2007 Tensile Strength Characteristics of Unsaturated Sands
密封纸垫新材料的性能参数

热、隔音。For sealing oil, steam, heat insulation, sound insulation etc.
特征(Characteristics):丁腈胶为主,不粘缸体,易于拆
密封介质(Sealing Medium):燃油,水,润滑油,抗冷剂。 Fuel,
Water, Lubrication Oils, Coolants。
特征(Characteristics):丁腈胶为主, 耐油, 抗压性能好。NBR
Binder, Excellent Oil Resistance, and Crush Resistance
-30℃@5小 时Hrs)
重量变化
Weight change
厚度变化
Thick change
厚度:0.5至2MM
单位
Unit
g/cm3
MPa
标准要求
Standards
1.3-1.45
≥8.5
%
12-30
%
≥45
%
≤25
%
40-50
%
30-60
%
15-30
%
15-30
检测依据
Test Method
ASTM F1315 ASTM F152 ASTM F36 ASTM F36 ASTM F38
1.3-1.45
抗拉强度 Tensile strength
MPa
≥11.5
压缩率(34.5 MPa)
Compressibility
%
回弹率 Recovery
%
应力松弛(100℃@ 22 Hrs 小时)
Stress relaxation
低碳钢的英语

低碳钢的英语Low Carbon Steel: An In-Depth ExplorationLow carbon steel, a versatile and widely used material in the construction and manufacturing industries, is defined byits carbon content, which typically ranges from 0.05% to 0.25% by weight. This composition grants low carbon steel a unique set of properties that make it highly desirable for amultitude of applications. In this comprehensive overview, we will delve into the characteristics, production methods, applications, and the importance of low carbon steel in modern society.Characteristics of Low Carbon Steel1. Tensile Strength: Low carbon steel possesses moderate tensile strength, making it suitable for applications where high strength is not a primary requirement.2. Ductility: It is highly ductile, which means it can be deformed under stress without breaking, allowing for various forming processes such as bending, deep drawing, and stamping.3. Weldability: The low carbon content makes it easier to weld compared to high carbon steels, which are more prone to hardening and cracking.4. Machinability: It is relatively easy to machine,making it a popular choice for parts that require cutting, drilling, and threading.5. Corrosion Resistance: While not as corrosion-resistant as some stainless steels, low carbon steel can be protected through coatings, painting, or galvanizing.Production MethodsThe production of low carbon steel involves several key processes:1. Ironmaking: The first step is to produce pig iron from iron ore in a blast furnace.2. Steelmaking: Pig iron is then converted into steel through processes like Basic Oxygen Steelmaking (BOS) or Electric Arc Furnace (EAF) steelmaking, where impurities are removed, and carbon content is adjusted.3. Continuous Casting: Molten steel is solidified into a semi-finished 'billet' or 'slab' form, which is then rolled into various shapes and sizes.4. Hot and Cold Rolling: The slabs are rolled at high temperatures (hot rolling) to reduce their thickness and then further rolled at room temperature (cold rolling) to achieve the desired properties and dimensions.5. Annealing: A heat treatment process that softens the steel by allowing carbon atoms to diffuse out of the ironlattice, improving its formability.ApplicationsGiven its properties, low carbon steel finds extensiveuse in a range of applications:1. Automotive Industry: It is used for car bodies, trim, and other components that require formability and weldability.2. Construction: It is a common material in building structures, rebar, and light construction materials due toits strength and workability.3. Appliance Manufacturing: Low carbon steel is used inthe production of household appliances for its ease of fabrication and resistance to wear.4. Electrical Engineering: It is used in themanufacturing of electrical components such as transformers and electrical conduits.5. Packaging: For food and beverage cans, due to its recyclability and formability.Environmental Impact and RecyclingLow carbon steel is considered a sustainable material due to its high recyclability. Recycling steel saves energy and reduces carbon emissions compared to primary production. The recycling process involves melting and reprocessing scrapsteel, which can be collected from various sources, including end-of-life products and manufacturing offcuts.Future ProspectsAs the world moves towards more sustainable practices, the demand for low carbon steel is expected to grow. Innovations in steel production, such as the use of electric arc furnaces powered by renewable energy, are reducing the environmental impact of steel manufacturing. Additionally, research into advanced high-strength low carbon steels is ongoing, aiming to improve the strength-to-weight ratio for applications in automotive and construction industries.ConclusionLow carbon steel remains a cornerstone material in the modern industrial landscape. Its balance of properties, coupled with its cost-effectiveness and recyclability, positions it as a key player in the quest for sustainable development. As technology advances, the role of low carbon steel in innovation and construction is likely to expand, making it an essential material for the future.References1. "Making, Shaping and Treating Steel," Association for Iron & Steel Technology, 2019.2. "Steel Recycling: A Key Resource for the Future," World Steel Association, 2021.3. "The Properties and Applications of Low Carbon Steel," Metal Supermarkets, 2020.This document provides a detailed exploration of low carbon steel, covering its characteristics, production, applications, and its role in sustainability and future developments. It is written in a clear and structured manner, adhering to the requirements of a comprehensive and informative piece on the subject.。
机械制造专业英语课后标准答案(部分)

专业英语翻译一stressand strain(应力与应变)1the fundamental concepts 基本概念cross section 横截面 the internal stresses produced in the bar 杆的内应力 continuous distribution of hydrostatic pressure 流体静压力 the tensile load 拉伸载荷 a uniform distribution over the cross section 在横截面均匀分布arbitrary cross-sectional shape 任意截面形状tensile stresses 拉应力compressive stresses 压应力a normal stress 正应力through the centroid of the cross sectional area 通过横截面形心the uniform stress condition 压力均匀分布the stress distribution at the ends of the bar 杆末端应力分布 high localized stresses 高度应力集中an axially loaded bar 轴向载荷杆件a tensile strain 拉应变 an elongation or stretching of the material 材料拉伸 a compressive strain 压应变 the ratio of two lengths 两个长度的比值purely statical and geometrical considerations 从纯静态以及几何角度考虑1.That branch of scientific analysis which motions, times and forces is called mechanics and is made up of two parts, statics and dynamics. 研究位移、时间和力运动乘力是科学分析法的一个分支,被称作力学,力学由两大部分组成,静力学和动力学。
TL_244-2007(ZincNickel Alloy Coatings_ Surface Protection Requirements)

Confidential. All rights reserved. No part of this document may be transmitted or reproduced without prior permission of a Standards Department of the Volkswagen Group.Parties to a contract can only obtain this standard via the B2B supplier platform “”.VOLKSWAGEN AGF o r m F E 41 - 01.06T h e E n g l i s h t r a n s l a t i o n i s b e l i e v e d t o b e a c c u r a t e .I n c a s e o f d i s c r e p a n c i e s t h e G e r m a n v e r s i o n s h a l l g o v e r n .N u m e r i c a l n o t a t i o n a c c o r d i n g t o I S O p r a c t i c e (s e e V W 01000).Page 2TL 244: 2007-02Table 1Protection type Characteristics and appearanceOfl-r642 Zinc/nickel coating, Cr(VI)-free passivated (silver-colored to soft bluishiridescence)Ofl-r643 Zinc/nickel coating, Cr(VI)-free passivated and additionally sealed (silver-colored to soft bluish iridescence)Ofl-r645 As for Ofl-r643, but with additional lubricant treatment acc. toTL 52132Ofl-r649 1)Zinc/nickel coating, silver-colored, deposited from weakly acidicelectrolytes, Cr(VI)-free passivated, additionally sealed (silver-colored,only for castings, e.g. brake calipers)Ofl-r672 Zinc/nickel coating, deposited from alkaline electrolytes, black Cr(VI)-free passivatedOfl-r673 Zinc/nickel coating, black Cr(VI)-free passivated and additionally sealed Ofl-r677 As for Ofl-r673, but with additional lubricant treatment acc. to TL 52132 1) The use of weakly acidic electrolytes is to be coordinated with the departments K-GQL-2/2 and/or I/GQ-32Table 2Surface protection type no longer permittedfor new designs Replacement surface protection type fornew designsOfl-r640 Ofl-r643Ofl-r650 Ofl-r642 Ofl-r660 Ofl-r642 Ofl-r665 Ofl-r645 Ofl-r670 Ofl-r6731)Ofl-r675 Ofl-r6771) For screws with micro-encapsulated adhesive coating acc. to DIN 267-27, screws with locking coating acc. to DIN 267-28 andin steel construction, Ofl-r672 shall be used.3.2 GeneralrequirementsHigh-strength steel parts with a tensile strength Rm > 1 000 MPa and joining elements (e.g. screws) with a surface hardness > 320 HV must not be coated with these alloy coatings. Sheet metal screws and screws for thermoplasts are an exception to this.NOTE: Surface-protection types with sealing may impair the paintability.These coatings are also unsuitable for sealing elements on gas-carrying systems such as the air-conditioning system, because the coatings contain micro-cracks.Subsequent plastic deformation (flaring, pinching, bending) of components coated in this manner must be avoided, as this could damage the corrosion protection and thus reduce the component's corrosion resistance.Approval of first supply and changes according to VW 01155.Avoidance of hazardous substances according to VW 91101.Page 3TL 244: 2007-0210 finished parts are required for complete testing.Unless certain sections of a part that are marked in the drawing are excluded from the surface coating, the entire surface of the parts must comply with the required surface protection type and display the prescribed properties. The coatings shall adhere firmly to the base material.The production process and its control shall not impair the functional characteristics of the finished part.The protective coatings must not exhibit any pores, cracks, damage, or other flaws that impair the corrosion protection and/or specified appearance.Given proper mounting, the coating shall not be damaged if this would lead to impairment of function and/or decrease of the specified corrosion protection.The surface treatment procedure shall be conducted so that damage by delayed brittle fractures (hydrogen embrittlement) can be ruled out. Verification by the bracing test according to DIN 50969 in the first-sample test report.elements3.3 JoiningIn the case of metric threaded parts, the coating must not result in the h-position being exceeded in the case of external threads or the H-position being fallen below in the case of internal threads (see VW 11611).In the case of screws, the test requirements listed below only apply to the head and/or the wrench bearing surfaces; in the case of nuts, they apply only to the nut body without threaded area, and in the case of quick fastening elements to the body. For threaded and thread-like shaped parts, such as tap end studs, the test requirements only apply to the face surfaces.The reduced requirements according to Section 3.11 apply to process-related weak spots of the coating on joining elements such as the shank and the thread as well as to quick fastening elements.Furthermore, the specifications in DIN EN ISO 4042 concerning the maximum possible thickness of the electroplated coating in the threaded profile shall be taken into consideration.Joining elements with metric threads shall be treated with lubricants according to TL 52132 in order to ensure constant coefficients of friction. The coefficients of friction are tested according to VW 01129.3.4 Zinc/nickelprocesscoatingFor components with geometrically complicated shapes, the coatings deposited from alkaline systems are especially suitable. These coatings display a uniform nickel distribution over the entire current-density range.Except for Ofl-r649, all zinc/nickel coatings described are deposited from alkaline electrolytes. Ofl-r649 is deposited from weakly acidic electrolytes.If direct deposition from alkaline zinc/nickel electrolytes, e.g. on cast materials, is possible only under unfavorable conditions, the surface may be activated by deposition of a pre-zinc coating from a weakly acidic zinc electrolyte. The use of such a 2-layer system as well as the electrolytes used must be agreed upon by the Volkswagen Group Central Laboratory (K-GQL-2/2) and/or the Audi Group Test Laboratory (I/GQ-32).layers3.5 Cr(VI)-freeconversionIn order to improve the corrosion resistance of electrolytically deposited zinc/nickel coatings to salt water and condensed water, a post-treatment in passivation treatment solutions is required.The passivation treatment solution must not contain any Cr(VI) compounds in order to ensure that the resultant conversion layers are likewise Cr(VI)-free.Page 4TL 244: 2007-023.6 Post-treatmentsAs the outer appearance of the parts must not be impaired by strong color variations (iridescence), especially for parts in areas visible to the customer, a sealing post-treatment of the conversion layer must be performed depending on the surface protection type. This results also in an improvement of the corrosion protection.Organic polymers, inorganic protective layers or mixtures of the two, which can also contain inorganic and/or organic lubricants if necessary, can be used for sealing.The thickness of the layer structure can be increased slightly by the additional sealing, but this must not impair the functionality of the surface.If besides the corrosion protection further functional surface characteristics such as paintability, compatibility with agents, sliding properties, threading behavior, vulcanizability, temperature behavior or electrical conductivity are required, part-specific tests or functional tests shall be performed.The post-treatments must not cause any impairments such as unsightly drop-like residues resulting from crystallization and/or formation of a film on the part surface.material3.7 BaseSee drawing.3.8 NickelcontentX-ray fluorescence test method using measurement devices based on DIN EN ISO 3497.In cases of arbitration, testing according to PV 1214 and/or PV 1216 is performed.Requirement for Ofl-r642, Ofl-r643, Ofl-r645, Ofl-r672, Ofl-r673 and Ofl-r677: 12% to 16% Requirement for Ofl-r649: 10% to 18%.In exceptional cases, exclusively for castings (e.g. brake caliper), a nickel content of 12% to 17% is permissible for deposits from an alkaline electrolyte system.3.9 Electroplated coating thicknessesTesting according to DIN EN ISO 1463, DIN EN ISO 2178 and DIN EN ISO 3497 (see Section 4). Requirement: 8 µm to 25 µm (for components of a general nature),8 µm to 15 µm (for threaded parts, measuring point acc. to DIN EN ISO 4042).Page 5TL 244: 2007-02 3.10 AdhesivestrengthThermal shock test based on DIN EN ISO 2819.The specimen part is aged for 30 minutes at (300 ± 10) °C and then dipped in water with a temperature of 15 °C to 25 °C.Requirement: no bubble-shaped or large-scale stripping of the zinc coating.3.11 CorrosionbehaviorThe corrosion resistance of the systems must be ensured in the as-received condition and also after a 24-hour period of aging at an elevated temperature of 120 °C. These are minimum requirements and shall always be adhered to.Test method NSS acc. to DIN EN ISO 9227, assessment acc. to DIN EN 12329.The test durations and requirements according to Table 3 apply to the evaluation of the passivation treatment layers and to the sealing.The following applies to the evaluation of the zinc/nickel coatings, the passivation treatment layers and sealing:─No base metal corrosion after a test duration of 720 h for all surface protection types according to TL 244.