数控激光加工的技术水平以及应用外文文献翻译、中英文翻译

合集下载

数控加工技术概述外文翻译、中英文翻译、外文文献翻译

数控加工技术概述外文翻译、中英文翻译、外文文献翻译

原文:The digital control process technology is summarized1. digital control programming reaches such developmentThe digital control programming is the segment that be able to obviously bring into play the beneficial result in at the moment CAD/CAPP/CAM's system the most most , such is living to achieve to design the process automation and raise process accuracy and processes the quality and cuts down the product development cycle and so on the respect is brining into play the significant action . Being living possess the greats quantity applications such as aviation industry and auto industry and so on territorys . Since giving birth to the intense demand of practice , wide-ranging research has wholly been carried on to the digital control programming technique in the home and abroad , and acquires the plentiful and substantial fruit . The next reaches such to the digital control programming and develops to act as some to introduce .1.1 basic concept of digital control programmingThe digital control programming is through the spare parts drawings up the full process that obtains the digital control processing program . Its main mission is that the sword spot ( Cutterlocationpoint abbreviate CL's spot ) in the sword is processed away in the calculation .The point of intersection that sword the spot was oridinarily get to the cutting tool axial line against the cutting tool face still will be give out the sword shaft vector in much processs1.2 digital control programming technique development surveyMIT designed one kind of special language that is used in the inflexible spare parts digital control processing program establishments to the program problem in order to resolve in the digital control process , andis called APT ( AutomaticallyProgrammedTool ) in the 50's .Well-developed editions such as after APT time and again develops , takeed shape such as APTII and APTIII ( the stereoscopic cutting action is employd ) and APT ( the algorithm improves , add much coordinates surface processes the programming meritorous service capacity ) and APTAC ( Advancedcontouring ) ( add cuts the database administration system ) and APT/SS ( SculpturedSurface ) ( add engraves the camber processes the programming meritorous service capacity ) and so on .Adoping APT language drawing up digital control order to have easy the refineing of order , and gos away the strongs point such as sword control is agile and so on , and causes the digital control process the programming , and moves upward up yet possess much not suitable points to geometry element .APT through " assemble language " grade to the machine tool order : Adoping language definition spare parts geometry form shape , and is difficult to depict complex geometry form shape , and lack audio-visual quality of geometry ;The certification measure that the figure audio-visual that is short of to spare parts form shape and the cutting tool movement locus displays and the cutting tool locus ;Being difficult to effectively join with CAD's data bank and CAPP's system ;Not to act as easily up the high automation , the integrationizationIn view of the APT's language defect , in 1978 , France attained the system that the large rope airplane corporation starts development gathers assemble three dimensions design , analysis and NC's process integration , and is called in the interest of CATIA .Having ariseed alikely the systems such as EUCLID and NPU/GNCP and so on soon afterwards very quickly , the geometry moldswholly valid settlements of these systems and the spare parts geometry form shape display is designed mutually and mends generates the cutting tool locus , and the problems such as the imitation to go away the sword process displays and certification and so on promoteed CAD and CAM developing to the integration orientation . The approximately idea that system ( CIMS ) and parallel project ( CE ) was manufacture in the calculating machine integration take shape up the 80's gradually on the base that the CAD/CAM's integration being living is approximately attend school . At the moment , and the necessaries that CE developed in order to adapt to CIMS , the digital control programming system to integrationization and intelligentization the development .Being living the integration respect , with the development accords with the STEP ( StandardfortheExchangeofProductModelData ) criterion parameterization feature moldmaking and systematically gives priority to , having carried on the highly effective work of greats quantity at the moment is the home and abroad development heatpointBeing living the intelligentization respect , the work has start only a short while ago , and still awaits that we leave hard2、NCs' cutting tool locus generates the method study developing actualityDigital control programming core work is generateing the cutting tool locus , afterwards by such scattered one-tenth sword spot , places that the handle comes into being the digital control processing program afterwards viaing .The next cutting tool locus comes into being the means and actes as some and introduce2.1 baseding on a little and string , surface and part of the body NC's sword track formation meansCAD's technique moves through the two dimension mapping , andudergo the three dimensions wires frame and camber and the solid modelling generation , now the parameterization feature reacing is always moldded .Is living two dimension mapping together with three dimensions wires frame phase , in case the opening processes , the rough sketch is processed the digital control process is main with spot and string act as drive target , the plane area process and so on .This kind of level that personnel staff was requireed manipulating in the process is taller , complex mutually .Being living camber and the solid modelling generation , entity process had ariseed to based on .The entity process target is an entity ( oridinarily blendes for CSG and BREP express ) , its ( moreover , intersects , falls short of to operate ) but get yield through some fundamental parts of the body habitually after the set operation .The entity is processed not merely usable rough machining and semi precision work to the spare parts , and the great area cuts Yu Liang , and the effectiveness is processed in the raise , but also usable research together with development to digital control baseding on the feature programming system , is the feature process baseEntity process oridinarily possess entity rough sketch process and the entity area and processes two kinds .The entity process realization means slices law ( SLICE ) in the interest of the straturm , in immediate future slices by the process entity in the way of one series of level , afterwards to obtains the intersection comes into being the isometry string dos worthwhile the sword the going away locus .The original slave system needs the angle depart , the digital control process that the ACIS's geometry moldmaking being living achieved thiskind to based on a little on the terrace and the string and surface and entity Feature NC's sword track formation means 2.2 baseding onThe parameterization feature molds to possess the specified development particular period , yet baseds on that feature cutting tool locus formation means research starts only a short while ago .The feature processes to cause digital control programming personnel staff to be out to let drop the step geometry message to those ( in case : Spot , string , surface and entity ) manipulate , but transforing to carry on the digital control programming in the interest of directly to accords with the feature that engineers and technicians are used to , and liftd the programming effectiveness enormouslyW.R.Mail and A.J.Mcleod are living in their research to give out one to based on feature NC's code generating sub system , and this systematic work rule is : Spare parts every one process wholly may be regarded as to adjust to make up the total that the spare parts form shape feature group processed .In immediate future the queen completees spare parts process is not processed that to the feature adjusting entirely form the shape in that way either form shape feature component .But each form shape feature either form shape feature series NC's code may generate voluntarily .The system opened up at the moment merely is applicable to 2.5D's spare parts processThe LeeandChang opened up one kind of raised liberal camber feature cutting tool locus of means autogeneration in the way of fictitious border system .This systematic work rule is : Being living to inlay inner place the raised liberal camber into one the minimal long and square , so raised liberal camber feature is transformd into the hollow feature .Minimal the long and square incorporation against the end product pattern constituteed to be called one kind of indirect produce pattern on the fictitious pattern .That the cutting tool locus formation means separates into completees three paces : ( 1 ) and the cutting action polyhedron feature ;( 2 ) and cuts the liberal camber feature ;( 3 ) and the cutting action intersects the featureJongYunJung researcies baseds on the non- cutting action cutting tool locus formation problem of feature .The article process baseding on the feature locus separates into rough sketch process and processes two types with the inside area , and the definition this two types of process cutting action orientations , attains the aim that the entirety optimizes the cutting tool locus by means of decreasing the cutting action cutting tool locus .Type who talked about these fundamental features gos away sword way and cutting tool selection and process order and so on to main being aimed at of article some kinds of fundamental features ( hollow inner place Kong and step , trough ) , and averting repeatedly going away the sword by means of IP ( InterProgramming ) technique , with the non- cutting action cutting tool locus of optimization .Besides JongYunJong still is living , and his doctor in 1991 researcied tabrication feature extraction and baseds on feature cutting tool and the cutting tool way in the dissertationThe feature process base is an entity process , and surely of course also may think the entity process being more high-quality .Yet feature process distinct entity process , and entity process possess it oneself the limitations .Feature process chiefly possess below difference against entity process :Through approximately attends school says that the feature is the meritorous service capacity key element to make up the spare parts , and the operation that accords with engineers and technicians is used to , by engineers and technicians are know intimately ;The entity is the geometry target on low straturm , and is a geometric object that obtains after a series of Booleans calculation , and does not have whatever meritorous service capacity semantic information ;It frequently is adjusting the once only process of entire spare parts ( entity ) that the entity is processed .Yet in reality the spare parts is not very much probably merely once processed through in the way of the sword , frequently will go through a series of workmans of rough machining and semi precision work and precision work and so on stage , the place of spare parts difference oridinarily will be employd the difference cutting tool and process ;Now and then not only the spare parts will be employd up turning , but also employ up mill .Hence entity process is chiefly used spare parts rough machining and semi precision work .But but the feature on processing through essentially resolved the above-mentioned issue ;Feature process havees even more intellect .May regulate some kinds of settled admittedly process meanss as to the specially designated feature , particularly those have been living , and STEP's criterion the person who regulates the feature still more is such in this way .In case we wholly draw up the specially designated process means to all standards feature , it is you can imagine that spare parts that in thatway sufficiently succeed through the standard feature to those are processed such convenient quality .In case CAPP systematically be able to supply the relevant technology feature , NCP's system may decrease inputing mutually , and havees even more intellect enormously in that way .But these entity process can not achievedFeature process is favour of achieving through comprehensive integration of CAD , CAPP , NCP and CNC's system , and achieves the two-way going from place to place of message , in the interest of CIMS and even parallel project ( CE ) are settleed the well base ;It be helpless that but the entity is processed to theseNC's sword track formation means 2.3 being on active service in several main CAD/CAM's systems is analysedActive duty CAM constitutes reaching the main meritorous service capacityThat at the moment comparatively more mature CAM's system is main with two kinds of shapes achieves CAD/CAM's system integration : Integration CAD/CAM's system ( in case : UGII , Euclid and Pro/ENGINEERs and so on ) and independent relatively CAM's system ( in case : Mastercam and Surfcams and so on ) . Unitary less than the former data format is directly gaind the produce geometric model through CAD's system , but the latter is main gains the produce geometric model by means of the neutral papers through else CAD's systems . However , no matter is what the CAM's system growed the shape , wholly consising of five modules , in immediate future mutually technology parameter input module and cutting tool locus formation module and cutting tool locus compiler module and three dimensions process that dynamic imitation module and afterwards places the processing module . Next merely some famous CAD/CAM's system NC's process meanss are holied discussions .UGII's process means is analysedOridinarily think that UGII is the best in trade circle , and havees representativeness digital control software most .That such havees the distinguishing feature most is the cutting tool locus formation means that such meritorous service capacity is powerful .Consists of turning , milling and string cuts and so on the consummate process means .In it milling chiefly possess the below meritorous service capacity :And PointtoPoint: Completeing the different openings processesAnd PanarMill: Plane is milled .Consising of that the one-way walkes surely , the two-way row are slice , and the hoop is slice along with rough sketch process to await And FixedContour: Admittedly much projectionss are areed processed stably .Dominateeing on being living on the single camber either much camber the removing of cutting tool in the way of the projection means , and that the control cutting tool is removed may be the cutting tool locus that has generateed , a series of either suite stringAnd VariableContour: Variable projection is processedAnd Parameterline: Await that the parameter string is processed .The successive process of single camber either much camber may be adjustAnd ZigZagSurface: Cutting out processAnd RoughtoDepth: Rough machining .The depth is reachd assigning in the rough machining by Mao PiAnd CavityMill: The many stages depth mould cavity processes .Rough machining that particularly is applicable to the male contact with the hollow standardAnd SequentialSurface: The camber occuies simultaneously the workman .In accordance the spare parts and guides that and the thinking of check adjust the removing suppling the largesttest degree control of cutting toolEDSUnigraphics still consists of greats quantity else the respects meritorous service capacitys , and did not enumerate one by one here STRATA's process means is analysedSTRATA is a digital control programming system development environment , and it is establishing ACIS's geometry model building terrace onIt supplys two kinds of programming development environments in the interest of consumer , in immediate future NC's command language interface and the NC's operation C++ storehouse . It may back three to mill , and turning and string cut NC and process , and may back wire frame , camber and the entity geometry model building . Such NC's cutting tool locus formation means is baseding on the physical model . STRATA is baseded on , and what supplys the process means in entity NC's cutting tool locus formation type storehouse consists of : ProfileToolpath: Rough sketch processAreaClearToolpath: The area on plane processesSolidProfileToolpath: The entity rough sketch is processedSolidAreaClearToolpath: The area on entity plane processesSolidFaceToolPath: The entity face processesSolidSliceToolPath: The entity severs process on planeLanguagebasedToolpath: Baseding on , language cutting tool locus generatesElse CAD/CAM software , in case Euclid the person who awaits the NC's meritorous service capacity is each has his strong point , yet suchfundamental substance is almost alike , the not natural difference .2.4 main problem of systematic sword track formation means of active duty CAMIn accordance tradition CAD/CAM's system and CNC's system work means , CAM's system is with directly either the indirect means gains the produce geometry data model through CAD's system ( by means of neutral papers ) . CAM's system is with spot , string , surface in the three dimensions geometrics model and either the entity is the drive target , the cutting tool locus is processed in the formation , and afterwards the shape with the cutting tool locating file viaes the handle is placed , with the NC's code shape supplys to CNC's machine tool , the some respects problems under being living in entire CAD/CAM and the CNC's system operation process to be :CAM systematically can only gain produce low tier of geometry message through CAD's system , and can not seize voluntarily meritorous service capacity and the semantic information of produce geometry shape information and produce higher level .Hence manufacturing engineering master that entire CAM's process have to be living is very experience haves a hand in secondly , and completees mutually by means of the figure .In case : Manufacturing engineering master .The entire system automation degree is leted dropBeing living in the CAM's system generation cutting tool locus , equal also merely embodying low straturm geometry message ( right line and arc geometry locating information ) , along with the a little process control information ( as moving forward ) to rate , main shaft rotation speed and trading sword and so on .Hence , can not obtain the process technology parameter that haves something to do with against generateing the cutting tool locus yetThe produce data between CAM's system every module are not unitied , and the independence is opposite to each other to every module .For instance the cutting tool locating file is merely keep the minutes the cutting tool locus and is not keep the minutes the relevant process technology parameter , the dynamic imitation of three dimensions merely keeps the minutes that the cutting tool locus interference against runs into , but keep the minutes interference and process target and correlation process technology parameter that runs into happen against suchThe CAM systematically is an independence system .Not thering is the unitary produce data model between CAD's system together with the CAM's system , even if being the integrated CAD/CAM's system of integration in , one-way and unity is enjoyed also being only to message in all . CAM systematically can not sufficiently comprehend and complete message utilizing CAD's system to have something to do with the produce , feature message that especially haves something to do with against process , equal CAD's system can not gain the process data message that CAM systematically come into being yet . This is give parallel project implementation to bring the hardship3、digitals control techniques of simulation3.1 calculating machine imitation approximately idea and applicationThe angle through the project is see , and the imitation is the system by means of the test to the system model leave to research in the existing either design .Analysing the complex dynamic target , the imitation is one kind of valid means , may decrease the hazard , cuts down design and manufactures cycle , and practise thrift the investment .Calculating machine imitation is draing support from the calculatingmachine , and utilizes the system model to adjust actually systematically testing the process which researcied .It is swiftly developed in the wake of the calculating machine technique development , and is living in the imitation to passess the more and more significant position .Three foundation maneuveies between the key element that the calculating machine imitation process may be notify by means of the picture 1 are depictd :The model building maneuver is by means of viewing either examination to the actual system , and is living to over look the less important element to reach on the base that examine the variable , and the means in the way of physics either mathematics is depictd , thereby obtains the similar pattern of actual system simplification .The meritorous service with the actual system of the pattern here be able to together with between the parameter ought to have similarity and homologous qualityThe imitation pattern is the mathematical model to the system ( simplifying the pattern ) carries on the specified algorithm handle , and causes such become the appropriate shape ( in case turns into iterative operation pattern by the numerical integration ) afterwards , yet becomes " computation module computational mode " that be able to be receiveed by the calculating machine .The imitation pattern is two simplification patterns to the actual systemThe imitation test is shall system imitation pattern be living the process rund in the calculating machine .The imitation is researching actual system one kind of technique by means of the test , may clarify systematically immanent structure variable and the ambient condition effect by means of the technique of simulationCalculating machine technique of simulation main expressing of development tendency be living two respects : Application territory enlargement and imitation calculating machine intelligentization .The calculating machine technique of simulation not merely is living tradition project technique territory ( respects such as aviation , spaceflight and chemical industry and so on ) subsequent development , but also broadens up community economy and living beings and so on much non- project territorys , moreover , technique such as parallel processing , artificial intelligence , knowledge base and expert system and so on the development is affecing the imitation calculating machine development Digital control process imitation utilizes the calculating machine imitation practice process , being the forceful means to verify digital control processing program dependability and the calculation cutting action process , in order to decrease work attempies surely , and lifts production efficiency3.2 digital control technique of simulation research present situationThe APT process spare parts are completeed near the digital control order program control .In the interest of right quality to guarrantee the digital control order , guard against in process to intervene happenning , and is living in the actual manufacture , and constantly adopts attempting the anxious means to examine with what runs into .Yet this kind of means requiring a lot of labor expense is anticipateed , the cost expansively causes the manufacturing cost move upward , addd produce process time and production cycle .Adoping once more the locus to display the law afterwards , in immediate future in order to mark needle either pencil or writing brush replace the cutting tool , with colouring plank either paper replaces the work imitation cutting tool movement locus two dimension figure ( alsomay display the two dimension semi process locus ) , possess the considerably great limitations .Three dimension and the many-dimensionss as to the work are processed , the cutting action locus that the inspection that the stuff that also possess use easily to cut replaces the work ( in case , paraffin wax , lumber , midified resin and plastic material and so on ) comes is processed .Yet APT and the process field is very important occupied in the attempt .For this reason , people are living always to research replace gradually attempting the anxious calculating machine emulation mode , and is living to attempt to slice that the respects such as environment modeling and imitation calculation and graphic display and so on acquire the significant progress , and develops to raise pattern accurateness and imitation calculation real timeization and improvement real feeling of graphic display and so on orientations at the momentThrough attempies the pattern distinguishing feature sliceeing the environment seeing , NC's cutting action process imitation branch geometry imitation and mechanics imitation at the moment two respects .Geometry imitation is not consider that cutting action parameter and cutting force reach else the physics elements effects , the imitation cutting tool work geometric object movement , and with right quality of certification NC's order .The problem such as it may decrease either remove as a result of the machine tool injury that the program error causes and clamping apparatus damage either the cutting tool rolls over to snap and the spare parts are reported something as worthless and so on ;May decrease moreover through the product design up time manufacturing , and cut down the manufacturing cost .Cutting action process mechanics imitation pertains to the physics imitation category , and its dynamic mechanics property by means of the imitation cutting action process is forecast that the cutting tool breakage and cutting tool vibration and control cuts the parameter , thereby attains to optimize the cutting action process aimThe geometry technique of simulation development is in the wake of geometry model building technique development but development , and consists of that quality graphic display and the ration is intervened verifying two respects .At the moment the means in common use possess the immediate solid modelling law , and the means of figure image space baseding on is requestted the intersection law with the scattered vector3.3 immediate solid modelling lawThis kind of enveloping solid that the means is the work part of the body against the cutting tool movement takes shape is underway that the entity Boolean falls short of operating , and the work part of the body three dimensions patterns are continuously replaceed in the wake of the cutting action processSungurtekin and Velcker opened up a miller simulation system .The three dimensions patterns that ought to systematically adopt CSG's law to keep the minutes Mao Pi utilize some fundamental primitives like cuboid , the cylindrical body and taper part of the body , and the set operation , particularly operating , the area by Mao Pi and a series of cutting tool scannings is keep the minutes , afterwards usies the set difference and operates through Mao Pizhong's order take-offing the scanning area .Traverse when the so-called area by has sweep is cutting the cutting tool to move along some locuss area .Per length of Mao Pixing's shape that NC's code afterwards。

