5699乐泰胶说明书
5699乐泰胶说明书
汉高乐泰美国 +860.571.5100
汉高乐泰欧洲 +49.89.9268.0
需当地销售与技术支持可以访问下列网址：
汉高乐泰亚太 +852.2233.0000
商标使用 乐泰是汉高乐泰的商标
参考 0.1
技术参数 产品 5699 , 2003 年 8 月
汉高乐泰美国 +860.571.5100
技术参数
产品 5699
2003 年 8 月
产品说明
乐泰®5699 高性能室温固化硅胶的产品特性如下：
技术
硅酮胶
化学类型
脱肟硅酮胶
外观（未固化） 灰色膏体 LMS
成份
单组分-无需混合
触变形
降低施胶后液体流动性
固化
室温硫化（RTV）
应用
衬垫
自流平
均一的பைடு நூலகம்穴填充性
强度
高
操作温度
-54oC 至 150oC
产品 5699 主要设计用于有良好耐油性刚性法兰的密封
单位换算 （0C × 1.8）+32 = 0F kV/mm × 25.4= V/mil mm × 0.039 = inches mPas = cP N/mm2 × 145 = psi N × 0.225 = lbs
说明 本文中所含的各种数据仅供参考，并被认为是可靠的。 对于任何人采用我们无法控制的方法得到的结果，我们 恕不负责。自行决定把本产品用在本文中提及的生产方 法上，及采取本文中提及的措施来防止产品在贮存和使 用过程中可能发生的损失和人身伤害都是用户自己的责 任。鉴于此，乐泰公司明确声明对所有因销售乐泰产 品或特定场合下使用乐泰产品而出现的所有问题，包 括针对某一特殊用途的可商品化和适用性的问题，不 承担责任。乐泰公司明确声明对任何必然的或意外损 失包括利润方面的损失都不承担责任。 本文中所论述 的各种生产工艺或化学成分都不能被理解为这些专利可 以被其他人随便使用和拥有或被理解为得到了包括这些 生产工艺和化学成分的乐泰公司的专利许可证。建议用 户每次在正式使用前都要根据本文提供的数据先做实 验。本产品受美国、外国专利或专利应用的保护。
乐泰jiaos使用说明
Industrial GearboxesService ManualFor further technical details refer to selection chart on page XX.1For further technical details refer to selection chart on page XX.32IntroductionGEARBOX SERVICE MANUAL SOLVES REAL PROBLEMSThe applications described in the Gearbox Service Manual are based on a bevel helical gearbox configuration.They apply equally for helical gearboxes,worm gear units and geared motors.Applications on planetary gearboxes,due to their different construction,are shown in a separate illustration.The Gearbox Service Manual is designed as a practical guide to provide essential information in a logical and systematic manner.It is structured in major sections covering key gearbox assembly groups,coupling and mounting,as well as general maintenance aids.The manual is based on the real world,and on solving real problems:you’re bound to find service and repair solutions you can use every day – quickly and conveniently.FEASIBILITY CONFIRMEDThe recommendations given in this Gearbox Service Manual are based on collaboration withcustomers,institutes and universities to establish their validity and confirm that these methods are operable,practicable and indeed the best solutions for servicing and repairing gearbox assemblies.PROFIT FROM RELIABILITYAt Henkel,we understand the problems you face in ensuring reliability,safety and durability.We provide products for cost-efficient,easy and effective gearbox maintenance and repair.Gears and gearboxes are generally robust and reliable devices.However,problems do occur,and need to be corrected.When gearboxes and ancillary equipment fails,the greatest concern is getting it running again,but spare parts may not always be readily available.Loctite ®products notonly provide reliable on-site repair capability,but emergency repair and service solutions that last or even extend the life time of equipment.Contact your local Henkel representative for help to meet your specific product application needs.This guide has been designed to provide quick and easy assistance to the professionals who service industrial gearboxes and look for reliability,longevity and cost reduction.With the help of this guide,you can:•Easily select the right Loctite ®products to help you service the wide variety of gearbox assemblies•Prevent wear proactively•Pinpoint the most suitable solution for servicing worn parts,or•Determine the best product for your particular service or repair problemIndustrial gearboxes play an important role in processing and manufacturing facilities.Performance must be tailored to an endless diversity of demands,and reliable operation over a long service life with minimum maintenance is a key requirement.For plant professionals,the ultimate goal is to maximise machinery output,reliability and efficiency.That’s why a gearbox failure can be a costly setback to overall plant operations.Proactive maintenance will minimise expensive downtime,enhance reliability and dramatically cut costs.Loctite ®products are used in gearbox manufacturing worldwide to enhance quality and extend end-product life.The same high quality Loctite ®technologies and products are also available to the people who maintain,repair and service gearboxes.There is a comprehensive range of Loctite ®products to •Repair and prevent gearbox failures – on site,to minimise downtime•Reclaim worn or damaged assemblies to avoid scrap and replacement costs •Assist in assembly,installation and disassembly•Ensure reliability and smooth running by restoring performance to ”as new“ conditionFor further technical details refer to selection chart on page XX.54Table of Contents• Prevent bearing spin,corrosion and housing damage 10• Repair and rebuild worn bearing housing12• Prevent gasket failure between the upper and lower housing of a split gearbox 16• Prevent loosening and corrosion of the cover fasteners 18• Prevent leaks between the gearbox covers and housing20• Removal of cured chemical gaskets from dismantled flange surfaces24• Lubrication Fittings:Oil drain plug,oil inlet,housing ventilation,gauge glass• Cooling Fittings:Flange pump,coarse filter,pressuremonitor,temperature control valve,air cooling unit ,pipework• Repair of axial score marks on cylindrical shaft at the position of a bearing34• Prevent and repair keyway wear40GEARBOX COUPLING AND MOUNTING44COUPLINGS44• Protect the spline assembly to prevent unnecessary fretting 45• Repair spline backlash46• Prevent couplings moving due to loose set screws 48• Increase the load capacity for flange couplings50MOUNTING GEARBOX TO MOTOR52GENERAL MAINTENANCE AIDS54MAINTENANCE – LUBRICATION54assembling and dismantling54• Free rusted and seized parts during dismantling 55• Assembly aid for all assembly jobs56• Long term protection for fasteners and alignment pins57MAINTENANCE CLEANERS58• Cleaning and degreasing of machined parts58• Cleaning and degreasing of surfaces prior to bonding58SURFACE PROTECTION60• Corrosion Protection:Long term protection of ferrous 61metals against rustingPRODUCT INDEX 62SELECTION CHART6776Gearbox Service and Proactive MaintenancePrevent corrosion and seizure of dowel pins with Loctite ®8009Heavy Duty Anti-seize See page 14Repair housing cracks,porosities and defects with Loctite ®Hysol 3471 Metal filled Epoxy See page 8Rebuild and repair the bearing housing seat with Loctite ®Hysol 3478 Superior Metal See page 12Prevent bearing spin and fretting with Loctite ®603 or Loctite ®641 Retaining Compound See page 30Prevent the mounting bolts loosening with Loctite ®2701 High Strength Threadlocker See page 52Seal and lock fittings atany angle with Loctite ®577 or Loctite ®572 Thread Sealants.See page 26Make any size or shape gasket:Forflexible covers and covers with large bolt spacing use Loctite ®5910 Flange Sealant; For rigid assemblies use Loctite ®518 Flange Sealant See page 20Prevent pinion and all other gear movement with Loctite ®648 Retaining Compound See page 36Prevent keyway wear with Loctite ®243Threadlocker or repair keyway wear with Loctite ®660 Retaining Compound See page 44Increase the torque capacity of flange coupling with Loctite ®638See page 50Seal rigid parts without gasket shimming using Loctite ®518 or Loctite ®128068See page 16Prevent corrosion,seizure and boltloosening with Loctite ®243 or Loctite ®248 Medium Strength ThreadlockerSee page 14 and 18Secure and prevent leakage between oil seal and housing with Loctite ®248Threadlocker,Loctite ®480 or Loctite ®435 Instant Adhesive See page 28Removal of cured chemical gaskets from dismantled flange surface with Loctite ®7200 Gasket RemoverCleaning and degreasing of surfaces prior to bonding with Loctite ®7063Cleaner and Degreaser See page 58For further technical details refer to selection chart on page XX.98SOLUTION #1Sealing porosity (up to 0.05 mm) using wicking grade adhesive Loctite ®290Steps1.Thoroughly clean and dry the components with Loctite ®7063 Cleaner & Degreaser,insuring the porosity is oil free2.Brush Loctite ®290 into the porosities3.Allow to cure,typically for 3 hours4.Clean of excess productSOLUTION #2Filling damaged areas with Loctite ®Hysol 3471 Metal filled EpoxySteps1.Thoroughly clean and dry the components with Loctite ®7063 Cleaner & Degreaser,insuring the repair area is oil free2.Mix and apply Loctite ®Hysol 3471 onto the area to be repaired3.Allow to cure,typically for 12 hours to achieve functional strength4.Machine to original size if requiredCHALLENGE Repair housing and cover defects Seal oil leaks due to damaged housingCause•Gearbox housings may be porous•Service or repair work may cause damage to gearbox housings and coversYOUR ADVANTAGE•Quick return to service•Reduce scrap by salvaging and extending the life of gearbox housing and coverFor further technical details refer to selection chart on page 69.For further technical details refer to selection chart on page XX.1110SOLUTION•Apply a film of Loctite ®641 Retaining Compound to the outside diameter of the bearing •Loctite ®641 Retaining Compound is a medium strength,allowing for easy disassembly during future overhauls•Alternatively use Loctite ®603 for a high strength joint or Loctite ®640 for longer assembly timeSteps1.Clean the mating surfaces with Loctite ®7063 Cleaner & Degreaser Note:Loctite ®603 is oil tolerant and cleaning is less critical2.Apply a film of Loctite ®Retaining Compound to the outside diameter of the bearing3.Assemble using normal techniques4.Functional cure in 6 hours at room temperatureCHALLENGE Prevent bearing spin,corrosion and housing damageCause•Bearing outer races are prone to spinning within their housings,resulting in damage to the housing (regardless of whether or not they have been pressed or shrink fitted in place)•The air space between a bearing and housing is an area susceptible to rust and fretting corrosion,thus causing damage to the partsYOUR ADVANTAGE•Bearing movement is eliminated•Bearing can be easily removed with standard tools•Corrosion is eliminated because the air space between the bearing and the housing is sealedFor further technical details refer to selection chart on page 68.CHALLENGERepair and rebuild worn bearinghousingCause•Worn components lead to micro movement andadditional wear•Load produces axial forces that are higher than originalcalculations•Spun bearing caused by seizure or inappropriate loads12SOLUTIONYOUR ADVANTAGE•Rebuilding of the worn surface of the housing with Loctite®Hysol 3478 Superior MetalStepsing a machining centre,undercut the housing bore by 1.5 mmin the worn area,leaving the surface rough2.Clean parts with Loctite®7063 Cleaner and Degreaser3.Mix and apply a layer of Loctite®Hysol 3478 Superior Metal and force it into the rough surface finish.Build thesurface above the final desired level4.Allow the adhesive to cure for 12 hours at room temperature5.Machine the repair to the required dimensions (in general press fit) using diamond cutting inserts6.Clean the rebuilt surface and the outer bearing ring with Loctite®70637.Retain the joint between the housing and the outer bearing race with Loctite®2701• Assembly is restored,unitised,and ready for service without a major overhaul• Easy and fast repair method,compared to alternative repair methods• Joint between housing and bearing outer race is strengthened by using Loctite®Anaerobic Adhesive13For further technical details refer to selection chart on page 68 and 69.SOLUTIONYOUR ADVANTAGE•Apply Loctite ®243 or 248 Medium Strength Threadlocker to the housing fastener •Use Loctite ®2701 for high strength or on stainless steel and plated fasteners•Before assembly,apply a thin film of Loctite ®8009 Heavy Duty Anti Seize to the dowel pinsSteps1.Clean the threads and pins with Loctite ®7063 Cleaner and Degreaser2.Apply Loctite ®8009 Heavy Duty Anti Seize onto the dowel pinNote:If a liquid gasket is in use,ensure only a very thin layer of Anti Seize is applied 3.Apply Loctite ®243 Medium Strength Threadlocker into lower third of the blind hole Apply Loctite ®2701 High Strength Threadlocker if stainless steel fasteners are in use 4.Assemble and tighten•Prevention of rust and seizure of these close fitting parts •Easy and consistent disassembly •Prevents fasteners from loosening15For further technical details refer to selection chart on page 67.CHALLENGE Prevent loosening and corrosion of split gearbox housing fasteners to ensure reliability of the gasket between the upper housing and the base Prevent corrosion and seizure of split gearbox alignment pinsCause• Fasteners can work loose when subjected to torque,vibration,thermal expansion and shock loads• Once the fasteners become loose,the preload for the gasketwill be lost and the gasket will fail• Dowel pins can rust and seize into component,makingdisassembly very difficult14SOLUTIONYOUR ADVANTAGE•Use Loctite ®518 Flange Sealant for standard gearbox size or Loctite ®128068 Flange Sealant for large gearboxes•Optimum stiffness between mating parts means movement is minimizedSteps1.Remove old gasketing material and other heavy contaminants with Loctite ®7200 Gasket Remover2.Clean both flange surfaces with Loctite ®7063 Cleaner and Degreaser3.Apply a continuous bead of Loctite ®518 Flange Sealant.Circle bolt holes with sealant if appropriateNote:Use Loctite ®128068 Flange Sealant for large gearbox flanges.Loctite ®128068 is designed to cure slowly to allow extra time for assembly 4.Assemble parts and tighten as required 5.Allow to cure•High shear strength transmits forces from one part to the other •Reliable seal17For further technical details refer to selection chart on page 68.CHALLENGE 16Prevent gasket failure between the upper and lower housing of a split gearboxEnsure close tolerance control of the assemblySealing of damaged surfacesCause•Leaks occur because liquids migrate out of the joint •Damaged flanges can result in a leak path•Incomplete sealing of T-joints,where three parts come together (upper and lower housing and cover)SOLUTIONYOUR ADVANTAGE•Apply Loctite ®243 or 248 Medium Strength Threadlocker to the housing fasteners •Use Loctite ®2701 for high strength or on stainless steel and plated fasteners •If locking of the fasteners is not required use Loctite ®8009 Anti-SeizeSteps1.Clean the threads and pins with Loctite ®7063 Cleaner and Degreaser2.Apply Loctite ®243 or 248 Medium Strength Threadlocker to the housing fastenersApply Loctite ®2701 High Strength Threadlocker if stainless steel or plated fasteners are in use 3.Assemble and tighten•Correct clamp load is maintained •Elimination of rust and seizure•Easy disassembly with normal hand tools19For further technical details refer to selection chart on page 67.CHALLENGE Prevent loosening and corrosion of the cover fasteners to ensure the reliability of the gasket between the housing and coversTypical applications are fasteners for inspection cover,bearing cover and input/output flangesCause•Cover fasteners that are rusted and seized make gearbox maintenance difficult and create additional labour associated with drilling and tapping the fastener hole•Fasteners can work loose when subjected to torque,vibration,thermal expansion and shock loads18Prevent leaks between the inspection cover / bearing cover / input – output flange and housing Eliminate cut gasketsOptimize sealing performance of cut gasketsCause•The use of cut gaskets is associated with several inherent problems,such as gasket relaxation,shrinkage,extrusion,and breakage which can lead to leaksSOLUTION #121CHALLENGE20Replacing cut gaskets •Sealing of rigid flangesReplace the cut gasket and apply Loctite ®518 Flange Sealant to the flange surface of the housing •Sealing of flexible flangesReplace the cut gasket and apply Loctite ®5910 Flange Sealant to the flange surface of the housing Rigid flanges are designed:•To achieve optimum stiffness between •To minimize movement between two parts •To transmit forces from one part or another Flexible flanges are normally used:•To cover an opening in a housing two mating parts •To cover moving parts•To encapsulate components to reduce noiseSteps1.Remove old gasket material with Loctite ®7200 Gasket Remover2.Clean both flanges with Loctite ®7063 Cleaner & Degreaser3.Apply a continuous bead of Loctite ®Flange Sealant onto the housing,circle holes if appropriate4.Assemble and tighten as requiredNote:If you are using Loctite ®5910,assemble parts within the skin over time (10 min)5.Allow to cureFor further technical details refer to selection chart on page 68.SOLUTION #2YOUR ADVANTAGE2322When the existing gasket needs to be used as a shim:For increasing the sealing reliability and accurate positioning of the pre-cut gasket,use one of following products:•Loctite ®5922 Flange Sealant,non hardening pre-cut gasket dressing •Loctite ®534,hardening pre-cut Gasket PositionerSteps1.Remove old gasket material with Loctite ®7200 Gasket Remover2.Clean both flanges with Loctite ®7063 Cleaner & Degreaser3.Coat flange face on both sides (cover and housing) with Loctite ®5922 non hardening Flange Sealant or Loctite ®534 hardening Flange Sealant.Note:Although Loctite ®534 is a hardening Flange Sealant,the product allows a pre-cut gasket to be positioned on a gasket surface.It holds aggressively yet still allows for repositioning of the pre-cut gasket4.Position the pre-cut gasket5.Assemble and tighten as requiredNote:Accurate re-positioning,component assembly and tightening should be handled in a continuous workflow without interruptions6.Assembly is operational after 6 hours•Eliminate gasket leaks•Eliminate corrosion and damage on the flange surfaceFor further technical details refer to selection chart on page 68.SOLUTIONYOUR ADVANTAGEUse Loctite ®7200 Gasket Remover to soften the gasket material on the flanges,reducing need for scraping and avoiding possible damage to the machine surfacesSteps1.Protect painted surfaces thoroughly from over-spray,as Loctite ®7200 will attack the paint2.For best results,spray a heavy coat onto the flange or surfaceNote:Remove any surface oil using Loctite ®7063 prior applying Loctite ®72003.Allow 10 to 15 minutes to soften the gasket4.Remove gasket with soft scraper and wipe flange or surface clean5.Repeat procedure if necessary6.Before application of new gasketing material,it is essential to clean the flange or surface with Loctite ®7063 Cleaner & Degreaser•Components are well prepared for assembly and flange sealing •Ideal