HMILITE_012007(英文)

Manual 01/2007 Editionsolutions TRANSLINEGeneral Information Installation 1 2Solutions for Powertrain Global Settings andFunctionality3TRANSLINE – HMI Lite Visualization, Operation and Diagnosis Header and 4 Operator InformationManual OperationProduction Data5Manual6 Manufacturer DocumentationDiagnostics 7Hardware Diagnostics System Screen Forms8 9101112 AAppendix®SINUMERIK documentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each version is indicated by the code in the "Remarks" columns.Status code in the "Remarks" column:A .... New documentation.B .... Unrevised reprint with new order number.C .... Revised edition with new status. Output 03.04 03.05 01.07Order no.Comment A&D MC - Extranet A&D MC - Extranet A&D MC - ExtranetA C CAdditional information is available on the Internet at: http://www.ad.siemens.de/sinumerikIt may be possible to run functions that are not described in this document in your controller. This does not, however, represent an obligation to supply such functions with a new control or when servicing.This documen was prepared with WinWord V 7.0 and Designer V 6.0 using the AutWinDoc documentation tool.Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der beschriebenen Hard- und Software geprüft. Dennoch kann es Abweichungen geben. Die Angaben in dieser Druckschrift werden re gelmäßig überprüft, und notwendige Korrekturen sind in dennachfolgenden Auflagen enthalten. Für Verbesserungsvorschläge sind wir dankbar.The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Violation of this rule can lead to claims for damage compensation. All rights reserved, especially for granting patents or for GM registration. © Siemens AG 2007. Alle rechte vorbehalten.Technische Änderungen vorbehalten.Siemens AGTable of ContentsTable of Contents............................................................................... 5 1 General Information (11)1.1 Product overview 11 12 13 14 1.2 Provided screens 1.3 Basic knowledge 1.4 Hardware requirements1.5 Software requirements15 15 161.5.1 1.5.2 Configuration and Programming Software / Licenses Runtime software / licenses2 Installation (17)2.1 Unpacking the source project173 Global Settings and Functionality (19)3.1 Layout of the screens and basic screen elements 3.2 Menu structure 19 20 233.3 "Template" screen4 Header and Operator Information (25)4.1 Header25 25 26 26 27 27 27 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 Layout of the headerDisplay of current operating mode Status displayDisplay of the initial state Text boxesSign-of-life of the CPU 4.2 Operator information275 Manual Operating (29)5.1 Overview29 29 33 5.1.1 5.1.2 Layout and basic functionality of the manual operating screens Elements of the movement/function line5.2 Purpose of the individual manual operating screens 35 35 35 35 35 36 36 365.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 Manual operation Power up conditionSelecting/deselecting unitsSelecting/deselecting nut runnersSelecting/deselecting nut driver groups Selecting/deselecting cycle type User operating screen6 "Production Data" Screens (37)6.1 "Cycle times" screen37 37 6.1.1 Layout of the screen and functionality 6.2 "Workpiece counter" screen39 396.2.1 Layout of the screen and functionality7 Diagnostics (43)7.1 "Messages" screen and "Message archive" screen 7.1.1 Layout of the screen and functionality 43 43 7.2 "Interface" screen45 45 7.2.1 Layout of the screen 7.3 "Version" screen468 Hardware Diagnostics (47)8.1 "PROFIBUS" screen47 47 48 49 50 8.1.1 8.1.2 8.1.3 8.1.4 Layout of the "PROFIBUS overview" screen Overview: Diagnostic data of the slave Overview: Diagnosis network overview Detailed diagnostics 8.2 "Drive" screen52 52 53 54 8.2.1 8.2.2 8.2.3 "Drive status" screen "Drive alarms" screen "Drive position" screen8.3 "MOBY-I" screen55 55 56 8.3.1 8.3.2 Layout of the screen and functionality Supported MOBY interface modules 8.4 "AS-i" screen57 57 598.4.1 8.4.2 "AS-i diagnostics" screen "ASIsafe monitor" screen9 System Screens (61)9.1 "System" screen61 61 9.1.1 Layout of the screen and functionality 9.2 "Panel