泵军师.水泵控制器 安装说明书(三相一控一)
水泵控制器操作规程(3篇)
第1篇一、概述水泵控制器是水泵系统的重要组成部分，用于控制水泵的启动、停止、转速调节、故障保护等功能。
为确保水泵系统的安全、稳定运行，特制定本操作规程。
二、操作前准备1. 确认电源已接入，电压符合水泵控制器要求。
2. 检查水泵控制器外观，确保无损坏、变形等异常情况。
3. 检查连接线路，确保接线正确、牢固。
4. 确认水泵控制器与水泵连接正常。
5. 熟悉水泵控制器各按钮、开关的功能及操作方法。
三、操作步骤1. 启动水泵（1）将水泵控制器上的启动按钮按下，水泵开始启动。
（2）观察水泵启动过程，确认水泵启动正常。
2. 停止水泵（1）将水泵控制器上的停止按钮按下，水泵开始停止。
（2）观察水泵停止过程，确认水泵停止正常。
3. 调节水泵转速（1）根据实际需求，调整水泵控制器上的转速调节旋钮，实现水泵转速的调节。
（2）观察水泵转速变化，确认转速调节符合要求。
4. 故障保护（1）当水泵控制器检测到过载、短路、缺相等故障时，会自动切断电源，保护水泵和控制器。
（2）故障排除后，重新启动水泵。
四、日常维护与保养1. 定期检查水泵控制器外观，确保无损坏、变形等异常情况。
2. 定期检查连接线路，确保接线正确、牢固。
3. 定期检查水泵控制器与水泵连接，确保连接正常。
4. 定期检查水泵控制器各按钮、开关功能，确保操作正常。
5. 定期检查水泵控制器散热情况，确保散热良好。
6. 定期清洁水泵控制器，保持清洁。
五、注意事项1. 操作人员必须熟悉水泵控制器操作规程，确保操作正确。
2. 操作过程中，严禁带电操作，防止触电事故发生。
3. 水泵控制器安装、维护、检修应由专业人员进行。
4. 发现水泵控制器异常情况，应立即停止使用，并及时报修。
5. 操作过程中，严禁擅自拆卸、改动水泵控制器。
六、附则1. 本规程适用于各类水泵控制器操作。
2. 本规程由XX公司设备管理部门负责解释。
3. 本规程自发布之日起实施。
注：本规程仅供参考，具体操作规程可根据实际情况进行调整。
水泵自动化控制系统使用说明书
水泵自动化控制系统使用说明书一、···················概述乌兰木伦水泵自动化控制系统是由常州自动化研究所针对乌兰木伦矿井下排水系统的实际情况设计的自动控制系统。
通过该系统可实现对水泵的开停、主排水管路的流量、水泵排水管的压力、水仓的水位等信号的实时监测，并能通过该系统实现三台主水泵的自动、手动控制并和KJ95监控系统的联网运行，实现地面监控。
基本参数：水泵：200D43*33台（无真空泵）扬程120 米流量288 米3/ 小时主排水管路直径200mm补水管路直径100mm水仓：3 个水仓深度分别为：3总容量：1800 米主电机：3*160KW 电压：AC660V启动柜控制电压：AC220V220变压器容量：1500VA二、系统组成本控制系统主要由水泵综合控制柜，电动阀门及传感器三大部分组成。
参见“水泵控制柜内部元件布置图：。
1、水泵综合控制柜是本系统的控制中心，由研华一体化工控机、数据采集板、KJ95 分站通讯接口、中间继电器、控制按钮及净化电源及直流稳压电源组成。
其中，净化电源主要是提供一个稳定的交流220V电压给研华一体化工控机，以保证研华一体化工控机的正常工作，直流稳压电源主要提供给外部传感器、中间继电器及数据采集板的工作电源。
控制按钮包括方式转换按钮、水泵选择按钮及手动自动控制按钮，分别完成工作方式的转换、水泵的选择及水泵的手动和自动控制。
本控制柜共有40 个按钮，从按钮本身的工作形式来说这些按钮有两种，一种为瞬间式，即按钮按下后再松开，按钮立刻弹起，按钮所控制的接点也不保持；另外一种为交替式，即按钮按下后再松开按钮，按钮并不立刻弹起，而是再按一次后才弹起，按钮所控制的接点保持（如方式转换按钮、水泵选择按钮等）。
水泵控制器的说明书
水泵控制器的说明书一、产品概述水泵控制器是一种用于自动控制水泵启停的设备，广泛应用于工业、农业、市政等领域。
本说明书介绍了水泵控制器的功能特点、使用方法以及维护保养等相关内容，以帮助用户正确使用和维护水泵控制器。
二、功能特点1. 自动启停功能：水泵控制器能够根据水位、压力等信号自动控制水泵的启停，实现对水泵的智能化控制。
2. 过载保护功能：当水泵运行过程中出现过载情况时，水泵控制器会自动切断电源，有效保护水泵的安全运行。
3. 缺水保护功能：当水泵抽水源中水位过低时，水泵控制器会自动停止水泵工作，避免空运转损坏水泵。
4. 全面保护功能：水泵控制器具有缺相、逆相、过压、欠压等全面保护功能，有效防止水泵因电力供应异常而损坏。
5. 故障自动诊断：水泵控制器具备故障自动诊断能力，一旦出现故障会自动报警，方便及时排除故障。
6. 远程监控功能：水泵控制器支持远程监控，用户可通过手机或电脑远程查看水泵运行状态，并进行相应的控制操作。
三、使用方法1. 安装：将水泵控制器安装在室内通风干燥的位置，确保与水泵和电源的连接正确可靠。
2. 连接传感器：根据实际需要，连接水位、压力传感器等，并确保传感器的准确性和可靠性。
3. 手动操作：在正式启用前，可通过水泵控制器上的手动按钮进行手动操作，检查水泵的启停情况是否正常。
4. 自动控制：将水泵控制器设置为自动模式，根据需要调整启停水位、压力等参数，以实现自动控制。
四、维护保养1. 定期巡检：定期检查水泵控制器的外观和连接线路是否正常，如发现损坏或松动应及时修复。
2. 清洁保养：定期清洁水泵控制器的表面和内部，确保无尘、无水迹，防止灰尘和湿气对设备造成损害。
3. 检查传感器：定期检查水位、压力传感器和连接线路，如发现异常现象应及时更换或修复。
4. 停电保护：在停电或长时间不使用时，应切断水泵控制器的电源，并将设备置于安全干燥的环境中。
5. 请勿擅自拆卸：为确保安全和正常使用，请勿擅自拆卸水泵控制器的外壳或进行非专业维修。
泵军师S系列(三相一控二)安装说明书(2)
8. 管道压力控制时：将功能切换选 择“压力”，将电接点压力表的“上限 中线 下限”三根引线对应接“A B C” 端口即可；“A”是上限、“B” 是公 共 端、“C”是下限；BC 端口接 触 （低位指示 灯亮）自动启动， AB 端 口接触（高位指示灯亮）自动停止；
下限指针 中线指针
A BC Zk1
水泵智能控制器 安装说明书
S系列(三相一控二)
非常感谢您选用泵军师S系列水泵智能控制器，为了您正确使用 本控制器，请在使用前仔细阅读本说明书，并妥善保存以便今后参考
1 接线
打开接线盒，根据接线示意图，接通电源线、 水泵线、压力控制线或探头线（或浮球开关线）。
信号线接法：任意两个探头线不要短接，也 不要碰到水池壁，要避开干扰源强的地方或电器 及不要和电源线缠绕在一起。
启动
对参数进行调整，设置完毕15秒后自动保存退出或按 停止 键马上退出。 设置的参数要满足---正常工作电流 ＜ 过电流参数 ＜ 水泵超负荷参数
2. 欠电流参数设置（即电流“下限”保护参数） 此功能对水泵在水源缺水、空转、叶轮损坏时可以进行控制和保护。只要
将欠电流参数设置到稍大于水泵缺水空转时的电流或小于正常运行的电流即可。 持续按 空载 键3秒到"嘟"一声后松手,即进入缺水参数设置状态，这时“缺
空载
水”灯亮、同时数码显示上次设置的参数,按 过载 键增加、按 键减少，对参 数进行调整。设置完毕15秒后自动保存退出。
设置的参数需要满足 --- 空转电流 ＜ 欠电流参数 ＜ 正常运行电流。
3. 定时功能设置
手动
持续按 自动 键3秒到"嘟"一声后松手, 即进入时间设置状态，这时显示屏上 数码显示上次所设置的时间参数, 按 过载 键增加、按 空载 键减少、将时间进行 调整,参数设置好后，机子就根据设定的定时时间自动运行。
泵军师.水泵控制器 安装说明书(三相一控一)
三. 基本功能1. 显示基本 1. 电流显示屏： 显示水泵实测工作电流，没有电流则显示 “0.0”。
2. V /Y (电压、压力)显示屏： 供水排水控制时显示电源实际工作电压。
压力控制时则显示管道压力的大小,没有接压力传感器时显示"- - -"; 3. 自动模式:“自动”指示灯常亮。
表示机子所有功能处于全自动运行状态。
手动模式:“手动”指示灯亮，表示不能自动；（只能按 键来控制） 4.水位指示灯：显示水池的实际水位及水量或电接点压力表的指针接触状态。