surface preparation for chemical gaskets is ensured25CHALLENGE Removal of cured chemical gaskets from dismantled flange surfacesCause•After dismantling the gearbox components the flanges must be cleaned before reassembly24SOLUTIONYOUR ADVANTAGELubrication and Cooling System•Seal threaded assemblies with Loctite ®577,572 or 561 Thread Sealants•When cured,Loctite ®Thread Sealants are resistant to oil and water/glycol and ensure zero leakage•Thread sealants prevent fittings from loosening,yet allow easy disassembly with normal hand toolsSteps1.Clean parts with Loctite ®7063 Cleaner & Degreaser2.Apply a bead of Loctite ®Thread Sealant to the leading threads of the male fitting3.Assemble parts and allow to cure•Elimination of all leaks•No hazards and clean up associated with oil leaks •No loss of coolant27For further technical details refer to selection chart on page 67.CHALLENGEPrevent leaks from threaded fittings of lubrication and cooling systemsLubrication System•Prevent oil leaks on oil drain plug,oil inlet,housing ventilation,oil pump,oil filter and gauge glassCooling System•Prevent leakage on the coolant pump,pressure and temperature control unit and all pipe workCause•Traditional thread sealants a susceptible to weeping•Constant pressure and temperature changes within a gearbox system can aggravate any leakage •Vibration between the gearbox and lubrication/cooling system leads to stress on the pipe work26SOLUTION #1SOLUTION #2YOUR ADVANTAGEShaft Seals• A sealed assembly eliminates leaks,contamination and corrosion •Movement of oil seal during running is eliminated•The oil seal can still be easily removed with a screwdriver during the next overhaul29For further technical details refer to selection chart on page 69.CHALLENGE Prevent leaks between the gearbox housing and oil sealPrevent movement of oil seal in housingCause•As with any press fit,there are small air spaces between the housing and the oil seal.This air space can create a leak path•In the case of a split gearbox housing,T-joints are potential leakage points28For oil seals with elastomer press fit•Fill the air spaces by applying Loctite ®435Instant Adhesive to the outside diameter of the oil seal•For longer positioning time and oil sealdiameter larger than 60 mm use Loctite ®480•In the case of a cassette seal,also bond the inside diameter to the shaft using Loctite ®435Instant AdhesiveSteps1.Clean the bonding surfaces of the oil seal and the gearbox with Loctite ®7063 Cleaner & Degreaser2.Apply the adhesive recommended for the different kinds of oil seals to the outside diameter of the oil seal Note:In the case of a cassette seal apply adhesive onto the cleaned shaft as well3.Press the oil seal into position using normal techniques and wipe off any excessFor oil seal with metallic clamping part•Fill the air spaces by applying Loctite ®243 or 248Medium Strength Threadlocker to the outside diameter of the oil sealSOLUTION #131For further technical details refer to selection chart on page 68.CHALLENGEPrevent bearing spin Repair worn cylindrical shafts Prevent downtime and scrap costsCause•Bearings are prone to spinning on their shaft,this results in damage •Load produces axial forces that are higher than original calculations •Spun bearing caused by insufficient interference or inappropriate loads Depending on the extent of wear,the following adhesives are recommended:30For gaps up to 0.05 mm:•Retain joint using Loctite ®603 (oil tolerant,high strength) or Loctite ®641 (medium strength,easy to dismantle) Retaining CompoundSteps1.Clean parts with Loctite ®7063 Cleaner and Degreaser2.Apply a bead of Loctite ®603 or Loctite ®641 to the circumference of the shaft3.Mount the bearing onto the shaft using normal techniques4.Wipe off excess material5.Allow adhesive to cure for 6 hoursSOLUTION #3YOUR ADVANTAGEFor gaps which exceed 0.25 mm:•Rebuild with Metal filled Epoxy Loctite ®Hysol 3478 Superior Metal to the original diameter + bond the bearing onto the rebuilt shaft with Loctite ®2701Stepsing a lathe,undercut the shaft in the worn area 1.5 mm deep2.Dovetail the ends of the worn area to lock the application into place and leave a rough surface3.Clean parts with Loctite ®7063 Cleaner and Degreaser4.Apply a layer of Loctite ®Hysol 3478 Superior Metal,build the surface above the final desired level5.Allow the adhesive to cure for 12 hours at room temperature6.Machine the repair with a diamond tipped tool to the required dimensions7.Apply Loctite ®7649 Activator to the rebuilt area of the shaft8.Apply Loctite ®2701 to the inner bearing raceNote:In the case of a shrink fit between the shaft and the bearing,apply Loctite ®638 Retaining Compound•Cylindrical joint is strengthened by using a Loctite ®Retaining Compound •Shaft is repaired to provide full surface contact33For further technical details refer to selection chart on page 68 and 69.SOLUTION #232For gaps up to 0.25 mm:•Bond using Loctite ®660 + Loctite ®7649 ActivatorSteps1.Clean parts with Loctite ®7063 Cleaner and Degreaser2.Apply Loctite ®7649 Activator to the inner bearing race3.Apply a bead of Loctite ®660 to the circumference of the shaft4.Assemble the components5.Wipe off excess6.Allow adhesive to cure for 12 hours before putting the equipment back into serviceFor further technical details refer to selection chart on page 68.SOLUTION #1SOLUTION #2YOUR ADVANTAGE•Cylindrical joint is strengthened by using a Loctite ®Retaining Compound •Shaft is repaired to provide full surface contactFor further technical details refer to selection chart on page 68 and 69.CHALLENGE Repair of axial score marks on cylindrical shafts Strengthen the retaining joint on worn shaftsCause•Disassembly of bearings and gear wheels frequently causes damage to shafts by scoring•Bearings and gear wheels are mounted with a shrink fit.If they are dismantled without application of heat,friction results in axial score marks34Moderate scoring• Strengthen the joint between the damaged shaft and the bearing with Retaining Compound Loctite ®603Steps1.Remove any raised burs2.Clean the parts with Loctite ®7063 Cleaner and Degreaser3.Apply a bead of Loctite ®603 Retaining Compound to the circumference of the shaft4.Press the bearing onto the shaft using normal techniques5.Wipe off excess materialHeavy scoring• Fill the grooves with Loctite ®Hysol 3478 Superior Metal to rebuild a uniform surface and ensure that the bearing will be mounted on a smooth shaft surfaceSteps1.Remove any raised burs2.Clean parts with Loctite ®7063 Cleaner and Degreaser3.Apply Loctite ®Hysol 3478 Superior Metal into the groove.Build the surface slightly above the desired diameter4.Allow the adhesive to cure for 12 hours at room temperature.5.Grind the excess material with abrasive paper6.Apply Loctite ®7649 Activator to the rebuild area of the shaft7.Apply Loctite ®603 to the inner bearing race and assemble35SOLUTION #1Bonding of gear wheels directly onto the shaft with high strength Retaining Compound Loctite ®Steps1.Clean parts with Loctite ®7063 Cleaner and Degreaser2.Apply a bead of Loctite ®648 to the circumference of the shaft3.Press the gear onto the shaft using normal techniques4.Wipe off excess material5.Allow adhesive to cure for 6 hours37CHALLENGE Increase reliability and strength of a gear mounted on a shaft Repair worn taper jointsCause•Incorrect reassembly during maintenance leading to micro movements•Overload conditions and elevated operating temperatures36SOLUTION #3YOUR ADVANTAGERebuilding the worn shaft with ceramic filled epoxy Loctite ®Hysol 3478 Superior Metal and bonding the gear wheel onto the shaft with Loctite ®638 Retaining CompoundStepsing a lathe,undercut the shaft in the worn area 1.5 mm deep and leave a rough surface over the entire machined surface2.Dovetail the ends of the worn area to lock the application into place3.Clean parts with Loctite ®7063 Cleaner and Degreaser4.Apply a layer of Loctite ®Hysol 3478 Superior Metal,building the surface above the final desired level5.Allow the adhesive to cure for 12 hours at room temperature6.Machine the repair with a diamond tipped tool to the original dimensions7.Apply Loctite ®638 Retaining Compound to the components8.Assemble using normal procedures•Taper joint is strengthened by using a Retaining Compound•Assembly is restored and ready for service without a major overhaul39For further technical details refer to selection chart on page 68 and 69.SOLUTION #238Bonding a sleeve on the worn shaft with Loctite ®648Steps•Determine an appropriate size of sleeve and machine the shaft to match•Clean parts with Loctite ®7063 Cleaner & Degreaser•Apply a bead of Loctite ®648 to the circumference of the shaft •Assemble sleeve on to the shaft •Wipe off excess•Allow adhesive to cure for 6 hours•Apply the same product between the sleeve and the gear wheel。
乐泰EA 9396 AERO 环氧膏胶粘剂 (原 Hysol EA 9396) 工艺指南说明书