Control" screen63© Siemens AG 2007 All rights reserved9.2.1 Layout of the screen and functionality 639.3 "Status Variable" screen9.3.1 Layout of the screen and functionality 65 65A Appendix (67)A.1 Abbreviations A.2 Bibliography 67 67A.3 Change logA.3.1 Edition 03/2003A.3.2 Changes from 03/2003 edition to 03/2004 edition A.3.3 Changes from 03/2004 edition to 05/2005 edition A.6.4 Changes from 05/2005 edition to 12/2006 edition 69 69 69 69 73© Siemens AG 2007 All rights reservedFiguresFigure 1-1 Figure 1-2 Figure 3-1 Figure 3-2 Figure 3-3 Figure 3-4 Figure 4-1 Figure 5-1 Figure 5-2 Figure 5-3 Filgure 5-4 Figure 5-5 Figure 6-1 Figure 6-2 Figure 6-3 Figure 7-1 Figure 7-2 Figure 7-3 Figure 8-1 Figure 8-2 Figure 8-3 Figure 8-4 Figure 8-5 Figure 8-6 Figure 8-7 Figure 8-8 Figure 8-9 Figure 8-10 Figure 8-11 Figure 8-12 Figure 8-13 Figure 9-1 Figure 9-2 Figure 9-3 System overviewSupported operator panelsScreen elements11141921212325293031323337394143454647484949505152535455575859616365 Structure of the menu for operator panels with 6" screen displayStructure of the menu for operator panels with 10" screen display"SS_90_Template" screen for creating your own screensLayout of the header for the 6" and 10" operator panelLayout of the manual operating screensAssignment to the corresponding function linesManual operating screens - absolute and symbolic viewManual operating screens – touch panel supportManual operating screens - elements of the individual line"Clock times" screen"Workpiece counter" screenWorkpiece counter – procedure for confirming the reset"Alarms and messages" screen"Interface" screen"Version display" screen"PROFIBUS overview" screenPROFIBUS diagnostics – details about the slavePROFIBUS diagnostics – manual selection of the slavePROFIBUS diagnostics – network overview"PROFIBUS detailed diagnostics" screenPROFIBUS diagnostics – error display"Drive status" screen"Drive alarms" screen"Drive position" screen"MOBY-I" screen"AS-i diagnostics" screenStatus of the slave on the AS-i master"ASIsafe Monitor" screen"System" screen"Panel Control" screen"Status Variable" screen© Siemens AG 2007 All rights reservedTablesTable 1-1 Table 8-1 Table 8-2 Table A-1 Supported operator panels 14515668 PROFIBUS diagnostics – types of the enhanced diagnosisSupported MOBY interface modulesBibliography© Siemens AG 2007 All rights reserved© Siemens AG 2007 All rights reserved01.07 1 General Information1.1 Product overview1 1 General Information1.1 Product overviewHMI Lite is a user interface for the operator control and monitoring of machines.This user interface contains several screen forms for Windows CE operator panelsfrom the SIMATIC product series and PLC blocks for supplying the screen forms.The navigation within the individual screen forms is performed using a predefinedmenu structure, where the machine manufacturer also has the possibility to embedits own screens and so extend the existing menu structure.HMI Lite is part of the "Solutions for Powertrain TRANSLINE 2000" concept.(1)PROFIBUS-DP(2)SIMATIC S7-300(3)ET200(1)(2)(3) Operator panel for displaying the HMI Lite screensSIMATIC S7-300 with the PLC program for supplying the screens External devices and I/O peripheralsFigure 1-1 System overview © Siemens AG 2007 All rights reserved1.2 Provided screens1.2 Provided screensMain menu: Preparation and setupManual operationPower up conditionSelecting/deselecting unitsSelecting/deselecting nut driver Selecting/deselecting nut driver groups Selecting/deselecting cycle types User operating screenMain menu: EditCycle times Workpiece countMain menu: DiagnosticsMessages Alarm Log Interface VersionMain menu: Hardware diagnosticsPROFIBUS Drives MOBY-I AS-iMain menu: SystemSystemPanel ControlStatus variable© Siemens AG 2007 All rights reserved1.3 Basic knowledge1.3 Basic knowledgeTo commission the HMI Lite system, the following STEP 7 and WinCC flexibleknowledge is required:SIMATIC HMI (WinCC flexible)Installation of the WinCC flexible softwareSetup and operation of the SIMATIC HMI operator panels Configuring the interfaces and connections between HMI and the