─No zinc corrosion after the test durations specified in Table 3.The following applies to the evaluation of the shank and thread areas of threaded and quick fastening elements:─No base metal corrosion after a test duration of 480 h.Table 3 - Test durations and requirements for the evaluation ofpassivation treatment layers and sealingTest duration in hSurfaceprotection typeBarrel-galvanizedgoods 1)Rack-galvanizedgoodsRequirementOfl-r642 Ofl-r672 12096144-Ofl-r649 2)- 120 Ofl-r643Ofl-r645 Ofl-r673 Ofl-r677 144240240144-No zinc corrosion after the prescribed test duration,minor visual changes ("gray cast") without avoluminous character permissible.1) Barrel-galvanized goods are small parts which cannot be coated as rack-galvanized goods because of their shape, and whichtherefore are coated as bulk goods.2) Not intended for barrel-galvanized goods.4 Note on testing for measurement of coating thicknessA coating thickness measurement device based on the X-ray fluorescence measuring procedure according to DIN EN ISO 3497 (e.g. Fischerscope device from Helmut Fischer GmbH & Co., Germany) that allows the measurement of the coating thickness and the nickel content at the same time is used.Page 6TL 244: 2007-02The measuring duration is chosen so that repeat accuracy is lower than or equal to 0,5 weight percent nickel. Repeat accuracy is defined as the standard deviation of measured values under repeat conditions (same observer, same equipment, same specimen with same measuring point, short intervals between measurements).Measurement of coating thickness is performed by means of the magnetic/inductive method according to DIN EN ISO 2178 applying a probe. For specimens with a rough surface, several individual measurements (at least 5) shall be performed on the reference surface. The measuring result indicates the local coating thickness. The measuring equipment shall be tested by comparative testing at regular intervals or prior to a measurement series.standards15 ReferencedPV 1214 Zinc or Nickel Alloy Coatings; Determination of Nickel ContentPV 1216 Zinc or Nickel Alloy Coatings; Determination of Nickel Content Using ICP-OESTL 52132 Lubricant for Threaded Fastening Elements with Electrolytically Applied Coatings or those of Stainless Steel; RequirementsVW 01129 Limit Values for Coefficients of Friction; Mechanical Joining Elements with Metric ISO ThreadVW 01155 Vehicle Supply Parts; Approval of First Supply and ChangesVW 11611 Metric ISO Threads; Limit Dimensions with Surface Protection Layer for Medium Tolerance Class 6g/6HVW 13750 Surface Protection of Metal Parts; Surface Protection Types, CodesVW 91101 Environmental Standard for Vehicles; Vehicle Parts, Materials, Operating Fluids; Avoidance of Hazardous SubstancesDIN 50969 Testing of High-Strength Steel Building Elements for Resistance to Hydrogen-Induced Brittle Fracture and Advice on the Prevention of SuchFractureDIN EN 12329 Corrosion Protection of Metals – Electrodeposited Coatings of Zinc with Supplementary Treatment on Iron and SteelDIN EN ISO 1463 Metallic and Oxide Coatings – Measurement of Coating Thickness – Microscopical MethodDIN EN ISO 2178 Non-Magnetic Coatings on Magnetic Substrates –Measurement of Coating Thickness – Magnetic MethodDIN EN ISO 2819 Metallic Coatings on Metallic Substrates – Electrodeposited and Chemically Deposited Coatings – Review of Methods Available for Testing AdhesionDIN EN ISO 3497 Metallic Coatings – Measurement of Coating Thickness – X-Ray Spectrometric MethodsDIN EN ISO 4042 Fasteners – Electroplated CoatingsDIN EN ISO 9227 Corrosion tests in artificial atmospheres - Salt spray tests1 In this Section, terminological inconsistencies may occur as the original titles are used.。
云南省昭通市烂泥箐滑坡源区草本植物根系抗拉特征

第43卷第3期2023年6月水土保持通报B u l l e t i no f S o i l a n d W a t e rC o n s e r v a t i o nV o l .43,N o .3J u n .,2023收稿日期:2022-04-27 修回日期:2022-10-12资助项目:国家自然科学基金项目 典型斜坡非饱和带优先域及其降雨入渗机制研究 (41502340);云南省科技厅应用基础研究面上项目 植被参与条件下斜坡非饱和土水理 力学特征:试验及机理 (202101A T 070138) 第一作者:徐宗恒(1987 ),男(汉族),云南省永胜县人,博士,副教授,主要从事山地灾害与地质环境研究㊂E m a i l :553790356@q q.c o m ㊂云南省昭通市烂泥箐滑坡源区草本植物根系抗拉特征徐宗恒,陈云英,张宇,查玲珑,陶真鹏(云南师范大学地理学部,云南省高原地理过程与环境变化重点实验室,云南昆明650500)摘 要:[目的]研究植物根系的抗拉强度特征,了解根系在复合体中的表现,为开展生态护坡时植物的选择提供依据㊂[方法]对取自于云南省昭通市烂泥箐滑坡滑源区的鸢尾和艾根系开展单根拉伸试验,从宏观破坏特征,变形 拉力曲线以及断裂拉力㊁最大抗拉力㊁抗拉强度㊁延伸率和拉伸模量等参数揭示两者变形破坏特征和抗拉特征㊂[结果]①鸢尾根系破坏具有明显延性,而艾根系呈现脆性破坏特征;破坏时前者的平均延伸率约是后者的3倍㊂鸢尾根系在拉伸过程表现出较好弹塑性变形特征和较强的变形能力㊂②由于周皮组织的保护作用,鸢尾根系变形 拉力曲线多呈现波动多峰值型,而艾根系主要呈现近似直线型㊂③根径和根系长度明显影响着根系抗拉特征,根系的断裂拉力和最大抗拉力㊁抗拉强度和拉伸模量随根径增加而呈现增加或减小的变化特点,待测根系长度较短会导致抗拉特征参数变异程度增强㊂所以建议选择根径沿轴向变化不大,尽量长的根系开展相关力学试验㊂[结论]建议选择根组织结构好,周皮组织厚,变形能力强,延伸率大且具有明显延性破坏特征的植物作为草本护坡植物㊂关键词:根系拉伸试验;抗拉特征参数;应力应变特征;破坏特征;护坡植物文献标识码:A 文章编号:1000-288X (2023)03-0011-08中图分类号:S 718.3,Q 948.1文献参数:徐宗恒,陈云英,张宇,等.云南省昭通市烂泥箐滑坡源区草本植物根系抗拉特征[J ].水土保持通报,2023,43(3):11-18.D O I :10.13961/j .c n k i .s t b c t b .2023.03.002;X uZ o n g h e n g ,C h e nY u n y i n g ,Z h a n gY u ,e ta l .R o o tt e n s i l ec h a r a c t e r i s t i c so fh e r b a c e o u s p l a n t sf r o m s o u r c ea r e a so fL a n n i q i n g la n d s l i d ei n Z h a o t o n g C i t y,Y u n n a nP r o v i n c e [J ].B u l l e t i no f S o i l a n d W a t e rC o n s e r v a t i o n ,2023,43(3):11-18.R o o t T e n s i l eC h a r a c t e r i s t i c s o fH e r b a c e o u sP l a n t s f r o mS o u r c eA r e a s o fL a n n i q i n g L a n d s l i d e i nZ h a o t o n g C i t y,Y u n n a nP r o v i n c e X uZ o n g h e n g ,C h e nY u n y i n g ,Z h a n g Y u ,Z h aL i n g l o n g ,T a oZ h e n p e n g(F a c u l t y o f G e o g r a p h y ,Y u n n a nN o r m a lU n i v e r s i t y ,K u n m i n g 650500,C h i n a ;K e y L a b o r a t o r y o fP l a t e a uG e o g r a p h i c a lP r o c e s s e s a n dE n v i r o n m e n t a lC h a n q e s o f Y u n n a nP r o v i n c e ,K u n m i n g ,Y u n n a n 650500,C h i n a )A b s t r a c t :[O b j e c t i v e ]T h et e n s i l es t r e n gt hc h a r a c t e r i s t i c so f p l a n tr o o t s w e r es t u d i e dt ou n d e r s t a n dt h e p e r f o r m a n c e o f r o o t s i n c o m p l e x e s ,i n o r d e r t o p r o v i d e a b a s i s f o r t h e s e l e c t i o no f p l a n t s t ob e u s e d i n e c o l o g i c a l s l o p e p r o t e c t i o n .[M e t h o d s ]S i n gl er o o t t e n s i l e t e s t sw e r ec a r r i e do u to nt h er o o t so f I r i s t e c t o r u mm a x i m a n d A r t e m i s i aa r g yi t a k e nf r o m t h es o u r c ea r e a so ft h eL a n n i q i n g L a n d s l i d ei nZ h a o t o n g C i t y ,Y u n n a n P r o v i n c e .T h ed e f o r m a t i o na n df a i l u r ec h a r a c t e r i s t i c sa n dt e n s i l es t r e n g t hf e a t u r e s w e r ed e t e r m i n e df r o m m a c r o s c o pi c f a i l u r ec h a r a c t e r i s t i c s ,d e f o r m a t i o n -t e n s i o nc u r v e ,a n df e a t u r e p a r a m e t e r so f f r a c t u r et e n s i o n ,m a x i m u mt e n s i o n f o r c e ,t e n s i l e s t r e n g t h ,e l o n g a t i o nr a t e ,a n d t e n s i l em o d u l u s .[R e s u l t s ]①I r i s r o o td a m a ge s h o w e do b v i o u sd u c t i l i t y ,w h i l e A .a r g yi r o o td a m a g es h o w e db r i t t l e n e s s .T h ea v e r a g ee l o n g a t i o nr a t eo f I .t e c t o r u m m a x i m w a s a b o u t t h r e e t i m e s o f A .a r g yi w h e n d a m a g e d ,a n d t h e r o o t s y s t e mo f I .t e c t o r u m m a x i m s h o w e d g o o d e l a s t i c -p l a s t i c d e f o r m a t i o n c h a r a c t e r i s t i c s a n ds t r o n g d e f o r m a t i o na b i l i t y in t h e t e n s i l e p r o c e s s .②D u et ot h e p r o t e c t i v ee f f e c to ft h e p e r i d e r m ,t h ed e f o r m a t i o n -t e n s i o nc u r v e so f I r i st e c t o r u mm a x i m r o o t sm o s t l y s h o w e d f l u c t u a t i o na n d m u l t i p l e p e a kv a l u e s ,w h i l e t h er o o t so f A .a r g yi m a i n l y s h o w e da n a p p r o x i m a t e l y l i n e a rr e s p o n s e .③D i a m e t e ra n dl e n g t hs i g n i f i c a n t l y af f e c t e dt h e m e c h a n i c a l f e a t u r e sa n d p a r a m e t e r s o f r o o t s .F r a c t u r e t e n s i o na n d m a x i m u mt e n s i o nf o r c e i n c r e a s e dw i t h i n c r e a s i ng ro o td i a m e t e r ,Copyright ©博看网. All Rights Reserved.w h i l e t e n s i l e s t r e n g t h a n d t e n s i l em o d u l u s d e c r e a s e d.T h e v a r i a t i o no f t h e c h a r a c t e r i s t i c p a r a m e t e r s o f t e n s i l e s t r e n g t hw a s e n h a n c e dw h e n t h e r o o t l e n g t hw a s s h o r t.T h e r e f o r e,i t i s r e c o mm e n d e d t h a t p l a n t s b e s e l e c t e d t h a t h a v e l i t t l e c h a n g e i nr o o td i a m e t e ra l o n g t h ea x i a l d i r e c t i o na n dt h e r o o t sb ea s l o n g a s p o s s i b l ew h e n c a r r y i n g o u t r e l e v a n t m e c h a n i c a l t e s t s.[C o n c l u s i o n]W er e c o mm e n ds e l e c t i n g v e g e t a t i o n w i t h g o o dr o o t t i s s u e s t r u c t u r e,t h i c k p e r i d e r mt i s s u e,s t r o n g d e f o r m a t i o n a b i l i t y,l a r g e e l o n g a t i o n r a t e,a n d o b v i o u s d u c t i l e f a i l u r e c h a r a c t e r i s t i c s t ob eu s e d a s s l o p e p r o t e c t i o n p l a n t s.K e y w o r d s:r o o t t e n s i l e t e s t;t e n s i l e c h a r a c t e r i s t i c p a r a m e t e r s;s t r e s s a n d s t r a i n c h a r a c t e r i s t i c s;f a i l u r e c h a r a c t e r i s t i c s;h e r b a c e o u s s l o p e p r o t e c t i o n p l a n t近年来,受强降雨的影响,发育有植被的山区流域斜坡常常发生滑坡㊁泥石流等地质灾害,在形成的堆积体中常含有很多的倾倒树杆㊁根系和枝叶等植物残体,表明滑坡发生时,存在于浅表层土体中的植物根系和斜坡体一并破坏的现象比较常见,所以浅表层斜坡根土复合体的破坏相关理论研究是山区流域斜坡浅层滑坡发生过程 机制研究中需要重点关注的问题㊂在山区流域植被发育斜坡,植被根系主要分布于表土层,且随着深度的增加逐渐减少㊂相关研究结果表明在有根系存在的区域,根系对斜坡根土复合体的力学性质有明显的影响,主要表现为植被根系在复合体中作为一种加筋材料发挥着固土作用,植物根系的能提高土体抗剪强度㊂李怡帆等[1]研究发现细根相比粗根具有更强的抗拉强度,在土体中的加筋作用更为明显,其将土体的剪应力转化为自身的拉应力从而增强土体抗剪强度的作用更好;薛海龙等[2]认为抗拉强度越大的根系组合组成的根土复合体黏聚力越大,相关研究表明植物根系的力学强度特征特别是抗拉特征会直接影响植物根系固土效应,根系抗拉特征相关研究具有基础性的地位,同时也是近年来该方向研究的热点问题㊂例如付江涛等[3]对不同标距的草本垂穗披碱草根系进行单根抗拉试验,计算单根抗拉强度㊁拉伸率和拉伸模量,探讨根系长度对单根抗拉性能的影响㊂V e r g a n i等[4]对意大利北部的伦巴迪亚的不同地点采集的7种常见的高山环境树种根系,开展抗拉试验并分析统计了抗拉承载力和直径关系,所得研究结果与前人研究结果一致,证实了根径与断裂力和断裂强度之间呈幂函数关系㊂除此以外,Z h a n g等[5]㊁M a h a n n o p k u l等[6]对5种土地修复工程的优势物种根系㊁香根草根系的抗拉强度开展试验研究,并分析不同季节根系不同含水率等因素对抗拉强度的影响㊂除抗拉强度以外,还有学者对根系抗拔㊁抗剪㊁抗折强度开展了研究,例如刘亚斌[7]㊁郑明新等[8]㊁崔天民等[9]对一定生长期的柠条锦鸡儿㊁霸王和多花木兰和内蒙古中西部3种典型乡土植物根系的相关力学强度进行了详细的研究㊂已有研究成果表明根系力学强度特征对根系加固复合体的效应 机制等方面认识具有基础性地位㊂本文在此基础上,以云南省昭通烂泥箐滑坡源区两种草本植物根系为研究对象,从宏观破坏特征,变形和拉力曲线定性分析入手得到单根系拉伸过程中的变形 破坏特征,再结合断裂拉力㊁最大抗拉力㊁抗拉强度㊁延伸率和拉伸模量等参数定量揭示两种根系力学强度特征,以期通过对比两者抗拉特征给出进行生态护坡时草本植物选择的建议㊂1研究区概况取样点位于云南省昭通市巧家县小河镇马鞍村烂泥箐村民小组,位于巧家县东北部㊂小河镇位于发源于昆明嵩明县的金沙江支流牛栏江流域的炉房沟与银厂沟交汇地带,境内主要为构造溶蚀侵蚀高山峡谷地貌,最高点位于山堡村满天星,海拔3300m;西侧药山山顶海拔4040m,小河镇政府驻地位于牛栏江干流西北侧,处于两山间河谷地带,海拔不到1000m[10],具体研究区概况可同时参考徐宗恒等[11]有关研究㊂马鞍村烂泥箐村民小组是小河镇下辖的行政村,该村民小组东北侧斜坡2019年9月5日凌晨4时40分许曾发生滑坡,造成唐姓兄弟2户9人死亡㊂为研究滑坡区优势草本植物对防治地表水土流失和固土作用,在烂泥箐滑坡滑源区(103.14ʎE,27.27ʎN,高程2315m)获取两种植物根系开展相关的试验研究㊂2取样及试验方法2.1取样方法在进行取样之前,对滑坡源区范围内植物类型㊁生长状况进行了详细的调查,发现滑坡滑源区呈片状或者带状分布的优势草本物种为鸢尾科鸢尾属鸢尾(I r i s t e c t o r u m)和菊科蒿属艾(A r t e m i s i a a r g y i)2种多年生植物,为了使研究具有代表性和方便对比分析,本文仅选取该两种草本植物进行研究㊂选择一长势较好,未有人为扰动的植株面积分布区域,先去除土体表层范围内的大根枯枝和杂草以及稍大砾石,并清除周围有可能妨碍取样的杂物,在清理时注意尽量不要扰动土体表层以及不要拉扯到植物植株㊂清理21水土保持通报第43卷Copyright©博看网. All Rights Reserved.好取样现场以后,选定取样范围,首先将植株地上部分统一用锋利剪刀进行切除,然后以植株中心往外50c m为取样范围,开始由外及里进行缓慢保护性切土开挖,当出现根系即刻停止开挖,用尖铁棍缓慢地刨去周围土体然后用毛刷刷去粘附的松散颗粒,此处特别注意该过程中不能对原生根系造成损伤㊂需要说明的是,挖掘过程中我们发现包括主根系㊁须根㊁不定根和根状茎[12]在内的地下植物组织对土体加固作用明显,地下组织沿不同方向的分化和生长形成纵横交错的网络结构,有利于防治水土流失和固结土壤[13],所以从本文研究目的出发,对上述组织进行全部提取挖掘,完毕以后迅速将其用保鲜薄膜包裹好,分样装入密闭的自封袋带回实验室,在实验室内对取回的根系浸水清洗,明显的附着颗粒人工清除,紧贴根系的黏土则用毛刷浸水缓慢去除,待根系清洁干净以后,在实验室平台通风晾干24h至没有自由水附着,然后放置4ħ恒温箱内备用㊂2.2试验方法为方便开展试验和方便结果与分析,将鸢尾科鸢尾属鸢尾编为A组,菊科蒿属艾编为B组,试样长度按照根系自然生长情况,截取相对完整无损伤,截面面积在轴向变异性较小的根段开展试验,同时考虑试样长度效应,对A组截取4种长度根系开展试验,分别5,10,15,20c m㊂A组编号为A-X-Y,X代表根系长度,Y代表试样在该组中的试验顺序编号㊂B组编号分别为B-1-Z,Z代表试样在该组中的试验顺序编号㊂采用游标卡尺对两种植物根系根径进行测量,用根系待拉伸段两端和中部3个位置处根径的平均值作为根径值(mm)㊂根系拉伸试验采用WA N C E微机控制电子万能试验机开展试验㊂试验开始前,需要检查试验机横梁限位装置,确保不会因为根系初始长度过长或者变形过大导致横梁位移超限而导致夹具或装置损坏;根据根系的外形特征和直径选择适当的夹具,并在夹具和根端接触位置缠绕软纸,以扩大摩擦,防止受力时根端滑出[14],同时避免夹具不合适导致应力集中而在根系端头处发生断裂从而影响试验结果,在选择好合适夹具以后,先用固定位置的下夹头夹紧待测根系,再根据根系长度上下移动确定上夹头的位置,缓慢移动上夹头使根系处于初始拉伸阶段㊂拉伸过程选择控制方式为位移控制,加载速率为25mm/m i n,试验结束条件为定力衰减率50%/s㊂根系在拉伸变形过程中,用数码相机拍照记录根系的变形以及破坏现象,同时仪器自动采集加载过程中的变形和相应拉力值,当仪器记录到根系首次拉力有突降(拉伸过程中瞬间位移增加为0,而拉力突然降低)时,此时的拉力为断裂拉力(N);拉伸开始至结束过程中所能承受的最大拉力,即变形 拉力曲线最高峰值点对应的拉力为最大抗拉力(N)㊂2.3数据处理根据本文实际情况以及已有成果对拉伸数据的处理[14-15],选择根系在上下夹具中部或接近中部断裂时试验结果有效,而从夹具内滑脱以及夹具端部位置处断裂时结果无效,无效数据将不纳入分析范围㊂经统计,A组和B组共获得有效数据34组和31组㊂根据试验根段的根径㊁变形和拉力等,可计算抗拉强度㊁延伸率和拉伸模量等参数,计算公式为[3,16]:P=4FπD2(1)ε=ΔL Lˑ100%(2)E=P0.01ε(3)式中:P为根系抗拉强度(M P a);F为单根最大抗拉力(N);D为根径(mm);ΔL为拉伸破坏时变形量(mm);L为根系初始拉伸长度(mm);ε为根系破坏时根系延伸率;E为根系拉伸模量(M P a)㊂根据试验所得单根最大抗拉力和根径可以计算抗拉强度,并计算延伸率和拉伸模量,文中为了分析根系初始截面面积对断裂拉力和最大抗拉力的影响,将对不同植物根系试验所得拉力和截面面积进行线性回归,并对回归模型进行显著性检验㊂3结果与分析3.1根系破坏的宏观特征依据严小龙[17]关于植物根系的论述,植物的根系分为主根系和须根系以及一些特殊根系类型㊂从现场观察所知,两种植物根系分布均相对较浅,多在50c m范围内,少部分初生根会超过50c m㊂鸢尾无明显粗大而长的主根系,从根基生长出众多无主次之分不定根和侧根,呈须状,艾根系则由主根和侧根组成,主根相对粗而长,根径多为2~5mm,主根上发育有较多的侧根,根径多在1mm以下㊂从形态上分析,鸢尾和艾应分别属于须根系和直根系[12]㊂从根系分布特征来看,鸢尾以不定根和侧根为主,艾以主根和侧根为主,本次试验主要提取较完整无损伤㊁根径变化不大的两者根段开展拉伸试验㊂对加载完成后的根系破坏形态进行仔细观察,我们发现处理A-15-1(此处仅列出部分典型根段的试验结果)根径为3.2mm的鸢尾根系断裂后,上下断31第3期徐宗恒等:云南省昭通市烂泥箐滑坡源区草本植物根系抗拉特征Copyright©博看网. All Rights Reserved.