GM(SGM)过程控制计划审核表(含附属全套EXCEL表)

Date:日期Supplier Name:供应商名称供应商电话Mfg. DUNS:PlantLocation &制造工厂邓白氏号码工厂位置＆国家Auditor: (SQE, SQI)Auditor Phone:审核员审核员电话Auditor: E-Mail:审核员电子邮件GM 公司Part Number (s):Part Name:零件号零件名称Drawing Date:图纸日期工程更改号工程更改等级PPAP/Interim/Benest are Status:Program PPAP 临时批准等级车型年项目Creativity Team:采购功能组专业组Reason For Audit:审核原因新产品生产启动现生产部分区域其它是 否不适用Type of Audit:审核类型初始审核跟踪审核GP9是 否不适用Driver of Audit:审核目的APQP 确认管理要求工厂要求按节拍生产现产品改进流程/售后高关注一级受控发运二级受控发运重大质量问题停线后重新开线零部件检验计划D/PFME A3×5个为什么其它Focus of Audit:重点关注零件/总成生产线/生产单元操作工序/机器设备完善制质量体系Approved 通过Yes 有No 无N/A 不适用1.2.3.4.5.6.GPSC Supplier Quality 全球采购供应链　供应商质量GM 1960-B(SGM)Process Control Plan Audit Sheet过程控制计划审核表GM 1927-16(SGM)Supplier Phone:GM Division:EWO #: / ODM #Eng. Change Level:Model Year:Commodity:Safety Related Part ?是否为安全件？Product Validation/Qualification Complete:是否已完成产品验证？Approved, but need Documentation 通过，但需要文件Not Approved 不通过Follow-Up Audit Date:跟踪审核日期TECHNICAL INFORMATION AVAILABILITY 技术资料获取Comments 备注Are actual drawings availabe at production facilty with the latest change level?制造工厂是否有最新更改等级的图纸?Does the supplier have the final customer approved drawing?供应商是否有最终顾客批准的图纸?Is the print complete (Tolerances, GD&T, Correct Datums, KPCs, etc.)?图纸是否完整(公差, GD&T, 正确的基准，KPC 等)？Are all technical regulations/CTS/SSTS available?所有技术法规/零件技术规范/子系统技术规范能否获得?If supplier is design responsible, has DFMEA been used to develop the PFMEA?如供应商负责设计，DFMEA 是否已被用于开发PFMEA?QUALITY SYSTEM DOCUMENTATION 质量体系文件Is a Process Flow Diagram available?是否有过程流程图？FutureLaunchCurrentPartialOtherInitialFollow UpRun at Rate (GP9 Attachement B)APQP Confirmation Mgmt. RequestPlant Request Run @ RateTop FocusCSL-1CSL-2Major DisruptionDD&WComponent Check PlanCritical Fastner (D02)D/PFMEA Shutdown/Start Up AuditCPIP/Warranty OtherPart / Assembly Line /CellOperation / MachineComplete Mfg. System Quality System -Ongoing DocumentationYes No YesNoN/AN/A7. 8. 9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.Does the Process Flow Diagram include receiving?过程流程图是否包括物料接收？Does the Process Flow Diagram include rework?过程流程图是否包括返修？Does the Process Flow Diagram include scrap?过程流程图是否包括报废？Does the Process Flow Diagram include gauging/inspection?过程流程图是否包括测量和检查？Does the Process Flow Diagram include shipping?过程流程图是否包括发运？Does the Process Flow Diagram include labeling and Part ID at receiving, WIP, finished good and shipping areas?过程流程图是否包括了物料接收、在制品、合格成品和发运区域的标签和零件标Is there a PFMEA available?是否有PFMEA？Is the PFMEA acceptable (RPNs, numbers match Process flow and include KPCs/PQCs/KCCs)?PFMEA是否可以接受(风险顺序数, 编号与流程图一致，包括 KPC/PQC/KCC等)？Is there any evidence that it is kept up to date?是否有证据表明PFMEA是不断更新的?Is there a Process Control Plan (PCP) available?是否有过程控制计划 (PCP)?Is the Process Control Plan (PCP) acceptable (numbers match PFMEA and Process Flow, including KPCs/PQCs/KCCs/DRs/ITFs, GP-12 if applicable and latest EWO/ODM included)?过程控制计划是否可以接受？(编号与PFMEA和流程图一致，包括KPC/PQC/KCC/DR/ITF，GP-12（适用时），最新的EWO)?Does the control plan address print requirements relative to (dimensional, material, rust preventitive, heat treat, micro-finish, contamination/sediment, etc.)?控制计划有无反映(尺寸，材料，防锈，热处理，研磨，污染/残留物等)?Are all "Current Controls" listed on the PFMEA detailed on the Control Plan? PFMEA中列出的所有“现行过程控制”项目在控制计划中是否都有详述?Are process controls in place in the PCP to address the high PFMEA Risk Priority Numbers?过程控制计划中的过程控制是否都在实施以解决PFMEA中高RPN项目?Is there a procedure/process for Continuous Improvement for Risk Reduction?是否有针对对风险降低的持续改进程序？Are KPCs/PQCs/KCCs called out on the PCP?所有的 KPC/PQC/KCC是否都在控制计划中体现？Are sample sizes and check frequency for each operation reasonable?每个操作的样本数量和检查频次是否合理?2425262728293031323334353637383940414243444546474849505152QUALITY SYSTEM IMPLEMENTATION 质量体系实施Do your supplier's provide evidance of approved material for all componentsneeded for the assembled part?你的供应商能否提供证据以证明所有供总成零件使用的零部件材料是经过批准的？Are controls in place to ensure only approved incoming material released forproduction?是否有控制措施以保证只有被认可的进货材料用于生产？