programmable controllerCreation and parameterization of WinCC flexible objects Testing the HMI configurationsSIMATIC S7 (STEP 7)Installation of the STEP 7 softwareHandling the project archive filesWorking with programs that use several address typesWorking with symbolic addressingCreation and testing of application programs and troubleshooting Working with binary operations, timers, counters and comparators, and with arithmetic operationsDevelopment of programs that can reuse the same program block Working with data access functionsCreate data blocksWorking with complex structures that contain parameters Including system functions (SFC) in a programKnowledge of the operation of SIMATIC S7 librariesUse of complex data structures for data storageSIMATIC NET (STEP 7)Installation of the PROFIBUS peripherals and troubleshooting Installation of a PROFIBUS DP network and troubleshooting© Siemens AG 2007 All rights reserved1.4 Hardware requirements1.4 Hardware requirementsHMI Lite is available for the SIMATIC HMI panels based on Windows CE listed inTable 1-1.All screens support the touchscreen functionality and so can be converted to touchdevices.Operating devicesDescription Type of the installed screen Touchscreen/keysKeysSIMATIC MP 277 10" 10.4" TFT displaySIMATIC MP 277 10" 10.4" TFT display SIMATIC OP 177B 6” 5.7" LCD STN display Touch screen KeysSIMATIC TP 177B 6" 5.7" LCD STN displayTable 1-1 Supported operator panelsTouch screenFehler! Keine gültige Verknüpfung.Figure 1-2 Supported operator panelsNoteIn addition to the configurations mentioned here, other project-specific configurations for other operator panels not listed here are also possible. The WinCC flexible configuration tool can be used to change the operator panel type (“Change Device Type…”) so it can also be used for other SIMATIC operator panels. The appropriate notes and restrictions for changing the device type are described in the WinCC flexible documentation.© Siemens AG 2007 All rights reserved1.5 Software requirements1.5 Software requirements1.5.1 Configuration and Programming Software / LicensesMandatoryDescription Versioncurrent5.0 Order no.TRANSLINE 2000 HMI Lite TRANSLINE 2000 HMI Lite 6FC5263-0PY11-0AG0 6FC5263-5PY11-0AG0Description WinCC flexible STEP 7 VersionFrom 2005 + SP1 From 5.3 SP2STEP 7 must be installed to edit the STEP 7 program and because of the fact thatthe WinCC flexible file is integrated in STEP 7.OptionalDescription VersionS7-GRAPH From 5.3WINCC FLEXIBLE / PROAGENT FOR SIMATICPANELFrom 2005 + SP1The S7-GRAPH programming language can be used to graphically programmachine sequences. Should an error occur, a ProAgent can be used to diagnosemachine sequences programmed with S7-GRAPH.This diagnostic capability means it is desirable to execute the manual functionsusing a S7-GRAPH sequencer. For this reason, HMI Lite contains a function blockthat can be used to execute the manual functions using a sequencer.NoteThe Service Packs can be downloaded from the Siemens product support at thefollowing Internet address: /support© Siemens AG 2007 All rights reserved1.5 Software requirements1.5.2 Runtime software / licensesMandatoryDescription Version Order no.HMI Lite copy license current 6FC5263 0PY11 0AG1 OptionalDescription Version Order no.WINCC FLEXIBLE / PROAGENT FOR2005 6AV6618-7DB01-1AB0 SIMATIC PANELThe license for ProAgent/MP Runtime is required only when the ProAgent processdiagnostic screens are used.NoteFurther explanations for the PLC software requirements, for the supportedoperator panels and for the dependencies of other software packages arecontained in the ProAgent manual.© Siemens AG 2007 All rights reserved01.07 2 Installation2.1 Unpacking the source project2 2 Installation2.1 Unpacking the source projectFor handling and installation of the ProTool project refer to the correspondingchapter of the HMI Lite configuration manual.© Siemens AG 2007 All rights reserved2 Installation 01.07 2.1 Unpacking the source projectNotes© Siemens AG 2007 All rights reserved3.1 Layout of the screens and basic screen elements3 3 Global Settings and Functionality3.1 Layout of the screens and basic screen elementsAll screens have a standard structure (see Figure 3-1).