ATLAS无油螺杆全系列
阿特拉斯·科普柯无油螺杆压缩机
—温度读书
●IMD入口和出口
●再生空气入口和出口
●混合空气入口
—IMD露点温度（可选择）
—干燥机负载状态
全能性的能量节省
直接节能
IMD干燥机无需额外能耗，整个使用过程中可大量节能。
间接节能
除了直接节能，干燥机中的压降也会导致能量损耗。IMD干燥机压降设计低，可使能耗进一步节省。
特殊订单
□ 110kw（固定转速）
□ 132kw（固定转速和变频都有）
□ 145kw（固定转速）
□ 160kw（固定转速和变频都有）
□ 200kw（固定转速）
□ 250kw（固定转速和变频都有）
□ 275kw（固定转速）
□ 300kw（固定转速）
□ 315kw（固定转速和变频都有）
□ 355kw（固定转速）
Z干燥机
□ MD干燥机无能量消耗
□ 内置IMD用于Z100-275和132-315 VSD
□ 外置IMD用于Z300-415和Z400-500 VSD
□ BD/XD干燥机，提供更干燥的空气
□ 不带干燥机的压缩机
Z户外/户内
□ 标准室内机组
□ 装在标准集装箱内的室外机型（至315KW）
Z 环境温度
□ 标准机型：运行范围0-40℃
能动性
产品*
正品备件
阿特拉斯·科普柯备附件及机油
延长质保期
AIRXtend
服务合同
ServicePlan
系பைடு நூலகம்咨询
ATRScan™
远程控制
AIRConnect™
节能方案
AIROptimizer™
产品升级
升级程序
*更多信息，可以咨询阿特拉斯·科普柯当地的售后服务部门。
阿特拉斯科普科
阿特拉斯.科普科无油螺杆空气压缩机一、无油螺杆空气压缩机K215C/D基本参数：型号：ZR400-8.6Z--无油R--水冷400--电机功率8.6--最大出口压力CW用量： 5.4L/S排气量：978L/S二、基本结构1、驱动电机三相异步电动机：额定功率400KW 额定电压600V额定电流47.2A额定转速：1489rpm润滑油：型号：ESSoN--N3每4000小时加油75g2、机头K215C/D机头主要由一对阴阳螺杆组成（见图），阳螺杆内4齿，转速5000rpm；阴螺杆内6槽，且同阳螺杆齿向反向，转速2/3*5000rpm．主电机通过增速齿轮带动阳螺杆旋转，阴螺杆通过同步齿轮获得动力。
阴阳螺杆分别由两组径向轴承和轴向轴承镶在机头壳体上，表面镀有一层四氟乙烯保护套，当阴阳螺杆运转时，由于阴阳转子之间，转子与壳体之间间隙较小，气体分别经吸气→压缩开始→压缩结束→排气四个过程实现对气体的压缩（如图），并排出进入气网。
螺杆密封采用迷宫型密封，密封外部由透气孔与大气连通；轴承润滑油来自油泵，机头壳体外有冷却水腔，以带走空压机产生的热量。
3、润滑油系统润滑油型号：Atlas copco Roto—Z型油池内加入规定型号油量的润滑油，当主机运行，润滑油经油泵加压后，先后经过油冷却器冷却和油过滤器过滤后，注入轴承和同步齿轮（见图）。
油冷器后装有油压和油温探头，油温采用PT1000型温度传盛器，量程在-10℃---300℃，本机组个温度测量都可以通用；压力测量采用电压型，分4个规格，不能相互代替。
油温报警值设定为65℃，联锁值设定75℃；油压一般调整在2.5---3.0bar，依靠油滤前的油旁通阀调整，报警设定1.3bar，联锁设定1.2bar，机组启动后若油压在20s内达不到1.3bar，机组跳车。
润滑油中的油烟和水份通过装在油槽侧面上的文丘管油呼吸器排出。
文丘管油呼吸器是由引自压缩机出口的高压气流通过喷嘴喷入呼吸器（见图），从而在呼吸器内形成低压区，油腔内的油气和水气被带入呼吸器，油被滤网滤出后返回油池，油侧和水分侧排出腔体。
Atlas Copco IAT全系列产品201312
3.3 G1-1/2 G1-1/4 1.8 2.8 84
5.5 2 2 4 5 157.5
7.5 2 2 4 .5 167.5
33
GV630-4800
34
GV630-4800技术参数
GV系列喷油螺杆式真空泵 型号 抽气速度（m3/h）
最大连续运行压力（mbar） 极限真空度（mbar）
GV630 557
Mono
– SF 1, SF 2, SF 4
Multi
– SF 6, SF 8 – SF 11, SF 15, SF 17, SF 22
Duplex
– SF 11, SF 15, SF 22
22 22
ZT/ZR机型
全系列有ID/IMD机型 ZT15-22最大压力为10bar ZR/ZT30-45/37-55VSD最大压力为8.6bar
功率消耗
使用高性能GA+ 现场型压缩机承 担基本载荷是非 常理想
GA: 经济紧凑的压缩机
客户用气负荷曲线:
生产压缩空气的能耗成本不大 开开停停，有长时间停机状态，希望将压缩机安装在生产区域以外
空气需求量
100 90 80 70 60 Power 50 40 30 20 10 0 空气需求量 Time GA
30
45
55
90
SF1-22
灵活多样和模块化的设计满足任何空气需求
变流量控制技术，精确匹配用气需求 在大学，医院，科研院所和实验室有很强的竞争力 最低噪音只有53db(A); 占地面积小
SF 机型
1 - 22 kW Skid
– SF 1, SF 2, SF 4
Twin
– SF 6, SF 8
阿特拉斯空压机资料
一、阿特拉斯·科普柯（Atlas Copco）简介阿特拉斯·科普柯于一八七三年创立于瑞典的斯德哥尔摩，为当时新兴的铁路建造业供应和生产各种设备。
一八九九年，我们制成了第一台柴油引擎，于一九 六年更为世界第一艘柴油电船供应引擎。
四十九年后，柴油引擎的纪元宣告结束，而我们也转为发展前景更为秀丽的压缩机科技，从而奠定了今日成功的基础。
其间，阿特拉斯·科普柯陆续在全球各地开设分公司。
今日，阿特拉斯·科普柯已是规模宏大的跨国企业，23,000多名职员遍及世界各地，在20多个国家设有60多家工厂，分公司遍布全球70多个国家，并在其他80多个国家委任了代理商。
这个庞大的环球代理网络负责分销三千多种产品，令阿特拉斯·科普柯一直在以下三个领域内稳居世界市场的领导地位：压缩机技术、建筑及矿山工程技术、工业技术。
下辖在德国科隆的ENERGAS，在美国纽约州的COMPTEC，在加利福利亚州的ROTOFLOW和在法国的THOMAS CREPPLE等著名工厂，制造离心式空气压缩机，工艺气体压缩机，膨胀机和特殊活塞式压缩机等产品。
2002年阿特拉斯·科普柯的销售额为54亿欧元，其中压缩机占40%份额。
阿特拉斯·科普柯中国投资有限公司从1984年起积极在中国各主要城市建立销售和服务中心并开设生产工厂。
位于香港、北京、上海、广州、深圳、西安、无锡、重庆、昆明、成都、武汉、厦门、青岛、长春、沈阳和三峡等33个办事处为中国客户提供销售、培训和售后服务等全方位的支持。
除此之外，我们已在中国成立了5个合资/独资企业，这些企业对中国的经济建设及提高出口竞争力，正起着愈来愈重要的作用。