5.电接点压力表指示灯：压力控制时在水池指示灯位置显示实际压力状态，下 限时"低位”亮、中压时“中位”亮、上限时“高位”亮。
电压/压力数显屏管道缺水 指示灯传感器型号 指示灯上下限压力 指示灯过载/空载 指示灯高中低水位 指示灯缺相/过欠压 指示灯电流数显屏数显压力/型号上限下限设置定时启/停功能设置自动/手动 压力型号键键切换自动/手动指示灯过载/空载保护电流参数设置启动/停止控制按钮注：远传压力表引线接法由于不同厂家的压力表指针引线的标记和次序不同；所以安装的时候一定要看一下该厂的压力表说明书上的指针线路位置说明动指针接信号端口，剩下的线接正极。
图6：6.压力变送器的接法注：压力变送器引线接法本控制电路是电压型压力变送器，为不能接错；使用不同的压力变送器型号时，将面板里的型号设置成相配套的型号即可；注意：任意两个信号线不要短接和碰到；信号线不要跟电源线和水泵线缠绕在一起，要避开干扰强地方及电器（比如变压器或信号塔）远距离传输 更稳定 更方便接受压力变量按比例转换为标准输出信号。
将测压元件传感器受到的气体、液体等物理压力参数转变成 标准的电信号，以供给指示报警仪、记录仪、调节器等二次仪表进行测量、指示和过程调节。
主要功能电压/压力/水位显示定时功能 过压保护 欠压保护故障原因显示 故障报警 管道缺水 动/手动启动/停过载 空载 短路 缺相故障及排除方法。
智能水泵控制器说明书
智能水泵控制器 使用说明书● 安装使用产品前，请阅读使用说明书并妥善保管；● 控制器必须由熟悉低压电器技术的专业人员进行安装；● 进行安装、接线、拆卸、维护时必须断开电源；● 严禁通电状态下直接用手触摸带电元器件；● 控制器通电前必须进行可靠接地。
● 若使用发电机作控制器电源时，待发电机电源稳定后，才可给控制器通电！<一控二>智能控制器说明书水泵一 产品简介应用范围：适用于两台水泵（一控二）直接启动型的不锈钢/铸铁深井潜水泵、离心泵、管道泵等的自动控制及保护，尤其独特设计的无需安装下水池（水井）探头即可实现灵敏可靠的水泵干转停机保护功能，更方便深井潜水泵、管道泵的施工安装及节省费用。
特别设计的双泵自动轮换功能可最大限度降低水泵锈蚀现象，泵故障自动切换功能更使供水系统的可靠性得到保障。
本机型通过连接与其配套的远程同步显示控制器，可实现远程监控，远程同步显示控制器可实时显示电压、电流等工况，并实现所有控制功能。
主要特征：手动、自动工作时具有缺相、错相、超温、堵转、三相不平衡、过流、干转、过压、欠压的保护；可以实现液位、压力、浮球的自动控制，通过连接与其配套的远程同步显示控制器，可实现远程监控(RS485)，远程同步显示控制器上可实时显示电压、电流等工况，并实现所有控制功能<选配功能>。
技术参数：额定输出功率: 参见机器功率铭牌额定工作电压:参见机器功率铭牌过流动作时间: 5秒-5分钟（反时限特性—电流越大时间越短）干转故障恢复时间: 30分钟（手动），自动状态下1秒后切换至另一台泵过流故障恢复时间: 5分钟（手动），自动状态下1秒后切换至另一台泵欠压/过压/三相不平衡恢复时间：2分钟（手动），自动状态下1秒后切换至另一台泵欠压动作电压: 标称电压80% 过压/欠压动作时间: < 5 秒过压动作电压: 标称电压115% 堵转动作时间: < 0.1秒缺相动作时间: <2秒 短路动作时间: < 0.1秒干转保护动作时间: 6秒 双泵自动轮换: 1：1轮换次数液位传输距离: ≤1000米 防护等级:IP54网络传输距离：1200米（采用双绞屏蔽型电缆 STP-120Ω（for RS485 & CAN one pair 20 AWG）液晶屏显示图注意：若遇雷雨天气，请务必关闭控制器输入电源注：高配机型具备：错相/三相不平衡/超温功能及故障干接点输出端口注：单相机型：无错相/缺相/三相不平衡功能强腐蚀性气体或液体机械冲击淋雨极端的冷和热。
Y1智能水泵控制器使用说明书
220V380V一控一一控二智能水泵控制器使用说明书安装使用产品前，请阅读使用说明书并妥善保管；控制器必须有熟悉低压电器技术人员进行安装；进行安装、接线、拆卸、维护时必须断开电源；控制器通电前必须进行可靠接地；若使用发电机做控制器电源时，待发电机电源稳定后才可给控制器通电。
参数表参数功能范围值默认值单位备注P01控制器485地址0-1001控制器ID号P03空转检测00-606秒1、当等于0时，空转检测无效；2、手动模式下检测无效；3、当雾灯与0时，自动模式下到达检测时间空转故障。
P04 P05 P06 P07P080-2540-99%0-2540-2540-250%3070%1010150%空转故障自动恢复时间；额定电流的百分比；手动运行时，按校验键进行校验，（自动记忆电流值）；也可进入参数自行修改；手动运行时，按校验键进行校验，（自动记忆电流值）；也可进入参数自行修改；过载电流值 额定电流的百分比；空转恢复空转流值1泵额定电流2泵额定电流过载分%AA%一、产品介绍应用范围：适用于铸铁深井潜水泵，离心泵、管道泵等自动控制及保护，尤其独特设计的无需安装下水池（水井）探头即可实现灵敏可靠的水泵干转停机保护功能，方便深井潜水泵、管道泵的施工安装及节省费用。
特别设计的双泵自动轮换功能可最大限度降低水泵锈蚀现象，水泵故障自动切换功能使供水系统的可靠性得到保障。
主要特征：手动、自动工作时具有缺相、堵转、过载、空转、过压、过温的保护；可实现液位、压力、浮球的自动控制。
888888过压12V℃分秒小时KWAV%过载缺相欠压未校准三相不平衡A B C过温反转空转堵转12自动手动1泵2泵溢出下水箱[井]污水池手动模式的停止状态下 长按《校准键》3秒进入菜单，按 《手/自动键》下调菜单，按《1泵运行》-《1泵停止》 数据增减，再按《校准键》保存退出；P09 P100-2540-500%5340%过载、堵转 故障恢复时间；堵转电流值 额定电流的百分比 (0取消堵转报警)；堵转值过载-堵转秒%液晶屏显示图P11P12 P13P14 P15 P160-2540-2500-10-25110-51510-5153305430101240欠压故障值；过压故障值；欠压-过压故障恢复时间；缺相检测功能 等于0时关闭缺相功能，等于1时开启缺相功能(手动模式下只对缺相，过载，过压欠压堵转，进行保护 （液位信号， 空转 不进行保护）；防止一台泵长时间不使用，会生锈，在双泵模式下，进行轮泵运行的时间；等于0时不进行巡检；堵转欠压值过压值巡检时间欠压-过压缺相/三相不平衡次VV分时自动运行模式下，堵转报警后每个泵自动恢复次次数后自动运行（0：是不自动恢复；251是无限次数)参数表参数功能范围值默认值单位备注P17P18P19P20 P21P22 P29 P32 P23 P24 P25 P26 UER P31 P30P330-2500-10-20-30-3-301401-5001-5000-10-655353212011.3155等于0时，不上锁 等于1时上锁，只能自动运行；(自动模式下长按自动/手动 3秒 切换到手动)0：1泵2泵 1：1泵 2：2泵（当选择1或2的时候，P19默认只能=0）0：单泵：1：1泵主2泵备 2:1泵备2泵主 3;自动轮换；自动模块下，开机后，界面倒计时设定时间后，再自动运行；当温度大于设定值时，系统停止工作，当温度低于该值故障消除；0：保留；1：显示母线电压；2：显示温度；3：母线电压和温度间隔2秒轮流显示改为1，按校准，恢复出厂值当电流超过设定值，延迟时间后过载保护；当电流超过设定值，延迟时间后过载保护；按下《1泵停止》键不松手，再按下【手/自动】键，进入1泵故障查询页面，《按1泵停止》键翻页显示下条记录，同时按下《1泵停止》 和【手/自动】键 退出按下《2泵停止》键不松手，再按下《自动/手动》键，进入2泵故障查询页面，《按2泵停止》键翻页显示下条记录，同时按下《2泵停止》 和《自动/手动》 退出按下《1泵停止》键不松手，再按下《校准》键，进入1泵运行累计时间页面，《按1泵停止》 退出查询按下《2泵停止》键不松手，再按下《校准》键，进入2泵运行累计时间页面，《按2泵停止》退出查询工作泵选择工作模式开机延迟保留保留系统超温报警值主屏区显示试运行时间恢复出厂设置软件版本过载确认时间堵转确认时间定时模式1泵故障查询2泵故障查询1泵运行时间2泵运行时间手/自动锁秒时秒秒℃定时模式：泵工作在间歇模式，按照运行时长和暂停时长交替工作，该模式下，多功能端子无效，其它警报系统照常运行。