数控激光加工的技术水平以及应用外文文献翻译、中英文翻译

数控激光加工的技术水平以及应用外文文献翻译、中英文翻译

英文文献Numerical control laser processing technology and application Pick to: as the main symbol of science and Technology development in the 20th century and the modern information society one of the pillars of optoelectronic Technology, Laser Technology, Laser Technology) and the development of Laser industry attaches great importance to by the advanced countries in the world. Numerical control and integrated the Laser and the optical system of the computer numerical control technology, advanced and high precision and automation of the workpiece positioning, the combination of formation, development and production of machining center has become a Laser machining, Laser Processing) is an important trend of development.Key words: CNC; Laser machining, Laser Processing); Level; applicationBefore: laser is regarded as one of the most important scientific discoveries of the twentieth century, as soon as it was caused the great attention of materials scientists. In November 1971, gm pioneered the use of a 250 w CO2 laser to improve wear resistance materials using laser radiation test and research, and in 1974 successfully completed automobile redirector shellsurface (malleable iron material) laser quenching process, the wear-resisting performance of the hardened parts up to 10 times higher than that of untreated before. This is the first time laser surface modification technology of industrial application. Over the years, the nations of the world into a large amount of money and manpower to laser, laser processing equipment and laser processing and the study of material science, laser processing has been rapid development, and have gained great economic and social benefits. Now in China, the laser technology has been in industry, agriculture, medicine, war industry and get widerin people's modern life Widely used, and gradually realize industrialization of laser technology, countries will it as a research one of the key projects of the ninth five-year plan. Overview, Laser Technology, Laser Technology)Laser processing technology is the use of the characteristics of the interaction between laser and material on the material (including metal and nonmetal) for cutting, welding, surface treatment, punch and a processing technology of micro processing, etc. Laser processing technology is involved in optical, mechanical, electrical, materials and testing different subjects, such as, a comprehensive technology, its research scope in general can be divided into:1. The laser processing system. Including laser, light system, machine tools, control system and testing system.2. Laser processing technology. Including cutting (laser beam cutting), Welding, laser Welding), surface treatment, punching, marking, marking, trimming, etc. Various kinds of processing technology.Has the mature processing technology include: laser rapid prototyping technology, laser welding, laser drilling, laser cutting, laser marking, laser to weight balance technology, laser etching, laser trimming technology, storage technology, laser marking, laser cleaning, laser heat treatment and surface treatment technology.Second, the application of laser processing technologyCO2 laser laser processing applications, the most widely in cutting and welding, accounted for 70% and 20% respectively, surface treatment is less than 10%. The YAG laser application in welding, mark (50%) and cutting (15%). CO2 laser in the United States and Europe accounted for 70-80%. In laser processing is given priority to with cutting accounted for 10%, of which more than 98% of the CO2 laser, power within the scope of the 1.5 kW ~ 2 kW, and given priority to with heat treatment accounted for about 15%, mostly for laser processingof automobile engine cylinder jacket. The economic and social benefits of this technology is very high, it has a great market prospect.In the auto industry, give full play to its advanced laser processing technology, fast and flexible processing characteristics. Such as in car prototype and small batch production extensive use of 3 d laser cutting machine, not only save the sample and tooling equipment, also greatly shorten the production preparation cycle; Laser beam on the surface of high hardness material and complex and bending spile, speed and does not produce damage; Laser welding in automobile industry has become a standard process, Japan's Toyota has laser welding used in automobile body panel, different thickness and different surface coating metal plates welded together, and then to stamping. Welding and cutting laser heat treatment abroad, though less common, but are still widely used in the automotive industry, such as cylinder liner, crankshaft, piston ring, commutator, gear and other parts of heat treatment. In the industrial developed country, laser processing technology and computer numerical control technology and flexible manufacturing technology, the combination of derived laser rapid prototyping technology. The technology not only canquickly manufacturing model, but also can directly by the molten metal powder and produce metal mould.In the 80 s, YAG laser in welding, cutting, punching and tag has played a more and more big function. Generally think of YAG laser cutting can get a good cutting quality and high cutting precision, but is restricted in the cutting speed. With the improvement of YAG laser output power and beam quality were breakthrough. YAG laser level has started to squeeze into kw CO2 laser cutting market. YAG laser is especially suitable for welding does not allow the thermal deformation and micro devices of welding pollution, such as lithium battery, heart pacemakers, sealed relay, etc. YAG laser punch it has developed into the largest laser processing applications.At present, foreign laser drilling is mainly used in aerospace, automobile manufacturing, electronic instrument, chemical industry, etc. The rapid development of laser drilling, mainly reflected in the punching with YAG laser average output power has been five years ago from 400 w to 800 w to 1000 w. Peak power of holing up to 30 ~ 50 kw, punch with narrow pulse width, repetition frequency is more and more high, the improvement of laser output parameters, to a large extent to improve the quality of drilling and improve drilling speed, alsoenlarged the application range of the punch. The application of laser drilling at present more mature is in the production of synthetic diamond and natural diamond die and watch jewel bearing production. YAG laser repetition frequency has amounted to 2000 times per second, diode array pumped Nd: YAG laser in the mean time to repair has increased from the original hundreds of hours to 1 to 20000 hours.With the further study of the interaction between laser and material, laser processing technology will be widely used in flexible manufacturing system. Realization of laser machining flexible systematic mainly refers to the laser head can be flexible to guide the laser beam to parts for processing position. From the complexity of the laser machine can processing parts, and points in a two-dimensional space and three-dimensional laser processing, high power laser 3 d processing is the development direction of the future direction of the laser processing, in order to achieve the flexibility of laser processing, 3 d laser optical system must be adopted. High-powerthree-dimensional YAG laser processing system usually adopt robots (or machine hand) with optical fiber transmission of the beam, by holding the laser robot to complete all kinds of sports, the laser through the optical fiber transmission to the laser head,reach the surface of the workpiece, the processing system, the beam transmission and focusing characteristics is not affected by processing position.Three, is the focus of the laser processing technology research and development can be summarized as:1, a new generation of industrial laser research, is currently in technical update period, its mark is the development and application of PuQuan diode pump solid state laser.2, fine processing, laser micro machining in the laser processing application statistics accounted for only 6% in 1996, and doubled up to 12% in 1997, has increased to 19% in 1998;3, intelligent machining system, system integration is not only the process itself, but with a real-time detection and feedback processing, with the establishment of the expert system, intelligent processing system has become the inevitable development trend.Laser technology in our country after more than 30 years of development, has made thousands of scientific and technological achievements, many have been used to the production practice, laser processing equipment production is growing at 20% per year on average, for the technical transformation of traditional industries, improve product qualityto solve many problems, such as chemical fiber laser hair technology is pushing, baosteel, benxi steel and other large steel mills will change our country automobile covering parts of steel completely dependent on imports, laser marking machine and laser welding machine quality, function, price is in line with the demand of the market at present, the market share of more than 90%.Four, the main problems:1, poor ability of scientific research achievements into products, the market prospect of achievements have been many stay in the laboratory prototype stage;2, the core component of laser processing system of laser small variety, backward technology, poor reliability. Abroad not only diode pumped solid-state laser has been used in the production process, and a diode laser is also used, and the diode pumped solid-state laser is still in its beginning stage of research and development.3, less study on processing technology, especially the study of fine machining technology is more weak, the study of ultraviolet wave laser processing are rare.4, laser processing equipment reliability, safety, maintainability, compatibility is poorer, difficult to meet the needs of industrial production.Conclusion: laser has good monochromaticity, high energy density, good space control and time control, and a series of advantages, it has been widely used in materials processing and other fields. Laser processing of industries including automotive, aerospace, electronics, chemical industry, packaging, medical equipment, etc. Combined with computer numerical control technology, laser processing technology has become the key technology of industrial production automation, has can't be matched by ordinary processing technology advantages. Such as laser machining for non-contact, high speed, no noise, high precision machining of various complex shape can be objective, and not usually in the sense of "tool" wear and tear, do not need to replace the "head". Predictably, with the development of laser technology and perfect, will play a huge role in economic construction and national defense construction. By the words we can find that laser processing has good compatibility with flexible manufacturing system, combine the two laser flexible manufacturing system, under the condition of good cooperatewith each other will certainly receive special effect and achieved good returns.reference[1] xiao-chun zhu Editor, the numerical control technology, mechanical industry publishing house; 2001[2] blue letter written by major such as, laser technology, science press. 2005[3] SiTuZhong editor, "mechanical engineering English", wuhan university of science and technology publishing house; 2001.7 [4] national engineering research center of laser machining, departments: the ministry of education[5] wash Yang Chen Hui-shan li, such as laser remanufacturing technology and its industrial application, the tianjin industrial university institute of laser technology[6] mischa, special processing methods and the content of the trend, Beijing university of aeronautics and astronautics engineering training center of advanced manufacturing中文翻译数控激光加工的技术水平以及应用摘要:作为 20 世纪科学技术发展的主要标志和现代信息社会光电子技术的支柱之一,激光技术(Laser Technology)和激光产业的发展受到世界先进国家的高度重视。