阿特拉斯·科普柯中国投资有限公司目前在中国的相关机构主要为:阿特拉斯·科普柯中国·香港有限公司;阿特拉斯·科普柯上海贸易有限公司(下辖33个办事处,上海、深圳免税仓库及国内6个零备件库，两个培训基地);阿特拉斯·科普柯无锡压缩机有限公司;阿特拉斯·科普柯南京矿山机械有限公司;阿特拉斯·科普柯沈阳风动机械有限公司;柳州富达压缩机有限公司(2002年收购);无锡豪贝钻具有限公司；阿特拉斯·科普柯2004年全球收购的英格索兰矿山钻机部在中国的相关机构。
阿特拉斯空压机(atlas copco)生产的产品和型号介绍
整 体 化 的 设 计(外形美观，安装方便)
压缩空气出口(G1 1/2")
� 安 装 使 用 简单 � 占地面积少
集中监控
� 安装费用低
单线供电
电脑集中监控 冷却空气
冷凝液集中排放
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
供货范围覆盖所有需要的部件
进口过滤器 进口控制阀 螺杆转子 传动结构 主电机 油分离系统 冷却系统 管道 电脑控制器 电气系统
内 置 式 冷 冻 式 干 燥 机(可选件)
The Atlas Copco way
�一 体 化 的 蒸 发 器 使 压 降 非 常 低 (< 0.2 bar) � 压 力 露 点 3°C � 内 置 冷 干 机 带 热 旁 通 阀 (HGV):
• • • 可 靠 性高 结构 紧 凑: 可 在 较 高 的 环 境 温 度 下工 作 ， 露点仍能满足要求
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
一流的配套件------电 动 机
The Atlas Copco way
高 效 电 机(效率94%) � 全 封 闭 风 冷 式 (TEFC) � 防尘防水 � 防 护 等 级 IP54或 IP55，F 级 绝 缘 � Atlas Copco 定 牌 生 产
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
可靠的传动机构
The Atlas Copco way
� 直 联 (GA 30-7.5 bar) 或 齿 轮 箱 传动，效率高，寿命长 � 斜 齿 轮 传 动 补 偿 了 30％ 的 轴 向推力，进一步延长了螺杆 的寿命 �驱 动 齿 轮 两 端 的 轴 承 消 除 了 内在设计上的悬臂力 �电 机 和 齿 轮 箱 法 兰 连 接 确 保 驱 动系统永久对中 �弹 性 联 轴 器 降 低 了 启 动 力 矩
Atlas Copco Z压缩机系列产品说明书
Oil-free rotary screw compressorsZR/ZT 110-275 (FF) & ZR/ZT 132-315 VSD (FF)Setting the standard in energy efficiency, safety and reliability The shortest route to superior productivity is to minimize operational cost while maintaining an uninterrupted supply of the right quality of air. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety –only oil-free machines exclude contamination risks for 100% – and guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year,with minimal maintenance cost, few service interventions and long overhaul intervals.Highest reliabilityFor 60 years, Atlas Copco Z compressors have set the benchmark for durability. T hey are built using long-standing internal engineering practices, and are designed and manufactured according to ISO 9001, ISO 14001, ISO 22000& OHSAS 18001. T he high-end ZR/ZT uses time-provenstate-of-the-art screw technology, cooling and pulsation dampers and provides you with the highest reliability. 100% oil-free compressed airThe ZR/ZT offers you 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. T his means zero riskof contamination; zero risk of damaged products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. Maximum energy efficiencyThe ZR/ZT’s superior oil-free screw elements provide the optimum combination of high Free Air Delivery (FAD) with the lowest energy consumption. Ample sized cooling, low pressure drops and an extremely efficient drive train result in the highest compressor package efficiency.The most complete packageWith the ZR/ZT compressor, Atlas Copco provides a superior solution without hidden costs. T he totally integrated,ready-to-use package includes internal piping, coolers, motor, lubrication and control system. T he Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. Y ou simply plug and run. Global presence - local serviceOur