(1)(2)(3)(4)(5)(1)(2)(3)(4)(5) Header information - plant statusMessage line for alarms and messagesWorking area with vertical softkeys (optional)Line for operator notesHorizontal softkeys with screen-dependent functionsFigure 3-1 Screen elements © Siemens AG 2007 All rights reserved3.2 Menu structure(1) HeaderThe upper area of each screen contains the header. It contains significant statusinformation, such as operating mode, initial state, etc. This area also contains themessage line for alarms and messages.The header can be configured in two different types of representation. Whereas one of the representation types shows the status information as text, the other representationtype shows the status information as graphic elements. Further details about the header are contained in Chapter 4 of this manual.(2) Message line for alarms and messagesThe message line is part of the header and so is visible in each screen. All fault andoperational messages are displayed with number, time, status and message text. Bydefault, the most recently occurring message is always displayed. However, the message settings in WinCC flexible can be changed so that the oldest associated message isalways displayed.(3) Working areaThe working area shows the screen-dependent screen elements.(4) Operator notesNotes for the machine operation can be displayed in this line for the machine operator.The operator note is output as a single line of text.(5) Horizontal softkeysThe horizontal softkeys are used primarily to select other screens and are always located in the lower screen area. Other than their use to call other screens, the function keys are used to scroll within the selected screen (e.g. page up / page down in the operatorscreens) or to activate special functions (e.g. to activate and deactivate the manualoperation in the "PROFIBUS Diagnosis" screen).By default, the menu structure is based on a two-level structure (main menu andsubmenu level). A third menu level is used only when a grouping of inter-related screen forms is required.3.2 Menu structureAlthough the menu structure of the HMI Lite standard project has the following form, itcan at anytime be customized by the user for the specific project.The menu structures differ according to the size of the operator panels:Operator panels with 10" screenOperator panels with 6" screen© Siem ens AG 2007 All rights reserved3.2 Menu structure The menu structures for these variants depend on the number of function keys of thedevices.The following structure figures show the form of the associated standard menus for the two operator panels:Power Up cond. CycletypesSymbolic / Page upabsolutePagedownMainmenuPrepareManualManual operationNutrunnerSymbolic / Page upabsolutePagedownMainmenuMachine overviewPartcounterCycletimesMainmenuMachineMessages AlarmhistoryInterface VersionAS-i MainmenuDiagnosticsHW diag. overview Profibus Drives Moby-I MainmenuHardwareDiagnosticsSystem PanelcontrolStatusvariableMainmenuMaintenance Submenus Main menuFigure 3-2 Structure of the menu for operator panels with 6" screen displayMain OEMmenuPower Up condition CycletypesSelectionUnitsSymbolic /absolutePageupPagedownMainmenuPrepareManualMachineManual operation Nut runner Nut runnergroupUser-definedSymbolic /absolutePageupPagedownMainmenuMachine overviewPartcounterCycletimesMainmenuMessages AlarmhistoryInterfaceDrives Version MainmenuDiagnosticsHardware diagnostic Profibus Moby-I AS-i MainmenuHardwarediagnosticsMain ProcessmenuSystem Panel Status Main Maintenance control variable menuSubmenus Main menu Figure 3-3 Structure of the menu for operator panels with 10" screen display3.2 Menu structureScreen forms of the machine manufacturerThe machine manufacturer should give the operator a graphic overview of the associated machine or plant in the HMI Lite "OEM Plant overview" main screen. From this screen, the horizontal softkeys can be used to change to one of the six or eight main menus.The 10-inch operator panels provide the machine