口距离较大,约4c m,说明在拉伸过程中产生较大的变形才发生了断裂,并且断口参差不齐,有颈缩现象,断裂以后还有明显的残余变形㊂有的根系拉伸后期出现明显塑性变形,产生较大位移而拉伸力降低导致试验结束,拉伸后根系周皮表面产生了明显的裂纹,周皮组织有撕裂的情况,内部木质部产生 橡皮筋 似的变形,整体上根系并未断裂,呈现明显的塑性变形的破坏模式,A-5-2和A-5-13即为此破坏模式㊂而艾根系断裂后断口平齐,断距相对鸢尾来说较短,拉伸变形较小,约为1.5c m~3mm,拉伸断裂后基本无残余变形,径向尺寸较加载前无明显变化,破坏具有明显的脆性断裂特征,此破坏模式出现在绝大多数艾根系试验结果中㊂如图1所示,通过观察发现两者曲线有着明显的区别,鸢尾根系在轴向拉伸力作用下,其变形 拉力曲线主要呈现近似直线型㊁单峰值型和波动多峰值型㊂近似直线型相对较少,仅如A-10-9和A-20-3,随着变形的增加,首先根系承受的拉力会呈线性关系增加,当变形到达10mm左右时,拉力增加的速率有所下降,曲线变得平缓,变形在急剧增加,直至根系被突然拉断,该种情况断裂部分发生在组织的节间分节处㊂单峰值型是最主要最常见的形式,前期曲线变化过程与近似直线型类似,拉力经历快速增长 缓慢增长的过程,与前者不同的是后期破坏过程不一样,此模式曲线有明显 低头 的情况,形成单峰峰值,此时对应的拉力即为根系所能承受的最大抗拉力㊂波动多峰值型曲线则是在变形至一定程度以后,根系的周皮组织有撕裂的情况断续发生,当部分区域首次发生周皮撕裂时,根系的所能承受的拉力将降低,但并未达到50%/s的定力衰减率,此时曲线有所 低头 ,但内部木质部并未断裂,继续能承受拉力,变形增加拉力有恢复增加,曲线再次 上扬 ,当变形继续变大,其他区域的周皮继续发生撕裂,每发生一次撕裂,曲线就低头一次,直至内部木质部断裂,整体曲线呈现波动上升形式,出现多个峰值,最终当内部木质部断裂时对应的拉力为最大抗拉力,这种模式一般根系变形量是最大的,根系破坏时呈明显的塑性状态㊂对于艾植物根系拉伸变形 拉力曲线,主要呈现近似直线型,破坏模型较为单一,随着变形的增加,根系承受的拉力会呈线性关系增加,根径较大的根系,其拉力增加速率明显较快,曲线斜率陡峻,当变形达到5~10mm左右时,拉力增加的速率有所下降,曲线变得平缓,进入应变软化阶段,当变形量达到15~ 20mm时,根系无征兆性地突然断裂,曲线无 低头 不会具有单峰的现象,也无先下降后上升的波动现象,艾单根系具有明显脆性断裂的特点㊂注:图例中的字母和数字组合为试验处理:A为鸢尾组,B为艾草组;A组截取4种长度根系开展试验,分别5c m,10c m,15c m和20c m㊂A组编号为A-X-Y,X代表根系长度,Y代表试样在该组中的试验顺序编号㊂B组编号分别为B-1-Z,Z代表试样在该组中的试验顺序编号㊂图1两种植物根系拉伸变形—拉力关系图F i g.1T e n s i l e d e f o r m a t i o n-t e n s i o nd i a g r a mo f r o o t s o f t w o p l a n t s3.2根系抗拉特征已有研究结果表明根径即根系径向截面积是抗拉强度特征主要影响因素,图2和图3为两种植物根系初始截面积与最大抗拉力/断裂拉力/抗拉强度的关系图㊂断裂拉力一般会与最大拉力相等,但是对于具有较好延性,具有波动多峰值特点的鸢尾来说,在拉伸过程中,首先多为周皮组织先拉裂/撕裂破坏,此时根系所受拉力为根系断裂拉力,但此时木质部并未完全断裂,根系可继续承受拉力直至最后整体破坏断裂,此时对应的拉力为最大抗拉力,所以对于渐进性破坏的根系,最大抗拉力和断裂拉力并不相等,例如仅A-10-6的鸢尾根系最大拉力和断裂拉力相等,均为100.08N,其余根系的前者均大于甚至远远大于后者,A-10-2断裂拉力仅有4.01N,而最大拉力41水土保持通报第43卷Copyright©博看网. All Rights Reserved.有48.01N㊂所以最大抗拉力代表着根系所能承受的极限抗拉能力,对根系抗拉强度分析时采用最大抗拉力进行计算是合理的㊂鸢尾根系初始截面积为3.14~16.61mm2,所得断裂拉力4.01~129.62N,最大拉力36.67~136.42N,鸢尾根系所能承受的断裂拉力和最大抗拉力随着根系截面积的增加均有增加,线性拟合所得前者斜率约为2.11ʃ0.92(p>0.05),后者为1.00ʃ1.24(p<0.05),最大抗拉力的增长幅值要大于断裂拉力㊂依据根系破坏的宏观特征分析可知,断裂拉力一般代表着周皮组织的抗拉性能,由于根径主要决定着木质部的径向截面面积,所以根径变化在一定范围内对周皮组织的影响较小,断裂拉力的变幅随根径变化就会很小,而最大抗拉力则变化明显,但对于具有延性变形特征的鸢尾根系来说,除了根径,还有根系截面组织结构和根系长度对抗拉特征也有影响,此外根系含水率也无法实现统一,所以根系初始截面积和拉力两者之间并不是很好的正比例关系㊂图2鸢尾根系截面积 最大抗拉力/抗拉强度关系F i g.2C r o s s-s e c t i o n a l a r e a-m a x i m u mt e n s i l e/t e n s i l e s t r e n g t h r e l a t i o n s h i p o f I r i s r o o t s图3艾根系截面积 最大抗拉力/抗拉强度关系F i g.3C r o s s-s e c t i o n a l a r e a-m a x i m u mt e n s i l e/t e n s i l e s t r e n g t h r e l a t i o n s h i p o f A r t e m i s i a r o o t s艾根系初始截面积为3.14~19.63m m2,所得断裂拉力8.99~69.72N,最大抗拉力为0.11~69.72N,由于艾根系脆性断裂的特点,导致艾根系在相同初始截面积时最大抗拉力和断裂拉力仅有鸢尾的约50%,同时,与鸢尾不同的是,在拉伸过程中,艾根系很少出现周皮组织首先拉裂的情况,而是首次瞬间拉力突降即是根系被整体拉断,其最大抗拉力和断裂拉力两者基本相等(图3)㊂随初始截面积增加艾根系的最大抗拉力和断裂拉力随之明显增加,斜率分别为2.72 (p<0.01)和2.50(p<0.01),从增加幅度来看,相同截面积的艾根系拉力增加值要比鸢尾的大,说明主要由木质部承受拉力的根系要比由周皮组织承受的拉力的根系抗拉能力要强,但是在抗拉持时性上前者比后者要差㊂根系抗拉强度由根系最大抗拉力和初始截面积计算所得,在相同拉伸力时,强度由初始截面积决定,根系初始截面积越小,强度越大,反之亦然㊂由图2和图3可知,根系拉伸强度随截面积增加均出现降低的趋势(鸢尾:p<0.01,艾:p<0.05),鸢尾根系的降低的速率要比艾根系的高㊂鸢尾和艾的拉伸强度分别在4.18~19.71M P a和2.06~7.93M P a之51第3期徐宗恒等:云南省昭通市烂泥箐滑坡源区草本植物根系抗拉特征Copyright©博看网. All Rights Reserved.间,前者强度区间值要比后者大,具有更宽的拉伸强度区间㊂综上所述,鸢尾根系的断裂拉力和最大抗拉相对较高,抗拉性能要优于艾根系㊂从以上分析可知,最大抗拉力和抗拉强度是表征根系拉伸力学特征的两个重要指标㊂将两种植物根系所得最大抗拉力和抗拉强度计算结果列于表1中㊂表中两种植物按照2~3,3~4,4~5mm不同根径范围以及艾根系按照5~15,15~25,25~35c m不同长度进行分级比较分析㊂4种不同长度鸢尾和3个不同长度区间艾根系有效数据分别为16,9,3,6组和11,15,5组㊂由表1可看出不同长度的鸢尾根系的平均最大抗拉力中位数约在65~75N之间,平均水平波动不大,计算所得总平均最大抗拉力约70N,但是数值变异程度不尽相同,根系最短5c m长度时试验数据离散性最大,所以拉伸试验中待测根系选取越短,可能获得的数据变异程度越大㊂对于相同长度根系,根径越粗,最大抗拉力越大,且变异程度越小㊂不同长度鸢尾根系的平均抗拉强度均大致相等,后者约11M P a,同样的,待测根系越短,所得数值变异程度越大,越长数值相对越稳定㊂艾根系的平均最大抗拉力,分别为31.93,32.83,38.86N,平均拉伸强度分别为7.34,3.10,2.24M P a,整体上随着根系长度增加两者变异程度降低㊂通过对比发现,相同长度的根系,随着根径增加,最大抗拉力随之增加,而抗拉强度随之降低,且鸢尾根系的最大抗拉力和抗拉强度均明显比艾根系的大,这与之前分析一致㊂根系延伸率为根系拉伸破坏时变形量与根系初始长度的比值,其值能直接体现植物根系在破坏过程中所体现出来的变形能力㊂从表1中不同长度植物根系的平均延伸率数据发现,鸢尾根系的总平均延伸率在13%~23%之间,而艾根系则仅有4%~8%,前者轴向变形量约为后者的3倍,变形能力远远优于后者,这种明显差异对根系破坏的宏观特征观察所得结果也有直接的体现,所以可以推测根土复合体在重力和降雨入渗作用下发生浅表层滑移的过程中,鸢尾的抵抗变形的能力较强,可以在一定条件下缓解浅表层斜坡的失稳进程㊂表1两种植物根系拉伸试验结果T a b l e1T e n s i l e t e s t r e s u l t s o f r o o t s o f t w o p l a n t s植物名称根系长度/c m根径/mm平均最大抗拉力/N总平均最大抗拉力/N平均抗拉强度/M P a总平均抗拉强度/M P a平均延伸率/%总平均延伸率/%鸢尾2~377.11ʃ30.9720.60ʃ12.0616.11ʃ4.2553~469.50ʃ22.2969.56ʃ24.156.81ʃ2.2810.67ʃ9.6619.09ʃ8.5722.56ʃ7.92 4~560.22ʃ10.275.02ʃ0.8630.69ʃ3.392~362.26ʃ13.2114.14ʃ6.3114.61ʃ5.71103~481.99ʃ11.1376.68ʃ15.5910.41ʃ2.4711.36ʃ4.6019.61ʃ4.4216.49ʃ5.90 4~593.39ʃ0.007.78ʃ0.0018.75ʃ0.00152~372.10ʃ19.7668.07ʃ17.1113.93ʃ4.7910.96ʃ5.7514.57ʃ4.8113.08ʃ4.01 3~460.01ʃ0.005.00ʃ0.0010.09ʃ0.00202~363.18ʃ7.0064.54ʃ8.5113.13ʃ2.0311.38ʃ3.4912.39ʃ3.8413.17ʃ4.34 3~467.25ʃ10.417.87ʃ3.1313.17ʃ4.34艾5~152~331.93ʃ10.1531.93ʃ10.157.34ʃ3.777.34ʃ3.777.72ʃ4.067.72ʃ4.06 15~252~322.69ʃ3.3432.83ʃ17.213.44ʃ0.513.10ʃ1.713.98ʃ0.7984.01ʃ2.43 3~431.11ʃ15.523.36ʃ1.703.66ʃ1.9825~354~538.86ʃ17.0638.86ʃ17.062.44ʃ1.152.44ʃ1.154.62ʃ2.874.62ʃ2.87表征根系抗拉特征另外一个重要参数为拉伸模量,其值根据根系的拉伸强度和延伸率计算所得(公式3),结果见表2㊂两种植物根系的拉伸模量变化规律差别明显,根据鸢尾根系不同长度的平均拉伸模量结果可知,长度最长时,拉伸模量最大;而艾根系则是根系长度最短时拉伸模量最大,为162.02M P a,主要原因是根据前文分析可知,艾的延伸率较低,并且根系长度较短时艾的拉伸强度较大,所以艾根系的拉伸模量相对较大㊂相同根系长度时,随着根径的增加,拉伸模量有降低趋势㊂例如5c m长度鸢尾根系,随着根径增加,平均拉伸模量呈现154.58M P aң42.83M P aң16.31M P a的变化,每个根径级别的拉伸模量仅为前一级别的30%,同样的10c m长度鸢尾根系的每个根径级别的模量仅为前一级别的50%,随着根径增加拉伸模量降低是明显的,但对于具有脆性破坏特征的艾根系,随着根径增加其拉伸模量降低幅值相对较61水土保持通报第43卷Copyright©博看网. All Rights Reserved.小㊂整体上,根径越小,根系柔韧性较好,同时抵抗变形的能力也越强,这与张玉等[14]研究结果一致㊂艾根系虽然脆性破坏,变形小,但拉伸模量相对较大,同时众多根径较小的鸢尾须根和艾侧根,拉伸模量也较大,柔韧性较好,对阻止浅表层斜坡破坏均发挥着重要作用㊂不论是总平均延伸率还是总平均拉伸模量,鸢尾根系的变异程度均随着测试根系长度的增加而降低,在测试根系较短情况下,延伸率和拉伸模量离散性较大,变异程度强,测试结果有较广的区间范围㊂所以结合着不同长度的鸢尾根系的最大抗拉力和抗拉强度来看,除了根径以外,待测根系长度也能明显影响根系抗拉特征,所以在开展根系力学试验时宜选择全断面根径变化不大,尽量长的根系,以便试验结果更具代表性㊂表2两种植物单根系拉伸模量试验结果T a b l e2T e n s i l em o d u l u s t e s t r e s u l t s o f s i n g l e r o o t s y s t e m植物名称根系长度根径/mm平均拉伸模量/M P a总平均拉伸模量/M P a鸢尾2~3154.58ʃ125.8753~442.83ʃ8.1860.58ʃ83.97 4~516.31ʃ1.552~3123.38ʃ31.75103~478.04ʃ41.6590.06ʃ42.48 4~541.49ʃ0.00152~393.94ʃ5.9175.23ʃ26.91 3~437.79ʃ0.00202~3121.85ʃ53.06101.03ʃ52.42 3~459.38ʃ3.24艾5~152~3162.02ʃ161.81162.02ʃ161.81 15~252~3112.27ʃ30.11103.69ʃ50.12 3~4100.57ʃ55.3125~354~574.95ʃ56.2574.95ʃ56.254讨论与结论4.1讨论植物根系对土体具有加固效应,能提高土体的抗剪强度㊂土体中根系结构特征,尤其是根系不同类型㊁根系含量㊁根径㊁分布位置/形式/形态㊁根系倾角㊁含水量对根土复合体的抗剪特征都有明显影响,根系的抗拉特征又直接影响植物根系固土效果㊂本文中所采用的抗拉特征参数指标:断裂拉力㊁最大抗拉力㊁抗拉强度㊁延伸率和拉伸模量来定量描述两种植被根系所体现出的抗拉特征,具有很好的应用㊂通过分析鸢尾和艾植物根系最大抗拉力㊁抗拉强度力学特征指标发现,前两指标数值随着根径增加而增加,这与张玉等[14]对华扁穗草㊁线叶嵩草和金露梅3种优势滨河植物,杨苑君[15]对白梢㊁蒙古栋㊁油松和落叶松4种植被根系,徐文秀等[18]的对狗牙根和苍耳2种草本植物,李慧强等[19]对6种草本植物根系开展研究所得结果一致㊂结合张玉等[14]和徐文秀等[18]研究结果可知,3种优势滨河植物金露梅㊁线叶嵩草和华扁穗草的最大抗拉分别为4.40,2.49,1.97N;抗拉强度分别为40.94,32.78,26.20M P a;根径小于1m m的狗牙根和苍耳根系最大抗拉力为(9.58ʃ0.57)N和(9.30ʃ0.66)N,抗拉强度均值为83.23M P a和77.42M P a㊂对比发现,本文鸢尾和艾的平均抗拉力远大于而抗拉强度低于上述草本植物根系已有研究结果,两者抗拉强度与杨苑君等[15]所得白梢(33.01M P a)㊁蒙古栋(25.77M P a)㊁油松(12.19M P a)乔木植物根系的结果接近,说明从力学特征指标上看,鸢尾和艾都可作为良好的草本护坡植物㊂延伸率和拉伸模量也是根系抗拉特征及其宏观破坏现象的具体定量体现㊂鸢尾和艾最大平均拉伸模量为101.03M P a和162.02M P a,表明两者均具有较强抵抗拉伸变形的能力㊂但鸢尾和艾根系的最大平均延伸率为22.56%和7.72%,前者约是后者的3倍,强大的弹塑性变形能力使得鸢尾根系在浅表层介质下滑过程中不致发生突然破坏,当滑动面形成土体逐渐退出工作以后剪应力将大部分转移至根系上,在滑动面上根系的破坏将呈现循序渐进破坏进程,此时根系会将应力逐渐缓慢转移至深部根系直至根系完全断裂破坏,体现了变形能力较强的根系在抗滑中的作用㊂根据严小龙[17]关于植物根结构的论述,根系生长一段时间以后,根的初生结构慢慢成熟稳定,成为根的主体部分,继续次生生长,形成的次生结构,根的次生结构从外到内可划分为周皮㊁次生韧皮部㊁次生木质部和初生木质部㊂从本文研究结果发现,不同植物根系的次生结构组成不一样,会直接影响到拉伸过程中的应力应变特征㊂吕春娟[20]发现同一树种去皮根系抗拉强度明显高于带皮根系抗拉强度,特别是落叶松和榆树带皮根系与去皮根系的抗拉强度界限明显㊂杨苑君[15]发现根皮对抗拉能力应该有正面影响,根皮在含水率降低过程中会裂开或者直接剥落从而失去对根的保护作用,单根抗拉强度就急剧减小㊂以上研究中涉及的根皮应为根次生结构中的周皮,周皮组织对植物根系包括本文研究对象鸢尾和艾根系抗拉特征影响是明显的,周皮部分较厚的根系较为发达致使抗拉强度较强[14]㊂鸢尾具有的周皮组织在拉伸过程中的不断撕裂/拉裂直至最终木质部断裂导致应力应变曲线多呈现波动多峰值型,体现了周皮组织71第3期徐宗恒等:云南省昭通市烂泥箐滑坡源区草本植物根系抗拉特征Copyright©博看网. All Rights Reserved.。
冲压工艺流程图+PFMEA+CP范例(中英文)

20-03 尺寸Size:230×1250mm
20-04
《返工指导书》 《Rework Instructions》
20-05
20-06
20-07
《检验记录》 《Inspection record》
《检验记录》 《Inspection record》 《检验记录》 《Inspection record》
检验 Inspection 返工 Rework 隔离 Separate 移至领料区 Move to picking area
存放 Storage
20-02
1.QC12Y-12*2500/液压剪板机 QC12Y-12*2500/Hydraulic shears
2.《下料工艺卡片》 《Cutting process card 》
零件名称Part Description: 端盖 HP HUB CAP,GREASE NON-VENTED
序号NO.
作业 Fab
移动 贮存 检查 Move Store Inspect
报废、隔离
返工
Scrap
Rework Separate
过程描述 Operation Description
项目 Item
2.化学成分Chemical element:C≤0.15、Si 10-02 ≤0.05、Mn≤0.60、S≤0.035、P≤0.035
3.力学性能Mechanical properties:抗拉 强度Tensile strength ≥305Mpa、屈服强 度Yield strength≥175Mpa、断后伸长率 Elongation≥29
报废、隔离
返工
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Rework Separate
C7701金属材料规格书A 日本语
版数.: A ページ: 1 / 4 ファイル修正履歴及び材料コード(ECN HISTORY AND PART LIST):日期修正内容修正版数ECN コード修正者2007-10-23 初次発行 A 丁秀兵核定:沈建强审核:丁秀兵制定:丁秀兵版数.: A ページ: 2 / 4 材料規格書(MATERIAL SPECIFICATION):1.参考標準(REFERENCE STANDARD):2.材料特性規格(CHARACTERISTICS SPECIFICATION):项目ITEM 特性名称PROPERTY质别TEMPER单位(公制)UNIT(METRIC)規格SPECIFICATION2-1: 物理特性及びミクロ構造(PHYSICAL PROPERTY AND MICROSTRACTURE)2-1-1 密度(DENSITY)g/cm⒊8.8 2-1-2 グレーンサイズ(GRAIN SIZE)mm2-1-3 溶融温度(MELTING POINT RANG)℃2-2: 化学特性(CHEMICAL PROPERTY)2-2-1化学成份(CHENICAL COMPOSITION)%Cu::53.5~56.5%Ni:16.5~19.5%Fe:0.25% MaxMn:0.5% MaxPb:0.01% MaxOther:0.2% Max2-3: 機械特性(MECHANICAL PROPERTY)2-3-1 伸張强度(TENSILE STRENGTH)ON/mm⒉390~490 1/2H 460~560 H 540~655 EH 650~7502-3-2 伸長率(ELONGATION)O%35 MIN 1/2H 8MIN H 5 MIN EH 1.5 MIN2-3-3 弾性强度ELASTIC LIMIT OF SPRINGON/mm⒉12.51/2H 12.5版数.: A ページ: 3 / 4H 12.5EH 12.52-3-4 縦弾力係数(MODULUSELASTICITY)N/mm⒉2-3-5 硬度(ROCKWELL HARDNESS)OHV90~120 1/2H 120~175 H 150~200 EH 195~2302-3-6 曲げテスト最小R/t值(BEND TEST R/t Min.)OH1/2HHEH2-4: 耐熱特性(THERMAL PROPERTY)2-4-1 熱膨胀係数(COFFICIENT OFTHERMAL EXPANSION)cm/cm x10¯⒍/℃16.72-4-2 熱伝導性(THERMAL CONDUCTIVITY)w/mk 0.092-5: 電気特性(ELECTRICALPROPERTY)2-5-1 体積抵抗(VOLUM RESISTANCE)10¯³µΩ• m2-5-2 電気伝導率(ELECTRICAL CONDUCTIVITY)% IACS(20℃) 5.52-6: 表面特性(SURFACEPROPERTY)2-7: 应用特性(APPLICATION PROPERTY)2-8: 其他特性(OTHER PROPERTY)版数.: A ページ: 4 / 42-8-1 金属成型性FORMABILITY: MINIMUMRADIUS/THICKNESS FOR 90°BEND)3高温条件下材料表面颜色稳定性高温条件下で材料表面色の安定性テスト条件表現265℃ 2分材料表面色変化なし4説明:4-1:材料コード表は使用しない、1ペッジの後、規格書の前にペッジを増加する4-2:規格書中の末列項目、需要にて相当した特性ブランクに例を記入する。
Tensile Strength
Super Polyolefin Blends Achieved Via Dynamic Packing Injection Molding:Tensile StrengthYONG WANG,HAO ZOU,QIANG FU,GONG ZHANG,KAIZHI SHENDepartment of Polymer Science and Materials,State Key Laboratory of Polymer Materials Engineering, Sichuan University,Chengdu,610065,People’s Republic of ChinaReceived3April2001;accepted27August2001ABSTRACT: The tensile strength of some polyolefin blends,HDPE/PP,HDPE/LDPE,HDPE/LLDPE,and PP/LLDPE,achieved by dynamic packing injection molding havebeen investigated as a function of composition and melt temperature.Molecular archi-tecture and phase behavior play an important role in chain orientation,hence thetensile strength.For HDPE,which has a linear structure,the highest enhancement oftensile strength is obtained.LDPE,which has a highly branched structure,the smallestenhancement is seen.PP and LLDPE lie in between.Super polyolefin blends with hightensile strength and high elongation have been obtained by this method.The shear-induced morphologies with core in the center,oriented zone surrounding the core andskin layer were observed in the cross-section areas of the samples.The tensile strengthwas found to be directly proportional to the area of the oriented zone.When the area oforiented zone is less than35%,the tensile strength is not only the orientation depen-dency but the blending components dependency as well.When the area of oriented zoneis more than35%,however,our newfinding is that the orientation will be the domi-nating parameter to determine the tensile strength of the blends,independent of thecomponents,the composition,molecular architecture,phase behavior,and crystal mor-phology.The maximum tensile strength for all the polyolefin blends is extrapolated asto230MPa,as the area of oriented zone reaches to100%.©2002Wiley Periodicals,Inc.JAppl Polym Sci85:236–243,2002Key words:polyolefin blends;dynamic shear stress;orientation;tensile strengthINTRODUCTIONPolyolefin are the most important plastics.Poly-ethylene and polypropylene have the most prod-ucts,and lies in thefirst position of plastics.Poly-olefin blends are frequently used to get the bal-anced mechanical and processing property.For example,LLDPE/LDPE blends have properties which combine a high toughness of LLDPE with the good melt processability of LDPE.1The prop-erties of the individual polyolefin can be changed in a significant way by mixing with other compo-nents.For this reason,polyolefin blends have at-tained widespread commercial applications.2–6 Polymer researchers have long sought to under-stand the relationships between morphology and properties of polyolefin blends,and to control the micro-phase separation,morphology,and orienta-tion of studied blends,in order to get excellent properties.In recent years,dynamic packing injection molding has been found to be a very important way to control polymer morphology and mechan-ical properties.The pioneering work on dynamic packing injection molding began in1986,when Professor Bevis reported such technology andCorrespondence to:Q.Fu.Journal of Applied Polymer Science,Vol.85,236–243(2002)©2002Wiley Periodicals,Inc.236owned the patent.7Since then,many investiga-tions have been done on the self-reinforcement of injection-molded polyolefin by using high injec-tion pressure,8,9elongationflow,10,11or successive macroscopic shears to a solidifying melt in the mold.12,13Prox achieved a self-reinforcement of iPP with2.5-fold increase of the modulus of elas-ticity and tensile strength compared with the sample normally processed(static packing injec-tion molding).9Guan and Shen used a similar technology to realize the self-reinforcement of HDPE and PP under low pressure.14The Young’s modules and tensile properties have been greatly enhanced for HDPE and PP by this method.Bi-axial self-reinforcement of iPP,prepared in uni-axial dynamic stressfield by injection molding, has also been reported by Chen and Shen.15,16 The control of polymer properties by melt vibra-tion technology was summarized in recent review by Ibar.17Highly oriented polyolefin with high stiffness and high strength can also be produced via various routes,18–20such as extrusion,die-drawing,and compression.As part of long-term project aimed at super polyolefin blends,we are seeking to establish a fundamental understanding of structure–proper-ty-processing relationships through the control of phase separation,molecular orientation,and crystal morphology of polyolefin blends.The en-hancement of tensile strength of some polyolefin blends achieved by dynamic packing injection molding is reported in this article,and the mor-phological details and phase relations will be re-ported elsewhere.21EXPERIMENTALMaterialsThe high density polyethylene(HDPE),linear low density polyethylene(LLDPE),low density poly-ethylene(LDPE),and polypropylene(PP),used in the experiment are all commercialized products, and are summarized in TableI.Figure1Presentation of dynamic packing injectionmolding.