aftermarket product portfolio is designed to add maximum value for our customers by ensuring the optimum availability and reliability of their compressed air equipment with the lowest possible operating costs. We deliver this complete service guarantee through our extensive service organization,maintaining our position as leader in compressed air.100% certified oil-free airAtlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw compressors. T he ZR/ZT high-end rotary screw compressor comes out of this strong tradition.Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safety in combination with low energy costs.Food & beverage• 100% pure, clean, oil-free air for all kinds of applications(e.g. fermentation, packaging, aeration, transportation,filling & capping, cleaning, instrument air).• ISO 8573-1 CLASS 0 (2010) certification to avoidcompromising the purity of your end productand ensure zero risk of contamination.T extiles• Easy and quick installation.• A completely, fully integrated, ready-to-use solution.Oil & gas• Years of experience in providing compressed airfor the oil & gas industry.• 100% oil-free compressed air for control/instrumentair or buffer air.• Strong global support network to provide 24/7 assistance.Power plants• Ideal for applications such as flue gas desulphurization,oxidation air, and fluidized beds.• Continuous operation.Class 0:the industry standardOil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage, pharmaceutical, chemical and petrochemical, semiconductor and electronics,the medical sector, automotive paint spraying, textile and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a rangeof air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purityas the first manufacturer to be awarded CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at all in the outputair stream.concentration in total oil content).321High efficiency coolers and water separator• Corrosion resistant stainless steel tubing*.• Highly reliable robot welding; no leakages*.• Aluminium star insert increases heat transfer*.• Water separator with labyrinth design to efficiently separate the condensate from the compressed air.• Low moisture carry-over protects downstream equipment.3World-class oil-free compression element• Unique Z seal design guarantees 100% certified oil-free air.• Atlas Copco superior rotor coating for high efficiency and durability.• Cooling jackets.2Throttle valve with load/unload regulation• No external air supply required.• Mechanical interlock of inlet and blow-off valve.• Low unload power.1* Only for ZR water-cooled versions.45AirWaterOilMotor• IP55 T EFC protection against dust and humidity.• High efficiency fixed speed IE3 motor (equal to NEMA Premium).4Advanced Elektronikon ®• Large 5.7” sized color display available in 31 languages for optimal ease of use.• Controls the main drive motor and regulates system pressure to maximize energy efficiency.5Water-cooled ZR Pack123Silenced canopy• Base frame with forklift slot.