manufacturer with the two main menus "OEM" and "Process" in which the machine manufacturer can include machine-specific screens and functions.The limited number of softkeys for the 6" variant means only single screens can beincluded in the existing main menus. It is possible to create a third menu level.NoteThe menu structure shown here is the standard menu structure for HMI Lite. Themenu structure can be customized for specific projects.Navigation and function keys:The gray-shaded buttons are navigation and function keys assigned to the individualscreens in the corresponding submenus.Click the "Main menu" button to return from the current menu to the main menu ("Plantoverview" screen). The "Return" button is configured in the third menu level to return tothe second menu level.The "Page up"/"Page down" keys and the "Absolute/Symbolic" toggle keys required in the operating screens are described in Chapter 5.© Siemens AG 2007 All rights reserved 3-22 Solutions for Powertrain HMI Lite (VS) - 01.07 Edition3.3 "Template" screen3.3 "Template" screenThe "SS_90_Template" screen is used to add machine-specific screens while retaining the screen layout and the menu structure.This results in the following procedure:Duplicate the "SS_90_Template" screenRename the screenConfigure the screenInclude the screen in the menu structureFigure 3-4 "SS_90_Template" screen for creating your own screens© Siemens AG 2007 All rights reservedSolutions for Powertrain HMI Lite (VS) 01.07 Edition 3- 233.3 "Template" screenNotes© Siemens AG 2007 All rights reserved 3-24 Solutions for Powertrain HMI Lite (VS) - 01.07 Edition4.1 Header4 4 Header and Operator Information4.1 Header4.1.1 Layout of the headerThe HMI Lite header shows the operator general information about the machinestatus.Figure 4-1 shows the structure of the header in HMI Lite.(1) (1)(2) (3) (4) (5) (6)(7) (2) (3) (5) (6)(7)(1)(2)(3)(4)(5)(6)(7) Display of current operating mode Plant statusDisplay of the basic position Header – text field 1Header – text field 2CPU sign-of-life displayAlarm and message lineFigure 4-1 Layout of the header for the 6" and 10" operator panel© Siemens AG 2007 All rights reservedHMI Lite Solutions for Powertrain (VS) 01.07 Edition 4- 254.1 Header4.1.2 Display of current operating modeThe currently selected operating mode is displayed.By default, the following operating modes are defined:Display [empty] Auto Operating modeNo operating mode selected Linked modeCycle clock Step 6 Single mode Single-step modeManual SetupTable 4-1 Display of the operating modes in the headerEach of the operating modes listed above can be subdivided as follows:selected but not active (gray background) selected and active (green or yellow background)"No operating mode" is displayed when:The operating mode selection switch is in an undefined positionThe operating mode is selected using keys but no key has been pressedOperating modes that are selected but not active will be displayed with a graybackground. Operating modes that are active will be displayed with a green oryellow background.Operating mode selected Operating mode activatedText Icon Text IconTable 4-2 Selected and activated operating modes4.1.3 Status displayThe following states are possible for the machine status display:Text Icon Meaning DescriptionReady to run No fault message or operation message ispresent.Warning Fault One or more operation messages are present.One or more fault messages are present.Table 4-3 – Status display© Siemens AG 2007 All rights reserved 4-26 Solutions for Powertrain HMI Lite (VS) - 01.07 Edition4.2 Operator information4.1.4 Display of the initial stateThe following states are possible for the initial state display:Text Icon Meaning DescriptionEmpty The machine is not in the "initial state"Initial state The machine is in the "initial state"Table 4-4 – "Initial state" display4.1.5 4.1.6 Text boxesThe user has two text fields available to display machine-specific text.Sign-of-life of the CPUThe sign-of-life in the header displays the operating mode of the PLC. A periodic flashing in intervals of approximately one