(1)nozzle,(2)sprue A,(3)piston A,(4)runnerA,(5)connector,(6)specimen,(7)connector,(8)runner,(9)piston B,(10)sprueB.Figure2The sketch of mechanical test specimen di-mensions according to the ASTM638M standard. Table I Product Characteristics of the Polymers StudiedSample Code TrademarkMelt Index(g/10min)ManufacturerHDPE7006A 6.8Qi Lu petroleum chemical,China LLDPE7042 2.0Ji Lin petroleum chemical,China LDPE1F7B7.0Yan Shan petroleum chemical,China PP1300 1.0Yan Shan petroleum chemical,ChinaSUPER POLYOLEFIN BLENDS237Sample PreparationFour binary systems:(i)HDPE/LLDPE,(ii) HDPE/LDPE,(iii)PP/LLDPE,and(iv)HDPE/PP were chosen to make the blends.Melt blending of a pair of polymers was conducted using a twin-screw extruder(TSSJ-25co-rotating twin-screw extruder).After making droplets,the blends were molded by dynamic packing injection molding technology.The schematic representation of this technology is shown in Figure1and the specimen dimension is shown in Figure 2.The detailed experiment procedures were described in refer-ences.14The main feature is that the specimen is forced to move repeatedly in chamber5by two pistons that move reversibly with the same fre-quency during cooling.The processing parame-ters are listed in Table II.Injection molding under static packing was also carried out using the same processing parameters for comparison purposes. The specimen obtained by dynamic packing mold-ing is called the dynamic sample,and the speci-men obtained by static packing injection molding is called the static sample.Tensile Strength MeasurementA Shimadzu AG-10TA Universal Testing Ma-chine was used to obtain the stress–strain curves and the tensile strengths;the moving speed was 50mm/min,and the measure temperature was 20°C.RESULTS AND DISCUSSIONTypical Stress–Strain CurvesLet’s start from the pure polyolefin.The highest enhancement of tensile strength is observed for HDPE,from26.4Mpa(static)to107.3Mpa(dy-namic).The lowest enhancement of tensile strength is seen for LDPE,from10.6Mpa(static) to18.7MPa only.The intermediate enhancement of tensile strength is obtained for PP and LLDPE. The data of tensile strength and elongation are collected in Table III.As examples,the typical stress–strain curves of pure HDPE and PP for both dynamic and static samples are shown in Figure3and Figure4,respectively.The different enhancement of tensile strength is due to the different molecular architectures among the poly-olefin.HDPE has a linear structure,and LDPE has a highly branched structure.PP and LLDPE lie in between.The highest orientation for HDPE and lowest orientation for LDPE are expected under the shear stress.This result suggests that the molecular chain orientation plays an impor-tant role in tensile strength.A high level molec-ular orientation is obtained as a result of dynamic packing injection molding processing,and is the primary reason for the improved tensile strength of the dynamic samples in comparison to the static samples.The enhancement of tensile strength,however,is accompanied with a sub-stantial decrease in the elongation at break, which is closely related to the toughness of the material.For example,almost4.5and4.8times decrease in elongation at break is seen for HDPE and LLDPE after subjecting to the dynamic injec-Table II Processing Parameters in Dynamic Packing Injection MoldingProcessing Parameters Parameters ValueInjection pressure(MPa)90Packing pressure(MPa)50Melt temperature(°C)180Mold temperature(°C)20Dynamic packing pressure(MPa)35Dynamic packing frequency(Hz)0.3Table III Mechanical Properties of Pure Polyolefin SamplesTensile Strength(MPa)Elongation at Break(%)Static Sample DynamicSampleIncrease(%)StaticSampleDynamicSampleDecrease(%)HDPE26.4107.4 4.0718040 4.5 LLDPE17.137.4 2.1924050 4.8 LDPE10.818.7 1.73740450 1.64 PP35.263.6 1.81200100 2.0 238WANG ET AL.tion molding,from 180%and 240%,to 40%and 50%,respectively (Table III).Nevertheless,by us-ing the polyole fin blends,we have obtained thesuper polyole fin with high tensile strength and high elongation as well.For example,the typical stress –strain curves of dynamic samples for HDPE/LDPE blends are depicted in Figure 5.The tensile strength of HDPE/LDPE (80/20)is 98.5MPa,close to that of the dynamic sample of pure HDPE (107.4MPa),but the elongation (140%)also reaches to that of the static sample of pure HDPE (180%).Therefore,making blends is a good way to achieve high performance materials with high stiffness and high toughness as well.Tensile Strength Versus CompositionThe tensile strengths of the four polyole fin blends,as a function of composition,are shown in Figure 6–9,respectively.For static samples,a rough lin-ear relationship of the tensile strength with com-position can be obtained for all the blending sys-tems.So the additive law can be used,that is:P ϭ1ϫP 1ϩ2ϫP 2,where P ,P 1and P 2are the tensile strength of the blends and pure polyole fin,respectively;and 1and 2are corresponding weight percentages.The four systems have different phase morphol-ogy both in the solid state and the liquid state.HDPE/LDPE blends can form a single phase in the melt for almost all the concentrations,22,23and HDPE/PP blends are subject to liquid –liquid phase separation in most of the composition range.24,25The result suggests that theadditiveFigure 3Typical stress –strain curves for pure HDPE:(a)dynamic sample,and (b)staticsample.Figure 4Typical stress –strain curves for pure PP:(a)dynamic sample,and (b)staticsample.Figure 5Typical stress –strain curves of the dynamic samples for HDPE/LDPE blends:(a)100/0,(b)80/20,(c)60/40,(d)50/50,(e)40/60,(f)20/80,and (g)0/100.SUPER POLYOLEFIN BLENDS 239law always fits,whether the blends are phase-miscible or phase-separated.Thus,the additive law is not sensitive to phase behavior for static samples.The tensile strength is 26.4MPa for HDPE,16.54MPa for LLDPE,12.8MPa for LDPE,and 35.8MPa for PP,so the tensile strength for any two polyole fin blends can be ob-tained easily by the above additive law.For ex-amples,the tensile strength for HDPE/LLDPE (80/20)can be calculated as:26.4ϫ0.8ϩ16.54ϫ0.2ϭ24.4MPa,while the measured value is 22.1MPa;the tensile strength for HDPE/LDPE (50/50)is calculated at 26.4ϫ0.5ϩ12.8ϫ0.5ϭ18.5MPa,measured is 17.7MPa,the tensile strength for PP/LLDPE (40/60)equals 35.8ϫ0.4ϩ11.5ϫ0.6ϭ21.2MPa,measured is 20.4MPa.So the calculated values and measured values fit well within experimental error.The tensile strength for dynamic samples changes from one system to another.For HDPE/LLDPE blends,the additive law holds true,ex-cept when HDPE/LLDPE equals 40/60,where the positive deviation is found.For HDPE/LDPE,PP/LLDPE,and HDPE/PP blends,there exists a neg-ative deviation from additive law in almost the whole range of compositions.For PP/LLDP,the minimum tensile strength at PP/LLDPE equals 20/80;some special interaction and crystal mor-phology have been reported.26,27For HDPE/PP and HDPE/LDPE systems,only when HDPE com-position is more than 90wt %or 80wt %can remarkable enhancement of tensile strength be achieved.More work has to be done tounderstandFigure 6Tensile strength of HDPE/LDPE blends as a function of composition:(a)dynamic samples,and (b)staticsamples.Figure 7Tensile strength of HDPE/PP blends as a function of composition:(a)dynamic samples,and (b)staticsamples.Figure 8Tensile strength of PP/LLDPE blends as a function of composition:(a)dynamic samples,and (b)staticsamples.Figure 9Tensile strength of HDPE/LLDPE blends as a function of composition:(a)dynamic samples,and (b)static samples.240WANG ET AL.the change of tensile strengths for each of the systems.Several factors should be considered, such as phase behavior in the melt,viscosity ra-tio,molecular entanglement,crystal morphology, and chain orientation,and this will be reported in our next article.21The Effect of Melt TemperatureNot only the composition but the melt tempera-ture also greatly affects the tensile strength.The change of tensile strength with melt temperature for HDPE/LDPE system is listed in Table IV,for one example.When the melt temperature is more than200°,the tensile strength is not much en-hanced for all the selected compositions.The sim-ilar result can also be found for the other systems. As another example,the tensile strengths of PP/ LLDPE for two compositions(20/80and80/20)at three melt temperatures are listed in Table V. The tensile strength decreases with the increas-ing of the melt temperature.This is probably due to the fact that the orientation induced by shear stress can’t be easilyfixed when the melt temper-ature is getting higher.Tensile Strength Versus Oriented Zone Macroscopically,the main features for dynamic samples are the shear-induced morphologies with a core in the center,an oriented zone surrounding the core,and the skin layer in the cross-sectional areas of the samples.The photographs of the cross-section of HDPE/LDPE are shown in Figure 10.The corresponding tensile strengths are also given in the Figure.The general trend is that the larger the oriented zone,the higher the tensile strength.The percentage of the oriented zone,S, can be calculated by:S equals the area of oriented zone/the whole area of the cross-section.In real-ity,we measure the weight of the whole cross-section of the photographs,Wc,then cut out the core and skin layer from the photographs and measure the weight of the remaining paper,Wo. So SϭWo/Wc,which also can be considered the degree of orientation in the samples.We plot the tensile strength dependency of the percentage of the oriented zone,S,in one commonfigure,for all the systems except PP/LLDPE(Fig.11).The data for PP/LLDPE are not presented because the ori-ented zone is not easily distinguished from the other parts.The tensile strength was found to increase linearly with increasing S for all the three systems,up to Sϭ35%.But the slope is different from system to system,which indicatesTable IV Tensile Strength(MPa)of Dynamic Samples for HDPE/LDPE Blends at Different TemperaturesHDPE/LDPE(wt%)Temperature(°C) 18020022040/6026.925.827.7 55/4527.627.128.4 50/5031.728.028.6 55/4533.828.029.6 60/4055.129.031.5 Table V Tensile Strength(MPa)of Dynamic Samples for PP/LLDPE Blends(20/80,80/20)at Different TemperaturesPP/LLDPE (wt%)Temperature(°C) 18020022020/8026.623.619.4 80/2054.841.136.5Figure10The photographs of the cross-section of the dynamic samples for HDPE/LDPE blends.SUPER POLYOLEFIN BLENDS241that tensile strength is not only dependent on molecular orientation but on blending compo-nents as well when the degree of orientation is less than 35%.In this case,the phase behavior and crystal morphology of the blends may also play an important role to determine the tensile strength.All the data in three systems,however,fit one common line when S is larger than 35%.This result suggests that the molecular orienta-tion will be the dominating parameter to deter-mine the tensile strength of the polyole fin blends when S is larger than 35%.All the polyole fin blends will have the same tensile strength pro-vided that their orientations are more than 35%,disregarding their composition,molecular archi-tecture,phase behavior and crystal morphology.If we extrapolate that S ϭ100%,the maximum tensile strength that can be obtained is 230MPa,which is close to the value of ultrahigh-molecular weight polyethylene (UHMWPE)obtained by high pressure injection molding.28However,the tensile strength of UHMWPE produced by the gel spinning can be as high as 5GPa.29A big poten-tial to improve the tensile strength of polyole fin blends exists by processing methods.CONCLUSIONSIn summary,the dynamic packing injection mold-ing is proven to be a powerful method to enhance the molecular orientation,hence,the tensile strength of polyole fin blends.Super polyole fin blends with high stiffness and high toughness canbe obtained by this method.Molecular architec-ture has a big effect on chain orientation.The highest enhancement for HDPE and a small en-hancement for LDPE are seen.Additive law can be used to roughly describe the tensile strength for the static samples.However,the tensile strength does not fit additive law for the dynamic samples,and a negative deviation is found in most of the cases.When the degree of orientation in a sample is less than 35%,the tensile strength is dependent both on blending components and