• Fully packaged, easy to install.• Easy ducting.1Efficient intake air filtration• 2-stage dust removal system (99.9% for 3 micron).• Low pressure drop.• Efficient protection of the compressor.• Minimum intake losses.2High-efficiency motor + VSD• TEFC IP55 motor protects against dust and chemicals.• Continuous operation under severe ambient temperature conditions.• Full regulation between 30 to 100% of the maximum capacity.34Full Feature: IMD adsorption dryer• Eliminates the moisture before it enters the air net.• Ensuring a reliable process and a top quality end product.• No external energy is needed to dry the air, resulting in high energy savings and no compressed air losses.• Minimal pressure drop.4Air outAir-cooled ZT Full FeatureAirWaterOilVSD: driving down energy costsOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressorson the market.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings of up to 35%Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.T otal compressor lifecycle costVSD?1The Elektronikon® controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.2Flexible pressure selection from 4 to 10.4 bar with VSD reduces electricity costs.3Specific converter and motor design (with protected bearings) for the highest efficiency acrossthe speed range.4Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling requirements.5All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does notinfluence external sources and vice versa.6Mechanical enhancements ensure that all components operate below critical vibration levels throughout theentire compressor speed range.7 A highly efficient frequency converter in a cubicleensures stable operation in high ambient temperatures up to 50°C/122°F (standard up to 40°C/104°F).8No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. T urndown capability of the compressor is maximized to 70-75%.9Net pressure band is maintained within 0.10 bar, 1.5 psi.Monitoring and control:how to get the most from the leastThe Elektronikon ® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Intelligence is part of the package• High resolution color display gives you an easy to understand readout of the equipment’s running conditions. • Clear icons and intuitive navigation provides you fast access to all of the important settings and data. • Monitoring of the equipment running conditions and maintenance status; bringing this information to your attention when needed.• Operation of the equipment to deliver specifically and reliably to your compressed air needs.• Built-in remote control and notifications functions provided as standard, including simple to use Ethernet based communication.• Support for 31 different languages, including character based languages.Online & mobile monitoringMonitor your compressors over the Ethernet with the new Elektronikon ® controller. Monitoring features include warning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allows fingertip monitoring of your compressed air system through your own secured network.