second indicates that the controller is in the "RUN" operating mode.The "STOP" operating mode is indicated by a red rectangle.Field InterfaceThe PLC is in the "RUN" operating mode and the Panel –PLC communication occurs.FlashingStaticororThe communication with the PLC has been interrupted.The PLC is in the "STOP" operating modeTable 4-5 – Display of the sign-of-life of the CPU4.2 Operator informationThe operator information is a text output field used to display information for theoperator. The text display is located above the horizontal buttons.NoteFor space reasons, the operator information field on 6-inch operator panels(OP177B & TP177B) is present only in the manual operation screens.© Siemens AG 2007 All rights reservedHMI Lite Solutions for Powertrain (VS) 01.07 Edition 4- 274.2 Operator informationNotes© Siemens AG 2007 All rights reserved 4-28 Solutions for Powertrain HMI Lite (VS) - 01.07 Edition5.1 Overview5 Manual Operating5 5.1 Overview5.1.1 Layout and basic functionality of the manual operating screensThe operator can use the manual operating screens to perform movements,activate/deactivate machine elements, select cycle type and perform other actionsfor which a selection must be made.All screens from the manual operation area have the same general structure (seeFigure 5-1).(1)(2) (3) (4)(1)(2)(3)(4) Movement or function lineSwitch between symbolic/absolute Scroll up/downCurrent page / total number of pagesFigure 5-1 Layout of the manual operating screens© Siemens AG 2007 All rights reservedHMI Lite Solutions for Powertrain (VS) 01.07 Edition 5- 295.1 OverviewMovement and function lineEach movement and each function is represented by a line.Every movement or function can be performed in two directions, such asinput/output, open/close, up/down, forwards/backwards. One direction of themovement or function is shown on the left-hand side of the screen and the otherdirection is shown on the right-hand side of the screen.The two keys to the immediate left or right of the function line are assigned to eachmovement as shown in Figure 5-2. These keys are used to activate the associatedmovement or function.(1)(2) (1) (3)(1) The two upper vertical softkeys are not assigned to any function line.(2)(3) This button is assigned to the left-hand function in the first line. This button is assigned to the right-hand function in the first line.Figure 5-2 Assignment to the corresponding function lines© Siemens AG 2007 All rights reserved 5-30 Solutions for Powertrain HMI Lite (VS) - 01.07 Edition5.1 OverviewAbsolute and symbolic viewThe "symbolic/absolute" toggle key can be used to switch between the symbolicand the absolute designation of the inputs and outputs (e.g. I1.0, O1.0) that areassigned to the corresponding movements/functions (see Figure 5-3).The represention in absolute form is displayed only for a parameterizable time.After this time has expired, the HMI Lite system switches automatically to thesymbolic representation.(1)(2)(1)(2) Symbolic view Absolute viewFigure 5-3 Manual operating screens - absolute and symbolic viewScrollingA scroll function can be used to fetch all configured actions for a maximum displayof five (10" device) or three (6" device) movements/functions per page.When the scroll function is performed, the complete screen is always opened (alldisplayed function lines will be replaced by the function lines present on the nextpage).When the last page is reached and the page-up key is pressed, the displaychanges back to the first page. Similarly, when the first page is reached and thepage-down key is pressed, the display jumps to the last page.You cannot change the screen (the page is locked) while a movement or function isbeing performed.Selection and display of the page numberThe current page number and the total number of pages are displayed at thebottom in each screen. The page number field, which is an input field, can be usedto directly select a page by entering the appropriate page number from thekeyboard or keypad.© Siemens AG 2007 All rights reservedHMI Lite Solutions for Powertrain (VS) 01.07 Edition 5- 31。