasured in accordance with ISO 8573-3Measured in accordance with ISO 8573-2 and ISO 8573-5, ref. conditions 14.5 psi [a] absolute, 68 °F, 0% RH your single source of supply and quality you can rely on.BEKO Technologies, Corp.Social responsibilityIndependenceEmployee-oriented corporate cultureStrong and reliable partner TechnologyleaderEfficient use of resources We set the standard. With our expertise,our experience, and our passion.For more than three decades, BEKO Technologies has beendeveloping, manufacturing and selling high-quality, high-capacity and high-efficiency components and engineered systems for optimal compressed air and gas quality. Today, we offer acomplete range of products for all tasks related to compressed air and gas engineering, transportation, and processing.Judge us by our service and supportFor us, the best measure of all the things we do is the satisfactionof our customers. Your experience and requirements are the impulses that drive our innovations. Therefore, our constant readiness to enter into dialog and business partnership is very important to us. Our worldwide network of subsidiaries and experienced distributors ensure close and individualized customer support in all markets.What counts for us is confidenceReliability and honesty are the basis of a true partnership andrequirements in achieving a shared vision. As an independent company, BEKO Technologies stands for freedom of decision, professionalism, and consistency. We are focused on the concerns of our customers and partners, and are completely committed to achieving success together.Definitive quality products, cost effective, and innovativeConstantly evolving employment conditions and legal requirements create new and increased demands on compressed air and gastechnology. BEKO Technologies transforms these requirements into successful and practical products and system solutions. Thanks to this expertise, we are recognized worldwide as a major innovator in our sector.ProductsSystemsServicesFiltration and Separation with CLEARPOINT ®The CLEARPOINT ® filter technology guarantees low operating costs, long service life, outstanding process reliability, and the safe filtration of aerosols, oil and particles. This comprehensive range of products covers aperformance spectrum from 25 to 21,000 scfm and includes threaded and flanged filters, as well as high-pressure filters up to 7,250 psig.With our innovative eco filter elements and flow optimized, corrosion protected housing construction, CLEARPOINT ® offers safe and reliable filtration and qualitatively better compressed air at significantly reduced operating costs.Filtration done the energy-efficient way CLEARPOINT ®key features:The eco series filter elements of the CLEARPOINT ® offer significant energy savings at maximum filtration performance.Activated carbon adsorbers CLEARPOINT ® V activated carbon adsorbers for top compressed