• A remote monitoring system that helps you optimize your compressed air system and save you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.SMART LINK *:Data monitoring programProtecting your productionUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.Increase production reliabilityLow quality air heightens the risk of corrosion, which can lower the life span of production equipment. T he air treatment solutions produce clean air that enhances your system’s reliability, avoiding costly downtime and production delays.Safeguard production qualityCompressed air coming into contact with your final products should not affect their quality. Atlas Copco provides clean,dry air to protect your production and reputation in the market.Supreme energy and cost savingsAtlas Copco’s quality air solutions stand for substantial energy savings all day, every day. T aking technology to a new level,these products achieve maximum cost savings.Proven peace of mindBuilding on know-how and years of experience, the entire Atlas Copco quality air range is produced in-house and tested using the most stringent methods in the industry.A dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.BD/BD +-70°C/-40°C/-20°C -94°F/-40°F/-4°FHeat reactivated adsorption dryer• Use of electrical heaters for regenerating the desiccant• Limited pressure drop• Variants without loss of compressed airFD/FD +(VSD)+3°C/+20°C +37°F/+68°FRefrigerant dryer• Use of cooling circuit for cooling down compressed air • Guaranteed pressure dew points• Lowest energy consumption in all operating conditions • Air and water cooled variantsMD-20°C/+3°C -4°F/+37°FMDG-40°C/-20°C -40°F/-4°FRotary drum heat of compression dryers• Use of freely available heat of compression • Negligible power consumption• Variants with extra heat augmentation for lower dew pointsND-40°C/-20°C -40°F/-4°FDryers overviewD e w p o i n t (°C )D e w p o i n t (°F )Flow (l/s)Flow (cfm)+3+37-20-4-40-40-70-94To further protect your investment, equipment and processes, Atlas Copco presents a full line-up of innovative quality air solutions to suit the high quality requirements of your specific application.45213A complete Full Feature packageAtlas Copco’s Full Feature concept stands for a compact, all-in-one quality air solution. Integrating the IMD dryer and its Variable Speed Drive on VSD models, this integrated package offers the highest quality air at the lowest possible cost.Protect your compressed air systemA dry compressed air system is essential to maintain the reliability of production processes and the quality of the end products. Untreated air can cause corrosion in the pipe work, premature failure of pneumatic equipment and product spoilage.IMD adsorption dryerThe IMD adsorption dryer eliminates the moisture before it enters the air net,ensuring a reliable process and