on orientation.However,when the degree of orien-tation is more than 35%,the orientation will be the dominating parameter in determining the tensile strength,independent of blending compo-nents,the composition,molecular architecture,phase behavior and crystal morphology.More work is needed to investigate crystal and phase morphology,as well as the orientation details of the obtained samples,in order to fully understand the mechanism of property enhancement.We would like to express our great thanks to the China National Distinguished Young Investigator Fund and National Natural Science Foundation of China for their financial support.REFERENCES1.Alamo,R.G.;Londono,J.D.;Mandelkern,L.;Steh-ling,F.C.;Wingnall,G.D.Macromolecules 1994,27,411.2.Yamaguchi,M.;Abe,S.J Appl Polym Sci 1999,74,3160.3.Kyu,T.H.S.;Stem,R.S.J Appl Polym Sci 1987,25,89.4.Daniel,A.;George,K.E.;Francis,D.J.J Appl Polym Sci 1996,62,59.5.Manaure,A.C.;Morales,R.A.;Muller,A.J.J Appl Polym Sci 1997,66,2481.6.Yamaguchi,M.;Abe,S.J Appl Polym Sci 1999,74,3153.7.Allen,P.S.;Beivis,M.J.U.K.Pat.2,170,140B;Eur.Pat.EP0,188,120B1;U.S.Pat.4,925,161(1986).8.Bolm,H.P.;The,J.W.;Rudin,A.J Appl Polym Sci 1996,60,1405.9.Prox,M.;Ehrenstein,G.W.Kunstst-Plast 1991,81,1057.10.Bayer,R.K.;Zachmann,H.G.;Batta Calleja,F.J.;Umbach,H.Polym Eng Sci 1989,29,186.11.Lopez,C.E.;Bayer,R.K.;Zachmann,H.G.;Balta,F.J.;Meins,W.Polym Eng Sci 1989,29,193.12.Kalay,G.;Allan,P.S.;Bevis,M.J.Plast RubberCompos Process Appl 1995,23,71.Figure 11Tensile strength versus the percentage of the oriented zone.242WANG ET AL.13.Kalay,G.;Bevis,M.J.J Polym Sci Polym Phys Ed1995,55,1797.14.Guan,Q.;Shen,K.;Ji,J.Zhu,J.J Appl Polym Sci1995,55,1797.15.Chen,L.M.;Shen,K.J Appl Polym Sci2000,78,1906.16.Chen,L.M.;Shen,K.J Appl Polym Sci2000,78,1911.17.Ibar,J.P.Polym Eng Sci1998,38,1.18.Capaccio,G.;Ward,I.M.Polymer1974,15,233.19.Kalb,B.;Pennings,A.J.J Mater Sci1980,15,2584.20.Tate,K.R.;Perrin,A.R.;Woodhams,R.T.PolymEng Sci1988,28,1264.21.Wang,Y.;Fu,Q.to appear.22.Minick,J;Moet,A.;Baer,E.Polymer1995,36,1923.23.Wignall,G.D.;Londono,J.D.;Lin,J.S.;Alamo,R.G.;Galante,M.J.;Mandelkern,L.Macromole-cules1995,28,3156.24.Lovinger,A.J.;Williams,M.L.J Appl Polym Sci1980,25,1703.25.Djurner,K;Kubat,J.;Rigdahl,M.Polymer1977,18,1068.26.Yu,L.;Shanks,R.A.;Stachurski,Z.H.J Mater SciLett1996,15,610.27.Shanks,R.A.;Li,J.;Yu,L.Polymer2000,41,2133.28.Kubat,J.;Manson,J.A.Polym Eng Sci1983,23,16.29.Pennings,A.J.Pure Appl Chem1983,55,777.SUPER POLYOLEFIN BLENDS243。
AD弯曲试验标准
AD 2000-MerkblattICS 23.020.30February 2007 edition Manufacture and testing of pressure vesselsProcedure qualification testingfor joining processes Procedure qualification testing for welded jointsAD 2000-MerkblattHP 2/1The AD 2000-Merkblätter are prepared by the seven associations listed below who together form the “Arbeitsgemeinschaft Druckbe-hälter” (AD). The structure and the application of the AD 2000 body of regulations and the procedural guidelines are covered by AD 2000-Merkblatt G 1.The AD 2000-Merkblätter contain safety requirements to be met under normal operating conditions. If above-normal loadings are to be expected during the operation of the pressure vessel, this shall be taken into account by meeting special requirements.If there are any divergences from the requirements of this AD 2000-Merkblatt, it shall be possible to prove that the standard of safety of this body of regulations has been maintained by other means, e.g. by materials testing, tests, stress analysis, operating experience.Fachverband Dampfkessel-, Behälter- und Rohrleitungsbau e.V. (FDBR), Düsseldorf Hauptverband der gewerblichen Berufsgenossenschaften e.V., Sankt Augustin Verband der Chemischen Industrie e.V. (VCI), Frankfurt/MainVe rband De utsche r Maschine n- und Anlage nbau e.V. (VDMA), Fachge me inschaft Ve rfahre nste chnische Maschine n und Apparate, Frankfurt/MainStahlinstitut VDEh, Düsseldorf VGB PowerTech e.V., EssenVerband der TÜV e.V. (VdTÜV), BerlinThe above associations continuously update the AD 2000-Merkblätter in line with technical progress. Please address any proposals for this to the publisher:Verband der TÜV e.V., Friedrichstraße 136, D-10117 Berlin.Contents0 Foreword 1 Scope 2 Procedure qualification 3 Principles of testing 4 Working temperatures 5 Aggravating conditions6 Procedure qualification tests forspecial applications 7 Special cases8 Supplementary testing andrepetition of procedure qualification testing0 ForewordThe AD 2000 Code can be applied to satisfy the basic safety requirements of the Pressure Equipment Directive, principally for the conformity assessment in accordance with modules “G” and “B + F”.The AD 2000 Code is structured along the lines of a self-contained concept. If other technical rules are used in accordance with the state of the art to solve related prob-lems, it is assumed that the overall concept has been taken into account.The AD 2000 Code can be used as appropriate for other modules of the Pressure Equipment Directive or for differ-ent sectors of the law. Responsibility for testing is asspecified in the provisions of the relevant sector of thelaw.c 2 Pro c edure qualifi c ation2.1 Manufacturers of welded pressure vessels or pres-sure vessel components shall prove to the relevant third party using a procedure qualification test suited to the manufacturing process that they have mastered the weld-ing procedure in use. Supplementary testing is necessary if materials, dimensions or welding procedures have changed beyond the scope of the procedure qualification test.2.2 The testing shall be performed under the supervisionof the relevant third party. The relevant third party shallsatisfy himself that the procedure qualification test has been properly performed and shall state its expert opinionon the results of the tests. The results of the procedurequalification test shall be available prior the commence-cc cA &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45AD 2000-MerkblattPage 2 AD-2000-Merkblatt HP 2/1, 02. 2007 editionFor procedure qualification testing, the following apply: DIN EN ISO 15614 Part 1: Steel/nickel DIN EN ISO 15614 Part 2: AluminiumDIN EN ISO 15614 Part 5: Titanium/zirconiumDIN EN ISO 15614 Part 8: Welding of tubes to tube-plate jointsDIN EN ISO 15614 Part 11: Electron and laser beamweldingDIN EN ISO 15614 Part 12: Spot, seam and projectionweldingThe material sub-groups are classified according to DIN V1738:2000-07 (CR ISO 15608:2000).The procedure qualification tests shall be adapted to suit materials which have to meet particular requirements regarding corrosion (e.g. risk of stress corrosion cracking). If the fillet weld calculation provides for minimum penetra-tion, this shall be proven in a procedure qualification test. This test covers all welds with a required smaller penetra-tion.3.1.1 Filler metalsFiller metals include other filler metals with comparable mechanical characteristics and the same nominal compo-sition if the suitability of the same type of filler metal has been established according to 4.3 of AD 2000-Merkblatt W 0 that covers the scope of the procedure qualification test.3.1.2 Heat treatmentThe procedure qualification test is valid for the heat treat-ment condition prevailing at the time of the test. By way of deviation from the DlN EN ISO 15614 series of standards, the heat treatment of the test piece shall be performed in such a way that the heat treatment condition achieved is comparable to that achieved for the component itself. 3.1.3 Test requirements for non-destructive testing Non-destructive testing is performed and evaluated ac-cording to AD 2000-Merkblatt HP 5/3. 3.2 Aggravating conditions3.2.1 Supplementary proc edure qualific ation testing on steel, nickel and nickel alloys3.2.1.1 Scope of testAs a deviation from 7.1 and Table 1 of DIN EN ISO15614-1, the following test specimens are also to be takenfrom the test pieces:(1) Longitudinal tensile test specimen according to DIN EN 876 with a minimum diameter of 6 mm from test plates ≥ 20 mm thick for butt welds. The test speci-men shall meet the minimum requirements for theparent metal 1)(2) If impact test specimens according to DIN EN 10045-1 can be taken for wall thicknesses over 5 mm up to 12 mm, these shall always be taken from the middle of the weld metal for each welding position (see DIN EN ISO 6947) for all the material groups and, for material groups 2, 3, 4, 5, 6, 7, 9, 10 from theweld-to-parent metal interface (HAZ) also.1)The longitudinal tensile test specimen can be dispensed with if suitability for the filler metal has been established according to 4.3 of AD 2000-Merkblatt W 0.(3) Microsection from materials of material (sub)groups8.2, 10, 41 to 48. The structural constitution shall be described and illustrated. 3.2.1.2 Test requirements for non-destructive testing For non-destructive testing, DIN EN ISO 15614-1 applies in conjunction with Table 1. 3.2.1.3 Deviating sc ope3.2.1.3.1 Relative to the material thicknessAs a deviation from Table 5 of DIN EN ISO 15614-1, for single-pass welding, lay/backlay welding and procedures with no filler metal materials, the upper limit is 1,1 times the material thickness tested for the procedure qualifica-tion test.3.2.1.3.2 Relative to the welding positionIn the procedure qualification test, proof shall be provided of the welding positions occurring in the manufacture. 3.2.2 Supplementary proc edure qualific ation testingon aluminium and aluminium alloys 3.2.2.1 Scope of testAs a deviation from 7.1 and Table 1 and 7.2 and Tables 5 and 6 of DIN EN ISO 15614-2, the following test speci-mens are also to be taken from the test pieces:(1) Impact test specimens according to DIN EN 10045-1from the middle of the weld metal for wall thicknesses over 5 mm for material sub-groups 22.3 and 22.4. If a procedure qualification test is carried out on a specific object for pressure vessels not subjected to sudden stresses, the impact test can be dispensed with.(2) Microsection for materials groups 22 to 26. The struc-tural constitution shall be described and illustrated. (3) Weld metal analysis for all material groups. It may bedispensed with if the analysis of the filler metal is available.3.2.2.2 Test requirements for destructive testingDIN EN ISO 15614-2 and also Table 2 apply for destruc-tive testing. In the case of aluminium alloys of material sub-groups 22.2, 22.3 and 22.4 of thicknesses greater than 20 mm, if the minimum tensile strength of the parentmetal is not attained in the tensile test transverse to theweld, an additional tensile test shall be carried out on aweld metal specimen 10 mm in diameter and L 0 = 5 d inwhich the 0,2 % proof stress, the tensile strength andelongation at failure shall be determined. 3.2.2.3 Deviating sc ope 3.2.2.3.1 Relative to the material groups(1) As a deviation from Table 4 of DIN EN ISO 15614-2, a procedure qualification test on material subgroups of material group 22 includes only the low alloy material subgroups in each case. (2) Procedure qualification tests on materials of materialgroup 23 apply only to the welded material.3.2.2.3.2 Relative to the welding positionsIn the procedure qualification test, proof shall be provided of the welding positions occurring in the manufacture.A &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45AD 2000-MerkblattAD-2000-Merkblatt HP 2/1, 02. 2007 edition Page 33.2.3 Supplementary proc edure qualific ation testing on titanium, zirconium and their alloys3.2.3.1 Scope of testAs a deviation from 7.1 and Table 1 of DIN EN ISO15614-5, the following test specimens are also to be taken from the test pieces:(1) Longitudinal tensile test specimen according to DIN EN 876 with a minimum diameter of 6 mm from test plates ≥ 20 mm thick for butt welds. The test speci-men shall meet the minimum requirements for the parent metal 1) 2) For materials of material groups 51 to 54 and 61 and 62, with wall thicknesses greater than 5 mm, impact test specimens; notch shape according to the specifi-cation for the parent metal, test specimen location and notch orientation VWT according to DIN EN 875.(3) Hardness test HV 5 on the macrosection.(4) Microsection transverse to the weld. The structural constitution shall be described and illustrated. 3.2.3.2 Test requirements for destructive testing DIN EN ISO 15614-5 applies for destructive testing. Thefollowing also applies:(1) The impact energy shall correspond to the minimum requirement for the parent metal.(2) The hardening determined in the welded joint in thehardness test shall not be more than 50 hardnessunits greater than that of the unaffected parent metal.3.2.3.3 Deviating sc ope3.2.3.3.1 Relative to the material thickness As a deviation from the requirements in 8.3.2 of DIN EN ISO 15614-5, for single-pass welding, lay/backlay welding and procedures with no filler metal materials, the upper limit is 1,1 times the material thickness tested for the pro-cedure qualification test.3.2.3.3.2 Relative to the welding positionsIn the procedure qualification test, proof shall be provided of the welding positions occurring in the manufacture. 