数控外文翻译

数控外文翻译

数控技术和装备发展趋势及对策原文来源:Zhao Chang-ming Liu Wang-ju CNC Machining Process and equipment, 2002,China一、摘要Equip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry last technology and getting more basic most equipment. Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry,Keywords:Numerical ControlTechnology, E quipment,industry二、译文数控技术和装备发展趋势及对策装备工业的技术水平和现代化程度决定着整个国民经济的水平和现代化程度,数控技术及装备是发展新兴高新技术产业和尖端工业如信息技术及其产业、生物技术及其产业、航空、航天等国防工业产业的使能技术和最基本的装备;马克思曾经说过“各种经济时代的区别,不在于生产什么,而在于怎样生产,用什么劳动资料生产”;制造技术和装备就是人类生产活动的最基本的生产资料,而数控技术又是当今先进制造技术和装备最为核心的技术;当今世界各国制造业广泛采用数控技术,以提高制造能力和水平,提高对动态多变市场的适应能力和竞争能力;此外,世界上各工业发达国家还将数控技术及数控装备列为国家的战略物资,不仅采取重大措施来发展自己的数控技术及其产业,而且在“高精尖”数控关键技术和装备方面对我国实行封锁和限制政策;总之,大力发展以数控技术为核心的先进制造技术已成为世界各发达国家加速经济发展、提高综合国力和国家地位的重要途径;数控技术是用数字信息对机械运动和工作过程进行控制的技术,数控装备是以数控技术为代表的新技术对传统制造产业和新兴制造业的渗透形成的机电一体化产品,即所谓的数字化装备,其技术范围覆盖很多领域:1机械制造技术;2信息处理、加工、传输技术;3自动控制技术;4伺服驱动技术;5传感器技术;6软件技术等;1. 数控技术的发展趋势数控技术的应用不但给传统制造业带来了革命性的变化,使制造业成为工业化的象征,而且随着数控技术的不断发展和应用领域的扩大,他对国计民生的一些重要行业IT、汽车、轻工、医疗等的发展起着越来越重要的作用,因为这些行业所需装备的数字化已是现代发展的大趋势;从目前世界上数控技术及其装备发展的趋势来看,其主要研究热点有以下几个方面1~4;高速、高精加工技术及装备的新趋势效率、质量是先进制造技术的主体;高速、高精加工技术可极大地提高效率,提高产品的质量和档次,缩短生产周期和提高市场竞争能力;为此日本先端技术研究会将其列为5大现代制造技术之一,国际生产工程学会CIRP将其确定为21世纪的中心研究方向之一;在轿车工业领域,年产30万辆的生产节拍是40秒/辆,而且多品种加工是轿车装备必须解决的重点问题之一;在航空和宇航工业领域,其加工的零部件多为薄壁和薄筋,刚度很差,材料为铝或铝合金,只有在高切削速度和切削力很小的情况下,才能对这些筋、壁进行加工;近来采用大型整体铝合金坯料“掏空”的方法来制造机翼、机身等大型零件来替代多个零件通过众多的铆钉、螺钉和其他联结方式拼装,使构件的强度、刚度和可靠性得到提高;这些都对加工装备提出了高速、高精和高柔性的要求;从EMO2001展会情况来看,高速加工中心进给速度可达80m/min,甚至更高,空运行速度可达100m/min左右;目前世界上许多汽车厂,包括我国的上海通用汽车公司,已经采用以高速加工中心组成的生产线部分替代组合机床;美国CINCINNATI公司的HyperMach机床进给速度最大达60m/min,快速为100m/min,加速度达2g,主轴转速已达60 000r/min;加工一个薄壁飞机零件,只用30min,而同样的零件在一般高速铣床加工需3h,在普通铣床加工需8h;德国DMG 公司的双主轴车床的主轴速度及加速度分别达120000r/mm和1g;在加工精度方面,近10年来,普通级数控机床的加工精度已由10μm提高到5μm,精密级加工中心则从3~5μm,提高到1~μm,并且超精密加工精度已开始进入纳米级μm;在可靠性方面,国外数控装置的MTBF值已达6 000h以上,伺服系统的MTBF值达到30000h以上,表现出非常高的可靠性;为了实现高速、高精加工,与之配套的功能部件如电主轴、直线电机得到了快速的发展,应用领域进一步扩大;五轴联动加工和复合加工机床快速发展采用5轴联动对三维曲面零件的加工,可用刀具最佳几何形状进行切削,不仅光洁度高,而且效率也大幅度提高;一般认为,1台5轴联动机床的效率可以等于2台3轴联动机床,特别是使用立方氮化硼等超硬材料铣刀进行高速铣削淬硬钢零件时,5轴联动加工可比3轴联动加工发挥更高的效益;但过去因5轴联动数控系统、主机结构复杂等原因,其价格要比3轴联动数控机床高出数倍,加之编程技术难度较大,制约了5轴联动机床的发展;当前由于电主轴的出现,使得实现5轴联动加工的复合主轴头结构大为简化,其制造难度和成本大幅度降低,数控系统的价格差距缩小;因此促进了复合主轴头类型5轴联动机床和复合加工机床含5面加工机床的发展;在EMO2001展会上,新日本工机的5面加工机床采用复合主轴头,可实现4个垂直平面的加工和任意角度的加工,使得5面加工和5轴加工可在同一台机床上实现,还可实现倾斜面和倒锥孔的加工;德国DMG公司展出DMUV oution系列加工中心,可在一次装夹下实现5面加工和5轴联动加工,可由CNC系统控制或CAD/CAM直接或间接控制;智能化、开放式、网络化成为当代数控系统发展的主要趋势21世纪的数控装备将是具有一定智能化的系统,智能化的内容包括在数控系统中的各个方面:为追求加工效率和加工质量方面的智能化,如加工过程的自适应控制,工艺参数自动生成;为提高驱动性能及使用连接方便的智能化,如前馈控制、电机参数的自适应运算、自动识别负载自动选定模型、自整定等;简化编程、简化操作方面的智能化,如智能化的自动编程、智能化的人机界面等;还有智能诊断、智能监控方面的内容、方便系统的诊断及维修等;为解决传统的数控系统封闭性和数控应用软件的产业化生产存在的问题;目前许多国家对开放式数控系统进行研究,如美国的NGCThe Next Generation Work-Station/Machine Control、欧共体的OSACAOpen System Architecture for Control within Automation Systems、日本的OSECOpen System Environment for Controller,中国的ONCOpen Numerical Control System等;数控系统开放化已经成为数控系统的未来之路;所谓开放式数控系统就是数控系统的开发可以在统一的运行平台上,面向机床厂家和最终用户,通过改变、增加或剪裁结构对象数控功能,形成系列化,并可方便地将用户的特殊应用和技术诀窍集成到控制系统中,快速实现不同品种、不同档次的开放式数控系统,形成具有鲜明个性的名牌产品;目前开放式数控系统的体系结构规范、通信规范、配置规范、运行平台、数控系统功能库以及数控系统功能软件开发工具等是当前研究的核心;网络化数控装备是近两年国际着名机床博览会的一个新亮点;数控装备的网络化将极大地满足生产线、制造系统、制造企业对信息集成的需求,也是实现新的制造模式如敏捷制造、虚拟企业、全球制造的基础单元;国内外一些着名数控机床和数控系统制造公司都在近两年推出了相关的新概念和样机,如在EMO2001展中,日本山崎马扎克Mazak公司展出的“CyberProduction Center”智能生产控制中心,简称CPC;日本大隈Okuma机床公司展出“IT plaza”信息技术广场,简称IT广场;德国西门子Siemens公司展出的Open Manufacturing Environment 开放制造环境,简称OME等,反映了数控机床加工向网络化方向发展的趋势;重视新技术标准、规范的建立关于数控系统设计开发规范如前所述,开放式数控系统有更好的通用性、柔性、适应性、扩展性,美国、欧共体和日本等国纷纷实施战略发展计划,并进行开放式体系结构数控系统规范OMAC、OSACA、OSEC的研究和制定,世界3个最大的经济体在短期内进行了几乎相同的科学计划和规范的制定,预示了数控技术的一个新的变革时期的来临;我国在2000年也开始进行中国的ONC数控系统的规范框架的研究和制定;关于数控标准数控标准是制造业信息化发展的一种趋势;数控技术诞生后的50年间的信息交换都是基于ISO6983标准,即采用G,M代码描述如何how加工,其本质特征是面向加工过程,显然,他已越来越不能满足现代数控技术高速发展的需要;为此,国际上正在研究和制定一种新的CNC系统标准ISO14649STEP-NC,其目的是提供一种不依赖于具体系统的中性机制,能够描述产品整个生命周期内的统一数据模型,从而实现整个制造过程,乃至各个工业领域产品信息的标准化;STEP-NC的出现可能是数控技术领域的一次革命,对于数控技术的发展乃至整个制造业,将产生深远的影响;首先,STEP-NC提出一种崭新的制造理念,传统的制造理念中,NC加工程序都集中在单个计算机上;而在新标准下,NC程序可以分散在互联网上,这正是数控技术开放式、网络化发展的方向;其次,STEP-NC数控系统还可大大减少加工图纸约75%、加工程序编制时间约35%和加工时间约50%;2. 对我国数控技术及其产业发展的基本估计我国数控技术起步于1958年,近50年的发展历程大致可分为3个阶段:第一阶段从1958年到1979年,即封闭式发展阶段;在此阶段,由于国外的技术封锁和我国的基础条件的限制,数控技术的发展较为缓慢;第二阶段是在国家的“六五”、“七五”期间以及“八五”的前期,即引进技术,消化吸收,初步建立起国产化体系阶段;在此阶段,由于改革开放和国家的重视,以及研究开发环境和国际环境的改善,我国数控技术的研究、开发以及在产品的国产化方面都取得了长足的进步;第三阶段是在国家的“八五”的后期和“九五”期间,即实施产业化的研究,进入市场竞争阶段;在此阶段,我国国产数控装备的产业化取得了实质性进步;在“九五”末期,国产数控机床的国内市场占有率达50%,配国产数控系统普及型也达到了10%;纵观我国数控技术近50年的发展历程,特别是经过4个5年计划的攻关,总体来看取得了以下成绩;1 奠定了数控技术发展的基础,基本掌握了现代数控技术;我国现在已基本掌握了从数控系统、伺服驱动、数控主机、专机及其配套件的基础技术,其中大部分技术已具备进行商品化开发的基础,部分技术已商品化、产业化;2 初步形成了数控产业基地;在攻关成果和部分技术商品化的基础上,建立了诸如华中数控、航天数控等具有批量生产能力的数控系统生产厂;兰州电机厂、华中数控等一批伺服系统和伺服电机生产厂以及北京第一机床厂、济南第一机床厂等若干数控主机生产厂;这些生产厂基本形成了我国的数控产业基地;3建立了一支数控研究、开发、管理人才的基本队伍;虽然在数控技术的研究开发以及产业化方面取得了长足的进步,但我们也要清醒地认识到,我国高端数控技术的研究开发,尤其是在产业化方面的技术水平现状与我国的现实需求还有较大的差距;虽然从纵向看我国的发展速度很快,但横向比与国外对比不仅技术水平有差距,在某些方面发展速度也有差距,即一些高精尖的数控装备的技术水平差距有扩大趋势;从国际上来看,对我国数控技术水平和产业化水平估计大致如下;1 技术水平上,与国外先进水平大约落后10~15年,在高精尖技术方面则更大;2 产业化水平上,市场占有率低,品种覆盖率小,还没有形成规模生产;功能部件专业化生产水平及成套能力较低;外观质量相对差;可靠性不高,商品化程度不足;国产数控系统尚未建立自己的品牌效应,用户信心不足;3 可持续发展的能力上,对竞争前数控技术的研究开发、工程化能力较弱;数控技术应用领域拓展力度不强;相关标准规范的研究、制定滞后;分析存在上述差距的主要原因有以下几个方面;1 认识方面;对国产数控产业进程艰巨性、复杂性和长期性的特点认识不足;对市场的不规范、国外的封锁加扼杀、体制等困难估计不足;对我国数控技术应用水平及能力分析不够;2 体系方面;从技术的角度关注数控产业化问题的时候多,从系统的、产业链的角度综合考虑数控产业化问题的时候少;没有建立完整的高质量的配套体系、完善的培训、服务网络等支撑体系;3 机制方面;不良机制造成人才流失,又制约了技术及技术路线创新、产品创新,且制约了规划的有效实施,往往规划理想,实施困难;4 技术方面;企业在技术方面自主创新能力不强,核心技术的工程化能力不强;机床标准落后,水平较低,数控系统新标准研究不够;3. 对我国数控技术和产业化发展的战略思考战略考虑我国是制造大国,在世界产业转移中要尽量接受前端而不是后端的转移,即要掌握先进制造核心技术,否则在新一轮国际产业结构调整中,我国制造业将进一步“空芯”;我们以资源、环境、市场为代价,交换得到的可能仅仅是世界新经济格局中的国际“加工中心”和“组装中心”,而非掌握核心技术的制造中心的地位,这样将会严重影响我国现代制造业的发展进程;我们应站在国家安全战略的高度来重视数控技术和产业问题,首先从社会安全看,因为制造业是我国就业人口最多的行业,制造业发展不仅可提高人民的生活水平,而且还可缓解我国就业的压力,保障社会的稳定;其次从国防安全看,西方发达国家把高精尖数控产品都列为国家的战略物质,对我国实现禁运和限制,“东芝事件”和“考克斯报告”就是最好的例证;发展策略从我国基本国情的角度出发,以国家的战略需求和国民经济的市场需求为导向,以提高我国制造装备业综合竞争能力和产业化水平为目标,用系统的方法,选择能够主导21世纪初期我国制造装备业发展升级的关键技术以及支持产业化发展的支撑技术、配套技术作为研究开发的内容,实现制造装备业的跨跃式发展;强调市场需求为导向,即以数控终端产品为主,以整机如量大面广的数控车床、铣床、高速高精高性能数控机床、典型数字化机械、重点行业关键设备等带动数控产业的发展;重点解决数控系统和相关功能部件数字化伺服系统与电机、高速电主轴系统和新型装备的附件等的可靠性和生产规模问题;没有规模就不会有高可靠性的产品;没有规模就不会有价格低廉而富有竞争力的产品;当然,没有规模中国的数控装备最终难以有出头之日;在高精尖装备研发方面,要强调产、学、研以及最终用户的紧密结合,以“做得出、用得上、卖得掉”为目标,按国家意志实施攻关,以解决国家之急需;在竞争前数控技术方面,强调创新,强调研究开发具有自主知识产权的技术和产品,为我国数控产业、装备制造业乃至整个制造业的可持续发展奠定基础;三、原文Numerical control technology and equipping development trend and countermeasureEquip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry last technology and getting more basic most equipment. Marx has ever said "the differences of different economic times, do not lie in what is produced, and lie in howto produce, produce with some means of labor ". Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology is nowadays advanced manufacturing technology and equips the most central technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends. In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in view of " high-grade, precision and advanced key technology of numerical control " and equipping. In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate economic development in a more cost-effective manner, important way to improve the overall national strength and national position.Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: 1Mechanical manufacturing technology; 2Information processing, processing, transmission technology; 3Automatic control technology; 4Servo drive technology; 5Technology of the sensor; 6Software engineering ,etc.Development trend of a numerical control technologyThe application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technology and enlargement of the application, the development of some important trades IT , automobile , light industry , medical treatment ,etc. to the national economy and the people's livelihood of his plays a more and more important role, because the digitization that these trades needed to equip has already been the main trend of modern development.Numerical control technology in the world at present and equipping the development trend to see, there is the following several respect 1- in its main research focus. 1 A high-speed, high finish machining technology and new trend equippedThe efficiency, quality are subjavanufacturing technology. High-speed, high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn CIRP to confirm it as the centre in the 21st century and study one of the directions in internationalproduction engineering.In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles, walls. Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equipping the demand which has proposed high-speed, high precise and high flexibility.According to EMO2001 exhibition situation, high-speed machining center is it give speed can reach 80m/min is even high , air transport competent speed can up to 100m60m/min of speed, it is 100m/min to be fast, the acceleration reaches 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, the ordinary milling machine is being processed to need 8h; The speed and acceleration of main shaft of dual main shaft lathes of Germany DMG Company are up to 120000r/mm and 1g.In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe bring 5μm up to from 10μm already, accurate grades of machining center from 3~5μm, rise to 1~μm, and ultraprecision machining accuracy is it enter nanometer grade to begin already μm.In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability .In order to realize high-speed, high finish machining, if the part of function related to it is electric main shaft, straight line electrical machinery get fast development, the application is expanded further . Link and process and compound to process the fast development of the lathe in 5 axesAdopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged, the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds, is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds.At present because of electric appearance of main shaft, is it realize 5 axlecomplex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks. So promoted 5 axle gear beds of head of complex main shaft and compound to process the development of the lathe process the lathe including 5.At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt complex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle, make 5 times process and 5 axles are processed and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls. Germany DMG Company exhibits the DMUV oution series machining center, but put and insert and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly.Become the main trend of systematic development of contemporary numerical control intelligently, openly, networkedly.The numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically; The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , diagnosis convenient to be systematic and maintaining ,etc..Japan, ONC Open Numerical Control System of China, etc.. The numerical control system melts to become the future way of the numerical control system open. The so-called open numerical control system is the development of the numerical control system can be on unified operation platform, face the lathe producer and end user, through changing, increasing or cutting out the structure targetnumerical control function, form the serration, and can use users specially conveniently and the technical know-how is integrated in the control system, realize the open numerical control system of different variety , different grade fast, form leading brand products with distinct distinction. System structure norm of the open numerical control system at present, communication norm , disposing norm , operation platform , numerical control systematic function storehouse and numerical control systematic function software development ,etc. are the core of present research.The networked numerical control equipment is a new light spot of the fair of the internationally famous lathe in the past two years. Meeting production line , manufacture system , demand for the information integration of manufacturing company networkedly greatly of numerical control equipment, realize new manufacture mode such as quick make , fictitious enterprise , basic Entrance that the whole world make too. Some domestic and international famous numerical controllathes and systematic manufacturing companies of numerical control have all introduced relevant new concepts and protons of a machine in the past two years, if in EMO2001 exhibition, " Cyber Production Center " that the company exhibits of mountain rugged campstool gram in Japan Mazak intellectual central production control unit, abbreviated as CPC; The lathe company of Japanese big Wei Okuma exhibits " IT plaza " the information technology square , is abbreviated as IT square ; Open Manufacturing Environment that the company exhibits of German Siemens Siemens open the manufacturing environment, abbreviated as OME,etc., have reflected numerical control machine tooling to the development trend of networked direction.Pay attention to the new technical standard, normal setting-up1.4.1 Design the norm of developing about the numerical control systemChina too in 2000.About the numerical control standardThe numerical control standard is a kind of trend of information-based development of manufacturing industry. Information exchange among 50 years after numerical control technology was born was all because of ISO6983 standard, namely adopt G, M code describes how processes, its essential characteristic faces the processing course, obviously, he can't meet high-speed development of modern numerical control technology's needs more and more already. For this reason, studying and making a kind of new CNC system standard ISO14649 STEP-NC in the world, its purpose is to offer a kind of neutral mechanism not depending on the concrete system, can describe the unified data model in cycle of whole life of the products, thus realize the whole manufacture process, standardization of and even each industrial field product information.The appearance of STEP-NC may be a revolution of the technological field of the numerical control, on the development and even the whole manufacturing industry of numerical control technology, will exert a far-reaching influence. First of all, STEP-NC puts forward a kind of brand-new manufacture idea, in the traditional manufacture idea, NC processes the procedures to all concentrate on individual computer. Under the new standard, NC procedure can be dispersed on Internet, this is exactly a direction of open , networked development of numerical control technology. Secondly, STEP-NC numerical control system can also reduce and process the drawing about 75%, process the procedure to work out the time about 35% and process the time about 50% greatly.Japan2 pairs of basic estimations of technology and industry development of numerical control of our countryThe technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, namely closed developing stage. In this stages, because technology of foreign countries blockade and basic restriction of terms of our country, the development of numerical control technology is comparatively slow. During "Sixth Five-Year Plan Period" , " the Seventh Five-Year Plan Period " of the。