airquality with a low residual oil contentAir Treatment› High-performance filtration; better compressed air quality and significantly reduced operating costs › Improved separation efficiency› High dirt and particulate absorption capacity › Super-low differential pressure› Performance optimized volume flow increase by up to 30% › Tested and validated in accordance with ISO 12500 › Filters also available as water separators: CLEARPOINT ® WRefrigerant Drying with DRYPOINT ® RA and RA Eco SeriesThe operating costs - and not the investment costs - determine the cost efficiency of refrigeration dryers. Using DRYPOINT ® RA these crucialoperating costs can be reduced by half over a 5-year period. The non-cycling DRYPOINT ® RA line is available in two different series to satisfy every level of required performance.DRYPOINT ® RAc Economy Series from 10 to 480 scfm DRYPOINT ® RAx Premium Series from 20 to 10,000 scfmEfficiency pays offDRYPOINT ® RA key features:› Includes the patented Vario Flow hot gas by-pass valve › Compact design with low internal vibration› High efficiency heat exchanger for inlet temperatures up to 160 °F › BEKOMAT ®insideThe DRYPOINT ® RA Eco series takes all of the best features from thestandard RA series and combines them with innovative cycling and variable speed technology resulting in even greater operational cost savings. DRYPOINT ® RA CT with energy saving cold trap cycling technology DRYPOINT ® RA VSD with unique variable speed compressor and fanMaximum efficiency combined with cycling technology DRYPOINT ® RA Eco Series key features: › All new, ground-up controller design› Includes the patented Vario Flow hot gas by-pass valve › Oversized heat exchanger with flow optimized profile › BEKOMAT ® inside› Maximum energy savings through advanced cycling and variablespeed technologyAir TreatmentRefrigerant Drying with DRYPOINT ® RA HT and DRYPOINT ® RS HPDRYPOINT ® RA HT high temperature refrigerant air dryers arespecifically designed to handle the extreme demand of inlet compressed air temperatures up to 210 °F. This level of performance is only possible with the integrated after cooler and filter combination found within the DRYPOINT ® RA HT series dryers.Minimal pressure drop, low operating costs DRYPOINT ® RA HT key features: › Significantly reduced operating costs › High operational reliability› Includes the patented Vario Flow hot gas by-pass valve › BEKOMAT ® inside› Integrated after cooler complete with pre-filtrationWith full counter flow heat exchangers of either copper tube-in-tube or stainless steel / copper brazed plate designs, the DRYPOINT ® RS HP is capable of handling compressed air pressures up to 725 psig all while maintaining tight outlet pressure dew point tolerance.Refrigerant drying for high pressure systems DRYPOINT ® RS HP key features: › Additional stainless steel componentry › Very long service life › Advanced