an impeccable end product. As no external energy is needed to dry the air, large savings are obtained. T he pressure drop through the dryer is minimal, which again cuts down the operating cost.The IMD drying principle1 Hot unsaturated air2 Hot saturated air3 Cold saturated air4 Dry air5 Drying sectionOptimize your systemWith the ZR/ZT , Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are available.Engineered solutionsAtlas Copco recognizes the need to combine our serially produced compressors and dryers with thespecifications and standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in remote locations.Innovative technologyAll equipment is covered by our manufacturer warranty.The reliability, longevity and performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliablemaintenance by Atlas Copco as part of a local service operation.Innovative engineeringEach project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solutionfor all your needs.Options• : Optional- : Not available(*) Maximum intake/cooling air temperature is 50°C/122 °F for HAT versions.Please note the availability of the option depends on the chosen configuration.ZR 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(3) Not available as FF variant.CABZT 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(1) For the working pressure of the FF variant, please consult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZR 132-315 VSD (FF) (50/60 Hz)(1) For the working pressure of the FF variant, pleaseconsult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZT 132-315 VSD (FF) (50/60 Hz)DimensionsCABCOMMITTED TO SUSTAINABLE PRODUCTIVITY2935 0538 14 © 2017, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
阿特拉斯固定式无油螺杆压缩机操作说明
阿特拉斯固定式无油螺杆压缩机操作说明一、常用参数：型号：ZR250-10（固定式无油螺杆压缩机）最高工作压力： 1MPa 额定工作压力0.9 MPa排气量：2264m3/h ( 629L/S)中冷却器压力： 0.19~0.26Mpa (1.9~2.6bar)油压：0.2~0.25Mpa ( 2~2.5bar)油温： 40℃低压级主机出口温度： 160℃~180℃高压级主机出口温度： 140℃~175℃高压级主机进气温度： 25℃~30℃排气温度：约25℃冷却水进水温度：＜40℃冷却水出水温度：＜50℃额定轴功率： 250kw启动轴转速：1487r/min冷却水流量：13.32 m3/h (3.7L/S)油量：60L润滑油规格：Roto-Z专用润滑油低压级安全阀起跳压力为0.37Mpa(3.7bar)高压级安全阀起跳压力为0.93Mpa(9.3bar)二、机组的报警及停机设定值报警停机油压： 0.13MPa 0.12Mpa (1.2bar)油温：65℃ 70℃低压级主机出口温度：225℃235℃高压级主机出口温度：225℃235℃高压级主机进气温度：65℃ 70℃三、压缩机的操作(一)、开机步骤启动前：1、确认电、仪系统正常。
（由电工、仪表工完成）2、检查油位。
（应在油位计上部）3、关闭冷凝液排污阀。
4、打开进水、出水阀。
启动：1、打开氮气进口阀和出口阀。
2、接通电源，检查电源指示灯是否亮起。
3、按下开机按钮和F3，自动运行指示灯亮，压缩机在卸载状态下运行。
4、待星—三角转换以后（约15秒），再按F3，机器转入自动运行状态。
5、在加载状态下调节冷却水流量合适为之。
（二）、注意事项：1、如果电机已停，但自动运行指示灯亮着，电机在任何时候都有可能自动启动起来，要注意安全。
2、如果定时开机/停机功能激活，那么，即使在手动停机后，压缩机也能自动启动。
要注意安全。
三、停机步骤1、按F3，让机器卸载，2、约30秒后，再按停机按钮。
ATLAS微油螺杆式空压机技术参数
GA5-22
型号
压力bar
GA5
GA7
GA11
GA15
GA18
GA22
7.5
0.9
1.2
1.7
2.6
3.2
3.6
处理风量m3/min
8.5 10.0
0.8
1.1
1.6
2.4
3.0
3.5
0.7
1.0
1.5
2.2
2.6
3.1
13.0
0.5
GA45+
GA55+
GA75+
7.5
6.1
7.1
8.6
10.6
14.7
处理风量m3/min
8.5 10.0
6.0
6.9
8.0
10.1
13.8
4.8
5.9
7.3
8.7
12.3
13.0
3.9
4.9
6.1
10.3
噪音db(A)
64
65
66
65
67
功率KW
30
37
45
55
75
马力HP
40
50
60
75
100
重量kg
专业代理阿特拉斯空压机
862
896