数控编程工艺类外文文献翻译、中英文翻译、外文翻译

数控编程工艺类外文文献翻译、中英文翻译、外文翻译

Numerical ControlOne of the most fundamental concepts in the area of advanced manufacturing technologies is numerical control (NC).Prior to the advent of NC, all machine tools were manual operated and controlled. Among the many limitations associated with manual control machine tools, perhaps none is more prominent than the limitation of operator skills. With manual control, the quality of the product is directly related to and limited to the skills of the operator . Numerical control represents the first major step away from human control of machine tools.Numerical control means the control of machine tools and other manufacturing systems though the use of prerecorded, written symbolic instructions. Rather than operating a machine tool, an NC technician writes a program that issues operational instructions to the machine tool, For a machine tool to be numerically controlled , it must be interfaced with a device for accepting and decoding the p2ogrammed instructions, known as a reader.Numerical control was developed to overcome the limitation of human operator , and it has done so . Numerical control machines are more accurate than manually operated machines , they can produce parts more uniformly , they are faster, and the long-run tooling costs are lower . The development of NC led to the development of several other innovations in manufacturing technology:1.Electrical discharge machining.ser cutting.3.Electron beam welding.Numerical control has also made machine tools more versatile than their manually operated predecessors. An NC machine tool can automatically produce a wide variety of par4s , each involving an assortment of undertake the production of products that would not have been feasible from an economic perspective using manually controlled machine tools and processes.Like so many advanced technologies , NC was born in the laboratories of the Massachusetts Institute of Technology . The concept of NC was developed in the early 1950s with funding provided by the U.S Air Force .In its earliest stages , NC machines were able to make straight cuts efficiently and effectively.However ,curved paths were a problem because the machine tool had to be programmed to undertake a series of horizontal and vertical steps to produce a curve. The shorter is the straight lines making up the step ,the smoother is 4he curve . Each line segmentin the steps had to be calculated.This problem led to the development in 1959 of the Automatically Programmed Tools (APT) language for NC that uses statements similar to English language to define the part geometry, describe the cutting tool configuration, and specify the necessary motions. The development of the APT language was a major step forward in the further development of NC technology. The original NC system were vastly different from those used punched paper , which was later to replaced by magnetic plastic tape .A tape reader was used to interpret the instructions written on the tape for the machine .Together, all /f this represented giant step forward in the control of machine tools . However ,there were a number of problems with NC at this point in its development.A major problem was the fragility of the punched paper tape medium . It was common for the paper containing the programmed instructions to break or tear during a machining process, This problem was exacerbated by the fact that each successive time a part was produced on a machine tool, the paper tape carrying the programmed instructions had to rerun thought the reader . If it was necessary to produce 100 copies of a given part , it was also necessary to run the paper tape thought the reader 100 separate times . Fragile paper tapes simply could not withstand the rigors of shop floor environment and this kind of repeated use.This led to the development of a special magnetic tape . Whereas the paper tape carried the programmed instructions as a series of holes punched in the tape , theThis most important of these was that it was difficult or impossible to change the instructions entered on the tape . To make even the most minor adjustments in a program of instructions, it was necessary to interrupt machining operations and make a new tape. It was also still necessary to run the tape thought the reader as many times as there were parts to be produced . Fortunately, computer technology become a reality and soon solved the problems of NC, associated with punched paper and plastic tape.The development of a concept known as numerical control (DNC) solve the paper and plastic tape problems associated with numerical control by simply eliminating tape as the medium for carrying the programmed instructions . In direct numerical control, machine tools are tied, via a data transmission link, to a host computer and fed to the machine tool as needed via the data transmission linkage. Direct numerical control represented a major step forward over punched tape and plastic tape. However ,it is subject to the same limitation as all technologies that depend on a host computer. When the host computer goes down , the machine tools also experience down time . This problem led to the development of computer numerical control.The development of the microprocessor allowed for the development of programmablelogic controllers (PLC) and microcomputers . These two technologies allowed for the development of computer numerical control (CNC).With CNC , each machine tool has a PLC or a microcomputer that serves the same purpose. This allows programs to be input and stored at each individual machine tool. CNC solved the problems associated downtime of the host computer , but it introduced another problem known as data management . The same program might be loaded on ten different microcomputers with no communication among them. This problem is in the process of being solved by local area networks that connectDigital Signal ProcessorsThere are numerous situations where analog signals to be processed in many ways, like filtering and spectral analysis , Designing analog hardware to perform these functions is possible but has become less and practical, due to increased performance requirements, flexibility needs , and the need to cut down on development/testing time .It is in other words difficult pm design analog hardware analysis of signals.The act of sampling an signal into thehat are specialised for embedded signal processing operations , and such a processor is called a DSP, which stands for Digital Signal Processor . Today there are hundreds of DSP families from as many manufacturers, each one designed for a particular price/performance/usage group. Many of the largest manufacturers, like Texas Instruments and Motorola, offer both specialised DSP‟s for certain fields like motor-control or modems ,and general high-performance DSP‟s that can perform broad ranges of processing tasks. Development kits an` software are also available , and there are companies making software development tools for DSP‟s that allows the programmer to implement complex processing algorithms using simple “drag …n‟ drop” methodologies.DSP‟s more or less fall into two categories depending on the underlying architecture-fixed-point and floating-point. The fixed-point devices generally operate on 16-bit words, while the floating-point devices operate on 32-40 bits floating-point words. Needless to say , the fixed-point devices are generally cheaper . Another important architectural difference is that fixed-point processors tend to have an accumulator architecture, with only one “general purpose” register , making them quite tricky to program and more importantly ,making C-compilers inherently inefficient. Floating-point DSP‟s behave more like common general-purpose CPU‟s ,with register-files.There are thousands of different DSP‟s on the market, and it is difficult task finding the most suitable DSP for a project. The best way is probably to set up a constraint and wishlist, and try to compare the processors from the biggest manufacturers against it.The “big four” manufacturers of DSPs: Texas Instruments, Motorola, AT&T and Analog Devices.Digital-to-analog conversionIn the case of MPEG-Audio decoding , digital compressed data is fed into the DSP which performs the decoding , then the decoded samples have to be converted back into the analog domain , and the resulting signal fed an amplifier or similar audio equipment . This digital to analog conversion (DCA) is performed by a circuit with the same name & Different DCA‟s provide different performance and quality , as measured by THD (Total harmonic distortion ), number of bits, linearity , speed, filter characteristics and other things.The TMS320 family DQP of Texas InstrumentsThe TLS320family consists of fixed-point, floating-point, multiprocessor digital signal processors (D[Ps) , and foxed-point DSP controllers. TMS320 DSP have an architecture designed specifically for real-time signal processing . The‟ F/C240 is a number of the‟C2000DSP platform , and is optimized for control applications. The‟C24x series of DSP controllers combines this real-time processing capability with controller peripherals to create an ideal solution for control system applications. The following characteristics make the TMS320 family the right choice for a wide range of processing applications:--- Very flexible instruction set--- Inherent operational flexibility---High-speed performance---Innovative parallel architecture---Cost effectivenessDevices within a generation of the TMS320 family have the same CPU structure but different on-chip memory and peripheral configurations. Spin-off devices use new combinations of On-chip memory and peripherals to satisfy a wide range of needs in the worldwide electronics market. By integrating memory and peripherals onto a single chip , TMS320 devices reduce system costs and save circuit board space.The 16-bit ,fixed-point DSP core of the …C24x device s provides analog designers a digital solution that does not sacrifice the precision and performance of their system performance can be enhanced through the use of advanced control algorithms for techniques such as adaptive control , Kalman filtering , and state control. The …C24x DSP controller offer reliability and programmability . Analog control systems, on the other hand ,are hardwired solutions and can experience performance degradation due to aging , component tolerance, and drift.The high-speed central processing unit (CPU) allows the digital designer to process algorithms in real time rather than approximate results with look-up tables. The instruction set of these DSP controllers, which incorporates both signal processing instructions andgeneral-purpose control functions, coupled with the extensive development time and provides the same ease of use as traditional 8-and 16-bit microcontrollers. The instruction set also allows you to retain your software investment when moving from other general-pur pose…C2xx generation ,source code compatible with the‟C2x generation , and upwardly source code compatible with the …C5x generation of DSPs from Texas Instruments.The …C24x architecture is also well-suited for processing control signals. It uses a 16-bit word length along with 32-bit registers for storing intermediate results, and has two hardware shifters available to scale numbers independently of the CPU . This combination minimizes quantization and truncation errors, and increases p2ocessing power for additional functions. Such functions might include a notch filter that could cancel mechanical resonances in a system or an estimation technique that could eliminate state sensors in a system.The …C24xDSP controllers take advantage of an set of peripheral functions that allow Texas Instruments to quickly configure various series members for different price/ performance points or for application optimization.This library of both digital and mixed-signal peripherals includes:---Timers---Serial communications ports (SCI,SPI)---Analog-to-digital converters(ADC)---Event manager---System protection, such as low-voltage and watchdog timerThe DSP controller peripheral library is continually growing and changing to suit the of tomorrow‟s embedded control mark etplace.The TMS320F/C240 is the first standard device introduced in the …24x series of DSP controllers. It sets the standard for a single-chip digital motor controller. The …240 can execute 20 MIPS. Almost all instructions are executed in a simple cycle of 50 ns . This high performance allows real-time execution of very comple8 control algorithms, such as adaptive control and Kalman filters. Very high sampling rates can also be used to minimize loop delays.The … 240 has the architectural features necessar y for high-speed signal processing and digital control functions, and it has the peripherals needed to provide a single-chip solution for motor control applications. The …240 is manufactured using submicron CMOS technology, achieving a log power dissipation rating . Also included are several power-down modes for further power savings. Some applications that benefit from the advanced processing power of the …240 include:---Industrial motor drives---Power inverters and controllers---Automotive systems, such as electronic power steering , antilock brakes, and climate control---Appliance and HV AC blower/ compressor motor controls---Printers, copiers, and other office products---Tape drives, magnetic optical drives, and other mass storage products---Robotic and CNC milling machinesTo function as a system manager, a DSP must have robust on-chip I/O and other peripherals. The event manager of the …240 is unlike any other available on a DSP . This application-optimized peripheral unit , coupled with the high performance DSP core, enables the use of advanced control techniques for high-precision and high-efficiency full variable-speed control of all motor types. Include in the event manager are special pulse-width modulation (PWM) generation functions, such as a programmable dead-band function and a space vector PWM state machine for 3-phase motors that provides state-of-the-art maximum efficiency in the switching of power transistors.There independent up down timers, each with it‟s own compare register, supp ort the generation of asymmetric (noncentered) as well as symmetric (centered) PWM waveforms.Open-Loop and Closed-Loop ControlOpen-loop Control SystemsThe word automatic implies that there is a certain amount of sophistication in the control system. By automatic, it generally means That the system is usually capable of adapting to a variety of operating conditions and is able to respond to a class of inputs satisfactorily . However , not any type of control system has the automatic feature. Usually , the automatic feature is achieved by feed.g the feedback structure, it is called an open-loop system , which is the simplest and most economical type of control system.inaccuracy lies in the fact that one may not know the exact characteristics of the further ,which has a definite bearing on the indoor temperature. This alco points to an important disadvantage of the performance of an open -loop control system, in that the system is not capable of adapting to variations in environmental conitions or to external disturbances. In the case of the furnace control, perhaps an experienced person can provide control for a certain desired temperature in the house; but id the doors or windows are opened or closed intermittently during the operating period, the final temperature inside the house will not be accurately regulated by the open-loop control.An electric washing machine is another typical example of an open-loop system , because the amount of wash time is entirely determined by the judgment and estimation of thehuman operator . A true automatic electric washing machine should have the means of checking the cleanliness of the clothes continuously and turn itsedt off when the desired degised of cleanliness is reached.Closed-Loop Control SystemsWhat is missing in the open-loop control system for more accurate and more adaptable control is a link or feedback from the output to the input of the system . In order to obtain more accurate bontrol, the controlled signal c(t) must be fed back and compared with the reference input , and an actuating signal proportional to the difference of the output and the input must be sent through the system to correct the error. A system with one or more feedback pat(s like that just described is called a closed-loop system. human being are probably the most complex and sophisticated feedback control system in existence. A human being may be considered to be a control system with many inputs and outputs, capable of carrying out highly complex operations.To illustrate the human being as a feedback control system , let us consider that the objective is to reach for an object on aperform the task. The eyes serve as a sensing device which feeds back continuously the position of the hand . The distance between the hand and the object is the error , which is eventually brought to zero as the hand reacher the object. This is a typical example of closed-loop control. However , if one is told to reach for the object and then is blindolded, one can only reach toward the object by estimating its exact position. It isAs anther illustrative example of a closed-loop control system, shows the block diagram of the rudder control system ofThe basic alements and the bloca diagram of a closed-loop control system are shown in fig. In general , the configuration of a feedback control system may not be constrained to that of fig & . In complex systems there may be multitude of feedback loops and element blocks.数控在先进制造技术领域最根本的观念之一是数控(NC)。