Epoxy Paste Adhesive(KNOWN AS Hysol EA 9396) INTRODUCTIONLOCTITE EA 9396 AERO is a low viscosity, room temperature curing adhesive system with excellent strength properties at temperatures from -67°F to 350°F (-55°C to 177°C). LOCTITE EA 9396 AERO has a shelf life of one year when stored @ 77°F/25°C for separate components. Qualified to MMM-A-132, Rev A, Type 1, Class 3. FEATURESLow ViscosityRoom Temperature CureRoom Temperature StorageHigh Strength at Low and High TemperaturesUncured PropertiesPart A Part B MixedColor Blue Purple Green to Dark PurpleViscosity @ 77°F700 Poise0.9 Poise35 PoiseBrookfield, HBT Spdl 4 @ 10 rpm Spdl 1 @ 100 rpm Spdl 1 @ 20 rpmViscosity @ 25°C70 Pa·S0.09 Pa·S 3.5 Pa·SBrookfield, HBTDensity (g/ml) 1.170.98 1.14Shelf life@ <40°F/4°C 1 year 1 year@ <77°F/25°C 1 year 1 yearThis material will normally be shipped at ambient conditions, which will not alter our standard warranty, provided that the material is placed into its intended storage upon receipt. Premium shipment is available upon request.HandlingMixing - This product requires mixing two components together just prior to application to the parts to be bonded. Complete mixing is necessary. The temperature of the separate components prior to mixing is not critical, but should be close to room temperature (77°F/25°C).Mix Ratio Part A Part BBy Weight 100 30Note: Volume measurement is not recommended for structural applications unless special precautions are taken to assure proper ratios.Pot Life (100 gram mass) 120 minutes @77°F/25°CMethod - ASTM D2471 in water bath.Epoxy Paste Adhesive(KNOWN AS Hysol EA 9396) ApplicationMixing - Combine Part A and Part B in the correct ratio and mix thoroughly. THIS IS IMPORTANT! Heat buildup during or after mixing is normal. Do not mix quantities greater than 450 grams as dangerous heat buildup can occur causing uncontrolled decomposition of the mixed adhesive. TOXIC FUMES CAN OCCUR, RESULTING IN PERSONAL INJURY. Mixing smaller quantities will minimize the heat buildup.Applying - Bonding surfaces should be clean, dry and properly prepared. For optimum surface preparation consult the LOCTITE Surface Preparation Guide. The bonded parts should be held in contact until the adhesive is set. Handling strength for this adhesive will occur in 24 hours @ 77°F/25°C, after which the support tooling or pressure used during cure may be removed. Since full bond strength has not yet been attained, load application should be small at this time.Curing - This adhesive may be cured for 3 to 5 days @ 77°F/25°C to achieve normal performance. Accelerated cures of 1 hour @ 150°F/66°C may be used.Cleanup - It is important to remove excess adhesive from the work area and application equipment before it hardens. Denatured alcohol and many common industrial solvents are suitable for removing uncured adhesive. Consult your supplier's information pertaining to the safe and proper use of solvents.Bond Strength PerformanceTensile Lap Shear StrengthTensile lap shear strength tested per ASTM D1002 after curing as shown below. Adherends are 2024-T3 Bare aluminum treated with phosphoric acid anodized per ASTM D3933.Typical ResultsCure5 days @ 77°F/25°CCure1 hr @ 150°F/66°CCure30 min @ 180°F/82°CTest Temperature°F/°Cpsi MPa psi MPa psi MPa -67/-553,30022.83,30022.83,50024.177/253,50024.14,00027.64,00027.6180/823,20022.03,30022.83,30022.8300/1491,80012.41,80012.41,90013.1350/1771,2508.61,2008.31,2008.3Peel StrengthBell Peel strength tested per ASTM D3167 after curing for 5 days @ 77°F/25°C. Adherends are 2024-T3 Bare aluminum treated with phosphoric acid anodized per ASTM D3933.Test Temperature Typical Results°F/°C lb/in N/25mm77/2525111180/822089Epoxy Paste Adhesive(KNOWN AS Hysol EA 9396) Service TemperatureService temperature is defined as that temperature at which this adhesive still retains 1000 psi/6.9 MPa using test method ASTM D1002 and is approximately 350°F/177°C.Bulk Resin PropertiesTensile Properties- tested using 0.125 inch/3.18 mm castings per ASTM D638. Adhesive cure 5 days @ 77°F/25°C and 1 hour @ 200°F/93°C.psi MPaTensile Strength @ 77°F/25°C8,00035.2Tensile Modulus @ 77°F/25°C400,0002,750Elongation at Break@ 77°F/25°C 3.4%Electrical Properties- tested per ASTM D149, D150.0.1 KHz 1.0 KHz10.0 KHzDielectric Constant 4.17 4.12 3.97Dissipation Factor0.0060.0170.031Volume Resistivity 2.14 x 1015 (ohm-cm)Surface Resistivity 3.17 x 1014 (ohm)Thermal Conductivity 5.01 x 10-4 (cal/sec x cm x deg C)Coefficient of Thermal Expansion (Alpha) 70.7 µm/m°C @ 40°C108.0 µm/m°C @ 100°CShore D Hardness, @77°F/25°C80Handling PrecautionsDo not handle or use until the Material Safety Data Sheet has been read and understood.For industrial use only.DISPOSAL INFORMATIONDispose of spent remover and paint residue per local, state and regional regulations. Refer to HENKEL TECHNOLOGIES MATERIAL SAFETY DATA SHEET for additional disposal information. PRECAUTIONARY INFORMATIONGeneral:As with most epoxy based systems, use this product with adequate ventilation. Do not get in eyes or on skin. Avoid breathing the vapors. Wash thoroughly with soap and water after handling. Empty containers retain product residue and vapors so obey all precautions when handling empty containers.Epoxy Paste Adhesive(KNOWN AS Hysol EA 9396)Henkel Corporation Aerospace | 2850 Willow Pass Road | Bay Point, CA 94565PHONE: +1.925.458.8000 | FAX: +1.925.458.8030| /aerospaceTrademark usageExcept as otherwise noted, all trademarks in this document are trademarks of Henkel Corporation in the U.S. and elsewhere. ® denotes a trademark registered in the U.S. Patent and Trademark Office.The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing,Henkel Corporation specifically disclaims all warranties expressed or implied,including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation’s products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits.The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more UnitedStates or foreign patents or patent applications.PART ACAUTION!This material may cause eye and skin irritation or allergic dermatitis. It contains epoxy resins.PART BWARNING!This material causes eye and skin irritation or allergic dermatitis. It contains amines.Before using this product refer to container label and HENKEL TECHNOLOGIES MATERIAL SAFETY DATA SHEET for additional precautionary, handling and first aid information.NoteThe data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing,Henkel Corporation specifically disclaims all warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation’s products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind,including lost profits.The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more United States or foreign patents or patent applications.Rev. 7/2013。
托马托花肽洒胶水产品说明说明书
SAFETY DATA SHEET1. IdentificationProduct identifierTomato Blossom Spray RTU Other means of identificationProduct code 32042Recommended use Agricutlural/ Horticultural Use- Foliar Fertilizer- Refer to product label Recommended restrictionsNone known.Manufacturer/Importer/Supplier/Distributor information Manufacturer Lawn and Garden Products, Inc.AddressPO Box 35000Company name Website Telephone Emergency Contact Number 1-559-994-9144Emergency phone numberCHEMTREC (24 hours):USA, Canada, Puerto Rico 1-800-424-3900E-mail Fresno, CA 937452. Hazard(s) identificationNot classified.Physical hazards Category 4Acute toxicity, oral Health hazardsCategory 2Skin corrosion/irritationCategory 2ASerious eye damage/eye irritationNot classified.Environmental hazards Not classified.OSHA defined hazardsLabel elementsSignal word WarningHazard statement Harmful if swallowed. Causes skin irritation. Causes serious eye irritation.Precautionary statementPreventionWash thoroughly after handling. Do not eat, drink or smoke when using this product. Wear protective gloves. Wear eye/face protection.ResponseIf swallowed: Call a poison center/doctor if you feel unwell. If on skin: Wash with plenty of water. If in eyes: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. Specific treatment (see this label). Rinse mouth. If skin irritation occurs: Get medical advice/attention. If eye irritation persists: Get medical advice/attention. Take off contaminated clothing and wash before reuse.Storage Store away from incompatible materials.DisposalDispose of contents/container in accordance with local/regional/national/international regulations.Hazard(s) not otherwise classified (HNOC)None known.Supplemental information99.28% of the mixture consists of component(s) of unknown acute oral toxicity.3. Composition/information on ingredientsMixturesCAS number% Chemical name Common name and synonyms7664-38-2Phosphoric AcidOther components below reportable levels99.27692544710.7230745526*Designates that a specific chemical identity and/or percentage of composition has been withheld as a trade secret.4. First-aid measuresInhalation Move to fresh air. Call a physician if symptoms develop or persist.Skin contact Remove contaminated clothing. Wash with plenty of soap and water. If skin irritation occurs: Getmedical advice/attention. Wash contaminated clothing before reuse.Eye contact Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, ifpresent and easy to do. Continue rinsing. Get medical attention if irritation develops and persists. Ingestion Rinse mouth. If vomiting occurs, keep head low so