Pentair 泵组控制面板安装和维修手册说明书
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip m ent or to the responsible party who maintains the system.MODEL CNC-600-43DW (60 HP, 460V, 3 PH)CNC CONTROL PANELSINSTALLATION AND SERVICE MANUALFor Duplex 460V, 3 Phase.Part # 23833A167 | © 2012 Pentair Pump Group, Inc. | 11/08/1223833A167 11/08/122LOCATION AND MOUNTINGPOWER SUPPLYINDOOR USELocate the control box in a convenient location, preferably close to the pump installation. The box may be secured to a wall or other stable vertical support by use of the four mounting holes located in the mounting feet on the top and bottom of the box.The box should be mounted approximately 5 feet from the floor to the circuit breaker handle. Care should be taken to avoid mounting the control box under sweating pipes, faucets or other damp locations.OUTDOOR USEThe control box may be mounted at the location of the pump and basin or may be mounted in a remote location. The box should be secured to a stablevertical support which in turn should be secured to a concrete basin or footer. The box could also bemounted to the side of the house or other stationary support if available within a reasonable distance.When selecting a location, you should consider the visibility of the alarm light.The box may be secured by the use of four mounting holes located in the mounting feet on the top and bottom of the box. The box should be mounted approximately 5 feet from the ground to the circuit breaker handle.WARNING:Do not attempt to wire this control box unless you have a good working knowledge of electricity and are familiar with state and local codes. If you are in doubt about anything, contact an electrician.Do not attempt to operate this unit on any other voltage or power distribution other than for which it was originally designed (check nameplate). Failure to comply with this will result in the immediate cancellation of all warranties and claims.It is advisable to put the panel on its own circuit using a circuit breaker adequately sized to protect the pump(s). Check state and local codes for the correct wire size and circuit protection to use. The wire should be sized large enough to handle the full load current of the pump(s) you are operating and any voltage drop that might occur due to long service runs.Run power supply lines to the control box and secure (knockouts are not supplied in this box).Select a convenient location on the bottom to enter the box with the power supply. Cut a hole with a chassis punch; caution should be taken not to get metal chips in the components while cutting hole. After the hole is cut, any metal particles must be removed from box. Failure to do so may result in premature component failure.Connect incoming power to the terminal blockslabeled L1, L2, L3, and all necessary ground wires to the ground lug at the bottom of the box. The ground lug should be fastened to a good driven earth ground by one of the methods described in the National Electric Code.CALIFORNIA PROPOSITION 65 WARNING: This product and relatedaccessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.CONNECTING PUMP(S) AND FLOATS TO CONTROL BOXRun the cords from the pump(s) to the bottom of the control box by means of one of the methods described in your pump or basin installation instructions. A hole must be cut into the controlbox (use the same procedure as that describedfor incoming power supply lines).POWER CORD: Connect red, white and black wires to terminals marked M1, M2 and M3. Fasten