中英文文献翻译-加工中心数控技术

中英文文献翻译-加工中心数控技术

Reference: classification and their respective characteristics of nc machining center Press: chemical industry press; Version 1 (March 16, 2009)Author: Xu Heng, Duan XiaoxuMachining center is a typical set of high-tech machining equipment in one, itsdevelopmentrepresents a country'slevel of design andmanufacture greatlyimproved laborproductivity, reducelabor costs, improvedworking environmentand reduce the laborof workers strength.This movementthrough the differentprograms and thedesign of variouscomponents of qualitative analysis and comparison of vertical machining centers to determine the progress of education to drive the program are: fixed-bed body, spindle seat installed by installing the sliding seat rail bed , use rolling guide rail bed can beachieved to the movement into the Y direction. Precision CNC XY table by a two-way drive to complete the workpiece X, Y two directions into a movement; X, Y, Z three directions of movement are ball screw feed, driven by AC servo motor. Guides, ball screws with the corresponding lubrication, protection and other devices.Processing center ( English abbreviate is CNC called Computerized Numerical Control ): is the library with a knife and automatic tool changer of a highly automated multi function numerical control machine tool. In China, Hongkong, Taiwan and Guangdong generation also has many people call it the computer gongs.Workpiece in machining center by a clamping, digital control system can control the machine tool according to different process, automatic selection and replacement of tools, automatically change the spindle speed, feed rate and cutting tool relative to the workpiece movement track and other auxiliary functions, followed by the completion of several surface workpiece multiple processing procedures. And there are a variety of changing knife or blade selection function, thereby greatly improving the production efficiency.Machining center CNC machine tool is provided with a computer numerical control system of machine tools, CNC system capable of processing procedures, control machine tools to complete a variety of actions. Compared with the general machine tools, CNC machine tools to complete the plane curve and space curve surface machining, the machining precision and the production efficiency is relatively high, so it has been widely applied.The composition of CNC machine toolsIn general, numerical control machine tool is composed of a mechanical part, a digital control computer, servo system, PC control part, hydraulic pressure drive system, cooling and lubrication and discharge device. CNC machine tool is controlled by a program, part of the programming work is the important part of NC machine tool. Servo system of CNC machine tool is driven in part, computer output control command is generated by the servo system coordinate movement. Ordinary vertical machining center with three servo motors to respectively drive workbench,longitudinal, transverse worktable, spindle box along the X direction, Y, Z to exercise. X, Y, Z are mutually vertical coordinate axis, so when the machine three coordinate linkage can machining space curved surface. And for the five axis linkage CNC machine, is a B axis and C axis. The Y axis of rotation of the shaft as the axis B, Z axis of rotation of the shaft as the C axis.The processing of CNC machine tools motionMachining by cutting the main movement and feed motor complete, control the main movement can be a reasonable speed, to control the feed can obtain all kinds of different machining surface. CNC machine tool coordinate motion is motion, for the three coordinate NC machine tool, the coordinates of the direction of movement is usually perpendicular to each other, whereby the respective along the Cartesian coordinates X, Y, Z axis positive and negative direction. How to control the moving coordinate system to complete different kinds of spatial curved surface processing is the main task of digital control. As we all know, in the three-dimensional Cartesian coordinates, space any point can be used X, Y, Z coordinate values to indicate, to a space curve can also use the three-dimensional coordinate function to express. How to control the axis of movement to finish machining of curved surface? Now to introduce it.Curved surface cutting tool moving trajectory and theoretic curves do not coincide, but an approximation line. Due to various interpolation formula is different, the approximation of the line are also different, usually has the following several calculation methods: point by point comparison method, integration method and time division method.The advantages, disadvantages of NC machine toolCNC machine tool has many advantages, it is developing very quickly, become the dominant machine machining.( 1) machining with NC machine tool can achieve good accuracy, stable processing qualityCNC machine tool transmission parts, particularly a ball screw with high precision. The assembly eliminates the transmission gap, and the use of improved stiffness measures, so the transmission precision is very high. Machine tool use rolling guide rail or bonded with the friction coefficient is small synthetic plastic, thus reducing the friction force, elimination of slow speed creeping. Loop, loop servo system, with high accuracy position detection device, and at any time to position error feedback to the computer, which can timely error correction. Thus the CNC machine tools to obtain high precision. CNC machine tools of all operations are performed by program control, if the control system is stable and reliable, it is very reliable, and the manual operation, numerical control machine tool without human interference, and stable processing quality.( 2) has a high production efficiencyIn the NC machine tool is usually not heavy grinding clamping type props, with hard surface coating, so the high cutting speed. Using a tool for cutting, machining center knife with a sufficient number of cutter, automatic tool change speed is very quick, air travel speed is in 15m/min above, some reached 240m/min, so the auxiliary time is short.Compared with the general machine tools, CNC machine tool production efficiency can be increased by 2~3 times, some can reach several tens of times.( 3) multiple functionsMany numerical control machine tool has many processing functions, on one machine can be boring, boring, milling, slot milling, milling plane cam curves and contours, and lettering.In addition to clampingsurface of thehexahedron fivesurface processing,sometimes also withthe coordinate planeangled plane processing. Installed in a card to complete a variety of processing, can be eliminated by the repeated clamping errors. Also reduces the measuring and clamping auxiliary time.( 4) in different parts of adaptabilityIn the same units of CNC machine tools can be adapted to different types and sizes of the parts processing, as long as the replacement of the processing procedures, can change the processing parts varieties.( 5) to complete the common machine tool can not complete the complex surface processingSome of the space curved surface, such as a screw surface, five coordinate NC machine tool processing, so that the performance is greatly improved; NC copying a broader range of applications, with repeated application, image processing function.( 6) CNC machine tools can greatly reduce the labor intensity of workers, and has higher economic benefit.Everything has its duality, CNC machine tools is not without drawbacks, mainly has the following several aspects:1) high price, a large investment.2) repair and operate more complicated requirements with high technical level and cultural level of the workers and staff in operation and repair repair. NC machine tool is the development of science and technology results. High technology products, certain requirements of high technology talent operation and repair, and if it is a weakness, still be inferior to saying it to people culture to improve the technology level of a promotion.CNC machine tool is applicable to many varieties, small batch production; the more complex shapes, high precision parts processing; frequent update of the products, the production cycle short processing; NC machine tool can be composed with automation workshop and factory automation ( FA ), the more is composed of flexible automation production line ( FML ), flexible manufacturing unit ( FMC ) and flexible manufacturing system ( FMS ).CNC machine tool classificationAt present, CNC machine too ls complete varieties, many specifications, but from different angles and in various principles of classification.According to the technological purpose classification( 1) metal cutting type NC machine tool of this kind of machine tool and the traditional general breed of machine tool, CNC lathes, CNC milling machine, CNC drilling machine, CNC grinding machines, CNC boring machine and machining center. Machining centers with automatic tool changer, installed in a card can be a variety of processes of CNC machine tools.( 2) metal molding CNC machines such as CNC bending machine, CNC bending machine, CNC turret press.( 3) NC machining and other types of CNC machines such as CNC wire cutting machine, CNC EDM machine, CNC laser cutting machine, CNC flame cutting machine.Vertical machining center: refers to the spindle axis and a worktable arranged vertically processing center, is mainly suitable for processing board type, disc type, mold and small housing complex parts. Vertical machining center can finish milling, boring, drilling, tapping and using thread cutting process. Vertical machining center is at least three two axis, the general can achieve three three axis. Some five axes, six axis control. Vertical machining center column height is limited, to a case-body-like workpiece processing to be reduced, this is a vertical machining center. But the vertical machining center the workpiece clamping, convenient location; cutting tool trajectory easy observation, convenient debugging program check measurement, can discover a problem in time, is shut down or modified; cooling condition easy to establish, cutting fluid can directly reach the tool and machining surface; a three coordinate axis and Cartesian coordinates anastomosis, intuitional sense and pattern from the perspective of consistent, chip easy removal and fall, to avoid scratching the processed surface. And the corresponding horizontal machining center, and has the advantages of simple structure, small occupied area, low price.Machining center is a under the control of the computer with automatic tool changing system can complete multiple process composite processing automationmachine tool, and a forward high speed, high precision, modularization, network and complex of the direction of development. The machining center is a typical set of high-tech in one of the mechanical processing equipment, its high production efficiency, good flexibility, the use of a machine and is easy to process the complex curve, surface features, has become the industry developed countries the main processing equipment and machinery industry. A national processing center has quantity, consumption and overall technical level and the national machinery industry manufacturing technology level is closely related to. China's processing center begins from 70 time, already had very great progress, but the technology, variety and quantity are not adapted to the economy of our country, the needs of technology development. Enter after twenty-first Century, Chinese processing center consumption with the military and civilian machinery industry large-scale technical reformation and rapid growth, such as the 2001 China machining center consumption was only 2662 (of which imports 2290 ), and the same year the United States, Japan and German machining center consumption respectively 11505, 6090 and 5291. By 2005, China processing center consumption soared to about 13200 ( estimates, machining center output data not released), which imports 10343. In 2005 the processing center consumption is 4.96 times that of 2001, year all amplitude is amounted to 49.2%, in one fell swoop over the United States, Japan, Germany and countries, to become the world most the country consumption processing center.According to the "machinist " magazine andother units of the survey,from nearly 600 copies onthe user's effectivequestionnaire results,machining centerapplication has beenthroughout the 26 industries, including automobiles, motorcycles and spare parts manufacturing industry accounted for 34%, aerospace and military industry accountedfor 24%, accounting for 18% of machine tool industry, the mold industry accounted for 15%, light industry machinery industry accounted for 9%. In these enterprises have the processing center, although the popular type of vertical and horizontal machining centers still accounted for the majority, but the multi-axis, high speed, large precision and other high-end machining centers also occupy a certain proportion, such as in a survey of nearly 600 users, with 5 axis machining center 24%. Description of Chinese consumption market of machining center although popular mid-range machine, but high-grade machine in consumption proportion is estimated that 15% to 20%. China's consumption of machining center most rely on imports ( 2005 imports accounted for more than 70% of consumption ), import an amount of $1297000000, ranking first in all kinds of machine tool imports, mainly from Japan, China, Taiwan, Germany and South Korea to import. The first half of 2006, China imported machining center 5511, amount 688000000 dollar, grow respectively compared to the same period 20% and 11%, still maintain two digit growth, China machining center market scale and growth space.The technological level of industrial equipment and modernization of the entire national economy determines the level and degree of modernization, numerical control technology and equipment is the development of new high-tech industry and cutting-edge industries ( such as information technology and industry, biological technology and industry of aviation, aerospace and other defense industry industries) of the enabling technology and the most basic equipment, Kyth once said, " the distinction between the economic times, what is not production which is how the production, what the production of labor manufacturing technology and equipment is the human production of the most basic means of production activities, and numerical control technology is today's advanced manufacturing technology and equipment, the core technology. This in order to enhance the level of manufacturing capacity and to increase the dynamic market, adapt to the widely used around the world NC manufacturing technology, in addition, the developed countries in the world the numerical control technology and numerical control equipment as the strategic materials of the country, not only take significant measures to develop its own digitaltechnology and its industry, but also in the "sophisticated " digital key technology and equipment to China's policy of closures and restrictions. In conclusion, develop energetically with numerical control technology as the core of the advanced manufacturing technology has become the world each developed countries to accelerate economic development, enhance comprehensive national strength and the national status of important ways.NC technology is the use of digital information on the mechanical movement and the work process control technology, numerical control equipment is based on CNC technology as the representative of the new technology to traditional industry and burgeoning manufacturing industry form the infiltration of electromechanical integration products, the so-called digital equipment, the technical scope covers many fields: ( 1) machinery manufacturing technology; ( 2) information processing, processing, transmission technology; ( 3) automatic control technology; ( 4) servo drive technology; sensor technology; ( 5) ( 6) software technology.The development tendency of CNC numerical control technology application is not only to the traditional manufacturing industry has brought a revolutionary change, make the manufacturing industry to become a symbol of industrialization, and, with the continuous development of NC technology and the expansion of application fields, beneficial to the people's livelihood he on some important industry ( IT, automobiles, light industry, medical and so on ) development plays a more and more important, because these industries needed equipment digital is a modern development trend.Numerical control technology in China started in 1958, nearly 50 years of the development process can be divided into 3 stages: the first stage is from 1958 to 1979, i.e. closed type development stage. At this stage, because foreign technology blockadeand our basic conditionsof development ofnumerical controltechnology is relativelyslow. The second stageis in the national " six five ", " seven five " and " eight five " during early restriction, namely technology introduction, digestion and absorption, preliminary build localization system stage. At this stage, because of reform and opening up the country, and the importance of research and development of environment and international environment improvement. Our country numerical control technology research and development as well as in the domestic products have made considerable progress. The third stage is in the national " eight five " and " Nine Five " of the late period, namely the implementation industrialization research, into the market competition stage. At this stage, China's domestic CNC equipment industry has made substantial progress. The "Nine Five " stage, domestic CNC machine tool 's 50% share of the domestic market with domestic NC system ( Universal ) also reached 10%. Looking at China's CNC technology development course of nearly 50 years, especially after the 4 5 years plan research, overall obtained the following results. Lay the CNC technology development foundation, basic knowledge of modern NC technique. China now has basically mastered from the NC system, servo drive, NC machine, special machines and accessories based technology. Most of these techniques have commercial development foundation, part of technology commercialization, industrialization. B. initially formed the industrial base of CNC, the research achievements and technology commercialization based on. To establish such as CNC, aerospace has a production capacity of the production plant of CNC system, CNC and a number of servo system and servo motor production plant, Beijing first machine tool plant, Ji'nan first machine tool plant of machine manufacturing plant. These factories basically formed our country numerical control industry base. C. established a CNC research, development, management personnel of the basic team. In the numerical control technology research and development and industrialization has made considerable progress, but we also should realise soberly, our high-end CNC technology research and development. Especially in the industrialization level of technical current situation and the reality of China's demand to still have bigger difference. Although from a longitudinal look at our country develops very fast, but transverse than ( contrast with abroad ) not only technical level to have difference, insome aspects of development speed also has difference, i.e. the number of sophisticated CNC equipment technical level difference has distensible tendency. Internationally, to our country numerical control technology and industrialization level is estimated as follows. The level of A. technique, with foreign advanced level lags behind about 10 ~ 15 years, in the sophisticated technology is larger. B. industrialization level, the market is had rate is low, breed coverage, has formed the scale of production, functional components of professional production level and complete sets of capacity is low; the appearance quality is relatively poor; reliability; commercialization; domestic CNC system has not been established their own brand, customer confidence. C. sustainable development ability of competition, before NC technology research and development, engineering ability is weaker; CNC technical application field strength is not strong; related standards, research, develop lag, analyse the existence of the gap between the main reason has the following sides, A. recognition. On domestic CNC industry process difficult, the complexity and the long-term characteristic of insufficient understanding; to the market is not standardized, overseas blockade and kill the system difficult underestimate; to our country numerical control technology application level and ability analysis is not enough. B. system, from the technical point of view about numerical control industrialization problem when much, from the system the angle of industrial catenary considering CNC industrialization problem when little; not the establishment of a complete quality system, perfect training, service network support system. C. mechanism of adverse mechanisms causing the loss of talented people, and restricted technology and technical route of innovation, product innovation, and restricts the effective implementation of the project, often the planning ideal, implementation difficulties. D. technology, enterprise technology independent innovation capability is not strong, the core technology of engineering ability is not strong, bed standard is backward, level is low, the new standard is not enough research of CNC system.control technology andindustrial development strategy:( 1) the strategic considerationof our country is a bigmanufacturing country in theworld, in the transfer ofindustry to accept the frontrather than the back transfer,namely to grasp the core technology of advanced manufacturing, or in the new roundinternational industry structural adjustment, our country manufacturing industry willfurther " air core ". Our resources, environment, market price exchange may be thenew world economic pattern in the international " machining center " or " assemblycenters ", rather than to master the core technology of manufacturing center position,this will seriously affect our country with the development of modern manufacturingprocess. First, from the social security, because we should stand in the height ofnational security strategy to take the numerical control technology and the industrycontrol, industry in China is the most populous industry employment, manufacturingindustry development can not only improve the people's living standard, but also canalleviate the pressure of employment of our country social stability; secondly, fromthe defense safety, western developed countries have sophisticated CNC products areclassified as national strategic material for China to realize embargo and restrictions, "Toshiba event " and " the Cox report " is the best example. ( 2) development strategyfrom the perspective of China's basic national conditions, to the needs of nationalstrategy and national economy to market demand-oriented, to improve China'sequipment manufacturing industry comprehensive competitive ability andindustrialization level as the goal, in a systematic way, leading to the beginning of thetwenty-first Century time choice of China's equipment manufacturing industryupgrade key techniques and support industrialization development technology,supporting technology as the research content of the development of equipmentmanufacturing industry leaping development. Emphasize the market demand oriented, i.e. to terminal NC products, to machine ( such as the large volume of CNC lathes, milling machine, high speed and high precision high performance machine tools, key industries and key equipment ) drives the NC industry development, solve CNC system and related functional components ( digital servo system with high speed electric motor, the spindle system and the new equipment accessories ) reliability and scale of production problems. No scale will not have the high reliability of the products; no scale will have low prices and competitive products; of course not the scale of China's CNC equipment finally to have one's day. In the sophisticated equipment research and development, production and research and to emphasize the end user closely, with " do, use, sell out " as the goal, according to the national will to tackle key problem, in order to solve the urgent state. In the competition before the NC technology, emphasis on innovation, emphasis on research and development with independent intellectual property rights of technology and products, to industry of our country numerical control, the equipment manufacturing industry and the manufacturing industry to lay the foundation for sustainable development.加工中心数控技术出处:数控加工中心的分类以及各自特点出版社:化学工业出版社; 第1版(2009年3月16日)作者:徐衡、段晓旭加工中心是典型的集高技术于一体的机械加工设备,它的发展代表了一个国家设计制造的水平也大大提高了劳动生产率,降低了劳动成本,改善了工人的工作环境,降低了工人的劳动强度。