that stomach content doesn't get into the lungs.Get medical advice/attention if you feel unwell. Get medical attention if symptoms occur.Most importantsymptoms/effects, acute and delayed Symptoms may include stinging, tearing, redness, swelling, and blurred vision. May cause redness and pain. Severe eye irritation.Indication of immediate medical attention and special treatment needed Provide general supportive measures and treat symptomatically. Keep victim warm. Keep victim under observation. Symptoms may be delayed.General information Ensure that medical personnel are aware of the material(s) involved, and take precautions toprotect themselves. Show this safety data sheet to the doctor in attendance.5. Fire-fighting measuresSuitable extinguishing media Water fog. Foam. Dry chemical powder. Carbon dioxide (CO2).Unsuitable extinguishingmediaDo not use water jet as an extinguisher, as this will spread the fire.Specific hazards arising fromthe chemicalDuring fire, gases hazardous to health may be formed.Special protective equipmentand precautions for firefightersSelf-contained breathing apparatus and full protective clothing must be worn in case of fire.Fire-fightingequipment/instructionsMove containers from fire area if you can do so without risk.Specific methods Use standard firefighting procedures and consider the hazards of other involved materials. General fire hazards No unusual fire or explosion hazards noted.6. Accidental release measuresPersonal precautions, protective equipment and emergency procedures Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Wear appropriate protective equipment and clothing during clean-up. Do not touch damaged containers or spilled material unless wearing appropriate protective clothing. Ensure adequate ventilation. Local authorities should be advised if significant spillages cannot be contained. For personal protection, see section 8 of the SDS.Methods and materials for containment and cleaning up This product is miscible in water.Large Spills: Stop the flow of material, if this is without risk. Dike the spilled material, where this is possible. Cover with plastic sheet to prevent spreading. Absorb in vermiculite, dry sand or earth and place into containers. Following product recovery, flush area with water.Small Spills: Wipe up with absorbent material (e.g. cloth, fleece). Clean surface thoroughly to remove residual contamination.Never return spills to original containers for re-use. For waste disposal, see section 13 of the SDS.Environmental precautions Avoid discharge into drains, water courses or onto the ground.7. Handling and storagePrecautions for safe handling Do not taste or swallow. Avoid contact with eyes, skin, and clothing. Avoid contact with eyes. Avoidprolonged exposure. Provide adequate ventilation. Wear appropriate personal protectiveequipment. When using, do not eat, drink or smoke. Wash hands thoroughly after handling.Observe good industrial hygiene practices.Conditions for safe storage, including any incompatibilities Store in original tightly closed container. Keep container tightly closed. Store away from incompatible materials (see Section 10 of the SDS).8. Exposure controls/personal protectionOccupational exposure limitsUS. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)Value Components TypePEL 1 mg/m3 Phosphoric Acid (CAS7664-38-2)US. ACGIH Threshold Limit ValuesValue Components TypeSTEL 3 mg/m3 Phosphoric Acid (CAS7664-38-2)TWA 1 mg/m3 US. NIOSH: Pocket Guide to Chemical HazardsValue Components TypeSTEL 3 mg/m3 Phosphoric Acid (CAS7664-38-2)TWA 1 mg/m3 Biological limit values No biological exposure limits noted for the ingredient(s).Appropriate engineering controls Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation, or other engineering controls to maintain airborne levels below recommended exposure limits. If exposure limits have not been established, maintain airborne levels to an acceptable level. Eye wash facilities and emergency shower must be available when handling this product.Individual protection measures, such as personal protective equipmentEye/face protection Face shield is recommended. Wear safety glasses with side shields (or goggles).Skin protectionHand protection Wear appropriate chemical resistant gloves.Other Wear appropriate chemical resistant clothing. Use of an impervious apron is recommended.Respiratory protection In case of insufficient ventilation, wear suitable respiratory equipment. Respiratory protection notrequired.Thermal hazards Wear appropriate thermal protective clothing, when necessary.General hygiene considerations Keep away from food and drink. Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants.9. Physical and chemical properties Appearance Liquid.Physical state Liquid.Form Liquid.Color Colorless Odor Slight. Pungent Odor threshold Not available. pH 2.2Salt-Out / Crystallization Temp Not available. Melting point/freezing point Not available. Initial boiling point and boilingrangeNot available. Flash point Not available. Evaporation rate Not available. Flammability (solid, gas)Not available. Upper/lower flammability or explosive limits Flammability limit - lower(%)Not available.Flammability limit - upper(%)Not available.Explosive limit - lower (%)Not available.Explosive limit - upper (%)Not available.Vapor pressure 0.00001 hPa estimated Vapor density Not available.Relative density Not available.Solubility(ies)Solubility (water)Miscible Partition coefficient (n-octanol/water)Not available.Auto-ignition temperature Not available.Decomposition temperature Not available.ViscosityNot available.Other informationPercent volatile98.49 % estimated Pounds per gallon8.38 lb/gal typical10. Stability and reactivityReactivity The product is stable and non-reactive under normal conditions of use, storage and transport.Chemical stability Material is stable under normal conditions.Possibility of hazardous reactionsNo dangerous reaction known under conditions of normal use.Conditions to avoid Contact with incompatible materials.Incompatible materials Strong oxidizing agents.Hazardous decomposition productsNo hazardous decomposition products are known.11. Toxicological informationInformation on likely routes of exposureIngestionHarmful if swallowed.Inhalation Prolonged inhalation may be harmful.Skin contact Causes skin irritation.Eye contactCauses serious eye irritation.Symptoms related to thephysical, chemical andtoxicological characteristics Symptoms may include stinging, tearing, redness, swelling, and blurred vision. Skin irritation.Severe eye irritation. May cause redness and pain.Information on toxicological effectsAcute toxicity Harmful if swallowed. Not known.Test ResultsComponentsSpeciesPhosphoric Acid (CAS 7664-38-2)LD50Rabbit Dermal Acute 2740 mg/kg LD50RatOral 1530 mg/kg* Estimates for product may be based on additional component data not shown.Skin corrosion/irritation Causes skin irritation.Serious eye damage/eyeirritationCauses serious eye irritation.Respiratory or skin sensitizationRespiratory sensitizationNot available.Skin sensitizationThis product is not expected to cause skin sensitization.Germ cell mutagenicity No data available to indicate product or any components present at greater than 0.1% aremutagenic or genotoxic.Carcinogenicity This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)Not listed.Reproductive toxicity This product is not expected to cause reproductive or developmental effects.Specific target organ toxicity -single exposureNot classified.Specific target organ toxicity -repeated exposureNot classified.Aspiration hazard Not available.Chronic effects Prolonged inhalation may be harmful.12. Ecological informationEcotoxicity The product is not classified as environmentally hazardous. However, this does not exclude thepossibility that large or frequent spills can have a harmful or damaging effect on the environment. Persistence and degradability No data is available on the degradability of this product.Bioaccumulative potential Not available.Mobility in soil No data available.Other adverse effects No other adverse environmental effects (e.g. ozone depletion, photochemical ozone creationpotential, endocrine disruption, global warming potential) are expected from this component. 