green wire to ground lug.CONTROL CORD: Connect the black and white wires (motor heat sensor), and the red and orange wires (seal leak probe) to the appropriate terminal blocks. (See wiring diagram for correct terminal numbers.) Fasten green wire to ground lug.FLOAT CORDS: See basin instructions for the proper depth at which to set the floats. Strip the float cord wires 3⁄8", twist strands together, and connect black and white wires to terminal strip in the control box. (See wiring diagram for proper terminal connections.)OPERATING PUMPS1. Make sure that all wires are inside the control boxand not in a position to be pinched or shortedwhen the door is closed.2. Turn on power to the control box.3. Turn hand-off-auto switches to the HAND position.The pumps should start and the pump run lightsshould come on. (On Duplex panels, this should be done for both pumps.)4. The alarm light should activate when the alarm testswitch is used.5. To put into service, put the hand-off-auto switch inthe AUTO position. (On Duplex panels, this should be done for both pumps.) See basin instructions. 6. If unit does not operate as described, seetroubleshooting chart.NOTE: Addition of electrical components and circuitry to this unit is expressly forbidden unless writtenfactory authorization is obtained. Failure to doso will result in warranty cancellation.ROTATION OF THREE PHASE PUMPSIMPORTANT:Rotation of three phase pumps must be established by one of the two methods described below. CAUTION:Keep hands and feet clear of impeller when checking rotation. Be sure to disconnect power to the control box while handling pumps. Make sure pump is wired and readied for rotation test before the control box is energized.1. Before positioning pump in basin, run wires tocontrol box. Lay the pump unit on its side andsecure so that the starting torque of the motor will not cause the pump to roll. Energize the pump by turning the circuit breaker on and the hand-off-auto to HAND. The rotation should be counterclockwise as observed facing the bottom of the pump.If you do not get the proper rotation, disconnectthe power to the control box and change theposition of any two of the black motor leads inthe terminal blocks.2. Install the pump in the basin and run in some waterso the pump can operate. Energize the pump byturning the circuit breaker on and the hand-off-auto switch to HAND. Let the pump pull the waterdown in the basin, and when the water reachesthe bottom of the pump the rotation of the watercan be observed. The water should rotate in aclockwise direction if the pump rotation is correct.If you do not get the proper rotation, disconnectthe power to the control box and change theposition of any two of the black motor leads inthe terminal blocks.23833A167 11/08/12 323833A167 11/08/124CHECKING PUMP CURRENT DRAWCHECKING PUMP AND FLOAT RESISTANCETO CHECK PUMP OR FLOAT, DISCONNECT INCOMING POWER AND REMOVE WIRES FROM THE TERMINAL BLOCK AND WITH AN OHMMETER CHECK THE MEASUREMENTS PER CHART. (pg. 7)NOTE: Readings may vary slightly depending on length of wire running to the motor and the accuracy of the measuring instrument.1. Use an amprobe to check the amperage of the pump.2. Turn the hand-off-auto switch to the HAND position and compare the amperage reading to the values shown on the chart. (See page 8.)3. If you get a reading of 0, make sure there is voltage to the motor leads. Push the overload reset button on the overload relay in the control panel. If you still do not get a reading, either the motor has failed or