controller› High pressure rated BEKOMAT ® inside › Easy handling and installation ›Available in 17 different model sizesAir TreatmentHeatless Desiccant Drying with DRYPOINT ® XC and DRYPOINT ® AC HPDRYPOINT ® XC desiccant dryers are specifically designed to minimize air loss. With this design, air loss and back pressure are reduced resulting in an operationally efficient dryer. When these features are combined with the self-adjusting demands times of the premium models the result is a dramatically quick economic payback period. The DRYPOINT ® XC line is available in two series to suit every application.DRYPOINT ® XCe Economy Series from 80 to 800 scfm DRYPOINT ® XCp Premium Series from 80 to 2,800 scfmMinimal pressure drop, maximum savings DRYPOINT ® XC key features: › Significantly reduced operating costs › High operational reliability› Electronic control offers operational flexibility› Designed with the user in mind - easy install and simple maintenanceThe DRYPOINT ® AC HP desiccant dryer reliably removes humidity from high-pressure compressed air. Every DRYPOINT ® AC HP unitis individually adjusted to the application conditions and customer requirements and thereby achieves the utmost in performance efficiency.Drying under high pressureDRYPOINT ® AC HP key features: › Full stainless steel construction › Leak free connections› Intelligent, expandable PLC controller › Trouble-free and easy to maintain › Freeze-free purge air›Sized and engineered specifically for your applicationAir TreatmentHeated Desiccant Drying with DRYPOINT ® XF and DRYPOINT ® ACHHeated purge desiccant dryers provide the next level up in terms of energy savings when compared to heatless designs, and the DRYPOINT ® ACH is no exception. The entire design from valves to controller were given careful consideration to not only save money, but to also improve operational reliability.Optimized heated drying systems DRYPOINT ® ACH key features: › Purge efficient design › Fully programmable PLC › Standard cycle failure alarm› Available with or without tower insulation› Demand specific sizing and engineered to your exact specificationsWhen a true system solution that delivers absolute maximumperformance in all areas is required then DRYPOINT ® XF is that solution. Heated, blower operated desiccant dryers are at the top of the range in terms of product longevity, reliability and total energy savings. DRYPOINT ® XFe economy heated blower purge seriesDRYPOINT ® XFi ecoIntelligent heated blower auto-purge seriesWhen maximum efficiency is your goal DRYPOINT ® XF key features: › Auto-purge rate and user modes › Advanced ecointelligent PLC› Up to 90% energy savings compared with a conventional dryer › Available with or without tower insulation›Demand specific sizing and engineered to your exact specificationsDRYPOINT® XFFlowPressureAir TreatmentMembrane Drying with DRYPOINT ® MDe, MDp, and MDiThe DRYPOINT ® MD is a super compact membrane air dryer that dries compressed air or gas stream down to the required dew point while self-adjusting to the ambient conditions. Along with filtration, compressed air drying contributes significantly to the enhancement of process reliability. The DRYPOINT ® MD range is available without filtration as with thestandard series, with an integrated pre-filter in the DRYPOINT ® MDp series, and in the super energy saving, user adjustable MDi configuration.The Perfect OEM SolutionThe DRYPOINT ® MD range is available in a variety of configurations from a membrane bundle without housing, to simple tubular designs, all the way through to custom housing shapes and materials. Being that the technology is 100% engineered and produced by BEKO Technologies means that we can handle your project through the entire project life cycle - from concept to prototyping, from benchmarking to serialized production, we have the optimal solution.A solution for every application DRYPOINT ® MD key features:› Reliable compressed air drying with low purge air demands › Zero electrical consumption and no desiccant › TWIST 45 technology for high efficiency drying› No change in the compressed air composition or temperature › No moving parts and no maintenance› Optimum filtration included directly upstream of DRYPOINT ® MDp › DRYPOINT ®MDi with ecoIntelligent controllerAir TreatmentMeasurement Technology with METPOINT ® InstrumentationIn the field of compressed air, specialized measurement technologyprovides the database used for the successful assessment and assurance of compressed air quality. Continuous monitoring of compressed air parameters offers process safety and the reliable identification of hidden expenses that are driving up costs unnecessarily. Possible overloading (i.e. excessive air velocities) or malfunctions can be detected quickly and reliably and this allows for the most economical optimization of plant components. Moreover, the exact consumption percentages at different stages of production is of great value in making fact-based businessmanagement decisions. The complete METPOINT ® line of monitors, data loggers and sensors let you handle these tasks with ease:A synergistic effectMETPOINT ® key features:› Highly accurate instruments designed for compressed air › Reliable measurements that are independent › Multi-function displays that are easy to use › Completely modular system that expands as needed › Maximum flexibility with stationary and portable devices ›No adjustments necessaryInstrumentationHydrocarbon Measurement Technology with METPOINT ® OCVAt many points in the processing of compressed air, there is therisk of contamination with hydrocarbons, particularly oil. In oil flooded compressors, oil vapor enters the compressed air system as a result of the compression process. Further contamination can occur where oil and grease are