3.2.4 Welding of tubes to tube-plate joints 3.2.4.1 Scope of test and test requirementsFor strength welds of tube to tube-plate joints, a tube push-out or tube pull-out test shall be carried out on two pipe welds. The minimum strength of the tube material shall be attained.The section assessment and evaluation of the hardness tests shall be according to Table 1 and the requirements of 3.2.3 of this AD 2000-Merkblatt for materials of material groups 51 to 54, 61 and 62.3.2.5 Electron and laser beam welding 3.2.5.1 Scope of test and requirementsThe basis for procedure qualification tests with electron and laser beam welding shall be quality level B according to DIN EN ISO 13919 Parts 1 and 2. Hardness tests are required for materials of material groups 1 to 7, 9 to 11, 51 to 54, 61 and 62. Hardness HV1 shall be determined preferably. The hard-ness test is assessed according to Table 1 or the require-ments of 3.2.3 for materials of material groups 51 to 54,61 and 62. The section assessment for materials of material groups 8 and 41 to 48 is according to Table 1.For materials of material groups 1 to 7, 9 to 11, 22.1, 22.2,41 to 48, 51 to 54 and 61 and 62 with wall thicknesses greater than 5 mm, an impact test is required. The notchshape corresponds to the requirements for the parentmetal, test specimen location and notch orientation VWT according to DIN EN 875. Requirements according toTables 1 or 2 and 3.2.3.2 of this AD 2000-Merkblatt shall be met.Transverse bend tests according to DIN EN 919 shall becarried out. The requirements and assessment shall be as indicated in Tables 1 and 2.3.2.5.2 Deviating sc ope(1) relative to the joint geometryThe maximum gap width of the welding grooveproven in the procedure qualification test applies ac-cording to the tolerances of the pWPS. (2) relative to the parent metalThe requirements of Tables 1, 2 and 5 of DIN EN ISO 15614 apply. (3) relative to the filler metalWelding with and without filler metal shall be proven separately.3.2.6 Spot, seam and projection welding The following welding procedures may be used: 211 One-sided resistance spot welding 212 Two-sided resistance spot welding221 Lap seam welding231 One-sided projection welding 232 Two-sided projection weldingThe test conditions for other welding procedures shall be agreed with the relevant third party.3.2.6.1 Scope of test and requirementsThe scope of test is specified in Table 3.In addition to the requirements of 8.3 of DIN EN ISO 15614-12, testing a material for the particular material group according to CR ISO 15608 appies.Where there are different wall thicknesses, the combina-tions of the thinnest and thickest materials shall be tested. The intermediate thicknesses are considered as qualified within the context of this standard.4 Working temperatures4.1 Procedure qualification tests are valid from -10 °C up to the applicable upper operating temperature for the parent metal or the filler metal.4.2 Where the working temperatures are less than -10 °C, procedure qualification testing in stress category lis valid down to the lowest test temperature at which therequirements regarding impact strength have been met, but not lower than the lowest permissible operating tem-perature for the parent metal or filler metal. If procedure qualification testing has been performed at the lowest operating temperature as specified in column 4 of Table 1 in AD 2000-Merkblatt W 10, it is also valid for the lowest temperatures in stress categories II and III. 4.3 If testing is performed at a temperature higher thanthat specified in column 4 of Table 1 in AD 2000-MerkblattA &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45AD 2000-MerkblattPage 4 AD-2000-Merkblatt HP 2/1, 02. 2007 editionW 10, the same temperature differences as for the parent metals apply if the procedure qualification test is used for stress categories II and III.5 Aggravating c onditionsAggravating conditions shall be taken into account. They are present if space is limited and welding is carried out in a difficult situation and, in some cases, on construction sites. Procedure qualification tests shall be formulated to make allowances for these conditions.6 Proc edure qualific ation tests for spec ialapplications Procedure qualification tests for special applications shall be carried out with the agreement of the relevant third party. 7 Spe c ial casesIf there is a need for procedure qualification tests which are designed to cater for special cases, e.g. projection welds, welding of clad steels, studding and difficult weld repairs during production involving steels sensitive to welding, then their scope shall be agreed with the relevant third party.8 Supplementary testing and repetition ofprocedure qualification testing8.1 If the specified conditions are altered to any appre-ciable extent, a supplementary test is required. The sup-plementary test can be performed as a production test.8.2 In the event of the production of pressure vessels orpressure vessel components being discontinued for a period in excess of one year, procedure qualification test-ing shall be repeated.A &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45AD 2000-MerkblattAD-2000-Merkblatt HP 2/1, 02. 2007 edition Page 5Table 1. Test requirements for welded joints in steels, nickel and nickel alloysType of testRequirementsTransverse tensile test to DIN EN 895Tensile strength as specified for the parent metal or established in the suitability test for the filler metalLongitudinal tensile test toDIN EN 876 on a weld metal testspecimen 1)Yield point or 0,2 % proof stress, tensile strength and elongation at failure as specified for the parent metal or established in the suitability test for the filler metal For working temperatures from -10 °C and higherAs specified for the parent metal in the transverse direction, but at least 27 J 3) If ferritic-austenitic, austenitic and nickel base-alloy filler metals are used ≥ 40 J. The test is carried out at the lowest working temperature, but not lower than the test temperature in the parent metal test and not higher than 20 °C.Impact test 2)to DIN EN 10045-1 from the middle of the weld (test specimen location and notch orien-tation VWT to DIN EN 875)For working temperatures lower than -10 °CAs specified for the parent metal in the transverse direction. If ferritic filler metals are used ≥ 27 J 3), if ferritic-austenitic, austenitic and nickel base-alloy filler metals are used ≥ 32 J 3). The test is carried out at the lowest working tem-perature. The specifications in 4.2 and 4.3 shall be noted. For working temperatures from -10 °C and higher≥ 27 J 3)4)at the lowest working temperature, but not lower than the test temperature in the parent metal test and not higher than 20 °C.Impact test 2) to DIN EN 10045-1 from the weld interface area (test specimen location and notch orien-tation VHT to DIN EN 875)For working temperatures lower than -10 °C≥ 27 J 3)4)at the lowest working temperature. The specifica-tions in 4.2 and 4.3 shall be noted.Bend angle °MaterialBending mandrel diameter 180 6) Material groups 5) 1 to 7, 9, 11 with aminimum tensile strength < 430 MPaminimum tensile strength ≥ 430 to < 460 MPa minimum tensile strength ≥ 460 MPa 2 · a 2,5 · a 3 · a 180 6)Material groups 8, 10, 41 to 48High-temperature steel of material group 82 · a3 · aIf 180 ° bend angles are not attained, the following applies: Bend test to DIN EN 910≥ 90 < 90Elongation (L 0 = width of weld + wall thickness, symmetrical relative to weld) ≥ minimum elongation at failure A of the parent metalElongation over width of weld > 30 %7) and fracture free from any evidence of defects.Section assessmentMicrosections shall be examined for cracks. Only hot cracks are permissible to the extent that they are rated as isolated hot cracks in terms of numbers and location and the relevant third party agrees that they are permissible given the material and application area.Hardness test to DIN EN 1043-1The limit values in Table 2 of DIN EN ISO 15614-1 apply in principle. However, values greater than 350 HV 10 in narrow transition zones shall only be accepted if they are limited locally. For materials of material group 3.2 the limit values shall be agreed with the relevant third party.1) The longitudinal tensile test specimen can be dispensed with if suitability has been established in accordance with 4.3 of AD 2000-Merkblatt W 0.2) For test specimens that do not correspond to the standardized 10 mm width, the impact energy requirements are reduced in proportion to the specimen cross-section. 3) Only one individual value shall fall below the minimum mean value, but by no more than 30%. 4) In the case of welding joints on X20CrMoV 1-1, a value of up to 10% less is permitted.5) The relevant thickness where the tensile strength is concerned is the smallest thickness range.6)A bend angle of 180° shall be deemed to have been attained if the bend test met the requirements in DIN EN 910 and the specimen was forced through the supports without the appearance of any surface cracks.7) In the case of steels not welded in the same way (e.g. X8Ni9), other values may be agreed in consultation with the relevant third party.A &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45AD 2000-MerkblattPage 6 AD-2000-Merkblatt HP 2/1, 02. 2007 editionTable 2. Test requirements for welded joints in aluminium and aluminium alloysType of testRequirementsTransverse tensile test to DIN EN 895Tensile strength as specified for the parent metal or established in the suitability test for the filler metalTensile test to DIN EN 876 on aweld metal test specimen0,2 % proof stress, tensile strength and elongation at failure as specified for the parent metal or established in the suitability test for the filler metal Impact test 1)to DIN EN 10045-1 from the middle of the weld (test specimen location and notch orien-tation VWT to DIN EN 875; mean value from test specimens) At room temperatureAt working temperatures lower than -50 °C ≥ 16 J, no individual value less than 12 J≥ 14 J, no individual value less than 12 JBend test to DIN EN 910 Bend angle ° Material and material condition Bending mandrel diameter for t ≤ 15 mmtransverse bend test specimens on the top side/on the root side for t > 15 mmside bend test specimens 180EN AW – Al99,98 EN AW – Al99,8 EN AW – Al99,7 EN AW – Al99,5 EN AW – AlMn12 · a180EN AW – AlMn1Cu EN AW – AlMg3EN AW – AlMg2Mn0,8 EN AW – AlMg4,5Mn0,74 · aIf 180 ° bend angles are not attained, the following applies:≥ 90 or < 90Elongation (L 0 = width of weld + wall thickness, symmetrical relative to weld) ≥ minimum elongation at failure A of the parent metalElongation over width of weld > 20 % and fracture free from any evidence of defectsSection assessmentThe macrosection of the welding joint shall provide evidence of satisfactory build-up and full penetration welding. Microsections shall be examined for presence of microcracks. Cracks are not permissible.1) Only for aluminium alloys in material group Al 2 as specified in Table 2a of AD 2000-Merkblatt HP 0. If a procedure qualification test is performed on specific objects forpressure vessels not subjected to shock stresses, the impact test may be dispensed with.A &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45AD 2000-MerkblattAD-2000-Merkblatt HP 2/1, 02. 2007 edition Page 7Table 3. Scope of test and requirements for spot, seam and projection weldingTest piece/specimen Type of test Number of test specimens Requirements Visual examination allSurface crack test 100 %Linear indications not permittedTensile shear test orU-tensile test a11 Macrosection b 2 Single-spot, duplex-spot, multiple-spot orprojection welding test specimenHardness test2 Table 1 Visual examination all Peel test11Tensile shear test c 4 Bursting pressure test d 3 Macrosection e 3 Lap,seam welding test specimen (test piece)Length, min. 350 mmHardness test2Table 1a Substitute test for the tensile shear test when there is mainly cross tension involvedb The two sections are offset 90 ° and perpendicular to the sheet plane; in the case of longitudinal projections in the two main axesc Substitute test for the peel test if there is mainly tensile shear stress involved d Only if tightness is required (cushion test specimen) e1 transverse section and 1 longitudinal sectionA &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45Publisher: Verband der TÜV e.V. E-Mail: berlin@vdtuev.de http://www.vdtuev.deSource of supply:Luxemburger Straße 449, D-50939 Köln Telefon: (02631) 801-2222 Telefax: (02631) 801-2223E-Mail: info@wolterskluwer.deA &I -N o r m e n a b o n n e m e n t - O e r l i k o nB a r m a g Z w e i g n i d e r l a s s u n g d e r O e r l i k o n T e x t i l e G m b H &C o . K G - K d .-N r .7518286 - A b o -N r .01256983/001/001 - 2007-09-13 11:11:45。
tensile strength 标准
tensile strength标准
"Tensile Strength"(拉伸强度)是材料工程中常用的一个指标,用来描述材料在拉伸加载下的抗拉性能。
它是指材料在拉伸试验中所承受的最大拉力与单位横截面积的比值。
通常以MPa(兆帕)或psi(磅力/平方英寸)为单位进行表示。
"Tensile Strength"的标准是根据不同的材料类型和应用领域而有所不同。
一般来说,各种材料(如金属、塑料、橡胶等)都有相应的国际标准或行业标准来规定其拉伸强度的测试方法和要求。
这些标准通常由国际标准化组织(ISO)、美国材料与试验协会(ASTM)等制定和管理。