there might be a wiring problem between the control panel and pump (improper connection in the junction box).CORD MEASURED ITEM MEASURED CORRECT READING OHMMETER SETTING IF YOU GET ANY OTHER READING CHECK FOR THE FOLLOWINGPower Cord Motor Winding (Any Leg)(See Chart)R x 1Damaged winding or cord Power Cord Ground to Motor Windings (Green to Red, Black or White)Infinity to 200R x 100K Damaged winding or cordmoisture in motor Control Cord Overload Contacts (Black to White)0R x 1Overload tripped, failed, or damagedControl Cord Ground to Seal Probe (Green to Red or Orange)Infinity to 200R x 100K Water in seal chamber ordamaged cord Control Cord Ground to Overload Contacts (Green to Black or White)Infinity to 200R x 100K Overload has failed or is wet Float Cord Ground to Float Contacts (Green to Black or White)Infinity to 200R x 100K Water in float or damaged cord Float CordFloat Contacts (Black to White)0–Float On Infinity–Float OffR x 1Switch has failed or damaged cordTESTING COMPONENTS IN CONTROL BOXWARNING: To prevent electrical shock, disconnect power entering the control box and turn the circuit breaker in the control box to the OFF position. CONTACTOR:1. Physically examine the contactor for badly burnt orsticking contacts. The contactor arm should move in and out freely.2. Remove the wires on the coil to the contactor andmeasure the resistance. Zero the ohmmeter, andon the R x 1 scale you should read approximately138 ohms (1–3 HP pumps), approximately 75 ohms (5–71⁄2 HP pumps), approximately 75 ohms(10–15 HP pumps – 460 VAC), approximately23 ohms (10–15 HP pumps – 208/230 VAC.3. Often a burnt coil can be spotted by merely lookingto see if it is badly discolored or has a dark burntspot on it.OVERLOAD BLOCK:1. Remove the wires from the terminals on the side ofthe overload block.2. With an ohmmeter on the R x 1 scale, touch thetwo terminals. Y ou should get a reading of 0. If you do not get this reading, push the large black resetbutton on the front of the overload block. OVERLOAD HEATER:1. Remove the heater from the overload blockand examine it for physical damage. A slightdiscoloration is normal, but if it is melted or warped it should be replaced.FUSES:1. Pull the fuse out of the fuse block and check forcontinuity with an ohmmeter.2. With the ohmmeter on the R x 1 scale, you shouldget a reading of 0. If you do not, replace it with the same type and rating that is shown on the decallocated next to the fuse block.OVERRIDE RELAY: (DUPLEX PANELS ONL Y)1. Physically examine the relay for burnt or stuckcontacts and for a burnt or discolored coil.2. Remove the relay from the socket and with anohmmeter or R x 1000 scale, you should readapproximately 7.68 ohms on pins 13 and 14.O ften a burnt coil can be spotted by merely looking to see if it is badly discolored or has a dark burntspot on it.ALARM LIGHT:1. The light should activate when the alarm test switchis used; if not, replace the light bulb.2. If light still does not work, replace flasher unit.AL TERNATOR RELAY: (DUPLEX PANELS ONL Y)1. When power is on and the relay is functioningproperly, one of the two lights on top of the relayshould be on.2. With circuit breaker turned off, remove relay fromsocket. With an ohmmeter on the R x 1000 scale,touch the alternator coil terminals. The black leadshould be on pin 3, and the red lead should be onpin 5. Y ou should have a reading of approximately920–1020 ohms.3. If alternator shows physical damage or does not testproperly, replace it.TRANSFORMER:208 VOLT1. Remove the wires from the