1395*865*1625
380V/3/50HZ
1305
1650
2040*940*1802
1730
2290*1080*1 960
马达防护等级
IP55
出口含油量
<2PPM
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50Hz 水冷型
(1) 参考工况：
干燥空气
绝对进口压力 1 巴 (a)
冷却，进风口温度20°C
额定工作压力
风量测量根据 ISO1217、版本 3、附录 C
(2) 冷却水温度升高15°C
(3) 根据 Pneurop 测试标准 PN8NTC2.2 在 1 米距离测定,误差+/- 3dB(A)
(4) 在 7 巴 (100psi) 时风量 - (5) 9 巴 (130psi) 时风量
50Hz 风冷型
(1) 参考条件：
干燥空气
绝对进口压力 1 巴 (a)
冷却，进风口温度20°
额定工作压力
风量测量根据 ISO1217、版本 3、附录 C
(2) 根据 Pneurop 测试标准 PN8NTC2.2 在1 米距离测定误差+/- 3dB(A)
50Hz 水冷型尺寸
ZR 500 4060 159.8 2400 94.4 2120 83.4 - - 9750 21495 ZR 630 4060 159.8 2400 94.4 2120 83.4 - - 10400 22928 ZR 750 4060 159.8 2400 94.4 2120 83.4 - - 10500 23148 ZR 900 VSD 4675 184 2470 97.2 2120 83.4 11850 26124 - -
50Hz 空冷型尺寸
压缩机类型宽度 (A) 高度 (B) 深度 (C) 有 L.V. 的重量
电动机有 H.V. 的重量电动机
ZT空冷型毫米公斤
50Hz - 7.5 巴 (e)
ZT 110 2410 2280 1511 2900 -
ZT 132 **** **** 1511 3000 -
ZT 145 2410 2280 1511 3100 -
ZT 160 3000 2610 1631 4200 4300 ZT 200 3000 2610 1631 4300 4400 ZT 250 3000 2610 1631 4400 4500 50Hz - 10 巴 (e)
ZT 110 2410 2280 1511 2900 -
ZT 132 **** **** 1511 3000 -
ZT 145 2410 2280 1511 3100 -
ZT 160 3000 2610 1631 4200 4300 ZT 200 3000 2610 1631 4300 4400 ZT 250 3000 2610 1631 4400 4500
转子设计
同步齿轮
抗摩擦滚珠和滚柱轴承轴的密封冷却套
不对称转子
100% 无油空气
阿特拉斯·科普柯设计生产
低速度流量比
被证明了的无油旋转螺杆压缩技术
完全同步的转子和高效的轴密封：转子内部无润滑油 - 转子间无接触 - 转子的转速远远低于临界速度 - 转子和外壳无接触 - 压缩腔不会进油 - 无磨损
不存在废弃油的问题
全面高效率
保证空气无油,没有密封空气
流程图
水冷型 ZR 110-900
空冷型 ZT110-275
1 - 空气进口、空气滤清器和消声器9 - 单向阀
2 - LP 元件10 - 预冷却器
3 - 预冷却器11 - 后冷却器
4 - 中冷却器12 - 压缩空气出口
5 - 水分离器和排水管13 - 油泵
6 - HP 转子14 - 油路旁通阀
7 - 加/卸载调节器、放空阀和消声器15 - 油冷却器
8 - 消声器16 - 油过滤器
水冷型 ZR 110-900
1 - 空气进口10 - 后冷却器
2 - 消声器11 - 压缩空气出口
3 - 空气过滤器12 - 加/卸载调节器、放空阀和过滤器
4 - LP 转子13 - 进水
5 - 中冷却器14 - 出水
6 - 水分离器和排水管15 - 油冷却器
7 - HP 转子16 - 油滤清器
8 - 消声器17 - 油路旁通阀
9 - 单向阀18 - 油泵
压缩原理
无油空气压缩原理
压缩原理很简单。
两个螺旋转子(其中一个有四个凸肋而另一个有六个凹槽）彼此轮流啮合. 前者转动比后
者快 50% 。
吸入的空气在转子之间和转子外壳之间受到压缩。
由于精确定时的齿轮使转子表面之间保持微小的间隙，因此相互啮合的压缩转子永远不会接触。
消除了磨损，压缩腔无需润滑。
特殊的密封装置防止空气沿转轴处逃逸，而另外的密封装置阻止油从转子的轴承进入到压缩腔里。
得到 100% 无油的稳定空气。
1- 转子的尾端打开进口，空气进入压缩腔。
2- 空气被引入由凸肋和凹槽构成的“空
腔”。
3- 转子旋转时，空腔越来越小，被引入的
空腔受到压缩。
4- 压缩空气通过排出口释放
透视图
运行安静控制、保护和监控
空气进口过滤
器，按标准配
置
滚动轴承
高效水分离
运行安静
隔音配置高效电动机高精度齿轮
使用标准的不锈钢冷却器
安装容易，成本低
空气进口过滤器，按标准配置
对吸入空气的有效过滤：已安装的机器，维护方便进气损耗最小
滚动轴承
无油螺杆元件加上密封系统使空气 100% 无油
高级滚动元件轴承
在不同工作条件下稳定性高
能很好地适应负载变化
无需预润滑/稳定时间
预定了预期最小寿命——不会出现意外情况
控制、保护和监控
先进的Elektronikon® 监控系统
总体系统运行状况
许多过程控制系统有可能同适当的通讯接口相组合
高效电动机
高效电动机
法兰安装，可以精确校准
根据 AGMA Q13/DIN Class
5:
寿命长
传动损耗低
低噪声，振动小
使用标准的不锈钢冷却器
高效率和节能冷却：
星形轮廓可增加热传递
抗侵蚀不锈钢管
温度范围 4-8°C - 接近
理想的中间冷却
强化排水能力，减少携带
的水分，使负载更干燥
安装容易，成本低
钢制滑橇结构：无需特殊
机座，叉式升降槽方便移
动
显示完善 - 没有隐藏部
分
几乎是立即起动
大大节省了初始费用
VSD 型式
集成频率转换器
集成频率转换器
带有 VSD 压缩机型式
作为一个集成概念，转换
器 - 电动机 - 压缩机组
已 100% 通过测试，具有
以下优点：
保证电磁兼容
可在最大供气能力的 30%
到 100% 之间自由调节 -
无需加速窗口。
集成控制 - 不间断通讯
转换器压缩机 - 最大操
作范围。
控制与监控
Elektronikon® 监控系统
智能技术实现安全可靠的运行
安装在 Z 压缩机的关键部位的电子传感器，把温度和压力数据反馈给机载的微处理器。
微处理器通过关键读数持续不断地精确监测整个压缩机系统的工作状态，自动校准和控制压缩机以便达到最佳状态和最高效率。
Elektronikon® 系统在出厂前已完成编程，如果现场环境需要改变参数和控制，可很容易地重新编程。
多语言可供选择的显示器
可通过适当的通讯接口集成入许多程序控制系统中
多个压缩机控制的选择。