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Tensile Strength Characteristics of Unsaturated SandsNing Lu,M.ASCE1;Bailin Wu2;and Chee P.Tan3Abstract:Tensile strength characteristics of unsaturated sands are examined through a combined theoretical and experimental study.The characteristics of tensile strength in all three water retention regimes of pendular,funicular,and capillary are examined.A simple direct tensile strength apparatus is employed to determine tensile strength for sands with a broad range of particle sizes from silty sand tofine sand and medium sand over a full range of degree of saturation.Tensile strength characteristic curves͑TSCC͒are established experi-mentally for these sands and are used to validate the existing theories for tensile strength in the pendular regime.The TSCC for sand characteristically exhibits two zeros at0and near100%saturation,and two peak values occurring in the pendular and capillary regimes, respectively.A minimum tensile strength is observed in the densefine sand,indicating that either water bridges or pore pressure contributes exclusively to the tensile strength in the funicular regime of this sand.The maximum tensile strength for the silty sand is 1,448Pa,thefine sand is1,416Pa,and the medium sand parison between the soil–water characteristic curves obtained for these sands indicates that the peak tensile strength in the capillary regime is highly correlated to the air-entry pressure.Photographs of the failure surfaces clearly delineate distinct geometric characteristics for different water retention regimes.Analysis of the patterns of failure surfaces in different water retention regimes indicates that the effective stress principle is valid for tensile stress failure in unsaturated sands.DOI:10.1061/͑ASCE͒1090-0241͑2007͒133:2͑144͒CE Database subject headings:Tensile strain;Tensile strength;Sand;Measurement;Unsaturated soils.IntroductionIn granular media,tensile stress is a result of various interparticle physicochemical forces such as͑1͒van der Waals attraction,͑2͒electrical double layer repulsion or attraction,͑3͒cementation due to solute precipitation,͑4͒capillary stress due to the negative pore water pressure,and͑5͒capillary stress due to the surface tension of liquid͑e.g.,Lu and Likos2006͒.The macroscopic manifesta-tion of tensile stress is the cohesive behavior shown widely in many granular media.Thefirst four interparticle stresses can exist under either saturated or unsaturated condition,but are mostly pronounced infine granular media like clay͑e.g.,Verwey and Overbeek1948;Schubert1975;van Olphen1991͒.The last in-terparticle stress is of interfacial in nature and can only exist under unsaturated condition͑e.g.,Fisher1926;Dallavalle1943; Santamarina et al.2001;Lu and Likos2004͒.Since tensile stress is generally dependent on soil moisture content or degree of satu-ration,it is practically convenient to conceptualize the stress as a constitutive function of either degree of saturation,water content, or matric suction͑e.g.,Schubert1982;Heibrock et al.2003;Lu and Likos2004͒.Tensile stress could be considered as a part of the effective stress and thus bears an important role in stress and strain behav-ior of unsaturated granular media.For example,in processing raw kaolin material to manufacture various ceramic products,tensile stress plays a vital role in controlling the raw material’s viscosity and consistency͑e.g.,Israelachvili1992͒.In oil and gas explora-tion,tensile stress͑or capillary stress for sand͒is widely consid-ered to control mobilization of disaggregated materials in oil and gas wells͑e.g.,Urmenneta et al.1998;Wu and Tan2002͒.Sand production in wellbore is generally considered to have adverse effects on oil and gas production,and costs the petroleum indus-try tens of billions of dollars every year.In geotechnical engineer-ing,although the magnitude of tensile stress is usually less than several hundred kilopascals͑e.g.,Ingles1962;Lu and Likos 2004͒,it plays important roles in the magnitude of apparent co-hesion that greatly affects soil bearing capacity͑e.g.,Lu and Likos2004,pp.24–26͒,slope stability͑e.g.,Griffiths and Lu 2005͒,and failure of road bases and retailing walls͑e.g.,Lu and Likos2004,pp.294–301;Heath et al.2004͒.Since tensile stress is interparticle in nature,it generally de-pends on particle packing order or soil fabric.A granular assem-bly with isotropic packing order implies that the corresponding tensile stress is isotropic,i.e.,it is directional invariant.However, for an anisotropic particle arrangement,it follows that tensile stress too could be anisotropic͑Li2003;Lu and Likos2004͒. Furthermore,the tensile stress is usually counterbalanced by in-terparticle contact forces͑e.g.,Mitchell1976;Lu and Likos 2006͒.The practical implication of this is that it is difficult to measure tensile stress directly.Alternatively,a practical way to quantify tensile stress is to measure a material’s mechanical be-havior by conducting various strength tests and thereafter deduc-1Professor,Division of Engineering,Colorado School of Mines,1600 Illinois St.,Golden,CO80401-1887.E-mail:ninglu@2Principal Research Scientist,Division of Petroleum Resources, Commonwealth Scientific and Industrial Research Organization,Perth, WA6151,Australia.3Program Leader,Division of Petroleum Resources,Commonwealth Scientific and Industrial Research Organization,Perth,WA6151, Australia.Note.Discussion open until July1,2007.Separate discussions must be submitted for individual papers.To extend the closing date by one month,a written request must befiled with the ASCE Managing Editor. The manuscript for this paper was submitted for review and possible publication on June7,2005;approved on August23,2006.This paper is part of the Journal of Geotechnical and Geoenvironmental Engineer-ing,V ol.133,No.2,February1,2007.©ASCE,ISSN1090-0241/2007/ 2-144–154/$25.00.ing tensile stress from the material’s strength.For example,a direct uniaxial tensile test can be performed on compacted clay, and its tensile strength can be considered as the tensile stress existing in the clay under known moisture content͑e.g.,Heibrock et al.2003͒.In measuring unsaturated soil behavior,it is common to conduct triaxial or a direct shear strength test to obtain the apparent cohesion and frictional angle͑e.g.,Vanapalli et al.1996; Khalili et al.2004͒.From the apparent cohesion and frictional angle,it is possible to infer the magnitude of tensile stress that exists in unsaturated soils͑e.g.,Kim2001͒.An intensive philosophical debate is going on as to whether or not to consider tensile strength as a material property or an indi-cator for a stress variable.The proponents for rationalizing tensile strength as a stress state variable argue that it is highly dependent on soil’s moisture content and it is consistent with the effective stress concept for unsaturated soils.Thus,it can unify all stress states under both saturated and unsaturated conditions within one theoretical framework͑e.g.,Bishop1959;Heath et al.2004;Kha-lili et al.2004;Lu and Likos2004,2006͒.The dissenting school considers it as a material property like cohesion and advocates matric suction as an independent stress state variable indicative of the state of stress in unsaturated soils͑e.g.,Coleman1962;Fred-lund and Morgenstern1977͒.However,the exact way to connect matric suction to physical stress existing in unsaturated soils has yet to be demonstrated and established.It is the writers’opinionthat matric suction generally bears little direct relationship witheither the magnitude or direction of the physical stress existing inunsaturated soils.An illustrative practical example supporting theabove statement is that beach sand under either0or greater than100kPa of matric suction exhibits little tensile stress and thus,noapparent cohesion.However,at10kPa of matric suction͑or5–10%of gravimetric water content͒,it usually exhibits tensilestress strong enough for people to build sand castles.This paperespouses using tensile strength as a direct stress indicator or vari-able in describing the effective stress in unsaturated soils.In this paper,the magnitude and characteristics of tensile stressdue to capillary forces are investigated both experimentally andtheoretically.Sands are used to exclude tensile stress mechanismsother than capillarity.Clean sands with a broad range of particlesizes ranging from silty sand tofine sand and medium sand aretested for their tensile strength characteristics over the full rangeof degree of saturation.Tensile Strength of Unsaturated SandsSoil–Water Retention RegimesThe mechanisms contributing to the tensile strength can be iden-tified by examining water retention mechanisms in unsaturatedsoils,as depicted in Fig. 1.Soil–water characteristic curve ͑SWCC,denoted as solid line͒reflects a soil’s constitutive func-tion between matric suction͑or often called“capillary pressure”͒and degree of saturation͑or water content͒.In general,SWCCcan be divided into three regimes according to the state of waterretention:pendular;funicular;and capillary͑e.g.,Orr et al.1975;Schubert1975͒.However,the physical processes or mechanisms contributingto tensile stress and consequently apparent cohesion or tensilestrength in each regime could be quite different.The physicalmechanisms attributing to the cohesive stress in unsaturated soilinclude:͑1͒van der Waals attraction at or near particle contacts;͑2͒electrical double layer repulsion between platy clay particles and attraction near face-to-edge contacts;͑3͒cementation due to solute precipitation;and͑4͒capillary attraction due to the exis-tence of water bridges or bodies between particles.Thefirst two physical mechanisms can operate under both saturated and unsat-urated conditions,and are most pronounced infine-grained soils such as clay,and the third mechanism could be important when soil water is of high solute concentration.At the present time,the quantitative understanding of the roles and magnitudes of each of thefirst three mechanisms in mechanical behavior of unsaturated soils is yet to be established.Advances have been made in the past several decades on the quantitative understanding of the capillary attraction mechanism in unsaturated granular media.Capillary attraction can exist in any unsaturated soil and its magnitude is generally inversely pro-portional to particle size and degree of saturation͑e.g.,Orr et al. 1975;Dobbs and Yeomans1982͒.For example,capillary stress could vary from several kilopascals in dry sand to be as high as several hundreds kilopascals in relatively dry clay͑e.g.,Ingles 1962͒.Most of the current theories on capillary attraction are based on interaction between two particles,thus restricting theo-retical predictions of tensile strength of real soils within the pen-dular regime͑e.g.,Orr et al.1975;Dobbs and Yeomans1982; Lian et al.1993;Molencamp and Nazemi2003͒.To date,only a few quantitative theories have been developed for tensile strength in the funicular and capillary regimes͑e.g.,Lechman et al.2006͒.A comprehensive picture of tensile strength within the entire unsaturated state is still largely obscure.This paper attempts to develop a comprehensive understanding of tensile strength char-acteristics within the entire saturation range by focusing on under one physical interparticle stress mechanism:capillary attraction. Sands partially saturated with distilled water are used to avoid other physical mechanisms contributing to tensile strength such as physicochemical forces and chemical cementation.Tensile Strength Characteristics of SandsWhile Schubert’s͑1975͒seminal conceptual model for tensile strength is generally applicable to all unsaturated granularmedia, Fig.1.Conceptual illustration of soil–water retention regimes and tensile strength characteristics in unsaturated sands.The boundaries between different regimes are estimated based on equal spheres with the simple cubic packing and generally depend on particle size distribution and porosity.several characteristics of sands need to be considered to establish an accurate and quantitative tensile strength characteristic curve ͑TSCC ͒for sands.These characteristics include the physical mechanisms responsible for tensile strength,the resulting magni-tude and shape of TSCC,and the physical basis for the occurrence of maximum and minimum tensile strengths.The tensile strength within the pendular regime can be as-sessed from existing theoretical works ͑e.g.,Fisher 1926;Dalla-valle 1943;Rumpf 1961;Pietsch and Rumpf 1967;Orr et al.1975;Schubert 1982;Lian et al.1993;Molencamp and Nazemi 2003͒.Recent studies ͑e.g.,Molencamp and Nazemi 2003;Lech-man and Lu,unpublished,2005͒show that most of the theories predict both water retention and capillary stress reasonably well.In this study a simple two-particle system shown in Fig.2͑a ͒is used.Tensile stress between two identical spherical particles due to a water bridge can be conveniently expressed using the theory developed by Rumpf ͑1961͒and Schubert ͑1982͒as follows:t =1−n n F t d 2=1−n n T s d sin ͫsin ͑+␣͒+sin 4ͩ1r 1*−1r 2*ͪͬ͑1a ͒r 1*=r 1d =͑1−cos ͒+a /d 2cos ͑+␣͒͑1b ͒r 2*=r 2d =sin 2+r 1d͓sin ͑+␣͒−1͔͑1c ͒where n ϭporosity;F t ϭinterparticle capillary force;d ϭparticlediameter;T s ϭsurface tension of water;ϭwater content fillingangle;␣ϭcontact angle;a ϭparticle separation distance;and r 1and r 2ϭradii of the water bridge shown in Fig.2͑a ͒.The water content filling angle can be related to the gravimetric water content w and the specific gravity G s by ͑Pietsch and Rumpf 1967͒w =6k G s V bridge 2d 3=6k G s ͓ͭr 1*2+͑r 1*+r 2*͒2͔r 1*cos ͑+␣͒−r 1*3cos 3͑+␣͒3−r 1*2͑r 1*+r 2*͒ͫcos ͑+␣͒sin ͑+␣͒ͩ2−−␣ͪͬ−124͑2+cos ͒͑1−cos ͒2ͮ͑1d ͒where k ϭmean number of contact points per particle or the meancoordination number.Eqs.͑1a ͒–͑1d ͒completely define the tensile stress between two identical spherical particles as a function of the water content filling angle ͑or gravimetric water content w ͒with parameters d ,a ,and ␣as intrinsic soil properties.The upper limit for the applicability of the two-particle system to multipar-ticle system is constrained within the pendular regime.For even-sized particles with the simple cubic ͑SC ͒packing ͑k =6͒,the porosity is 47.6%and the water content filling angle is limited to 45°if the contact angle ␣is 0,whereas with the tetrahedral ͑TH ͒packing ͑k =8͒,the porosity is 26.0%and the water content filling angle is limited to 30°if the contact angle ␣is 0.Assuming a specific gravity of sands is 2.65,Lu and Likos ͑2004,p.121͒showed that the upper limit for the gravimetric water content for SC packing is 0.063g/g,and the upper limit of the gravimetric water content for TH packing is 0.032g/g.As shown in Eqs.͑1a ͒–͑1d ͒,tensile stress is inversely propor-tional to the diameter of particle d .The dependency of tensile stress on particle size d ,contact angle ␣,and the water content w is illustrated in Fig.2͑b ͒.As shown,tensile stress in different sand size particles can vary from tens of pascals for coarse sand size to several kilopascals for fine sand size.In silts,tensile stress is typically of several tens of kilopascals.The theory expressed in Eqs.