primary side (H3-H4) andalso from the secondary side (X2-XF-X1).2. With an ohmmeter on the R x 1 scale, touchterminals H3 and H4 (primary). Y ou should get areading of approximately 12–16 ohms for 100 VAand 3.5–6.0 ohms for 200 VA transformers.3. With an ohmmeter on the R x 1 scale, touchterminals X1 and X1 (secondary). Y ou should get areading of approximately 2.5–4.0 ohms for 100 VAtransformers, .9–1.6 ohms for 150 VA transformers,and less than 1 ohm for 200 VA transformers.4. With an ohmmeter on the R x 1 scale, touchterminals XF and X1. Y ou should get a reading of 0.If you do not, replace the fuse.230 VOLT1. Remove the wires from the primary side (H2-H4) andalso from the secondary side (X2-XF-X1).2. With an ohmmeter on the R x 1 scale, touchterminals H2 and H4 (primary). Y ou should geta reading of approximately 11–16 for 100 VAtransformers, 4.5–7.0 ohms for 150 VA transformers, and 4.0–6.0 ohms for 200 VA transformers.3. With an ohmmeter on the R x 1 scale, touchterminals X2 and X1 (secondary). Y ou should get areading of approximately 2.5–4.0 ohms for 100 VAtransformers, .9–1.6 ohms for 150 VA transformers,and less than 1 ohm for 200 VA transformers.4. With an ohmmeter on the R x 1 scale, touchterminals XF and X1. Y ou should get a reading of 0.If you do not, replace the fuse.460 VOLT1. Remove the wires from the primary side (H1-H4) andalso from the secondary side (X2-XF-X1).2. With an ohmmeter on the R x 1 scale, touchterminals H1 and H4 (primary). Y ou should get areading of approximately 39–53 ohms for 100 VAtransformers, 16–23 ohms for 150 VA transformers,and 14–20 ohms for 200 VA transformers.3. With an ohmmeter on the R x 1 scale, touchterminals X2 and X1 (secondary). Y ou should get areading of approximately 2.5–4.0 ohms for 100 VAtransformers, .9–1.6 ohms for 150 VA transformers,and less than 1 ohm for 200 VA transformers.4. With an ohmmeter on the R x 1 scale, touchterminals XF and X1. Y ou should get a reading of 0.If you do not, replace the fuse.NOTE: Ohm readings will vary with ambient temperatures.23833A167 11/08/12 523833A167 11/08/126TROUBLESHOOTING CHART (DUPLEX MODELS)P r o b l e mP o s i t i o n o f H a n d -A u t o S w i t c hR u n L i g h t C h e c kP u m p 1 a n d 2 W i l l N o t R u nH a n dO nG -A -L -KH a n dO f fC -E -B -GA u t oO n A -G -L -KA u t oO f f F -I -C B -E -G P u m p 1 o r 2 W i l l N o t R u nH a n dO n A -G -KH a n dO f fC -G -LA u t oO nA -G -K -L A u t oO f f M -F -G A l a r m A c t i v a t e sA u t oB o t h L i g h t s O n H -I -JA u t oO n l y O n e L i g h t O nG -DA u t oN o R u n L i g h t O nE -L C i r c u i t B r e a k e r T r i p p e d A u t o - O f f - H a n dO f f G -N F u s e i n C o n t r o l C i r c u i t B l o w n A u t o - O f f - H a n dO f f H -I -J -K C o n t r o l B o x B u z z e s A u t o - O f f - H a n d O n o r O f fL C A U S ER E M E D YA M o t o r o v e r l o a d t r i p p e d .R e s e t b y p u s h i n g o v e r l o a d r e s e t b u t t o n . I f o v e r l o a d d o e s n o t t r i p a g a i n , p r o b l e m m a y b e fi x e d . I f o v e r l o a d t r i p s a g a i n , c h e c k p o w e r s u p p l y v o l t a g e . C h e c k m o t o r w i n d i n g r e s i s t a n c e . M a k e s u r e p u m p s h a f t i s n o t l o c k e d .B T r i p p e d c i r c u i t b r e a k e r o rf u s e a t p o w e r s u p p l y p a n e l –w r o ng s u p p l y v o l t a g e .R e s e t b r e a k e r s o r r e p l a c e f u s e s . I f t h e y c o n t i n u e t o b l o w , c h e c k a m p c a p a c i t y o f w i r e a n d b r e a