数控技术外文文献翻译

数控技术外文文献翻译

数控技术外文文献翻译(含:英文原文及中文译文)英文原文The development trend of numerical control technology AbstractThe current trends in the development of numerical control technology and equipment in the world and the status quo of the development and industrialization of CNC equipment technology in China are briefly introduced. On this basis, we discuss the development of CNC technology and equipment in China under the new environment of China's accession to the WTO and further opening to the outside world. The importance of improving the level of China's manufacturing informatization and international competitiveness, and put forward some views on the development of China's CNC technology and equipment from both strategic and strategic aspects.The technological level and degree of modernization of the equipment industry determine the level of the entire national economy and the degree of modernization. Numerical control technology and equipment are the development of emerging high-tech industries and cutting-edge industries (such as information technology and its industries, biotechnology and its industries, aviation, aerospace, etc.) (Defense Industry Industry) enabling technology and basic equipment. Marx oncesaid that “the difference between various economic times is no t what is produced but how it is produced and what labor data it is used to produce”. Manufacturing technology and equipment are the most basic production materials for human production activities, and numerical control technology is the core technology of today's advanced manufacturing technologies and equipment. In the manufacturing industry of the world today, CNC technology is widely used to improve manufacturing capabilities and levels, and to improve the adaptability and competitiveness of dynamic markets. In addition, various industrialized countries in the world have also listed numerical control technology and numerical control equipment as strategic materials of the country. They not only take significant measures to develop their own numerical control technologies and their industries, but also have the key technology and equipment of “high-precision” numerical control. Our country adopts a policy of blockade and restriction. In short, the vigorous development of advanced manufacturing technologies centered on numerical control technology has become an important way for all developed countries in the world to accelerate economic development and improve their overall national strength and national status.Numerical control technology is a technology that uses digital information to control mechanical movement and work process. Numerical control equipment is a mechatronic product formed by thepenetration of new technologies represented by numerical control technology into traditional manufacturing industries and emerging manufacturing industries, namely, so-called digital equipment. Its technical scope covers many fields: (1) machinery manufacturing technology; (2) information processing, processing, and transmission technology; (3) automatic control technology; (4) servo drive technology;(5) sensor technology; (6) software Technology and so on. Keywords: CNC technology, machinery manufacturing, information processing, sensors1 Development Trends of Numerical Control TechnologyThe application of numerical control technology has not only brought about revolutionary changes in the traditional manufacturing industry, but also made manufacturing a symbol of industrialization. With the continuous development of numerical control technology and the expansion of application fields, he has made important contributions to the national economy and people's livelihood (IT, automotive The development of light industry, light industry, medical care, etc. is playing an increasingly important role, because the digitalization of the equipment required by these industries is a major trend of modern development. From the current trend of numerical control technology and its equipment development in the world, its main research hotspots are the following aspects [1~4].1.1 New trends in high-speed, high-precision processing technology and equipmentEfficiency and quality are the mainstays of advanced manufacturing technology. High-speed, high-precision machining technology can greatly improve efficiency, improve product quality and grade, shorten production cycle and increase market competitiveness. To this end, the Japanese Advanced Technology Research Institute will list it as one of the five major modern manufacturing technologies. The International Association of Production Engineers (CIRP) has identified it as one of the central research directions for the 21st century.In the passenger car industry, the production cycle of 300,000 vehicles per year is 40 seconds per vehicle, and multi-species processing is one of the key issues that must be addressed for car equipment. In the aviation and aerospace industries, the parts processed by them are mostly thin-walled. With thin ribs, the rigidity is poor, and the material is aluminum or aluminum alloy. These ribs and walls can be processed only when the high cutting speed and cutting force are small. Recently, the method of “hollowing out” large-size aluminum alloy billets has been used to manufacture large parts such as wings and fuselage to replace multiple parts and assembled by numerous rivets, screws, and other coupling methods to obtain strength, stiffness, and reliability of components. improve. All of these require high-speed, high-precision andhigh-flexibility for processing equipment.From the standpoint of EMO2001, the feed rate of high-speed machining centers can reach 80m/min, or even higher, and the airspeed can reach around 100m/min. At present, many automobile plants in the world, including China's Shanghai General Motors Corporation, have adopted a part of the production line consisting of a high-speed machining center to replace the combined machine tools. The HyperMach machine tool feed rate of CINCINNATI, USA is up to 60m/min, the speed is 100m/min, the acceleration is 2g, and the spindle speed has reached 60,000r/min. It takes only 30 minutes to machine a thin-walled aircraft part, and the same part takes 3h for general high-speed milling and 8h for normal milling; the spindle speed and acceleration of the twin-spindle lathe of DMG, Germany, reach 12*!000r/mm respectively. And 1g.In terms of machining accuracy, in the past 10 years, the machining accuracy of ordinary CNC machine tools has increased from 10μm to 5μm, precision machining centers have increased from 3~5μm to 1~1.5μm, and ultra-precision machining precision has begun to enter the nanometer level. (0.01μm).In terms of reliability, the MTBF value of foreign numerical control devices has reached more than 6000 hours, and the MTBF value of the servo system has reached more than 30,000 hours, showing very highreliability.In order to achieve high-speed, high-precision machining, the supporting functional components such as electric spindles and linear motors have been rapidly developed and the application fields have been further expanded.1.2 Rapid development of 5-axis simultaneous machining and compound machiningThe use of 5-axis simultaneous machining of 3D surface parts allows cutting with the best geometry of the tool, resulting in not only a high degree of finish, but also a significant increase in efficiency. It is generally considered that the efficiency of a 5-axis machine tool can be equal to 2 3-axis linkage machines. Especially when using ultra-hard material milling tools such as cubic boron nitride for high-speed milling of hardened steel parts, 5-axis simultaneous machining can be compared with 3-axis linkage. Processing to play a higher efficiency. In the past, due to the complexity of the 5-axis linkage CNC system and the host machine structure, the price was several times higher than that of the 3-axis linkage CNC machine tool, and the programming technology was more difficult, which restricted the development of 5-axis linkage machine tools.At present, due to the emergence of electric spindles, the structure of the composite spindle head that realizes 5-axis simultaneous machining isgreatly simplified, its manufacturing difficulty and cost are greatly reduced, and the price gap of the numerical control system is reduced. As a result, the development of composite spindle head type 5-axis linkage machine tools and compound machine tools (including 5-sided machine tools) has been promoted.At the EMO2001 exhibition, the new 5-axis machine tool of Nippon Machine Tool Co., Ltd. adopts a compound spindle head, which can realize the processing of four vertical planes and processing at any angle, so that 5-sided machining and 5-axis machining can be realized on the same machine tool. It can realize the processing of inclined surface and inverted cone. Germany DMG company exhibited DMUV oution series machining center, which can be processed in five-face machining and five-axis linkage in a single clamping. It can be directly or indirectly controlled by CNC system control or CAD/CAM.1.3 Intelligentization, openness, and networking have become major trends in the development of modern digital control systemsThe 21st century CNC equipment will be a certain intelligent system. The intelligent content is included in all aspects of the CNC system: in order to pursue the processing efficiency and processing quality in the intelligent, such as the process of adaptive control, process parameters automatically Generated; To improve the driving performance and the use of convenient connection intelligent, such as feed-forward control,adaptive calculation of motor parameters, automatic identification load automatic selection model, self-tuning, etc.; simplify the programming, simplify the operation of intelligent, such as smart The automatic programming, intelligent man-machine interface, etc.; as well as the contents of intelligent diagnosis, intelligent monitoring, convenient system diagnosis and maintenance.In order to solve the problems of traditional CNC system closure and industrial application of CNC application software. At present, many countries have conducted research on open numerical control systems such as NGC of the United States, OSACA of the European Community, OSEC of Japan, and ONC of China. The openness of numerical control systems has become the future of CNC systems. The so-called open CNC system is the development of CNC system can be in a unified operating platform, for machine tool manufacturers and end users, by changing, adding or cutting structure objects (CNC function), to form a series, and can be convenient to the user's special The application and technology are integrated into the control system to quickly realize open numerical control systems of different varieties and different grades to form brand-name products with distinctive personality. At present, the architecture specification, communication specification, configuration specification, operation platform, numerical control system function library and numerical control system function software development toolof open CNC system are the core of current research.Networked CNC equipment is a new bright spot in the international well-known machine tool exposition in the past two years. The networking of CNC equipment will greatly satisfy the requirements of information integration for production lines, manufacturing systems, and manufacturing companies. It is also the basic unit for realizing new manufacturing models such as agile manufacturing, virtual enterprise, and global manufacturing. Some famous domestic and foreign CNC machine tools and numerical control system manufacturing companies have introduced relevant new concepts and prototypes in the past two years. For example, at the EMO 2001 exhibition, the “Cyber Production Center” exhibited by Japan's Mazak company Mazak Production Control Center (CPC); Okuma Machine Too l Company, Japan exhibited “ITplaza” (Information Technology Plaza, IT Plaza); Open Manufacturing Environment (Open Manufacturing Environment, OME), exhibited by Siemens, Germany Etc., reflecting the trend of the development of CNC machine tools to the direction of the network.1.4 Emphasizing the Establishment of New Technology Standards and Specifications1.4.1 About Design and Development of CNC SystemsAs mentioned above, the open CNC system has better versatility, flexibility, adaptability, and expandability. The United States, theEuropean Community, and Japan have implemented strategic development plans one after another, and have conducted the open architecture system specification (OMAC). , OSACA, OSEC) research and development, the world's three largest economies in the short term carried out almost the same set of scientific plans and norms, indicating that the arrival of a new revolution in digital technology. In 2000, China began to conduct research and development of the regulatory framework for China's ONC numerical control system.1.4.2 About CNC StandardsCNC standards are a trend in the development of manufacturing informatization. The information exchange in the 50 years since the birth of CNC technology was based on the ISO 6983 standard. That is how the G and M codes describe how to process. The essential feature is the processing-oriented process. Obviously, he has been unable to meet the high speed of modern CNC technology. The need for development. For this purpose, a new CNC system standard ISO14649 (STEP-NC) is being researched and developed internationally. Its purpose is to provide a uniform data model that can describe the entire life cycle of a product without relying on a neutral mechanism of a specific system. , in order to achieve the entire manufacturing process, and even the standardization of product information in various industrial fields. The emergence of STEP-NC may be a revolution in CNC technology. It will have aprofound impact on the development of CNC technology and even the entire manufacturing industry. First, STEP-NC proposes a brand-new manufacturing concept. In the traditional manufacturing concept, NC machining programs are concentrated on a single computer. Under the new standard, NC programs can be distributed on the Internet. This is the direction of open and networked CNC technology. Secondly, STEP-NC CNC system can also greatly reduce the processing drawings (about 75%), processing program preparation time (about 35%) and processing time (about 50%).At present, European and American countries attach great importance to the research of STEP-NC, and Europe has initiated STEP-NC's IMS plan ( Participation in this program comes from 20 CAD/CAM/CAPP/CNC users, vendors and academic institutions in Europe and Japan. STEPTools of the United States is the developer of global manufacturing data exchange software. He has developed a SuperModel for the information exchange of CNC machine tools. Its goal is to describe all machining processes with a unified specification. This new data exchange format has now been validated on prototype prototypes equipped with SIEMENS, FIDIA and European OSACA-NC numerical control systems.2 Basic Estimates of China's CNC Technology and Its Industrial DevelopmentCNC technology in China started in 1958. The development process in the past 50 years can be roughly divided into three stages: the first stage from 1958 to 1979, which is the closed development stage. At this stage, the development of numerical control technology is relatively slow due to the limitations of foreign technology and China's basic conditions. The second stage is the introduction of technology during the “sixth and fifth” periods of the country, the “seventh five-year plan” period, and the “eighth five-year plan period,”and it will be digested and absorbed to initially establish the stage of the national production system. At this stage, due to the reform and opening up and the country’s attention, as well as the improvement of the research and development environment an d the international environment, China’s CNC technology has made great progress in research, development, and localization of products. The third stage is the implementation of industrialization research in the later period of the "Eighth Five-Year Plan" and the "Ninth Five-Year Plan" period of the country, entering the stage of market competition. At this stage, the industrialization of domestically-manufactured CNC equipment has achieved its essenceSexual progress. At the end of the “Ninth Five-Year Plan” period, the domestic market share of domestic CNC machine tools reached 50%, and the number of domestically-manufactured numerical control systems (pervasive models) also reached 10%.Looking at the development process of CNC technology in China in the past 50 years, especially after four five-year plans, the overall results are as follows:a. It lays the foundation for the development of CNC technology and basically masters modern CNC technology. China has now basically mastered the basic technologies from numerical control systems, servo drives, numerical control mainframes, special planes and their accessories. Most of these technologies already have the basis for commercial development. Some technologies have been commercialized and industrialized.b. Initially formed a CNC industrial base. Based on the research results and the commercialization of some technologies, we have established numerical control system production plants such as Huazhong Numerical Control and Aerospace Numerical Control which have mass production capabilities. Lanzhou Electric Machinery Factory, Huazhong Numerical Control and a number of servo systems and servo motor manufacturers, as well as a number of CNC machine manufacturers such as Beijing No. 1 Machine Tool Plant and Jinan No. 1 Machine Tool Plant. These production plants have basically formed China's CNC industrial base.c. Established a basic team of CNC research, development and management talents.Although significant progress has been made in the research, development, and industrialization of numerical control technology, we must also soberly realize that the research and development of high-end numerical control technologies in China, especially the status quo of the technological level of industrialization and the actual needs of China There is a big gap. Although our country's development speed is very fast in the vertical direction, the horizontal ratio (compared with foreign countries) not only has a gap in the level of technology, but also has a gap in the development speed in certain aspects, that is, the gap in the technological level of some highly sophisticated numerical control equipment has expanded. From the international point of view, the estimated level of China's numerical control technology and industrialization is roughly as follows:a. On the technical level, it will be about 10 to 15 years behind the advanced level in foreign countries, and it will be even bigger in terms of sophisticated technology.b. At the industrialization level, the market share is low, the variety coverage is small, and scale production has not yet been established; the specialized production level of functional components and the complete set capacity are low; the appearance quality is relatively poor; the reliability is not high, and the degree of commercialization is insufficient; The domestic CNC system has not established its own brand effect, andthe user's confidence is insufficient.c. On the ability of sustainable development, the research and development and engineering capabilities of pre-competitive numerical control technology are weak; the application of numerical control technology is not strong; the research and formulation of related standard specifications is lagging behind.The main reasons for analyzing the above gaps are as follows:a. Awareness. Insufficient understanding of the arduous, complex and long-term characteristics of the domestic CNC industry process; Insufficient estimates of market irregularities, foreign blockades, killings, and systems; and insufficient analysis of the application level and capabilities of CNC technology in China.b. Systematic aspects. From the point of view of technology, attention has been paid to the issue of CNC industrialization. It has been a time to consider the issue of CNC industrialization from the perspectives of system and industry chain; there is no complete supporting system of high-quality supporting systems, perfect training, and service networks. .c. Mechanisms. Bad mechanisms have led to brain drain, which in turn has restricted technological and technological route innovations and product innovations, and has constrained the effective implementation of planning. It is often planned to be ideal and difficult to implement.d. Technical aspects. Enterprises have little ability to independentlyinnovate in technology, and the engineering ability of core technologies is not strong. The standard of machine tools is backward, the level is low, and the new standard of CNC system is not enough.3 Strategic Thinking on the Development of CNC Technology and Industrialization in China3.1 Strategic ConsiderationsChina is a manufacturing country, and we must try to accept the transfer of the front-end rather than the back-end in the industrial transfer of the world. That is to master the advanced manufacturing core technologies, otherwise, in the new round of international industrial restructuring, China's manufacturing industry will further “empty core”. At the expense of resources, the environment, and the market, we may obtain only the international "processing centers" and "assembly centers" in the world's new economic structure, rather than the status of manufacturing centers that master core technologies. This will seriously affect our country. The development of modern manufacturing.We should pay attention to numerical control technology and industrial issues from the perspective of national security strategy. First of all, we must look at social security because manufacturing industry is the industry with the largest number of employed people in China. Manufacturing industry development can not only improve the people’s living standards, but also ease the country’s The pressure of employmentguarantees social stability. Secondly, from the perspective of national defense security, Western developed countries classify high-precision numerical control products as national strategic materials and implement embargoes and restrictions on China. The “Toshiba Incident” and the “Cox Report” "This is the best illustration.3.2 Development StrategyFrom the perspective of China’s basic national conditions, taking the country’s strategic needs and the market demand of the national economy as the guide, and aiming at improving the comprehensive competitiveness and industrialization le vel of China’s manufacturing equipment industry, we can use systematic methods to choose to dominate the early 21st century in China. The key technologies for the development and upgrade of the manufacturing equipment industry and supporting technologies and supporting technologies for supporting industrialization development are the contents of research and development and the leap-forward development of the manufacturing equipment industry. Emphasizing the market demand as the orientation, that is, taking CNC terminal products as the mainstay, and driving the CNC industry with complete machines (such as large-scale CNC lathes, milling machines, high-speed, high-precision and high-performance CNC machine tools, typical digital machines, key equipment of key industries, etc.). development of. The focus is on the reliability and production scale of CNC systems andrelated functional components (digital servos and motors, high-speed spindle systems and accessories for new equipment, etc.). Without scale, there will be no high-reliability products; without scale, there will be no cheap and competitive products; of course, CNC equipment without scale in China will be difficult to come to the fore. In the research and development of high-precision equipment, we must emphasize the close integration of production, learning, research, and end-users, and aim at “doing, using, and selling off” as a goal, and implement national research on the will of the country to solve the urgent need of the country. . Before the competition, CNC technology emphasizes innovation, emphasizes research and development of technologies and products with independent intellectual property rights, and lays a foundation for the sustainable development of China's CNC industry, equipment manufacturing industry, and even the entire manufacturing industry.中文译文数控技术的发展趋势摘要本文简要介绍了当今世界数控技术及装备发展的趋势及我国数控装备技术发展和产业化的现状, 在此基础上讨论了在我国加入WTO 和对外开放进一步深化的新环境下, 发展我国数控技术及装备、提高我国制造业信息化水平和国际竞争能力的重要性, 并从战略和策略两个层面提出了发展我国数控技术及装备的几点看法。