employed as lubricants and sealing compounds. Even oil-free compressors are no guarantee for oil-free compressed air, since oil vapor already exists in the air that is drawn into the compressor at the intake. Wherever contaminants may enter a production process, then the company needs to be sure that accurate monitoring is in place to detect even the smallest trace of contamination. The METPOINT ® OCV and OCV compact completely takes over the requirement to constantly monitor your compressed air and performs this task to an accuracy of 0.003 mg/m³. The system ensures that you have contamination-free processes and thereforecontamination-free products.Two devices in oneMETPOINT ® key features: › Worldwide exclusive technology › Exceeds ISO 8573-1 Class 1 standards › Self-adjusting reference air sample› Simplified calibration process eliminates downtime › Network ready with data logging and remote access › Multi-function color touch screen display ›Mobile monitoring system availableInstrumentationOil-free Process Technology with BEKOKAT ®The main source for oil in compressed air is the compressor: some of the compressor oil from oil-lubricated machines always enters the compressed air stream. In order to prevent this, the installation of compressors with oil-free compression is often favored. This is a false sense of security! This compression method prevents additional lubricating oil from entering the compressed air, but, this is by no means a guarantee that the compressed air is free from oil. Hydrocarbons in the ambient air are the reason for this.Hence, compressed air of the highest quality according to ISO 8573-1 can only be guaranteed with oil-free compression combined withsupplementary processing. The BEKOKAT ® offers an ideal system solution for this! In a single process step, the BEKOKAT ® breaks down hydrocarbons inside the compressed air stream. The residual oil content significantly outperforms the requirements of Class 1 according to ISO 8573-1 - proven and certified!Trendsetting catalysis technology BEKOKAT ® key features:› Oil-free and sterile compressed air that is better than ISO 8573-1Class 1 oil content standard› Independent of ambient temperature, air humidity and oil inlet concentration› Clean and environmentally friendly › Partial-load operation is possible›Minimal maintenance with long service intervalsProcess TechnologyCondensate Drainage with BEKOMAT ®Generating compressed air always involves the formation of liquid condensate which, in most cases, contains oil. It is also contaminated with dirt particles which, if not removed, will disperse throughout an entire compressed air network. This is a very common problem and often results in elevated costs, damage and downtime. Using an electronically level-controlled BEKOMAT ® the condensate in the compressed air system is drained automatically. The intelligent electronics preventcompressed air