k e r s . M a k e s u r e i t i s w i r e d p r o p e r l y a n d t h a t y o u h a v e t h e c o r r e c t p o w e r s u p p l y s y s t e m . (S e e i n s t r u c t i o n s “P o w e r S u p p l y ”.)C T r i p p e d c i r c u i t b r e a k e r i nc o n t r o l p a n e l.R e s e t b y p u s h i n g h a n d l e d o w n t o O F F p o s i t i o n a n d r e s e t t i n g t o O N p o s i t i o n . M a k e s u r e t h a t w i r e s a r e n o t s h o r t e d a n d t h a t t h e b o x i s w i r e d p r o p e r l y .D O v e r r i d e r e l a y n o t w o r k i n gp r o p e r l y .T r y o p e r a t i n g b o t h p u m p s i n H A N D p o s i t i o n . I f t h e r u n l i g h t s c o m e o n , t h e n t h e p u m p i s o p e r a t i n g p r o p e r l y . R e p l a c e o v e r r i d e r e l a y .E C o n t r o l c i r c u i t f u s e b l o w n .C h e c k f u s e p e r i n s t r u c t i o n s . R e p l a c e f u s e w i t h s a m e t y p e a n d r a t i n g .F L e v e l i n b a s i n m a y n o tb e h i g h e n o u g h t o t u r n s w i tc h o n .C h e c k b a s i n . R u n p u m p m a n u a l l y t o s e e i f p u m p o p e r a t e s p r o p e r l y .G M a y n o t b e w i r e d p r o p e r l y .C h e c k w i r i n g p e r w i r i n g d i a g r a m . M a k e s u r e p u m p i s c o n n e c t e d t o t e r m i n a l b l o c k p r o p e r l y .H T o o m u c h w a t e r c o m i n gi n t o b a s i n .R e d u c e w a t e r fl o w . P u m p m a y n e e d s e r v i c i n g .I F l o a t s w i t c h m a y h a v e f a i l e d .O p e r a t e m a n u a l l y t o s e e i f b a s i n p u m p s d o w n a n d a l a r m g o e s o f f . R e p a i r fl o a t i f n e c e s s a r y .J P u m p o r d i s c h a r g e l i n e m a yb e p l u g g e d .P u l l p u m p a n d c h e c k d i s c h a r g e l i n e a n d p u m p i n l e t . (C A U T I O N : N e v e r p u t h a n d s o n g r i n d e r i m p e l l e r u n l e s s p o w e r i s t u r n e d o f f .)K M a y b e f a i l e d c o m p o n e n to p e r a t i n g c o i l.C h e c k c o m p o n e n t s p e r i n s t r u c t i o n s .L W r o n g o p e r a t i n g v o l t a g eo r w r o n g v o l t a g e c o m p o n e n t s .C h e c k v o l t a g e a n d m a k e s u r e r e l a y s a n d c o n t a c t o r s a r e o f t h e p r o p e r v o l t a g e .M M a y n o t b e l e a d p u m p i na l t e r n a t i n g p h a s e – a l t e r n a t o r m a y n o tb e w o r k i n g p r o p e r l y .L e t fl o a t s w i t c h e s c y c l e b a s i n t o s e e i f a l t e r n a t o r i s a l t e r n a t i n g p u m p s . I f n o t , c h e c k a l t e r n a t o r r e l a y p e r i n s t r u c t i o n s .N M a y b e s h o r t c i r c u i t i nw i r i n g o r p u m p p o w e r s u p p l y –s h o r t i n m o t o r .C h e c k w i r i n g . (S h o r t w i l l n o t b e l o c a t e d i n c o n t r o l c i r c u i t u n l e s s c o n t r o l c i r c u i t f u s e i s b l o w n .) C h e c k m o t o r . (S e e c h a r t f o r c h e c k i n g p u m p c a b l e .)PUMP CURRENT DRAW, WINDING RESISTANCE,OVERLOAD SELECTIONMODEL HP VOL TAGE PHASE RPM F.L.A.L.R.A.RESISTANCE 6VC600M4-43604603175079290.2823833A167 11/08/12723833A167 11/08/1289THIS PAGE INTENTIONALLY LEFT BLANKTHIS PAGE INTENTIONALLY LEFT BLANK1101 MYERS PARKWAY 490 PinEbuSh RoAd, unit #4 AShLAnd, ohio, uSA 44805 CAMbRidGE, ontARio, CAnAdA n1t 0A5 419-289-1144 800-363-PuMP Warranty Rev. 12/13STANDARD LIMITED WARRANTYPentair Myers ® warrants its products against defects in material and workmanship for a period of 12 months from the date of shipment