13. Disposal considerationsDisposal instructions Collect and reclaim or dispose in sealed containers at licensed waste disposal site. Dispose ofcontents/container in accordance with local/regional/national/international regulations.Local disposal regulations Dispose in accordance with all applicable regulations.Hazardous waste code The waste code should be assigned in discussion between the user, the producer and the wastedisposal company.Waste from residues / unused products Dispose of in accordance with local regulations. Empty containers or liners may retain some product residues. This material and its container must be disposed of in a safe manner (see: Disposal instructions).Contaminated packaging Empty containers should be taken to an approved waste handling site for recycling or disposal.Since emptied containers may retain product residue, follow label warnings even after container isemptied.14. Transport informationDOTNot regulated as dangerous goods.IATANot regulated as dangerous goods.IMDGNot regulated as dangerous goods.15. Regulatory informationUS federal regulations This product is a "Hazardous Chemical" as defined by the OSHA Hazard CommunicationStandard, 29 CFR 1910.1200.All components are on the U.S. EPA TSCA Inventory List.This product is not known to be a "Hazardous Chemical" as defined by the OSHA HazardCommunication Standard, 29 CFR 1910.1200.TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)Not regulated.CERCLA Hazardous Substance List (40 CFR 302.4)Phosphoric Acid (CAS 7664-38-2)Listed.SARA 304 Emergency release notificationNot regulated.OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)Not listed.Superfund Amendments and Reauthorization Act of 1986 (SARA)Hazard categories Immediate Hazard - YesDelayed Hazard - NoFire Hazard - NoPressure Hazard - NoReactivity Hazard - NoSARA 302 Extremely hazardous substanceNot listed.NoSARA 311/312 HazardouschemicalSARA 313 (TRI reporting)Not regulated.Other federal regulationsClean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) ListNot regulated.Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)Not regulated.Not regulated.Safe Drinking Water Act(SDWA)US state regulationsUS. Massachusetts RTK - Substance ListPhosphoric Acid (CAS 7664-38-2)US. New Jersey Worker and Community Right-to-Know ActPhosphoric Acid (CAS 7664-38-2)US. Pennsylvania Worker and Community Right-to-Know LawPhosphoric Acid (CAS 7664-38-2)US. Rhode Island RTKPhosphoric Acid (CAS 7664-38-2)US. California Proposition 65WARNING: This product contains a chemical known to the State of California to cause cancer and birth defects or otherreproductive harm.International InventoriesCountry(s) or region Inventory name On inventory (yes/no)* Australia Australian Inventory of Chemical Substances (AICS)Yes Canada Domestic Substances List (DSL)Yes Canada Non-Domestic Substances List (NDSL)No China Inventory of Existing Chemical Substances in China (IECSC)Yes Europe European Inventory of Existing Commercial ChemicalYesSubstances (EINECS)Europe European List of Notified Chemical Substances (ELINCS)No Japan Inventory of Existing and New Chemical Substances (ENCS)No Korea Existing Chemicals List (ECL)No New Zealand New Zealand InventoryYes Philippines Philippine Inventory of Chemicals and Chemical SubstancesNo(PICCS)United States & Puerto Rico Toxic Substances Control Act (TSCA) InventoryYes *A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governingcountry(s).16. Other information, including date of preparation or last revisionIssue date07-21-2015Revision date07-22-2015Version #04Disclaimer Lawn and Garden Products cannot anticipate all conditions under which this information and itsproduct, or the products of other manufacturers in combination with its product, may be used. It isthe user’s responsibility to ensure safe conditions for handling, storage and disposal of theproduct, and to assume liability for loss, injury, damage or expense due to improper use. While theinformation contained herein are presented in good faith and believed to be accurate, it is providedfor your guidance only. Because many factors may affect processing or application, werecommend that you make tests to determine the suitability of a product for your particular purposeprior to use. No warranties of any kind, either expressed or implied, including warranties ofmerchantability or fitness for a particular purpose, are made regarding products described orinformation set forth, or that the products, or information may be used without infringing theintellectual property rights of others. In no case shall the information provided be considered apart of our terms and conditions of sale. Further, you expressly understand and agree that theinformation furnished by our company hereunder are given gratis and we assume no obligation orliability for the information given or results obtained, all such being given and accepted at your risk.。
ARD130系列盘式后桥使用说明书
ARD130 系列盘式后桥
使用说明书
信息分类: 责任机构: 创建时间: 授权范围:
产品说明书 底盘零部件单元 2009.10.28 底盘零部件单元
保密等级: 保密 责任人: 吕习奎 保密期限: 30 年
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郑州精益达车零部件有限公司
前言
尊敬的客户，真挚地感谢您使用郑州精益达汽车零部件有限公司车桥产品。 为了您和乘客的人身和财产安全，请仔细阅读本说明书，并严格按照说明书规定进 行操作，注意预防事故的发生！ 对本公司生产的车桥产品任何不当或错误的操作都可能引起人身或财产损害及其他 严重后果，因此，请用户严格按照本说明书规定进行操作，禁止不当或错误的操作。未按 本说明书规定进行操作的，由此引发的一切后果均由用户自行承担，郑州精益达汽车零部 件有限公司概不负责。 该说明书由郑州精益达汽车零部件有限公司底盘零部件单元编制，郑州精益达汽车 零部件有限公司因技术不断创新，所以保留对本说明书进行修改、修订的权利，修改项目 恕不另行通知，请您谅解。若该说明书中的数据、插图及文字说明与实物不符，请以实物 为准。任何情况下，请勿以本说明书中的数据、插图及文字说明为法律依据向郑州精益达 汽车零部件有限公司提出任何要求。 本说明书著作权及解释权归郑州精益达汽车零部件有限公司底盘零部件单元所有， 未经郑州精益达汽车零部件有限公司底盘零部件单元书面同意，任何单位或个人不得翻 印、复制、翻译和摘录说明书中的任何部分。
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郑州精益达汽车零部件有限公司
10）用弹簧秤在车轮螺栓处沿切向检测使车轮转动力是否满足要求 12～36N，若超出范围， 松开轴头外锁紧螺母，调整轴头内锁紧螺母，重新装外锁紧螺母再测阻力矩直至合格。 11）用磁力百分表测制动盘的内侧面，转动轮毂 2～3 圈，检查制动盘跳动量是否满足要 求（≤0.15mm），然后轴向左右推拉制动盘，看轮毂轴承间隙是否满足要求（0.02～0.13mm）。 3、主减速器与桥壳的安装与调整 1）用行车将后桥壳总成吊放在后桥装配架上，使主减速器总成的装配面朝上。 2）用稀释剂对桥壳内部、桥壳与主减速器结合面、轴头进行清洗，然后通过放油螺栓， 把残留的污渍放掉，并使用干净抹布将各表面擦拭干净。 3）用胶枪在结合面上均匀涂抹平面密封胶(乐泰 5699)，胶条连续不得有间断，宽约 5mm， 且环绕螺纹孔。 4）将主减速器总成吊起，安放到桥壳上。 5）在螺栓螺纹处滴 3-4 滴 242 螺纹锁固胶，装上螺栓，用气动扳手将螺栓拧紧，用定扭 力扳手将螺栓拧紧到规定力矩：250Nm（M14x1.5）或 300Nm（M16x1.5）。 6）清除多余的密封胶。 4、两侧半轴的安装与调整 1）用干净抹布将轮毂与半轴法兰的配合面擦拭干净。 2）插入两侧半轴，半轴法兰内侧面与轮毂端面距离 80-100mm。 3）在半轴法兰内侧位置涂一个宽约 5mm 的连续环带。涂胶时，边涂边转动半轴。 4）将半轴推入半轴齿轮中，到底为止。转动轮毂，使螺纹孔与螺栓孔对正（注意：推入 半轴时，当心夹伤手指）。 5）装左右半轴六角头螺栓，按对称交叉顺序拧紧，螺栓拧紧力矩为 300Nm。 6）清除多余的密封胶。 5、盘式制动器安装与调整 1）装盘式制动器，螺栓螺纹处涂 242 乐泰胶，拧紧紧固制动器螺栓，螺栓拧紧力矩为 470 ±20Nm。 2）调整制动器摩擦片与制动盘的间隙，双侧间隙和为 0.6~1.2mm，先顺时针拧转轴组件， 使摩擦片与制动盘贴死，之后将转轴组件逆时针拧 1/4～1/2 圈。 6、制动气室及 ABS 传感器的安装与调整 1）装配左右制动气室，螺栓拧紧力矩 200±10Nm。
乐泰胶水-产品介绍
产品描述...乐泰胶水-产品介绍乐泰胶水200™直接还原铁锁定®高强度，preappliedthreadlocker乐泰胶水201™直接还原铁锁定®高强度，高温度，preappliedthreadlocker乐泰胶水2020™黄铜锁定®轻微至中等强度，preappliedthreadlocker设计为黄铜乐泰胶水202™直接还原铁锁定®中等强度，preappliedthreadlocker和密封剂乐泰胶水2033™threadlocker凝胶中等强度threadlocker凝胶，没有运行的公式乐泰胶水203™直接还原铁锁定®低强度，preappliedthreadlocker设计紧固件与磷酸盐和石油涂料乐泰胶水2045™直接还原铁锁定®高强度，高温度，preappliedthreadlocker设计的镀紧固件乐泰胶水204™直接还原铁锁定®高强度，preappliedthreadlocker紧固件设计与镀面乐泰胶水205™直接还原铁锁定®高强度，preappliedthreadlocker高润滑性乐泰胶水2060紫外线™直接还原铁锁定®中等至强度高，preappliedthreadlocker与自己的微型乐泰胶水220™threadlocker中等强度，芯吸级threadlocker小螺丝钉。
乐泰胶水222ms™threadlocker低强度threadlocker小螺丝与军事上的应用。
乐泰胶水222™threadlocker低强度threadlocker为小螺丝。
乐泰胶水232™保留复合介质强度保留复合重型干扰和高扭矩。
乐泰胶水242乐泰胶水threadlocker中等强度，一般用途threadlocker。
乐泰胶水2432™threadlo cker中等强度threadlocker为有效和无效的金属乐泰胶水243™threadlocker一般用途，中等强度，耐油threadlocker。
乐泰680rc 安全技术说明书
安全技术说明书根据GB/T 16483-2008第 1 页共 14 页LOCTITE 680 RC 又名 Loctite 680 RC BO50ML EN/CH/JP安全技术说明书编号 : 450729V001.4修订: 21.10.2019发布日期: 12.02.2020化学品中文名称: LOCTITE 680 RC 又名 Loctite 680 RC BO50ML EN/CH/JP推荐用途:粘合剂企业信息：汉高（中国）投资有限公司江湾城路99号6幢5、6、7层200438 中国上海市杨浦区中国电话：+86-21-2891 8000传真：+86-21-2891 5137电子邮件: ***************************生效日期: 21.10.2019应急信息：应急电话：+86 21 2891 8311 (24小时)。
物质或混合物的分类根据GB 13690-2009 （化学品分类和危险性公示通则）：危险分类危险类别靶器官皮肤腐蚀/刺激类别 2严重眼损伤/眼刺激类别 1皮肤敏化作用类别 1特异性靶器官系统毒性一次性接触类别 3呼吸道刺激急性危害水生环境类别 2对水生环境有慢性危害类别 3标签要素根据GB 15258-2009 （化学品安全标签编写规定）：象形图信号词:危险危险性说明:H315造成皮肤刺激。
H317可能导致皮肤过敏反应H318造成眼严重损伤。
H335可能引起呼吸道刺激。
H401对水生生物有毒。
H412对水生生物有害并具有长期持续影响。
预防措施：P261避免吸入粉尘/烟/气体/烟雾/蒸气/喷雾。
P264处理后要彻底洗手P271只能在室外或通风良好之处使用。
P272受沾染的工作服不得带出工作场地。
P273避免释放到环境中。
P280穿戴眼睛防护/面部防护用品。
P280戴防护手套事故响应：P302+P352如皮肤沾染：用大量肥皂和水清洗。
P304+P340+P312如吸入：将受害人转移到空气新鲜处，保持呼吸舒适的休息姿势。
乐泰567 MSDS 化学品安全材料说明书
材料安全数据资料修订日期：04/20/2004 打印日期：04/20/20041．化学产品及公司标识产品名称:GEN DYN ST PST 567 250ML 产品代号:17019产品类型:厌氧型密封剂产地： 美国公司地址:汉高乐泰公司1001 Trout Brook CrossingRocky Hill, Connecticut 06067电话：(860) 571-5100紧急电话：（860） 571-51002．组成成分信息有害成份 % ACGIH TLV OSHA PEL 其他双酚A延胡索酸酯树脂39382-25-730-60 无无无聚乙二醇二甲基丙烯酸酯25852-47-510-30 无无无聚乙二醇月桂酸酯9004-81-310-30 无无无聚乙烯乙二醇61791-29-510-30 无无无聚四氟乙烯9002-84-0 5-10 无无 AEL(杜邦)10mg/m3 8HrTWA灰尘总量，5mg/m3 8HrTWA可呼吸灰尘二氧化钛13463-67-71-5 10mg/m2 TWA 15mg/m2 TWA 无糖精81-07-21-5 无无无氢过氧化枯烯 80-15-91-5 无无1ppm(6mg/m3)皮肤(WEEL)乙二醇107-21-10.1-1 100mg/m2 Ceiling 无无3．危害标实紧急情况的总体评价HMIS：物理形态：膏状健康：1*颜色：百色可燃性： 1气味：轻微气味对人体危害性： 1个人防护：见第8项产品代号：17019 产品名称：GEN DYN ST PST 567 250ML警告：对眼睛和呼吸系统有刺激性可引起皮肤过敏相关暴露途径： 皮肤、呼吸系统、眼睛对健康的潜在影响呼吸道吸入： 刺激呼吸道系统皮肤接触： 引起皮肤的过敏反应眼睛接触： 对眼睛有刺激消化道摄入： 对消化系统无害暴露引起生存条件恶化: 眼睛、皮肤和呼吸系统紊乱。
参见第11项附加毒性信息4．急救措施吸入: 移到通风处. 如果症状持续, 寻求医生帮助。
ProteoGel IPG 胶条产品说明书