When parts require traceability, do controls link component traceability to the finalpart?当零件有追溯性要求时，是否可实现零件到最终产品的追溯？Audit according to the requirements of SGM prodcution accurately or nomoral traceability audit and attach the audit sheet to PCPA sheet;按SGM 产品追溯评审表（精确/一般）的要求进行评审并将追溯评审表附于控制计划审核表后；Is the workplace properly configured and matches Process Flow Diagram?工作场所布置是否适当并与流程 图一致?Are all tools and gauges properly identified?所有工装、量具是否可获得并正确标识?Are all gauges calibrated?所有工装、量具是否可获得并正确标定?Are all tools and gauges certified?所有工装、量具是否可获得并正确验证?Is gauge Repeatability and Reproducabilty less than 10%?所有工装、量具重复性和再现性是否低于10%?Do all gauges have proper operator instructions?所有工装、量具是否有适当的操作指导书？Are proper operator instructions available for each operation?各工位有无适当的操作指导书？Are Standardized Work instructions detailed to run the job properly to take time,including handling of non-conforming parts?有无标准化作业指导书以保证按节拍时间正常操作，包括对不合格品的处置？Is there Standardized Work?是否进行标准化作业？Is the Standradized Work being followed?是否对标准化作业进行跟踪？Do the operators understand the instructions?操作工是否理解指导书？Have operators been properly trained?操作工是否进行了适当培训？Are boundary samples (BS) available to operators?操作人员是否有合格的边界样品?Are boundary samples (BS) in use?操作工是否对边界样品进行使用？Are Master Parts or samples available to confirm inspection?是否有标准样品以确认检验是否正常工作？Are Master Parts available for error proofing devices?是否有标准样品以确认防错设备是否正常工作？Is there a Preventive Maintenance (PM) plan on tools and is it followed?有无针对工装、模具的预防性维修计划，是否按计划实施?Is there a Preventive Maintenance (PM) plan on equipment and is it followed?有无针对设备的预防性维修计划，是否按计划实施?Is there standardized work (or control plan) for part quality verification following atool change?工装模具变更后，有无标准化作业指导书(或控制计划)指导零件的质量验证？Are listed tests and inspections per control plan, actually performed as stated?控制计划中各试验、检测项目是否按文件实施?Where the Process Control Plan calls for SPC are the data properly recorded?如控制计划有SPC 要求，数据是否正确采集和记录?Are the Upper Control Limits (UCL) current?控制上限是否更新？Are the Lower Control Limits (LCL) current?控制下限是否更新？Does the data make sense and are reasonable control limits shown?SPC 数据是否合理，控制界限是否合理?Are out of control points noted with the corrective action taken?控制图表明过程失控时，是否进行原因分析并采取适当的纠正措施?Are product audits showing acceptable results for Final Product?产品审核结果是否表明成品可以接受？53545556575859606162636465666768697071审核员意见Auditors Comments:Supplier Representative Signature SGM Represe ntative Signature供应商代表签字SGM代表签字Does the manufacturing process demonstrate the required capability orperformance?制造过程的能力 (Ppk ，Cpk，Cmk)是否合格?Does packaging and material handling protect parts from damage?零件包装、搬运和处置能否避免零件受损?Are instructions for handling Work In Process (WIP) and final product followed throughout the process to shipping area; including repair/rework areas?对在制品的处置 (WIP)有无文件规定，是否遵照执行?包括返工、返修区域？Are all parts and components labeled properly?对所有零部件是否都进行了适当地标识？QUALITY SYSTEM IMPLEMENTATION BY MANAGEMENT　管理层质量体系实施Is there a process for documenting and tracking Downtime?是否有程序对停线情况记录和跟踪？Is there a process for documenting and tracking Scrap?是否有程序对报废情况记录和跟踪？Is there a process for documenting and tracking First Time Quality?是否有程序对FTQ 进行记录和跟踪？Is there a process for documenting and tracking Premium Freight?是否有程序对额外运费记录和跟踪？Is there a process for documenting and tracking Plant Problem Reports?是否有程序对工厂问题报告记录和跟踪？Does leadership ensure that Out of Control Conditions are managed?有无针对过程失控的管理?Are Action Plans (AP) followed?是否按计划实施纠正/整改措施？Is responsibility for implementation assigned and do people understand their responsibility?对问题解决是否指定实施责任人？相关人员是否明确其职责?Are problems quickly communicated to people who can help?发生问题后，是否能迅速与相关人员沟通?Does the support system respond to the operator?支持人员能否对操作人员要求快速响应?If more than one shift, does information part passes across shifts?如果有两班以上，班间信息是否能正确传递和沟通?Are all checks to be done under the PCP requirements performed?是否按控制计划审核的要求执行检查？Are results properly documented?检查结果是否进行适当地记录？Are suitable actions taken in case of deviations?对不符合内容是否采取了适当的纠正措施？Are plans in place to implement all elements of QSB?是否有适当实施QSB所有要素的计划？。