from Pentair Myers or 18 months from the manufacturing date, whichever occurs first – provided that such products are used in compliance with the requirements of the Pentair Myers catalog and technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive-free, noncorrosive liquids.during the warranty period and subject to the conditions set forth, Pentair Myers, at its discretion, will repair or replace to the original user, the parts that prove defective in materials and workmanship. Pentair Myers reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for prior sold and/or shipped units.Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of start- up through the Pentair Myers website: /startupform/startupform.asp?type=m. Warranty is effective only if Pentair Myers authorized control panels are used. All seal fail and heat sensing devices must be hooked up, functional and monitored or this warranty will be void. Pentair Myers will cover only the lower seal and labor thereof for all dual seal pumps. under no circumstance will Pentair Myers be responsible for the cost of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from the factory or an authorized Pentair Myers service facility.this limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that are not installed in accordance with applicable local codes, ordinances and good trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other than for what it is designed and manufactured; (g) to any unit that has been repaired or altered by anyone other than Pentair Myers or an authorized Pentair Myers service provider; (h) to any unit that has been repaired using non factory specified/oEM parts.Warranty Exclusions: PEntAiR MYERS MAKES no EXPRESS oR iMPLiEd WARRAntiES thAt EXtEnd bEYond thE dESCRiPtion on thE FACE hEREoF. PEntAiR MYERS SPECiFiCALLY diSCLAiMS thE iMPLiEd WARRAntiES oF MERChAntAbiLitY And FitnESS FoR AnY PARtiCuLAR PuRPoSE.Liability Limitation: in no EVEnt ShALL PEntAiR MYERS bE LiAbLE oR RESPonSibLE FoR ConSEQuEntiAL, inCidEntAL oR SPECiAL dAMAGES RESuLtinG FRoM oR RELAtEd in AnY MAnnER to AnY PEntAiR MYERS PRoduCt oR PARtS thEREoF. PERSonAL inJuRY And/oR PRoPERtY dAMAGE MAY RESuLt FRoM iMPRoPER inStALLAtion. PEntAiR MYERS diSCLAiMS ALL LiAbiLitY, inCLudinG LiAbiLitY undER thiS WARRAntY, FoR iMPRoPER inStALLAtion. PEntAiR MYERS RECoMMEndS inStALLAtion bY PRoFESSionALS.Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or consequential damages and therefore such limitations may not apply to you. no warranties or representations at any time made by any representatives of Pentair Myers shall vary or expand the provision hereof.。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
三. 基本功能
1. 显示
基本 1. 电流显示屏： 显示水泵实测工作电流，没有电流则显示 “0.0”。
2. V /Y (电压、压力)显示屏： 供水排水控制时显示电源实际工作电压。
压力控制时则显示管道压力的大小,没有接压力传感器时显示"- - -"; 3. 自动模式:“自动”指示灯常亮。
表示机子所有功能处于全自动运行状态。
手动模式:“手动”指示灯亮，表示不能自动；（只能按 键来控制） 4.水位指示灯：显示水池的实际水位及水量或电接点压力表的指针接触状态。
5.电接点压力表指示灯：压力控制时在水池指示灯位置显示实际压力状态，下 限时"低位”亮、中压时“中位”亮、上限时“高位”亮。
电压/压力
数显屏
管道缺水 指示灯
传感器型号 指示灯
上下限压力 指示灯
过载/空载 指示灯
高中低水位 指示灯
缺相/过欠压 指示灯
电流数显屏
数显压力/型号上限下限设置定时启/停功能设置
自动/手动 压力型号键
键切换自动/手动指示灯过载/空载保护电流参数设置启动/停止控制按钮
注：远传压力表引线接法
由于不同厂家的压力表指针引线的标记和次序不同；所以安装的时候一定要看一下该厂的压力表说明书上的指针线路位置说明
动指针接信号端口，剩下的线接正极。
图6：
6.压力变送器的接法
注：压力变送器引线接法
本控制电路是电压型压力变送器，为
不能接错；使用不同的压力变送器型号时，将面板里的型号设置成相配套的型号即可；
注意：任意两个信号线不要短接和碰到；信号线不要跟电源线和水泵线缠绕在一起，要避开干扰强地方及电器（比如变压器或信号塔）
远距离传输 更稳定 更方便
接受压力变量按比例转换为标准输出信号。
将测压元件传感器受到的气体、液体等物理压力参数转变成 标准的电信号，以供给指示报警仪、记录仪、调节器等二次仪表进行测量、指示和过程调节。
主要功能
电压/压力/水位显示定时功能 过压保护 欠压保护
故障原因显示 故障报警 管道缺水 动/手动启动/停
过载 空载 短路 缺相
故障及排除方法。