losses and minimize the energy input required. The return-of-investment installing a BEKOMAT solution is usually less than 6 months.Process-safe, reliable and efficient BEKOMAT ® key features:› Unique sensor detects all kinds of condensate › High dirt resistance › Low maintenance › Fully automatic monitoring› Saves energy, costs and lowers CO 2 emissions›Extensive portfolio of custom equipment for special applicationsCondensate TechnologyCondensate Processing with ÖWAMAT ®, QWIK-PURE ® and BEKOSPLIT ®Located directly at the source, oil-water separation is a morecost-effective solution for environmentally compatible condensate management than centralized treatment. The ÖWAMAT ® andQWIK-PURE ® oil-water separators do not generate any energy costs, boast enormous filter service lives and can be retrofitted without problems in older facilities.Sustainability with a savings potentialÖWAMAT ® and QWIK-PURE ® key features:› Processed condensate can be directly introduced into the sewer system as treated wastewater› Easiest handling through cartridge technology › Type approval for compressor condensates› No permit required according to most local laws on water quality › No energy costs under normal conditionsBEKOSPLIT ® emulsion splitting systems reliably and cost-effectively remove oils, water-insoluble organic impurities and solid contaminations from condensate. BEKOSPLIT ® operates with low splitting-agent consumption, longer filter service life and offers electronic monitoring of the operating conditions.Environmentally friendly and cost-effective BEKOSPLIT ® key features:› Economical in consideration of purchase, operation, and maintenance › Reliable, environmentally friendly and easy to use › Type approval according to German standards›No permit required according to most local laws on water qualityCondensate TechnologyReliable|Efficient|Innovative What can we do for you?BEKO TECHNOLOGIES CORP.900 Great Southwest Pkwy SWAtlanta, GA 30336USAPhone + 1 (404) 924-6900。
煤制燃料特大型空气分离设备编制说明
《特大型空气分离设备》编制说明（征求意见稿）一工作简况1 任务来源本项目是根据国家标准委国标委综合〔2014〕89号文《国家标准委关于下达2014年第二批国家标准制修订计划的通知》，计划编号：20142462-T-604，项目名称“特大型空气分离设备”进行制定，主要起草单位杭州杭氧股份有限公司、开封空分集团有限公司、四川空分设备（集团）责任有限公司，计划完成时间2016年。
2 主要工作过程起草(草案、调研)阶段：~2016.06。
杭州杭氧股份有限公司组织人员查阅相关资料、调研等前期工作，于2016年1月完成小组讨论稿的编写。
2016年3月成立标准工作组，讨论小组讨论稿，并根据专家的意见和建议进行修改和完善，于2016年6月形成征求意见稿及编制说明。
3 主要参加单位和工作组成员及其所做的工作等本标准由杭州杭氧股份有限公司、开封空分集团有限公司、四川空分设备（集团）责任有限公司共同负责起草。
所做的工作：周智勇全面协调标准的起草工作，并负责对各阶段标准的审核。
韩一松、彭旭东、马国红、王忠建、高云、毛央平、周芬芳、赵问银、黄科负责标准的具体起草和编写工作。
王庆波、江蓉、周宽章、徐星、马恒高、李吉南、孙健、郑达海、寿惠卿负责资料收集。
彭旭东负责对各方意见和建议进行处理。
二标准编制原则和主要内容1 编制原则本标准的编制遵循“面向市场、服务产业、自主制定、适时提出、及时修订、不断完善”的原则。
2 主要内容近年来，随着我国经济的高速发展，冶金、石油化工、煤化工等行业不断向着大型化方向发展，相应配套空分设备的产品规模也随之不断增大。
而且对于空分设备产品总量一定的项目，单套空分设备产品规模的增大可以减少设备一次性投资，减小设备占地面积，减轻设备操作人员的工作维护量。
由于现有《大中型空气分离设备》（JB/T 8693）仅适用氧气产量小于60000m3/h的空分设备，已经无法覆盖特大型空分设备，因而迫切需要制订本标准，规范特大型空分设备的设计、制造、安装等相关工作，以满足市场要求，促进相关行业及特大型空分设备的健康持续发展。
外压缩空分应急处置方案