ProteoGel IPG StripsStorage Temperature –20 °CTECHNICAL BULLETINProduct DescriptionTwo-dimensional electrophoresis separates proteins in the first dimension by their isoelectric point (pI) and by molecular weight in the second dimension. Isoelectric point separation is achieved by electrophoresis (focusing) of solubilized proteins in a gel containing an immobilized pH gradient (ProteoGel IPG Strips). Following the first dimension separation, the ProteoGel IPG Strip is equilibrated with ProteoGel IPG Equilibration Buffer (Product Code I 7281) to denature the proteins with a detergent (SDS) and urea. The ProteoGel IPG Strip is then placed in the well of aSDS-PAGE 2D gel and electrophoresed to separate the proteins by molecular weight.ProteoGel IPG Strips are produced using acrylamido buffers to create stable, immobilized pH gradients in a polyacrylamide matrix. The polyacrylamide matrix is dried onto a plastic backing to increase the shelf-life of the IPG strips and to allow the strip to be rehydrated with the protein sample.ProteoGel IPG Strips are available with a wide range pH gradient (pH 3-10) or 5 different narrow range pH gradients (3-5, 4-7, 5-8, 6-11, and 8-11) to optimize the separation of the proteins. The strips are available in three different lengths (7 cm, 11 cm, and 18 cm). The strips are conveniently labeled with a “+” on the acidic (anode) end of the strip for orientation in the focusing unit.Table 1.ProteoGel IPG Strip Product CodespH RangeLength3-103-54-75-86-118-11 7 cm I 2531I 3031I 2906I 3156I 7406I 3281 11 cm I 3406I 3656I 3531I 3781I 7531I 3906 18 cm I 4031I 4281I 4156I 4406I 7656I 4531Products Required But Not ProvidedUltrapure Water (18 megohm or equivalent) Rehydration trayForceps (Product Code F 3767)Mineral oil (Product Code M 3516)IPG strip focusing apparatusProteoGel IPG Equilibration Buffer (ProductCode I 7281)SDS-PAGE apparatusGel Protein StainCoomassie Brilliant Blue G-250 stain(EZBlue Gel Staining Reagent, ProductCode G 1041) orSilver Stain(ProteoSilver Silver Stain Kit, Product CodePROT-SIL1) or (ProteoSilver Plus, ProductCode PROT-SIL2 for samples prepared forMALDI-MS analysis.)DuraSeal laboratory stretch film (Product CodeD 3172) or Parafilm (Product Code P 7793) Precautions and DisclaimerThese products are for laboratory use only, not for drug, household, or other uses. Consult the MSDS for information regarding hazards and safe handling practices.Storage/StabilityThe ProteoGel IPG strips are stable at −20 °C for at least 1 year in an unopened package.Procedure1. Prepare the protein sample in an appropriatesolubilization/extraction solution. Sigma offersthree different ProteoPrep kits (PROT-TOT,PROT-TWO, and PROT-MEM) for2D electrophoresis sample preparation. Each kitcontains solubilization/extraction solutions, atributylphosphine solution for reduction of thesample, and iodoacetamide for protein alkylation.ProductInformation2. Dilute an aliquot of the prepared sample to thedesired concentration. Pipette the appropriateamount of sample (see Table 2) along the edge ofthe rehydration tray.Table 2.ProteoGel IPG strip rehydration volumesIPG strip length Sample volume7 cm125 µl11 cm200 µl18 cm320 µl3. Remove the protective plastic from the ProteoGelIPG strip gel surface and place the strip, gel sidedown, on the sample such that the entire gel is incontact with sample.Note: When the gel side is down, the writing on the strip will appear in the correct orientation. Wrap the rehydration tray with laboratory stretch film toprevent evaporation. Allow the strips to rehydrateat room temperature for 5 hours or until essentially all the sample has been absorbed into the gel.Lower temperatures may cause the urea toprecipitate. Less than 3 µl of the sample shouldremain in the tray after rehydration.Note: Water-saturated blotting paper may be added to an empty lane of the rehydration tray to reduceevaporation or overlay mineral oil (Product CodeM 3516) on the strips.4. Assemble the strip into the IPG strip focusingapparatus following the manufacturer’s instructions.The acidic end (+) of the ProteoGel IPG stripshould be at the anode (red/+). Ensure that the gel on the IPG strip has made contact with theelectrode or a moist electrode wick. Overlaymineral oil on the strips to minimize evaporationduring the focusing.5. See Table 3 for the recommended electrophoresisprotocols for focusing of the ProteoGel IPG strips.The recommended temperature is 20 °C. Lowertemperatures may cause the urea to precipitate.Increasing the total volt hours may improve thefocusing. The maximum current allowed per strip is50 µA, otherwise damage to the strip fromoverheating may occur.Table 3.ProteoGel IPG Strip Focusing ConditionsStep Voltage Time Volt Hours 7 cm stripConditioningRampFocusing250 V250 – 6000 V6000 V1 hour2 hours60,000 11 cm stripConditioningRampFocusing250 V250 – 6000 V6000 V1 hour2 hours80,000 18 cm stripConditioningRampFocusing250 V250 – 6,000 V6,000 V1 hour2 hours100,0006. If necessary, the focused ProteoGel IPG strips maybe wrapped with laboratory stretch film and storedbelow –20 °C for up to 1 week, prior to running thesecond dimension gel.7. After focusing, equilibrate the focused IPG Stripwith ProteoGel IPG Equilibration Buffer for 20 to30 minutes at room temperature.8. Fill the well of a SDS-PAGE 2D gel with electrodebuffer and place the ProteoGel IPG Strip into thewell, with forceps, so that the side of the stripmakes complete contact with the top of thepolyacrylamide gel. Avoid air bubbles between thestrip and the top of the gel.Note: An agarose overlay is not necessary.9. Assemble the SDS-PAGE 2D gel into theelectrophoresis unit and electrophorese the gel until the blue dye front is within 1 cm of the bottom of the gel.10. Stain the SDS-PAGE gel using Coomassie BrilliantBlue (EZBlue Gel Staining Reagent, Product CodeG 1041) or silver stain (ProteoSilver Silver Stain Kit,Product Code PROT-SIL1) to visualize the proteins.Proteosilver Plus (Product Code PROT-SIL2) isrecommended for samples prepared for MALDI-MS analysis.Related Products Product Code ProteoPrep KitsTotal Extraction SampleMembrane Protein Extraction Universal Extraction PROT-TOT PROT-MEM PROT-TWOCellular and Organelle MembraneSolubilizing ReagentC 0356 Chaotropic Membrane ExtractionReagent 2C 0606 Dithiothreitol (DTT)D 5545 Iodoacetamide (IAA) A 3221 Tributylphosphine (TBP)T 7567 ProteoGel IPG EquilibrationBufferI 7281 ProteoGel Tris-Tricine-SDSElectrode BufferT 2821 Hi/Lo Profile Rocker Z36,774-5References1. Gorg, Angelika, Two-Dimensional Electrophoresisof Proteins Using Immobilized pH Gradients. ALaboratory Manual. Technical University of Munich (Munich, Germany: 1998).Coomassie Brilliant Blue is a registered trademark of Imperial Chemical Industries.Duraseal is a trademark of Diversified Biotech. Parafilm is a registered trademark of American National Can Company.Technology developed in partnership with Proteome Systems .MDS/MAM 3/02Sigma brand products are sold through Sigma-Aldrich, Inc.Sigma-Aldrich, Inc. warrants that its products conform to the information contained in this and other Sigma-Aldrich publications. Purchaser must determine the suitability of the product(s) for their particular use. Additional terms and conditions may apply. Please see reverse side ofthe invoice or packing slip.。
乐泰胶的选型及使用办法
螺纹锁固与密封通孔（螺栓，螺母）1．用乐泰清洗剂755清洗螺栓及螺母螺纹表面，晾干。
2．将乐泰促进剂7649喷到螺纹表面，晾干3．选择合适强度的乐泰锁固胶（见7-10）4．将零件组装，螺栓穿过螺孔。
5．将几滴琐固胶至螺栓与螺母齿合处。
6．拧上螺母，上紧至规定力矩。
盲孔（螺钉）1．用乐泰清洗剂755清洗螺钉及螺孔的螺纹，晾干。
2．将乐泰促进剂7469喷到螺纹表面，晾干30秒。
3．选择合适强度的乐泰胶（见7-10）4．滴几滴锁固胶到内螺纹孔底。
5．再滴几滴锁固胶到螺钉的螺纹上。
6．拧入，上紧至规定力矩。
注：锁固胶可避免铝或镁质零件的螺孔由于电化学腐蚀而产生的螺纹剥离问题。
盲孔（双头螺栓）1. 将乐泰清洗剂755清洗螺柱及螺孔螺纹表面，晾干2. 将乐泰促进剂7649喷到螺纹表面，晾干3. 滴几滴乐泰锁固胶262至螺孔中。
注：可以用乐泰271，M25以上用乐泰2774. 滴几滴乐泰锁固胶262至螺柱的螺纹处。
5. 将螺柱拧入，上紧至规定力矩6. 将上其他零件7. 滴几滴乐泰锁固胶243至螺纹处8. 拧上螺母，上紧规定力矩用胶后难以拆开的处理方法11一般情况下，用普通方法可拆开当选用胶的强度过高时，用普通方法（如扳手，螺丝刀）不能拆时，可采用局部加热，将螺纹齿合处局部加热，即局部加热螺母或螺钉至232摄氏度5分钟，趁热拆卸。
预先装配好的螺纹紧固件1. 用乐泰清洗剂755清洗螺栓及螺母，晾干2. 装配好零件3. 拧紧螺母至规定力矩4. 将乐泰锁固290滴入螺栓，螺母齿合处5. 不要让胶瓶的嘴碰到金属，以免污染瓶中胶液。
注：检修时，先复紧螺母，再将乐泰锁固胶290滴在螺栓——螺母赤合处可调螺钉1. 将可调螺钉调整到合适位置2. 滴几滴乐泰290螺纹琐固剂到螺钉----螺孔结合处3. 不要让胶瓶的嘴碰到金属,以免污染瓶中的胶液.注:涂胶后重新调整困难时用焊枪局部加热螺钉到232摄氏度.乐泰锁固胶222也可用于可调螺钉,它的强度比290要低些破损螺纹的修复A. 螺纹修理包上说明进行B. 如果要保证修复后螺纹孔中心线准确,可使用导向定位板(如上图示),在定位板与螺孔之间要铺上一层蜡纸之类薄膜以使其容易分离.C. 拧入螺纹时应轻轻振动,左右转动,以使胶液充满,充实,容易形成教好的螺纹.注:建议不要用这种方法来修复发动机缸头螺柱孔.小直径,西牙螺孔修复方案一:将螺孔加大一级,按标准螺纹修复方法进行修复方案二:将FORM-A-THREAD涂压螺钉上,直接拧入破损螺孔中螺栓永久性锁固法(轻负荷螺柱)A选用合适长度的螺柱B.不可在螺柱上涂模剂C.然后按标准螺纹修复方法修复D.固化30分钟E.按要求装配抗咬合剂7671. 润滑链条:具有渗透性和润滑性,润滑链条销子和销套,延长链条使用寿命2. 润滑细牙螺栓或螺柱:76759的粘度很低,适合润滑细牙螺纹;而较稠的膏状抗合剂则会被齿尖剂出齿合部.3. 润滑盲孔螺柱,螺钉A.喷入螺孔(盲孔)要少喷B.喷在螺栓的螺纹部位C.拧入上紧注:所有乐泰抗咬合剂都有金属充的,如果在盲孔中用量过多,螺1.2. 用乐泰清洗剂755洗修补区3. 用砂布打磨修补区,再清洗4. 准备一块比修补孔略大的金属片5. 按说明书调配乐泰环氧胶Fixmaxter快速固化环氧胶6. 在打磨区内涂一薄薄胶层7. 马上将金属薄片贴在胶层上盖住孔8. 再涂一层胶,盖住金属片和胶层19. 涂胶后的固化时间A. 储液罐-----1小时B. 低压(<10Bar)----1小时C. 超过10Bar的高压不适用10. 最后按需要做喷漆表面处理油罐,油箱裂缝1. 在裂缝两端钻孔以防裂缝扩展2. 然后按前述步骤进行油罐(箱)针孔按前述步骤进行,但不必加金属片铸件及焊缝1. 修补可燃性液体罐时应采取适当安全措施.不要来修补可压缩气体罐2. 用钢丝刷刷净微孔区油漆,铁锈等3. 用乐泰清洗剂755清洗微孔区4. 微孔区局部加热至121度左右5. 冷却至85度左右6. 将乐泰290刷涂在微孔区注:钢件85度铝件.不锈钢48度通气孔或砂眼不宜采用此法最大密封空隙0.125MM7. 一般情况固化时间为30分钟,密封压力最高可达10BAR,固化时间需1小时8. 用乐泰清洗剂755清洗修复区的多余胶液,但不可打磨9. 按需要涂漆注:铸件微孔渗漏也按此步骤进行新焊缝---预防性密封1. 趁热敲焊查2. 当焊缝温度降至121度左右涂胶3. 再按上述步骤进行铸件平面1. 用乐泰垫片清除剂清除残余衬垫和油污,如有必要可以机械清除,但不要打磨清除2. 用乐泰清洗剂755清洗配合表面,晾干3. 将乐泰促进剂7649喷在一个面上，晾干1-2分钟4. 在另一个面上涂乐泰厌氧平面密封胶518形成一连续封闭胶线将需密封部位围起,螺钉孔周围也须围起5. 对准合拢,上紧螺钉,注意避免错移,涂胶后不必马上装配但最长不要超过45分钟6. 固化时间:根据密封压力确定A. 无密封压力----马上可工作B. 低压(<34.5BAR)-----30-45分钟C. 高压(34.5BAR—172.5BAR0-----4小时D. 超高压(172.5BAR—345BAR)----24小时厌氧型平面密封胶选用指南用途产平编号填充间隙工作温度高温510 0.05MM -54-204度通用515 0.125MM -54-149度铝表面518 0.125MM -54-149度涂覆密封常规衬垫1. 用乐泰垫片清除剂790清除残余的原衬垫和油污,如有必要可以铲除,但不要打磨清除2. 用乐泰清洗剂755清洗配合表面3. 将乐泰促进剂7649喷到相结合的两个面上和预切式衬垫两面,晾干1-2分钟4. 用清洗的刮板将乐泰厌氧型平面密封胶510,518,或515涂在预切式衬垫两面5. 将衬垫对准放在一个平面上并马上将另一零件盖上,不要平行错移注:如果压紧螺栓是盲孔,要将乐泰锁固胶243滴在盲孔中和螺栓螺纹处,然后按常规上紧如果是通孔,只需将乐泰243涂在螺栓螺纹处即可6. 按规定上紧螺栓冲压件---大间隙1. 用乐泰垫片清除剂790清除残余的原衬垫和油污2. 用乐泰清洗剂755清洗配合面,晾干3. 将乐泰硅橡胶587涂在一个面上,形成一个连续的封闭胶圈将密封部位和螺孔围起,注:根据密封面宽度和密封间隙来决定胶条直径用胶量不宜多,尽量减少被挤出密封之外的胶量4. 十分钟之内拢装配,加压并上紧螺钉5. 擦去被挤到外面的胶液6. 