数控的优点外文文献翻译、中英文翻译、外文翻译

数控的优点外文文献翻译、中英文翻译、外文翻译

Advantages of NCRecent studies show that of the amount of time an average part spent in a shop, only a fraction of that time was actually spent in the machining process. Let us assume that a part spent 50 hours from the time it arrived at a plant as a rough casting or bar stock to the time it was a finished product. During this time, it would be on the machine for only 2.5 hours and be cut for only 0.75 hour. The rest of the time would be spent on waiting, moving, setting up, loading, unloading, inspecting the part, setting speeds and feeds, and changing cutting tools.NC reduces the amount of non-chip-producing time by selecting speeds and feeds, making rapid moves between surfaces to be cut, using automatic fistures, automatic tool changing, controlling the coolant, in-process gaging, and loading and unloading the part. There factors, plus the fact that it is no longer necessary to train machine operators, have resulted in considerable savings throughout the entire manufacturing process and caused tremendous growth in the use of NC. Some of the major advantages of NC are as follows:(1) There is automatic or semiautomatic operation of machine tools. The degree of automantion can be selected as required.(2) Flexible manufacturing of parts is much easier. Only the tape needs changing to produce another part.(3) Storage space is reduced. Simple workholding fixtures are generally used, reducing the number of jigs or fixtutres which must be stored.(4) Small part lots can be run economically. Often a single part can be produced more quickly and better by NC.(5) Nonproductive time is reduced. More time is spent on machining the part, and less time is spent on moving and waiting.(6) Tooling costs are reduced. In most cases complex jigs and fixtures are not required.(7) Inspevtion and assembly costs are lower. The quality of the product is improved, reducing the need for inspection and ensuring that parts fit as required.(8) Machine utilization time is increased. There is less time that a machine tool is idle because workpiece and tool changes are rapid and automatic.(9) Complex forms can easily be machined. The new control unit features and programming capabilities make the machining of contours and complex forms veryeasy.(10) Parts inventory is reduced. Parts can be made as required from the information on the punched tape.Since the first industrial revolution, about 200 years age, NC has had a significant effect on the industrial world. The developments in the computer and NC have extended a person’s min d and muscle. The NC unit takes symbolic input and changes it to useful output, expanding a person’s concepts into creative and productive results. NC technology has made such rapid advances that it is being used in almost every area of manufacturing, such as machining, welding, pressworking, and assembly.If industry’s planning and logic are good, the second industrial revolution will have as much or more effect on society as the first industrial revolution had. As we progress through the various stages of NC, it is the entire manufacturing process which must be kept in mind.Computer-assisted manufacturing (CAM) and computer-integrated machining (CIM) are certainly where the future of manufacturing lies, and considering the developments of the past, it will not be too far in the future before the automated factory is a reality.Developed originally for use in aerospace industries, NC is enjoying widespread acceptance in manufacturing. The use of CNC machines continues to increase, becoming visible in most metalworking and manufacturing industries. Aerospace, defense contract, automotive, electronic, appliance, and tooling industries all employ numerical control machinery. Advances in microelectronics have lowered the cost of acquiring CNC equipment. It is not unusual to find CNC machinery in contract tool, die, and moldmaking shops. With the advent of low cost OEM(original equipment manufacturer) and retrofit CNC vertical milling machines, even shops specializing in one-of-a-kind prototype work are using CNCs.Although numerical control machines traditionally have been machine tools, bending, forming, stamping, and inspection machines have also been produced as numerical control systems.数控的优点近期研究表明,在加工零件时,只有一少部分时间真正用于加工工件。

(数控加工)机械类数控外文翻译外文文献英文文献数控

(数控加工)机械类数控外文翻译外文文献英文文献数控

(数控加工)机械类数控外文翻译外文文献英文文献数控NumericalControlOneofthemostfundamentalconceptsintheareaofadvancedmanufacturingte chnologiesisnumericalcontrol(NC).PriortotheadventofNC,allmachinetools weremanualoperatedandcontrolled.Amongthemanylimitationsassociatedwith manualcontrolmachinetools,perhapsnoneismoreprominentthanthelimitation ofoperatorskills.Withmanualcontrol,thequalityoftheproductisdirectlyre latedtoandlimitedtotheskillsoftheoperator.Numericalcontrolrepresentst hefirstmajorstepawayfromhumancontrolofmachinetools.Numericalcontrolmeansthecontrolofmachinetoolsandothermanufacturin gsystemsthoughtheuseofprerecorded,writtensymbolicinstructions.Rathert hanoperatingamachinetool,anNCtechnicianwritesaprogramthatissuesoperat ionalinstructionstothemachinetool,Foramachinetooltobenumericallycontr olled,itmustbeinterfacedwithadeviceforacceptinganddecodingthep2ogramm edinstructions,knownasareader.Numericalcontrolwasdevelopedtoovercomethelimitationofhumanoperato r,andithasdoneso.Numericalcontrolmachinesaremoreaccuratethanmanuallyo peratedmachines,theycanproducepartsmoreuniformly,theyarefaster,andthe long-runtoolingcostsarelower.ThedevelopmentofNCledtothedevelopmentofs everalotherinnovationsinmanufacturingtechnology:1.Electricaldischargemachining.sercutting.3.Electronbeamwelding.Numericalcontrolhasalsomademachinetoolsmoreversatilethantheirmanuallyoperatedpredecessors.AnNCmachinetoolcanautomaticallyproduceawidev arietyofpar4s,eachinvolvinganassortmentofundertaketheproductionofprod uctsthatwouldnothavebeenfeasiblefromaneconomicperspectiveusingmanuall ycontrolledmachinetoolsandprocesses.Likesomanyadvancedtechnologies,NCwasborninthelaboratoriesoftheMas sachusettsInstituteofTechnology.TheconceptofNCwasdevelopedintheearly1 950swithfundingprovidedbytheU.SAirForce.Initsearlieststages,NCmachine swereabletomakestraightcutsefficientlyandeffectively.However,curvedpathswereaproblembecausethemachinetoolhadtobeprogra mmedtoundertakeaseriesofhorizontalandverticalstepstoproduceacurve.The shorteristhestraightlinesmakingupthestep,thesmootheris4hecurve.Eachli nesegmentinthestepshadtobecalculated.Thisproblemledtothedevelopmentin1959oftheAutomaticallyProgrammedT ools(APT)languageforNCthatusesstatementssimilartoEnglishlanguagetodef inethepartgeometry,describethecuttingtoolconfiguration,andspecifythen ecessarymotions.ThedevelopmentoftheAPTlanguagewasamajorstepforwardint hefurtherdevelopmentofNCtechnology.TheoriginalNCsystemwerevastlydiffe rentfromthoseusedpunchedpaper,whichwaslatertoreplacedbymagneticplasti ctape.Atapereaderwasusedtointerprettheinstructionswrittenonthetapefor themachine.Together,all/fthisrepresentedgiantstepforwardinthecontrolo fmachinetools.However,therewereanumberofproblemswithNCatthispointinit sdevelopment.Amajorproblemwasthefragilityofthepunchedpapertapemedium.Itwascomm onforthepapercontainingtheprogrammedinstructionstobreakortearduringam achiningprocess,Thisproblemwasexacerbatedbythefactthateachsuccessivet imeapartwasproducedonamachinetool,thepapertapecarryingtheprogrammedin structionshadtorerunthoughtthereader.Ifitwasnecessarytoproduce100copi esofagivenpart,itwasalsonecessarytorunthepapertapethoughtthereader100 separatetimes.Fragilepapertapessimplycouldnotwithstandtherigorsofshop floorenvironmentandthiskindofrepeateduse.Thisledtothedevelopmentofaspecialmagnetictape.Whereasthepapertape carriedtheprogrammedinstructionsasaseriesofholespunchedinthetape,theT hismostimportantofthesewasthatitwasdifficultorimpossibletochangethein structionsenteredonthetape.Tomakeeventhemostminoradjustmentsinaprogra mofinstructions,itwasnecessarytointerruptmachiningoperationsandmakean ewtape.Itwasalsostillnecessarytorunthetapethoughtthereaderasmanytimes astherewerepartstobeproduced.Fortunately,computertechnologybecomearea lityandsoonsolvedtheproblemsofNC,associatedwithpunchedpaperandplastic tape.Thedevelopmentofaconceptknownasnumericalcontrol(DNC)solvethepaper andplastictapeproblemsassociatedwithnumericalcontrolbysimplyeliminati ngtapeasthemediumforcarryingtheprogrammedinstructions.Indirectnumeric alcontrol,machinetoolsaretied,viaadatatransmissionlink,toahostcompute randfedtothemachinetoolasneededviathedatatransmissionlinkage.Directnumericalcontrolrepresentedamajorstepforwardoverpunchedtapeandplasticta pe.However,itissubjecttothesamelimitationasalltechnologiesthatdependo nahostcomputer.Whenthehostcomputergoesdown,themachinetoolsalsoexperie ncedowntime.Thisproblemledtothedevelopmentofcomputernumericalcontrol.Thedevelopmentofthemicroprocessorallowedforthedevelopmentofprogra mmablelogiccontrollers(PLC)andmicrocomputers.Thesetwotechnologiesallo wedforthedevelopmentofcomputernumericalcontrol(CNC).WithCNC,eachmachi netoolhasaPLCoramicrocomputerthatservesthesamepurpose.Thisallowsprogr Csolvedtheproblems associateddowntimeofthehostcomputer,butitintroducedanotherproblemknow nasdatamanagement.Thesameprogrammightbeloadedontendifferentmicrocompu terswithnocommunicationamongthem.Thisproblemisintheprocessofbeingsolv edbylocalareanetworksthatconnectDigitalSignalProcessorsTherearenumeroussituationswhereanalogsignalstobeprocessedinmanywa ys,likefilteringandspectralanalysis,Designinganaloghardwaretoperformt hesefunctionsispossiblebuthasbecomelessandpractical,duetoincreasedper formancerequirements,flexibilityneeds,andtheneedtocutdownondevelopmen t/testingtime.Itisinotherwordsdifficultpmdesignanaloghardwareanalysis ofsignals.Theactofsamplingansignalintothehatarespecialisedforembeddedsignal processingoperations,andsuchaprocessoriscalledaDSP,whichstandsforDigi talSignalProcessor.TodaytherearehundredsofDSPfamiliesfromasmanymanufacturers,eachonedesignedforaparticularprice/performance/usagegroup.Man yofthelargestmanufacturers,likeTexasInstrumentsandMotorola,offerboths pecialisedDSP’sforcertainfieldslikemotor-controlormodems,andgeneralh igh-performanceDSP’sthatcanperformbroadrangesofprocessingtasks.Devel opmentkitsan`softwarearealsoavailable,andtherearecompaniesmakingsoftw aredevelopmenttoolsforDSP’sthatallowstheprogrammertoimplementcomplex processingalgorithmsusingsimple“drag‘n’drop”methodologies.DSP’smoreorlessfallintotwocategoriesdependingontheunderlyingarch itecture-fixed-pointandfloating-point.Thefixed-pointdevicesgenerallyo perateon16-bitwords,whilethefloating-pointdevicesoperateon32-40bitsfl oating-pointwords.Needlesstosay,thefixed-pointdevicesaregenerallychea per.Anotherimportantarchitecturaldifferenceisthatfixed-pointprocessor stendtohaveanaccumulatorarchitecture,withonlyone“generalpurpose”reg ister,makingthemquitetrickytoprogramandmoreimportantly,makingC-compil ersinherentlyinefficient.Floating-pointDSP’sbehavemorelikecommongene ral-purposeCPU’s,withregister-files.TherearethousandsofdifferentDSP’sonthemarket,anditisdifficulttas kfindingthemostsuitableDSPforaproject.Thebestwayisprobablytosetupacon straintandwishlist,andtrytocomparetheprocessorsfromthebiggestmanufact urersagainstit.The“bigfour”manufacturersofDSPs:TexasInstruments,Motorola,AT&Ta ndAnalogDevices.Digital-to-analogconversionInthecaseofMPEG-Audiodecoding,digitalcompresseddataisfedintotheDS Pwhichperformsthedecoding,thenthedecodedsampleshavetobeconvertedbacki ntotheanalogdomain,andtheresultingsignalfedanamplifierorsimilaraudioe quipment.Thisdigitaltoanalogconversion(DCA)isperformedbyacircuitwitht hesamename&DifferentDCA’sprovidedifferentperformanceandquality,asmea suredbyTHD(Totalharmonicdistortion),numberofbits,linearity,speed,filt ercharacteristicsandotherthings.TheTMS320familyDQPofTexasInstrumentsTheTLS320familyconsistsoffixed-point,floating-point,multiprocesso rdigitalsignalprocessors(D[Ps),andfoxed-pointDSPcontrollers.TMS320DSP haveanarchitecturedesignedspecificallyforreal-timesignalprocessing.Th e’F/C240isanumberofthe’C2000DSPplatform,andisoptimizedforcontrolapp lications.The’C24xseriesofDSPcontrollerscombinesthisreal-timeprocess ingcapabilitywithcontrollerperipheralstocreateanidealsolutionforcontr olsystemapplications.ThefollowingcharacteristicsmaketheTMS320familyth erightchoiceforawiderangeofprocessingapplications:---Veryflexibleinstructionset---Inherentoperationalflexibility---High-speedperformance---Innovativeparallelarchitecture---CosteffectivenessDeviceswithinagenerationoftheTMS320familyhavethesameCPUstructure butdifferenton-chipmemoryandperipheralconfigurations.Spin-offdevicesu senewcombinationsofOn-chipmemoryandperipheralstosatisfyawiderangeofne edsintheworldwideelectronicsmarket.Byintegratingmemoryandperipheralso ntoasinglechip,TMS320devicesreducesystemcostsandsavecircuitboardspace .The16-bit,fixed-pointDSPcoreofthe‘C24xdevicesprovidesanalogdesi gnersadigitalsolutionthatdoesnotsacrificetheprecisionandperformanceof theirsystemperformancecanbeenhancedthroughtheuseofadvancedcontrolalgo rithmsfortechniquessuchasadaptivecontrol,Kalmanfiltering,andstatecont rol.The‘C24xDSPcontrollerofferreliabilityandprogrammability.Analogco ntrolsystems,ontheotherhand,arehardwiredsolutionsandcanexperienceperf ormancedegradationduetoaging,componenttolerance,anddrift.Thehigh-speedcentralprocessingunit(CPU)allowsthedigitaldesignert oprocessalgorithmsinrealtimeratherthanapproximateresultswithlook-upta bles.TheinstructionsetoftheseDSPcontrollers,whichincorporatesbothsign alprocessinginstructionsandgeneral-purposecontrolfunctions,coupledwit htheextensivedevelopmenttimeandprovidesthesameeaseofuseastraditional8 -and16-bitmicrocontrollers.Theinstructionsetalsoallowsyoutoretainyour softwareinvestmentwhenmovingfromothergeneral-purpose‘C2xxgeneration, sourcecodecompatiblewiththe’C2xgeneration,andupwardlysourcecodecompa tiblewiththe‘C5xgenerationofDSPsfromTexasInstruments.The‘C24xarchitectureisalsowell-suitedforprocessingcontrolsignal s.Itusesa16-bitwordlengthalongwith32-bitregistersforstoringintermedia teresults,andhastwohardwareshiftersavailabletoscalenumbersindependent lyoftheCPU.Thiscombinationminimizesquantizationandtruncationerrors,an dincreasesp2ocessingpowerforadditionalfunctions.Suchfunctionsmightinc ludeanotchfilterthatcouldcancelmechanicalresonancesinasystemoranestim ationtechniquethatcouldeliminatestatesensorsinasystem.The‘C24xDSPcontrollerstakeadvantageofansetofperipheralfunctions thatallowTexasInstrumentstoquicklyconfigurevariousseriesmembersfordif ferentprice/performancepointsorforapplicationoptimization.Thislibraryofbothdigitalandmixed-signalperipheralsincludes:---Timers---Serialcommunicationsports(SCI,SPI)---Analog-to-digitalconverters(ADC)---Eventmanager---Systemprotection,suchaslow-voltageandwatchdogtimerTheDSPcontrollerperipherallibraryiscontinuallygrowingandchanging tosuittheoftomorrow’sembeddedcontrolmarketplace.TheTMS320F/C240isthefirststandarddeviceintroducedinthe‘24xserie sofDSPcontrollers.Itsetsthestandardforasingle-chipdigitalmotorcontrol ler.The‘240canexecute20MIPS.Almostallinstructionsareexecutedinasimpl ecycleof50ns.Thishighperformanceallowsreal-timeexecutionofverycomple8controlalgorithms,suchasadaptivecontrolandKalmanfilters.Veryhighsampl ingratescanalsobeusedtominimizeloopdelays.The‘240hasthearchitecturalfeaturesnecessaryforhigh-speedsignalp rocessinganddigitalcontrolfunctions,andithastheperipheralsneededtopro videasingle-chipsolutionformotorcontrolapplications.The‘240ismanufac turedusingsubmicronCMOStechnology,achievingalogpowerdissipationrating.A lsoincludedareseveralpower-downmodesforfurtherpowersavings.Someapplic ationsthatbenefitfromtheadvancedprocessingpowerofthe‘240include: ---Industrialmotordrives---Powerinvertersandcontrollers---Automotivesystems,suchaselectronicpowersteering,antilockbrake s,andclimatecontrol---ApplianceandHVACblower/compressormotorcontrols---Printers,copiers,andotherofficeproducts---Tapedrives,magneticopticaldrives,andothermassstorageproducts---RoboticandCNCmillingmachinesTofunctionasasystemmanager,aDSPmusthaverobuston-chipI/Oandotherp eripherals.Theeventmanagerofthe‘240isunlikeanyotheravailableonaDSP.T hisapplication-optimizedperipheralunit,coupledwiththehighperformanceD SPcore,enablestheuseofadvancedcontroltechniquesforhigh-precisionandhi gh-efficiencyfullvariable-speedcontrolofallmotortypes.Includeintheeve ntmanagerarespecialpulse-widthmodulation(PWM)generationfunctions,suchasaprogrammabledead-bandfunctionandaspacevectorPWMstatemachinefor3-ph asemotorsthatprovidesstate-of-the-artmaximumefficiencyintheswitchingo fpowertransistors.Thereindependentupdowntimers,eachwithit’sowncompareregister,sup portthegenerationofasymmetric(noncentered)aswellassymmetric(centered) PWMwaveforms.Open-LoopandClosed-LoopControlOpen-loopControlSystemsThewordautomaticimpliesthatthereisacertainamountofsophistication inthecontrolsystem.Byautomatic,itgenerallymeansThatthesystemisusually capableofadaptingtoavarietyofoperatingconditionsandisabletorespondtoa classofinputssatisfactorily.However,notanytypeofcontrolsystemhastheau ually,theautomaticfeatureisachievedbyfeed.gthefeedbackstructure,itiscalledanopen-loopsystem,whichisthesimp lestandmosteconomicaltypeofcontrolsystem.inaccuracyliesinthefactthato nemaynotknowtheexactcharacteristicsofthefurther,whichhasadefinitebear ingontheindoortemperature.Thisalcopointstoanimportantdisadvantageofth eperformanceofanopen-loopcontrolsystem,inthatthesystemisnotcapableofa daptingtovariationsinenvironmentalconitionsortoexternaldisturbances.I nthecaseofthefurnacecontrol,perhapsanexperiencedpersoncanprovidecontr olforacertaindesiredtemperatureinthehouse;butidthedoorsorwindowsareop enedorclosedintermittentlyduringtheoperatingperiod,thefinaltemperatureinsidethehousewillnotbeaccuratelyregulatedbytheopen-loopcontrol.Anelectricwashingmachineisanothertypicalexampleofanopen-loopsyst em,becausetheamountofwashtimeisentirelydeterminedbythejudgmentandesti mationofthehumanoperator.Atrueautomaticelectricwashingmachineshouldha vethemeansofcheckingthecleanlinessoftheclothescontinuouslyandturnitse dtoffwhenthedesireddegisedofcleanlinessisreached.Closed-LoopControlSystemsWhatismissingintheopen-loopcontrolsystemformoreaccurateandmoread aptablecontrolisalinkorfeedbackfromtheoutputtotheinputofthesystem.Ino rdertoobtainmoreaccuratebontrol,thecontrolledsignalc(t)mustbefedbacka ndcomparedwiththereferenceinput,andanactuatingsignalproportionaltothe differenceoftheoutputandtheinputmustbesentthroughthesystemtocorrectth eerror.Asystemwithoneormorefeedbackpat(slikethatjustdescribediscalled aclosed-loopsystem.humanbeingareprobablythemostcomplexandsophisticate dfeedbackcontrolsysteminexistence.Ahumanbeingmaybeconsideredtobeacont rolsystemwithmanyinputsandoutputs,capableofcarryingouthighlycomplexop erations.Toillustratethehumanbeingasafeedbackcontrolsystem,letusconsidert hattheobjectiveistoreachforanobjectonaperformthetask.Theeyesserveasas ensingdevicewhichfeedsbackcontinuouslythepositionofthehand.Thedistanc ebetweenthehandandtheobjectistheerror,whichiseventuallybroughttozeroa sthehandreachertheobject.Thisisatypicalexampleofclosed-loopcontrol.However,ifoneistoldtoreachfortheobjectandthenisblindolded,onecanonlyrea chtowardtheobjectbyestimatingitsexactposition.ItisAsantherillustrativ eexampleofaclosed-loopcontrolsystem,showstheblockdiagramoftherudderco ntrolsystemofThebasicalementsandtheblocadiagramofaclosed-loopcontrols ystemareshowninfig.Ingeneral,theconfigurationofafeedbackcontrolsystem maynotbeconstrainedtothatoffig&.Incomplexsystemstheremaybemultitudeof feedbackloopsandelementblocks.数控在先进制造技术领域最根本的观念之壹是数控(NC)。