外压缩空分应急处置方案一、说明外压缩空分是一种常见的压缩空气分离工艺，用于制取氧气、氮气等工业气体。
这种分离工艺中的压缩空气储备器，压力通常在8-30MPa之间。
一旦这些压力储备器发生泄漏或爆炸，会造成严重的人员伤害和财产损失。
因此，必须为此类事故准备应急处置方案，以防止意外发生。
二、应急预案1.事前准备1.拟定紧急预案根据生产厂家的建议，应在公司内部研究、拟定和讨论紧急预案。
2.紧急预警装置在生产工艺中应设置适当的压力监测装置，一旦发生异常情况，应及时报警并停止运行，以避免发生事故。
3.安全标准所有管理人员和现场工人都应该被教育和训练，以了解安全标准并意识到他们的责任。
2.紧急处理1.确定危险程度当发生压力储气器异常泄漏或爆炸事故时，操作人员应尽快判断危险程度。
如有可能，应从容地关闭压力储气器，避免更多的气体泄漏。
2.现场疏散人员一旦发生了储气设备的异常泄漏或爆炸，应急预案指导操作人员必须确保现场的所有人员迅速撤离危险现场。
不应允许任何人员接受任何风险。
3.堵漏在安全的情况下，操作人员应尽力堵住泄漏口，避免气体继续泄漏。
如果泄漏处于难以接近或危险的位置，则不应该尝试修复或清理。
4.通风处理现场应该运行和调整排气设备或风机，以保持现场保持通风状况，以安全稀释气体的浓度。
3.后续处置1.事故处理一旦事故发生，现场管理人员应当立即调查事故原因，确定合理的处理方法，并由公司领导签字批准严密执行。
2.事故报告如压缩空气分离装置发生泄漏或爆炸性事故，现场应立即报告给公司领导，同时无条件配合政府有关部门的调查。
3.事故处理教育培训公司应组织专业人员对这类事故进行教育培训，以便能够有效防范或应对类似问题。
这部分需在日常安全培训中密切关注，向全体员工传输相应安全意识。
《空气分离设备能效限额 第1部分外压缩流程设备》编制说明
《空气分离设备能效限额第1部分：外压缩流程设备》编制说明（征求意见稿）一工作简况1 任务来源本项目是根据工业和信息化部行业标准制修订计划（工信厅科〔2017〕70号文），计划编号2017-0468T-JB，项目名称“空气分离设备能效限额第1部分：外压缩流程设备”进行制定，主要起草单位:杭州杭氧股份有限公司，计划应完成时间2019年。
2 主要工作过程起草(草案、调研)阶段：~2018.08。
杭氧股份组织人员查阅相关资料、调研等前期工作，于2018年7月完成小组讨论稿的编写。
根据各方反馈意见进行修改和完善，于2018年8月形成征求意见稿及编制说明。
征求意见阶段：2018.09.13~2018.10.31。
3 主要参加单位和工作组成员本标准由杭州杭氧股份有限公司、浙江大学、北京科技大学、中冶京诚工程技术有限公司、杭州杭氧化医工程有限公司、新余新钢气体有限责任公司、马鞍山钢铁股份有限公司气体销售分公司、河北钢铁集团邯郸钢铁集团有限责任公司共同负责起草。
主要成员：王新杰、姚蕾、李玲、邱利民、王立、马国红、管海平、张元秀、何颖、周宽章、周亮、徐福根、李辉、李耀。
二标准编制原则和主要内容1 编制原则本标准的编制遵循“面向市场、服务产业、自主制定、适时提出、及时修订、不断完善”的原则。
在结构编写和内容编排等方面依据GB/T 1.1-2009的规定进行编写。
在确定主要技术指标时，综合考虑生产企业的能力和用户的利益，寻求最大的经济、社会效益，充分体现了标准在技术上的先进性和合理性。
2 主要内容2.1 总则为促进较高能耗空分设备的淘汰，同时提高新建、扩建空分设备的生产门槛，进一步限制落后、促进节能，提升空分行业节能水平、管理水平，促进企业节能增效，迫切需要制订本标准，规范外压缩空气分离设备的能效限额。
本次标准编制结合了国内先进空分技术和最新的国家、行业标准等，主要编制内容如下：2.2 本标准的结构本标准分为6章，即：a)范围；b)规范性引用文件；c)术语；d)能效计算；e)能效等级；f)能效等级评价。
空气分离设备能效限额 第 3 部分
空气分离设备能效限额第一部分：初探空气分离设备能效限额的背景和意义1. 空气分离设备的定义和作用2. 节能减排的重要性和政策背景3. 空气分离设备能效限额的出台的背景和意义第二部分：空气分离设备能效限额的具体影响和实施1. 空气分离设备能效限额的具体标准和要求2. 对企业生产和产品性能的影响3. 实施空气分离设备能效限额的挑战和应对措施第三部分：空气分离设备能效限额的未来发展和展望1. 空气分离设备能效限额对行业发展的长远影响2. 技术创新和研发投入的必要性3. 个人对于空气分离设备能效限额的看法和理解第四部分：总结和回顾1. 对空气分离设备能效限额进行全面、深刻和灵活的理解2. 对未来空气分离设备能效限额发展的展望和思考3. 个人观点和理解的总结——在全球范围内，环境保护和节能减排已经成为各国政府和企业关注的焦点。
作为一个高耗能的设备，空气分离设备在实际生产中的能耗一直备受关注。
各国纷纷出台了空气分离设备能效限额的相关政策和标准，以期通过技术和管理手段，最大限度地降低能耗和排放。
在我国，空气分离设备能效限额的出台也是为了响应国家的能源节约和环保政策。
这一政策的实施对企业生产和产品性能都会产生直接的影响。
企业需要投入更多的成本和精力来满足新的能效要求，包括提升设备和工艺水平，推动产品结构和技术创新。
空气分离设备能效限额的实施还面临着一定的技术挑战和改造难度。
尤其是那些技术落后、设备陈旧的企业，需要经过一定时期的调整和改进才能达到新的标准要求。
政府和行业协会需要提供一些扶持政策和指导意见，帮助企业顺利完成改造和转型。
然而，空气分离设备能效限额的出台也是有利于行业长远发展的。
通过推动技术创新和研发投入，行业将会迎来一波新的发展机遇。
技术领先的企业将通过不断提高产品性能和节能减排水平来获取更多的市场份额，迎接行业变革的挑战。
从个人的角度来看，我认为空气分离设备能效限额的出台是大势所趋，是对环保和节能的一种积极回应。
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《空气分离设备能效限额第1部分：外压缩流程设备》编制说明
（征求意见稿）
一工作简况
1 任务来源
本项目是根据工业和信息化部行业标准制修订计划（工信厅科〔2017〕70号文），计划编号2017-0468T-JB，项目名称“空气分离设备能效限额第1部分：外压缩流程设备”进行制定，主要起草单位:杭州杭氧股份有限公司，计划应完成时间2019年。
2 主要工作过程
起草(草案、调研)阶段：~2018.08。
杭氧股份组织人员查阅相关资料、调研等前期工作，于2018年7月完成小组讨论稿的编写。
根据各方反馈意见进行修改和完善，于2018年8月形成征求意见稿及编制说明。
征求意见阶段：2018.09.13~2018.10.31。
3 主要参加单位和工作组成员