固化时间取决于温度,湿度和间隙.一般完全固化需24小时乐泰硅橡胶选用指南用途产品编号密封间隙工作温度通用587 6MM -59-260度内燃机用598 6MM -59-329度汽车用5699 6MM -59-329度注:硅橡胶用于极高温度密封,许多性能会丧失硅橡胶不能用来密封高压,厌氧胶密封高压普通硅橡胶为什么不可用作机电产品的密封材料?1. 普通室温硫化橡胶(有醋酸味道)不能用来密封封闭系统如齿轮箱,电器箱等.因为乙酸固化会腐蚀内部机件如轴承,接触器等.乐泰硅橡胶则无此缺点2. 普通室温硫化硅橡胶(有醋酸味)不能用来密封工作温度较高的润滑油系统如油底壳等.它会被溶胀并失去密封能力.乐泰硅橡胶则无此缺点3. 普通室温硫化硅橡胶(有醋酸味)高挥发性不能用于传感器附近.因为它在固化时释放出的微粒会包住传感器而使传感器失灵.乐泰硅橡胶则无此缺点4. 普通室温硫化硅橡胶(有醋酸味)不能用来密封燃油系统.它会被溶胀并失去密封能力.乐泰硅橡胶或厌氧胶则无此缺点轻载常拆卸的键配合组件1. 用乐泰清洗剂755清洗所有零件,晾干2. 用乐泰促进剂7649喷涂涂胶的表面,晾干3. 将乐泰固持胶660涂在键槽内和键两侧4. 在与键槽相对的轴颈上涂一点660,或绕轴颈均匀地隔一段涂一点6605. 装配,擦去外溢胶液6. 在止动螺钉上涂一点乐泰6607. 上紧止动螺钉8. 5-10分钟即可工作注:径向间隙超过0.254MM则不宜用此法严重磨损键槽(滚键)的修复拆卸1. 用锤子敲击键和皮带轮2. 用常规方法拉出皮带轮重载荷配合的组件装配1. 用乐泰清洗剂755清洗配合件,晾干2. 将乐泰固持胶660涂在键盘槽,键和轴颈配合部3. 装机,擦去多余胶液4. 将乐泰固持660涂在止动螺钉上5. 上紧止动螺钉6. 30分钟即可工作注意:间隙超过0.125MM时应使用乐泰促进剂7649喷洒轴颈和键槽间隙超过0.254MM(轴颈后键槽)则不宜用乐泰660修复严重磨损键槽(滚键)的修复拆卸1. 用锤子敲击皮带轮和键2. 局部加热至232度5分钟3. 趁热拉出皮带轮修复严重滚坏的键槽1. 测定键的两两边间隙2. 按间隙选取合适的金属垫片并整平3. 用乐泰清洗剂755清洗配合件4. 用乐泰促进剂7649喷洒配合件,晾干5. 将乐泰固持胶660涂在键槽中6. 装入垫片7. 键和垫片内侧涂乐泰固持胶660,装配8. 固化30-60分钟后即可工作注:使用金属垫片是为了缩小间隙最大间隙超过0.254MM不宜用乐泰660不用促进剂7649,间隙小(0.05-0.10MM)并让其长时间固化(4-24小时)时)时强度很高此方法仅限于做应急性修理由于上述损坏的程度相当严重,这种方法仅作为更换新零件之前的一种应急手段严重磨损的轴1. 测定最小径向间隙2. 按间隙加工衬套,衬套外径与轴承内孔保持滑配合3. 用砂布打毛轴颈外颈4. 用乐泰清洗剂755清洗配件5. 将乐泰固持胶680(660)均匀涂在轴颈配合处6. 装入衬套7. 将乐泰固持胶660涂在衬套外圆8. 装入衬轴9. 固化30-60分钟注:使用衬套是为了缩小间隙最大间隙超过0.254MM不宜用乐泰660不用促进剂7649,间隙小(0.05—0.10MM)并长时间固化(4—24小时)时强度最高滑配合1. 加工轴,使轴颈与孔径向间隙为0.05MM滑配合表面粗糙度为Ra3.2-1.6(二次加工)2. 用乐泰清洗剂755清洗配合部位3. 用乐泰促进剂7649喷洒配合件内孔及外圈4. 用乐泰固持胶660涂在轴颈配合部5. 装配,不用转动6. 擦去多余胶液7. 固化十分钟后工作已磨损的轴除按上述步骤进行外1. 测定径向间隙2. 如果间隙超过0.125MM时必须使用促进剂76493. 大间隙时需要采取措施,来保持同轴度4. 间隙大需要固化时间也长(30-60分钟)5. 径向间隙超过0.254MM不宜用乐泰660修复6. 参考严重磨损的轴,注:使用乐泰促进剂7649后,乐泰660固化非常快滑配合—重载荷1. 加工轴,使轴颈与孔径向间隙为0.05MM滑配合.表面粗糙度为RA3.2-1.6(二次加工)2. 用乐泰清洗剂755清洗配合件3. 不使用乐泰促进剂76494. 将乐泰固持胶660涂在轴颈配合部5. 左右转动并徐徐装入轴承6. 擦去多余胶液7. 固化二小时后工作已磨损的轴1. 测定径向间隙2. 如果间隙超过0.125MM时必须使促进剂76493. 大间隙时需用垫片来找正中心4. 间隙大需要固化时间长(30-60分钟)5. 径向间隙超过0.254MM不宜用乐泰660修复6. 参考严重磨损的轴最高强度1. 按上述步骤进行,胶种为乐泰固持胶680配合促进剂7471或不用2. 固化24小时后工作最高工作温度(204度连续)1. 按上述步骤进行,胶种换为乐泰固持胶620,使用促进剂7471,持续工作温度可达204度拆卸1. 按常规方法拉出2. 如有必要,局部加热至232度5分钟,趁热拉出压入配合1. 用乐泰清洗剂755清洗内孔与轴颈2. 将乐泰固持胶603滴涂在轴颈导入口周围后导入区周围,形成完整一周.注:涂在轴上当压入时会被挤出.不能使用乐泰抗咬合剂或类似产品3. 按通常方法压入,擦净多余胶液4. 不需要固化时间,马上便可以工作注:乐泰固持胶603粘度低,具有浸润性台阶轴1. 将胶涂在内孔2. 按上述步骤装配新件装配1. 找出与轴相配合的轴承2. 扩大座孔或减少轴外径,径向间隙保证0.05—0.10MM滑配合3. 用乐泰清洗剂755清洗配合件,并喷乐泰促进剂76494. 轴承外圈涂几条乐泰固持胶6605. 装入座孔,不要转动6. 擦去多余胶液7. 固化5分钟后工作磨损件装配.除按上述步骤外1. 测定最大径向间隙2. 如果最大间隙超过0.125MM则必须使用乐泰促进剂76493. 大间隙时需用垫片找正中心4. 间隙大需要固化时间也长(30-60分钟)5. 间隙超过0.254MM时不宜用乐泰660修复6. 参考严重磨损座孔新件装配1. 找出与轴配合的轴承2. 扩大左孔或减少轴外径,径向间隙保证0.05-0.10MM滑配合3. 用乐泰清洗剂755清洗配合件4. 不用乐泰促进剂76495. 用乐泰固持660均匀涂在轴承外径上6. 边运转边将轴承装入座孔7. 擦去多余胶液8. 固体化二小时后工作磨损件装配除按上述步骤之外1. 测定最大径向间隙2. 最大径向间隙超过0.125MM时应使用乐泰促进剂76493. 大间隙时需用垫片来找中心4. 间隙大需要固化时间也长(30-60分钟)5. 间隙超过0.254MM时不宜用乐泰660修复6. 参考严重磨损座孔拆卸拆卸1. 按通用方法拉出2. 如有必要,局部加热232度5分钟3. 趁热拉出严重磨损座孔1. 用砂布磨毛座孔2. 用乐泰清洗剂755清洗座孔3. 用乐泰清洗剂755清洗轴承外圈,涂上乐泰螺纹修补脱模剂,晾干4. 按说明书调配好螺纹修补剂5. 涂到轴承外圈薄薄一层6. 放入座孔,保持同轴度7. 用螺纹修补剂填实座孔与轴承之间的空隙8. 擦去多余胶液9. 固化30分钟10. 拉出轴承11. 清洗干净轴承外径的脱模剂12. 用砂布磨毛修复过的座孔并清洗干净13. 如有必要在轴承外径涂乐泰固持胶660.装入座孔14. 此法用于轻负荷座装配部件此方法仅用于应急性修理由于上述的损坏程度已相当严重,此法只能作为更换新零件之前应急手段如何保证同轴度1. 将轴承放到座孔中2. 在周围上找三个等分支承点3. 测定这三个支点的径向间隙4. 根据间隙确定垫片厚度5. 作好垫片,宽度3MM,长度为孔深6. 用乐泰瞬干胶480将垫片粘接在座孔上确定的三点7. 参考滑配合----重载荷修复方法进行严重不均匀磨损1. 将轴承放到座孔中2. 在圆周上找三个等分支承点3. 测定这三个支点的径向间隙4. 按每个点的间隙制作三块垫片(由于不均匀磨损,三个点间隙不同垫片厚度也不同)5. 用乐泰瞬干胶480将三块垫片,粘接到座孔上确定的三点6. 参考严重磨损座孔修复方法进行此法只作为应急性修理!由于上述的损坏程度已经相当严重,此法只能作为更换零件之前的应急性临时修复手段金属密封件的密封和固持1. 用乐泰清洗剂座孔及密封件外圈,晾干2. 用乐泰促进剂7469喷洒座孔及外圈,晾干3. 将乐泰锁固胶243涂在金属密封件外圆上导入口处注:除243外其他乐泰胶种都可以用,但要选强度低的,因为正常的间隙和强度仅要求低强度胶种4. 按通常方法装配5. 擦去多余胶液6. 固化30分钟后工作.注:也用于严重磨损的密封座以防止渗漏和窜动一般不需刮去外圆上原来涂的密封剂乐泰固持胶选用指南应用产品编号使用的促进剂轴装配----压入配合603--------------------不用轴装配----滑配合小间隙(径向间隙<0.10MM) 609--------------------7649大间隙(径向间隙<0.50MM) 660--------------------7649最大强度(径向间隙<0.25MM) 680--------------------7471最高温度204度(径向间隙<0.10MM) 620---------------------7471装孔装配------压入配合最大强度609------------------不用底强度243------------------不用座孔装配------滑配合最大强度680(660)---------------不用高强度660-----------------不用可控强度660-----------------7649底强度243-----------------7649注:在软金属(铝,青铜等)上,剪切强度比钢,铁件要低些间隙大,剪切强度低推荐加工表面粗糙为RA3.2—1.6粘接一般原则一.,5大条件A被粘接材料是哪一类橡胶,塑料?是多孔的还是光滑的或粗糙的?B.使用工况工作温度?是否受冲击载荷?是潮湿环境还是在水里工作?C.受力状况避免剥离力和劈裂力D.用胶量是用胶填充间隙还是桥接?用胶量有多大?E.固化速度粘接后多长时间可以使用?二.选择胶种(见乐泰粘接胶选择指南)三.粘接表面预处理A.表面必须净洁,无油,油脂或其他残余物B.粘接区无油漆以保证最大粘接强度C.难粘接材料选用适当表面处理剂聚氯乙烯用乐泰促进剂770聚四弗乙烯使用合适的蚀刻剂E. 用水基清洗剂清洗过的表面要用酒精擦四.应用技术A按胶粘剂包装盒上说明操作B.在一个被粘表面施尽量少的胶液.,如有必要在另一表面上施促进剂C.对准合拢,不要错移,并施一均匀的夹紧力D.尽量增加固化时间设计要点1. 受力状态:尽增大剪切力,减少剥离力和劈裂力,增大压缩力,减少拉伸力2. 增大接头宽度比增加搭接长度有利现场自制O型圈现场维修时,总会遇到O形密封圈破损,一时又找不到合用的,往往会因一只O 形圈延误工期,或外购或制模压制,既耽误时间,又浪费金钱.乐泰公司提供O形圈维修盒是一个O形圈仓库,可以利用其中的O形橡胶条,乐泰瞬干胶406和专用切割工具在现场一分钟之内制成合用的O形密封圈,既解决了燃眉之急,又减少O形密封圈的储存使用方法1. 切断所提供的切割用尺子上有与胶圈直径相符的孔洞,其旁边标有名义直径,尺子两侧有长度刻度,分为公制和英制两个系列,选好合用直径胶条并侧好所需长度将胶条插入相应孔中，用盒子中的锋利刀片切断,确保断面与轴线垂直,切口平整,紧接第二步,保证切口新鲜2. 施胶将乐泰瞬干胶滴到切开的一上断面.胶液尽量少,只要粘合后能覆盖住整个断面即可,不可接触皮肤,紧接作第三步,否则胶液会固化3. 粘合切割用尺子两端各有一V形槽,其作用是在粘合时保证轴重合,将胶条一端放在V形槽中贴平,另一端沿V形槽滑动使两端面紧紧贴合,压紧15秒钟清洗零件乐泰公司零件清洗专用清洗液的注册商标为Natural Bule.它是一种高效清洗剂,一般可采用下述方法来提高清洗效果A,高浓度,用高浓度Natural Bule.清洗零件上的油秭B,长时间.使被清洗零件较长时间接触Natural Bule.C,提高水温,用65—82度的水来稀释D,冲洗,刷洗零件使用方法1. 用水稀释N.B浓缩液至适当浓度2. 采用喷洒,浸泡或用抹布将清洗液施于零件表面3. 浸泡或刷洗4. 用水冲洗污垢等5. N.B不含任何有害物质,符合美国联邦和地方法规,如果其中混入有害污垢则对排放要慎重洁手液乐泰提供的高质量环保型洁手液的注册商标为FAST ORANGE能有效出污而不伤害皮肤,不用水洗就可轻而易举地除去油字,灰尘,油漆,油墨等，而且含有芦荟,羊毛脂,荷荷芭油等护肤素,可防止皮肤粗糙干裂包装规格及产品定货代号用途及品名包装规格定货代号螺纹锁固与密封低强度/触变性粘度222 50ML装瓶23878中强度/可拆卸242 50ML装瓶23398中强度/容油性好/可拆卸243 50ML装瓶23962渗透级290 50ML装瓶23406高强度262 50ML装瓶23400高强度271 50ML装瓶23402高强度耐高温272 50ML装瓶27240高强度277 50ML装瓶23404螺纹修理包 4.8MLKIT 28654抗咬合剂通用767 227G刷涂罐76732高温771 227 G刷涂罐77124螺栓/链条润滑767 340G喷射罐76759铜咬合剂C5-A 454 G刷涂罐51006高纯度N-5000 454G(1/B)刷涂罐51269管路螺纹密封液压气动系统545 50M管装23410冷冻剂密封554 250ML瓶装55441中强度即时密封565 50ML管56531耐高温/不锈钢及其他金属567 50瓶装22648液压气系统569 50瓶装25230通用型/粗牙螺纹577 50瓶装23411本体破裂,渗漏修补微孔焊缝渗补290 50瓶装23406平面密封----厌氧胶高温用510 50ML管装22649通用515 50ML管装22645铝表面50ML管装22646 冲压件平面密封----硅橡胶通用587 85G管装25641 RTV/脱醋酸固化596 85G管装59630内燃烧机598 85G管装25751汽车用5699 85G管装18718 聚氨脂密封剂39916 290G(10.2Z)筒39916 键,轴及座孔装配容油性603 50ML瓶装18949 低粘度609 50ML瓶装23412 压力配合件修复660 50ML瓶装22647 高强度680 50ML瓶装23416 耐高温620 50ML瓶装25124 高强度/快速固化648 50ML瓶装23414 粘接表面不敏感型瞬干胶401 20GM瓶装25633 表面不敏感型瞬干胶406 20GM瓶装25634 表面不敏感型瞬干胶454 3GM瓶装45404 塑料粘接型瞬干胶495 20GM瓶装25639 金属粘接型瞬干胶496 20GM瓶装25640 低气味/低白化型瞬干胶460 20GM瓶装46017 增强型瞬干胶480 20GM瓶装21800 耐热型瞬干胶4210 20GM瓶装19758 通用型结构胶319 20GM瓶装25742快速固化结构胶326 20GM瓶装25744 单组份结构胶330 组合式33066 瞬干胶促进剂770 1.75FLOZ瓶装18396 除锈除锈处理剂754 3.78L(1GAL) 75448 O型圈维修盒O形圈维修盒1套15578 表面处理结构胶专用活化剂7387 1.75FLOZ瓶18861 瞬干剂专用促进剂7452 1.75FLOZ瓶(刷涂) 18490 厌氧胶用底剂7649 4.5FLOZ瓶装21348 特殊维修产品表面清洗755 340G罐23880 垫片清除剂790 510喷罐79040 不易燃带电清洗剂425(150Z)喷射罐24379 强力松动剂454G(160Z)喷射罐51221 橘味洗手液213G(7.50Z) 25108。
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说明 本文中所含的各种数据仅供参考，并被认为是可靠的。 对于任何人采用我们无法控制的方法得到的结果，我们 恕不负责。自行决定把本产品用在本文中提及的生产方 法上，及采取本文中提及的措施来防止产品在贮存和使 用过程中可能发生的损失和人身伤害都是用户自己的责 任。鉴于此，乐泰公司明确声明对所有因销售乐泰产 品或特定场合下使用乐泰产品而出现的所有问题，包 括针对某一特殊用途的可商品化和适用性的问题，不 承担责任。乐泰公司明确声明对任何必然的或意外损 失包括利润方面的损失都不承担责任。 本文中所论述 的各种生产工艺或化学成分都不能被理解为这些专利可 以被其他人随便使用和拥有或被理解为得到了包括这些 生产工艺和化学成分的乐泰公司的专利许可证。建议用 户每次在正式使用前都要根据本文提供的数据先做实 验。本产品受美国、外国专利或专利应用的保护。
汉高乐泰欧洲 +49.89.9268.0
需当地销售与技术支持可以访问下列网址：
汉高乐泰亚太 +852.2233.0000
技术参数
产品 5699
2003 年 8 月
产品说明
乐泰®5699 高性能室温固化硅胶的产品特性如下：
技术
硅酮胶
化学类型
脱肟硅酮胶
外观（未固化） 灰色膏体 LMS
成份
单组分-无需混合
触变形
降低施胶后液体流动性
固化
室温硫化（RTV）
应用
衬垫
自流平
均一的空穴填充性
强度
高
操作温度
-54oC 至 150oC
产品 5699 主要设计用于有良好耐油性刚性法兰的密封
乐泰材料说明 LMS LMS 于 2001 年 10 月 24 日发出。所述性能在每一批号 产品的测试报告中均有注明。LMS 测试报告包括一些 被认为对客户有用的质检测试参数。此外，采用了有效 的控制手段以确保产品的质量和稳定性。特殊客户指定 要求由汉高乐泰质量中心负责协调处理。
贮存 产品置于密闭的容器内存放在干燥处。贮存方法在产品 外包装上均有标注。 除非另有说明，本产品的理想贮存温度是在 8--280C 范 围内。不建议将该产品贮存在低于 80C 或高于 280C 的 情况下。如将该产品贮存在低于 80C 或高于 280C 的温 度情况下，可能会影响产品性能。 被取出包装盒外使用的产品有可能在使用中受到污染。 为避免污染未用胶液，不要将任何胶液倒回原包装内。 本公司将不会对已受到污染的或未按前述提及的方法贮 存的产品负责。如需更多信息，请与当地的乐泰公司技 术服务中心或客户服务代表联系。
固化深度 固化深度取决于温度和湿度。固化深度是用一个由斜聚 四氟乙烯模拉出的条进行测量（最大深度 10mm）。下 图显示在室温 230C 时固化深度在湿度增加随着时间延 长而增加的情形。
固化后材料性能 在 25+20C 相对湿度 50+5%固化一星期：
物理性能 拉伸强度 ASTM D 412，N/mm2 延伸率，ASTM D 412，% 硬度，ASTM D 2240，shore A2
粘接性能，剪切强度，ASTM D 1002/DIN 53283，N/mm2：
铝
0.10-0.70
镀锌表面
0.70-1.50
喷砂低碳钢（GBMS）
1.30-2.10
磨砂铝
1.30-2.00
物理性能： 拉伸强度，ASTM D 412，N/mm2 拉断伸长率，ASTM D 882，%
2.50-3.30 > 100
例如变速器和铸造金属外壳。
固化前的材料性能
比重@250C
1.45
挤出率，克/分钟：
0.62 N/mm2 持续 15 秒@ 25+20C：
Semco 管
> 200LMS
闪点(TCC)，0C
>93
固化性质 脱粘时间
脱粘时间，分钟：
> 30 LMS
固化速度 下图显示了喷沙钢搭剪试验在粘接间隙 0.5mm 剪切强 度随时间变化的情况。固化条件为 23+20C，相对湿度 为 60+5%。强度测试标准 ASTM D 1002，DIN 53283。
汉高乐泰美国 +860.571.5100
汉高乐泰欧洲 +49.89.9268.0
需当地销售与技术支持可以访问下列网址：
汉高乐泰亚太 +852.2233.0000
商标使用 乐泰是汉高乐泰的商标
参考 0.1
技术参数 产品 5699 , 2003 年 8 月
汉高乐泰美国 +860.571.5100
> 2.40 LMS > 100 LMS 45-75 LMS
电性能： 介电常数/损失，ASTM D150：
100kHz 10kHz 10MHz 体积电阻率,ASTM D257 , Ω 表面电阻率,ASTM D257 , Ω
2.80 4.00 4.10 2×1015 2×43;20C，相对湿度 60+5% 14 天后
技术参数 产品 5699 , 2003 年 8 月
有关本产品的安全注意事项，请查阅乐泰的产品安全 数据资料(MSDS)。
使用指南 1. 粘结表面应清洁并去除油脂以达到最好的性能。 2. 达到完全性能需要 72 小时后。 3. 本产品接触到空气后，湿气固化立刻会开始，因 此物件应在胶水挤出后几分钟内进行粘合。 4. 多余的胶水可以用无极性溶剂拭去。
典型环境抵抗性能 在 23+20C，相对湿度 60+5%用喷砂软钢试样固化 14 天
胶粘剂性能： 剪切强度，ASTM D 1002/DIN 53283，N/mm2： 喷砂低碳钢（GBMS）
热强度
热老化 在所示温度下老化后在 220C 测试
热老化 在所示温度下老化后在 220C 测试 2mm 样片在 23+20C，相对湿度 60+5% 固化 14 天
耐化学品/溶剂测试
在下列条件下进行老化，在 220C 进行测试 初始粘结强度的剩有率%
环境
℃
100 小时
500 小时
1000 小时
120 97
96
89
150 82
82
75
120 69
85
78
150 74
65
35
50/50 水/乙二醇
100 87
89
64
注意事项 本产品不宜用于纯氧和/或富氧环境，也不应用作氯和 其他强氧化性物质的密封剂