  1. 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
  2. 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
  3. 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。

英文文献Numerical control laser processing technology and application Pick to: as the main symbol of science and Technology development in the 20th century and the modern information society one of the pillars of optoelectronic Technology, Laser Technology, Laser Technology) and the development of Laser industry attaches great importance to by the advanced countries in the world. Numerical control and integrated the Laser and the optical system of the computer numerical control technology, advanced and high precision and automation of the workpiece positioning, the combination of formation, development and production of machining center has become a Laser machining, Laser Processing) is an important trend of development.Key words: CNC; Laser machining, Laser Processing); Level; applicationBefore: laser is regarded as one of the most important scientific discoveries of the twentieth century, as soon as it was caused the great attention of materials scientists. In November 1971, gm pioneered the use of a 250 w CO2 laser to improve wear resistance materials using laser radiation test and research, and in 1974 successfully completed automobile redirector shellsurface (malleable iron material) laser quenching process, the wear-resisting performance of the hardened parts up to 10 times higher than that of untreated before. This is the first time laser surface modification technology of industrial application. Over the years, the nations of the world into a large amount of money and manpower to laser, laser processing equipment and laser processing and the study of material science, laser processing has been rapid development, and have gained great economic and social benefits. Now in China, the laser technology has been in industry, agriculture, medicine, war industry and get widerin people's modern life Widely used, and gradually realize industrialization of laser technology, countries will it as a research one of the key projects of the ninth five-year plan. Overview, Laser Technology, Laser Technology)Laser processing technology is the use of the characteristics of the interaction between laser and material on the material (including metal and nonmetal) for cutting, welding, surface treatment, punch and a processing technology of micro processing, etc. Laser processing technology is involved in optical, mechanical, electrical, materials and testing different subjects, such as, a comprehensive technology, its research scope in general can be divided into:1. The laser processing system. Including laser, light system, machine tools, control system and testing system.2. Laser processing technology. Including cutting (laser beam cutting), Welding, laser Welding), surface treatment, punching, marking, marking, trimming, etc. Various kinds of processing technology.Has the mature processing technology include: laser rapid prototyping technology, laser welding, laser drilling, laser cutting, laser marking, laser to weight balance technology, laser etching, laser trimming technology, storage technology, laser marking, laser cleaning, laser heat treatment and surface treatment technology.Second, the application of laser processing technologyCO2 laser laser processing applications, the most widely in cutting and welding, accounted for 70% and 20% respectively, surface treatment is less than 10%. The YAG laser application in welding, mark (50%) and cutting (15%). CO2 laser in the United States and Europe accounted for 70-80%. In laser processing is given priority to with cutting accounted for 10%, of which more than 98% of the CO2 laser, power within the scope of the 1.5 kW ~ 2 kW, and given priority to with heat treatment accounted for about 15%, mostly for laser processingof automobile engine cylinder jacket. The economic and social benefits of this technology is very high, it has a great market prospect.In the auto industry, give full play to its advanced laser processing technology, fast and flexible processing characteristics. Such as in car prototype and small batch production extensive use of 3 d laser cutting machine, not only save the sample and tooling equipment, also greatly shorten the production preparation cycle; Laser beam on the surface of high hardness material and complex and bending spile, speed and does not produce damage; Laser welding in automobile industry has become a standard process, Japan's Toyota has laser welding used in automobile body panel, different thickness and different surface coating metal plates welded together, and then to stamping. Welding and cutting laser heat treatment abroad, though less common, but are still widely used in the automotive industry, such as cylinder liner, crankshaft, piston ring, commutator, gear and other parts of heat treatment. In the industrial developed country, laser processing technology and computer numerical control technology and flexible manufacturing technology, the combination of derived laser rapid prototyping technology. The technology not only canquickly manufacturing model, but also can directly by the molten metal powder and produce metal mould.In the 80 s, YAG laser in welding, cutting, punching and tag has played a more and more big function. Generally think of YAG laser cutting can get a good cutting quality and high cutting precision, but is restricted in the cutting speed. With the improvement of YAG laser output power and beam quality were breakthrough. YAG laser level has started to squeeze into kw CO2 laser cutting market. YAG laser is especially suitable for welding does not allow the thermal deformation and micro devices of welding pollution, such as lithium battery, heart pacemakers, sealed relay, etc. YAG laser punch it has developed into the largest laser processing applications.At present, foreign laser drilling is mainly used in aerospace, automobile manufacturing, electronic instrument, chemical industry, etc. The rapid development of laser drilling, mainly reflected in the punching with YAG laser average output power has been five years ago from 400 w to 800 w to 1000 w. Peak power of holing up to 30 ~ 50 kw, punch with narrow pulse width, repetition frequency is more and more high, the improvement of laser output parameters, to a large extent to improve the quality of drilling and improve drilling speed, alsoenlarged the application range of the punch. The application of laser drilling at present more mature is in the production of synthetic diamond and natural diamond die and watch jewel bearing production. YAG laser repetition frequency has amounted to 2000 times per second, diode array pumped Nd: YAG laser in the mean time to repair has increased from the original hundreds of hours to 1 to 20000 hours.With the further study of the interaction between laser and material, laser processing technology will be widely used in flexible manufacturing system. Realization of laser machining flexible systematic mainly refers to the laser head can be flexible to guide the laser beam to parts for processing position. From the complexity of the laser machine can processing parts, and points in a two-dimensional space and three-dimensional laser processing, high power laser 3 d processing is the development direction of the future direction of the laser processing, in order to achieve the flexibility of laser processing, 3 d laser optical system must be adopted. High-powerthree-dimensional YAG laser processing system usually adopt robots (or machine hand) with optical fiber transmission of the beam, by holding the laser robot to complete all kinds of sports, the laser through the optical fiber transmission to the laser head,reach the surface of the workpiece, the processing system, the beam transmission and focusing characteristics is not affected by processing position.Three, is the focus of the laser processing technology research and development can be summarized as:1, a new generation of industrial laser research, is currently in technical update period, its mark is the development and application of PuQuan diode pump solid state laser.2, fine processing, laser micro machining in the laser processing application statistics accounted for only 6% in 1996, and doubled up to 12% in 1997, has increased to 19% in 1998;3, intelligent machining system, system integration is not only the process itself, but with a real-time detection and feedback processing, with the establishment of the expert system, intelligent processing system has become the inevitable development trend.Laser technology in our country after more than 30 years of development, has made thousands of scientific and technological achievements, many have been used to the production practice, laser processing equipment production is growing at 20% per year on average, for the technical transformation of traditional industries, improve product qualityto solve many problems, such as chemical fiber laser hair technology is pushing, baosteel, benxi steel and other large steel mills will change our country automobile covering parts of steel completely dependent on imports, laser marking machine and laser welding machine quality, function, price is in line with the demand of the market at present, the market share of more than 90%.Four, the main problems:1, poor ability of scientific research achievements into products, the market prospect of achievements have been many stay in the laboratory prototype stage;2, the core component of laser processing system of laser small variety, backward technology, poor reliability. Abroad not only diode pumped solid-state laser has been used in the production process, and a diode laser is also used, and the diode pumped solid-state laser is still in its beginning stage of research and development.3, less study on processing technology, especially the study of fine machining technology is more weak, the study of ultraviolet wave laser processing are rare.4, laser processing equipment reliability, safety, maintainability, compatibility is poorer, difficult to meet the needs of industrial production.Conclusion: laser has good monochromaticity, high energy density, good space control and time control, and a series of advantages, it has been widely used in materials processing and other fields. Laser processing of industries including automotive, aerospace, electronics, chemical industry, packaging, medical equipment, etc. Combined with computer numerical control technology, laser processing technology has become the key technology of industrial production automation, has can't be matched by ordinary processing technology advantages. Such as laser machining for non-contact, high speed, no noise, high precision machining of various complex shape can be objective, and not usually in the sense of "tool" wear and tear, do not need to replace the "head". Predictably, with the development of laser technology and perfect, will play a huge role in economic construction and national defense construction. By the words we can find that laser processing has good compatibility with flexible manufacturing system, combine the two laser flexible manufacturing system, under the condition of good cooperatewith each other will certainly receive special effect and achieved good returns.reference[1] xiao-chun zhu Editor, the numerical control technology, mechanical industry publishing house; 2001[2] blue letter written by major such as, laser technology, science press. 2005[3] SiTuZhong editor, "mechanical engineering English", wuhan university of science and technology publishing house; 2001.7 [4] national engineering research center of laser machining, departments: the ministry of education[5] wash Yang Chen Hui-shan li, such as laser remanufacturing technology and its industrial application, the tianjin industrial university institute of laser technology[6] mischa, special processing methods and the content of the trend, Beijing university of aeronautics and astronautics engineering training center of advanced manufacturing中文翻译数控激光加工的技术水平以及应用摘要:作为 20 世纪科学技术发展的主要标志和现代信息社会光电子技术的支柱之一,激光技术(Laser Technology)和激光产业的发展受到世界先进国家的高度重视。

相关文档
最新文档