本标准由杭州杭氧股份有限公司、浙江大学、北京科技大学、中冶京诚工程技术有限公司、杭州杭氧化医工程有限公司、新余新钢气体有限责任公司、马鞍山钢铁股份有限公司气体销售分公司、河北钢铁集团邯郸钢铁集团有限责任公司共同负责起草。
主要成员：王新杰、姚蕾、李玲、邱利民、王立、马国红、管海平、张元秀、何颖、周宽章、周亮、徐福根、李辉、李耀。
二标准编制原则和主要内容
1 编制原则
本标准的编制遵循“面向市场、服务产业、自主制定、适时提出、及时修订、不断完善”的原则。
在结构编写和内容编排等方面依据GB/T 1.1-2009的规定进行编写。
在确定主要技术指标时，综合考虑生产企业的能力和用户的利益，寻求最大的经济、社会效益，充分体现了标准在技术上的先进性和合理性。
2 主要内容
2.1 总则
为促进较高能耗空分设备的淘汰，同时提高新建、扩建空分设备的生产门槛，
进一步限制落后、促进节能，提升空分行业节能水平、管理水平，促进企业节能增效，迫切需要制订本标准，规范外压缩空气分离设备的能效限额。
本次标准编制结合了国内先进空分技术和最新的国家、行业标准等，主要编制内容如下：
2.2 本标准的结构
本标准分为6章，即：
a)范围；
b)规范性引用文件；
c)术语；
d)能效计算；
e)能效等级；
f)能效等级评价。
2.3 关于“第1章范围”
本标准规定了氧产品纯度大于或等于99.6%，氮产品氧含量小于或等于10-5(体积分数) 的外压缩空气分离产品能耗计算方法和单位综合能效限额。
本标准适用于用低温法分离空气制取以液氧、液氮、液氩为主的空气分离产品的液体空气分离设备。
2.4 关于“第2章规范性引用文件”
本标准所涉及的规范性引用文件均为现行的国标、行标及规范。
2.5 关于“第3章术语”
为了更好地理解本标准，规定了七个术语定义：
a)空气分离产品
b)氧气产品当量
c)空气分离设备总能耗
d)当量单位制氧能耗
e)基准当量单位制氧能耗
f)实际当量单位制氧能耗
g)空气分离设备能效
其他标准术语和定义，按GB/T 10606。
2.6 关于“第4章 能效计算”
4.1 空气分离设备能效计算原则
本节明确了空气分离总能耗包括：空压机能耗、冷水机组或预冷机组能耗、空气预冷系统水泵能耗、纯化系统再生能耗、低温液体泵能耗、膨胀机辅机能耗。
不考虑空冷器、产品压缩机等外围系统能耗。
外围的能耗脱开，有利于对空气分离设备能耗的分析比较。
另外，本节明确了空气分离产品产量、纯度及电机功率测量的相关规定。
4.2 空分设备能效计算方法
本节给出了氧气当量、空气分离设备总能耗、实际当量单位制氧能耗及空气分离设备能效的计算方法，并给出了基准当量单位制氧能耗。
4.2.1本公式体现了“当量”的概念，即将主导产品气氧之外的液体产品、氮气产品通过能耗相等的原则，折算为消耗相同能耗的氧气量。
4.2.2 由于在计算初期，
2GO e 是一个未知值，因而通过式（2）和式（4）的迭代计算可以得到较准确的2GO e ，迭代计算需要一个初始值，为了能更快地实现迭代计算收敛，初始值取外压缩空分的单耗近似值0.4 kWh/m ³。
4.2.3 本节给出了液体产品及氮气产品的初始值。
初2LO e 为1.05，由分离功和液化功组成，其中分离功为空分的分离功统计值
0.4，液化功为液化设备的液化功统计值0.65。
初2LN e 为0.65，大型空分分离氧的同时，氮也得到了分离，因而在此不考虑
分离功，仅考虑液化功，液化功为液化设备的液化功统计值0.65。
初LAr e 为0.9，由液化功和冷损组成。
大型空分分离氧的同时，氩也得到了分
离，因而在此不考虑分离功，仅考虑液化功以及为了生产氩采用的氩精馏塔、氩工艺泵贡献的冷量损失。
液化功为液化设备的液化功统计值0.7，冷量损失统计值为0.2。
初i PGN e 因氮气的压力而异，采用经验公式能够更加客观地描述氮气的能耗贡
献情况。
此时不考虑氮气的分离功，仅考虑i PGN e 的压缩功，压缩功的计算采用经典的等温压缩公式，其中效率采用统计值0.68。
4.2.6 本节给出的基准当量单位制氧能耗为现有外压缩空气分离设备常用流程计算均值（以输入功率计），可为相似规格的空气分离设备间进行性能的评估比较。
现有条件下，外压缩空气分离设备空压机配套电机效率按《GB 30254-2013 高压三相笼型异步电动机能效限定值及能效等级》Ⅱ级能效，取0.97。
4.2.7 本公式通过实际当量单位制氧能耗与基准当量单位制氧能耗的比值得到外压缩空气分离设备的能效，从而体现该套空气分离设备的能效水平。
2.7 关于“第5章能效等级”
5.1 空气分离设备能效的测定
本节明确了外压缩空气分离设备实际能耗的测定方法。
5.2 空气分离设备能效等级
本节明确了外压缩空气分离设备的能效等级划分
以现有外压缩空气分离设备为例：
河北东海特钢3万空分，经计算该设备能效＜0.965，划为I级能效等级设备。
山东鑫华特钢2万空分，经计算该设备能效＜0.965，划为I级能效等级设备。
普阳钢铁3万空分，经计算该设备能效＜0.965，划为I级能效等级设备。
承德燕山4万2空分，经计算该设备能效＜0.965，划为I级能效等级设备。
2.8 关于“第6章能效等级评价”
本章根据市场上现有外压缩空气分离设备能耗数据统计，对能效等级进行分级评价，约50%现有产品可达到节能产品标准。
三主要试验（或验证）情况分析
无
四标准涉及专利的说明
本标准在编制过程中，到目前为止还未涉及到专利与知识产权的有关问题。
五预期达到的社会效益
随着我国国民经济、科学技术的迅猛发展，冶金行业对工业气体的需求逐步增加，因而对外压缩空气分离设备的能耗提出了更高要求。
制定外压缩空气分离设备能效限额标准，有利于规范市场，提高产品质量；提高中国的空分企业在国际上的竞争力。
推动新技术在外压缩空分设备中的发展与应用，提升空分行业节能水平，促进我国工业气体行业平稳有序、可持续发展。
带动上下游企业技术进
步，促进节能减排发展。
标准实施后将敦促企业不断采取可靠的节能手段节能降耗，达到企业减少生产成本、提高经济效益的目的。
通过标准的实施，促进尚存较高能耗外压缩空分设备的技术改造，大量节约能源。
同时提高新建、扩建外压缩空分设备的准入门槛，进一步限制落后设备、促进节能。
六与国际、国外对比情况
本标准没有采用国际标准。
本标准制定过程中未查到同类国际、国外标准。
本标准制定过程中未测试国外的样品、样机。
本标准水平为国内先进水平。
七在标准体系中的位置，与现行相关法律、法规、规章及相关标准，特别是强制性标准的协调性
本标准与现行相关法律、法规、规章及相关标准协调一致。
八重大分歧意见的处理经过和依据
无
九标准性质的建议说明
建议本标准的性质为推荐性行业标准。
十贯彻标准的要求和措施建议
建议本标准批准后6个月开始正式贯彻实施。
十一废止现行相关标准的建议
无。
十二其他应予说明的事项
无。
《空气分离设备能效限额第1部分：外压缩流程设备》制定工作组
2018年8月。