͑1a ͒–͑1d ͒also predicts that the contact angle is an important soil parameter for tensile stress.A large contact angle typically occurs in soils during wetting and has an adverse effect on the magnitude of tensile stress.As illustrated in Fig.2͑b ͒,tensile stress can decrease several times when a contact angle varies from zero ͑typical during draining process ͒to 50°͑typical in sands during wetting process ͒.A few theories have been constructed for predicting tensile strength within the capillary regime.Perhaps the most widely known theory is that of Schubert ͑1975,1984͒who theorized the tensile strength within the capillary regime for agglomerates to bea =SP c =Sa Ј1−n n T s d͑2a ͒where S ϭdegree of saturation;P c ϭ͑1−n ͒T s /͑nd ͒;and a Јϭconstant.For granular materials with a narrow particle size distribution,a Ј=6–8,and for granular materials with wide par-ticle size distribution,a Ј=1.9–14.5.An alternative equation is suggested by Kim ͑2001͒to account for varying nature of capil-lary pressure in both the capillary and funicularregimesFig. 2.Unsaturated sands consisting of even-sized spherical particles:͑a ͒in a two-particle system;͑b ͒theoretical tensile strength in pendular regime as a function of particle size and gravimetric water contenta=S͑u a−u w͒͑2b͒A preliminary study by Kim͑2001͒indicates that the above equa-tion can predict the general rising-and-falling trend within the funicular and capillary regimes,but its validity remains to be tested experimentally.Tensile strength within the funicular regime can be considered as the sum of tensile stress provided by water bridges and nega-tive pore-water pressure provided in saturated pores͑Schubert 1975͒f=t+a͑3͒The above equation generally predicts that the tensile strength within the funicular regime follows a linear trend between the two peak values of the tensile strength in the pendular and capillary regimes.Schubert also suggested that if either the bridge model or the capillary model is exclusively involved,the superimposed lin-ear trend might not be the case and a minimum tensile strength would occur within the funicular regime.Schubert further stated that only the superimposed model͓Eq.͑3͔͒had been shown in the previous experimental data͑e.g.,Schubert1975͒.This later state-ment will be reexamined for its validity in unsaturated sands. Tensile Strength MeasurementDirect Tensile Strength ApparatusAlthough direct measurement of tensile strength offine-granular materials has been a subject of study for many years͑e.g.,Rumpf 1961;Schubert1975;Heibrock et al.2003͒,few methods are directly applicable to sands.For example,the adhesive method that is widely used in material science requires the test materials to be sufficiently strong to be bonded to the sample adapters.The Brazilian tensile splitting method widely used for rocks requires the materials to be strong and brittle.Other direct stretching meth-ods suitable for clays cannot be used for sands since these meth-ods are conducted with no confining stress.A recent development by Sture and Kim͑2002͒used a split acrylic box with an open top to directly measure tensile strength of moist sands.Although the method is capable of accurately measuring tensile strength of sands,it requires a relatively large amount of sand tofill up the test box causing challenges in obtaining multiple moist samples with a consistent porosity.A direct tensile strength apparatus recently was developed toaccurately measure the tensile strength characteristics of unsatur-ated sands͑Lu et al.2005͒.The method is simple in principle, accurate in measurement,and reliable in obtaining repeatable ten-sile strength.The basic idea is to use the weight generated by tilting a sample to split it.The apparatus,as shown in Fig.3, consists of an adjustable table for sample tilting,a digital probe for tilting angle measurement,a detachable sample tubing,and a sample tubing mounting plate.An unsaturated sand sample isfirst compacted or cored into the sample tubing mounted on the sample mounting plate to a desired porosity and water content using a vibration table.The sample tubing is then placed horizon-tally on a set of spherical ball bearings that minimize friction between the sample tubing and the table.The sample tubing comprises two detachable sections that are clamped together during sample preparation and released prior to testing.One section of the sample tubing shown as the left half in Figs.3͑b and c͒isfixed on to the table while the other section is free to slide.The test is then followed by progressive inclination of the sample to increase the pull force along the longitudinaldirection of the sample by tilting the adjustable table.The incli-nation angle is recorded during the test and thefinal reading in-dicates the angle when the sample breaks into two halves.Themeasured inclination angle,together with the sample and tubingweight͑the weight of the right half W͒and geometrical configu-ration͑sample cross section area A͒,provides a simple and accu-rate determination of the tensile strength of the sand,i.e.,=W sin/A.The test can be repeated for the same porosity and moist content for duplication or be conducted for other sets ofporosity and/or moisture content to obtain complete tensilestrength characteristics of the sand.Soil Testing ProgramSands commercially available from Western Australia͑WhiteSilica Mineral Sands,Cook Industrial Minerals Pty Ltd.͒are usedto cover a wide range of sand sizes.The sands arefirst sievedinto Fig.3.Photographic illustration of a simple direct tensile strength apparatus:͑a͒without sample tubing and mounting plate;͑b͒with sample tubing and mounting plate;and͑c͒connected to adjustable rate dc motor for sample tiltingthree distinct groups:silty sand;fine sand;and medium sand.Particles with sizes greater than 1mm ͑or 1,000m ͒are dis-garded since tensile stress in coarse sands is expected to be prac-tically insignificant,commonly less than several pascals.The standard laser particle size analysis is then conducted on these sands to give a detailed particle size distribution,as shown in Fig.4.Microphotograph analysis shows that these sands are well rounded with typical quartzitic surface features and aspect ratios less than 2.0.For the silty sand,the tensile strength is expected to be near the upper limit of sandy soils.This sand has a volumetric mean particle size of 105m,with most of the particle sizes falling between 50and 200m and trace amount of particles below 20m.The fine sand has a volumetric mean particle size of 167m and all the particles sizes fall between 80and 400m.The medium sand has a volumetric mean particle size of 451mm and the widest size range of all the sands,with particle sizes falling between 200and 900m.The choice of the sand types is intended to give a clear range of the magnitude of tensile strength and its characteristics for theoretical comparison,verification,and analysis.To enhance repeatability,the same sample preparation proce-dure was followed closely.For practical reasons,only the wetting state is imposed on all samples.For each tensile strength mea-surement,approximately 1to 1.5kg of oven-dried sand was first hand mixed with a required amount of water.The mixture was then covered with plastic wrapping film in a tray for overnight curing.The mass of the moist sand required to compact into a desired porosity in the sample tubing was back-calculated and weighted.All the test samples are 56mm in diameter and 100mm in length.Three identical samples with the same mois-ture content and porosity were prepared for duplication.The two halves of the sample tubing are screwed together by the bolts attached to the sample mounting plate.Each sample was com-pacted statically into the sample tubing and then placed on the standard soil vibrator table to dynamically compact into the de-sired porosity.During the dynamic compaction,if necessary a weight is placed on the top of the sample.For tensile strength measurement,a consistent and repeatable testing procedure was adopted.The sample tubing was first placed horizontally on the adjustable table ͓Fig.3͑c ͔͒.The mounting screws securing the two halves of the sample tubing together are then released.A dc motor connected to the left end of the adjust-able table via a cable provides a sufficiently slow rate of sample tilting.The tilting was stopped when a sudden tensile failure was observed and the inclination angle shown on the digital angle probe corresponds to the failure angle.Prior to removing the right half of the sample tubing for weight measurement,the adjustable table was reclined back to the horizontal position and several runs are conducted to measure the offset inclination angle for friction correction.The inclination at tensile failure,the weight of the right half of the sample tubing and sample,the dimensions of the sample tubing,and the offset inclination angle provide necessary information for tensile strength calculation.Typically,three ten-sile tests were conducted for the same sand with the same poros-ity and moisture content in order to obtain consistent tensile strength within 10%of their mean values.A total of 159tensile tests were conducted for the three sands:silty sand ͑10saturations ϫ3tests/sample ϭ30tests ͒;fine sand ͑63tests ͒;and medium sand ͑66tests ͒with various saturations and porosities.The tensile strength characteristic curve ͑TSCC ͒for the silty sand was obtained for porosity equal to 45%,which reflects loose packing close to the simple cubic packing.For the fine sand,TSCCs for two porosity values are obtained;one rep-resenting a medium packing with a porosity of 37%,and the other representing a loose packing with a porosity of 45%.For the medium sand,two porosity values close to each other ͑37and 40%͒are used for the tensile strength measurement.The testing program for the 159tests is shown in Table 1.Experimental Results and AnalysisExperimental tensile strength results for the silty sand are shown in Fig.5͑a ͒as a function of degree of saturation.The tensile strength in the pendular regime varies from 0at oven dry to a maximum value of 1,448Pa at 20%saturation.An almost linear decreasing trend in tensile strength is observed after itspeakFig.4.Particle size distribution for three sands:͑a ͒silty sand;͑b ͒fine sand;and ͑c ͒medium sandvalue and within the funicular regime.At90%saturation,thesand is within the capillary regime and tensile strength of930Pais obtained.Tensile strength at saturation higher than90%cannotbe measured for this sand since it exhibits high liquidity,and thesample preparation procedure adopted in this study cannot beused to compact the sand into the desired porosity.Compared to the maximum value of1,448Pa,the tensilestrength of930Pa at90%saturation reflects a36%reduction inthe strength.According to the superimposed theory proposed bySchubert͓Eq.͑3͔͒,the tensile strength within the funicular regimeshould follow a linear trend.This is the case for this sand exceptthat tensile strength in the capillary regime is lower than themaximum strength in the pendular regime.This could have re-sulted from a relatively high porosity and thus a low air-entrypressure.Surface tension through water bridges and negative porepressure are concurrently present in the funicular regime in thissand.A similar linear declining trend in loose sands was alsoreported by others͑e.g.,Kim2001;Sture and Kim2002͒.The tensile strength characteristic curve for this sand is plottedas a function of gravimetric water content as shown in Fig.6͑a͒.It can be observed that within the pendular regime,the tensilestrength increases quickly with increasing water content fromzero to about1,000Pa as water content increases from0to4%.This is consistent with the fact that the pore size distribution forthis sand is relatively uniform.Experimental tensile strength results for thefine sand are plot-ted in Figs.5͑b͒and6͑b͒,respectively,as a function of saturationand gravimetric water content.As expected,the maximum tensilestrength value within the pendular regime for this sand should besmaller than that of the silty sand because the mean particle sizeof this sand͑167m͒is larger than that of the silty sand ͑56m͒.The maximum tensile strength for this sand with a po-rosity of37%is observed to be667Pa whereas the maximumtensile strength with porosity of45%is339Pa.Both maximumstrengths are measured at the saturation value about20%.Withinthe pendular regime,the tensile strength for the lower porosity ͑37%͒is generally observed to be higher than that with higher porosity͑45%͒.This observation is more clearly shown in Fig. 6͑b͒.This is also anticipated since the same sand with a lower porosity would have more contacts with other particles,or a higher coordination number,leading to higher tensile stress.It is observed that within the capillary regime for thefine sand the maximum tensile strength for porosity of37%appears to be higher than that for porosity of45%.The physical explanation for this phenomenon is that lower porosity leads to smaller pore size,higher capillary pressure,thus higher tensile strength ͓t=S͑u a−u w͔͒at the same degree of saturation.Perhaps the most striking shifting in tensile strength trend is within the funicular regime.For porosity of37%,the tensile strength is observed to decrease and then increase as the satura-tion or water content increases.A minimum tensile strength of 331Pa is observed at a saturation of60%or water content of 13.5%,a reduction of50%from its maximum strength within the pendular regime.The tensile strength increases for the saturation greater than60%and reaches about1,000Pa at80%saturation, the boundary between the funicular and capillary regimes.In con-trast,for porosity equal to45%,the tensile strengthfirst follows a flat trend and then begins to increase rapidly when the saturation is greater than60%.Experimental tensile strength results for the medium sand are plotted in Figs.5͑c͒and6͑c͒,respectively,as a function of satu-ration and gravimetric water content.It is obvious that the tensile strength characteristic curve for the medium sand follows the classical model developed by Schubert͑1975͒.Within the pen-dular regime,the tensile strength increases as the sand becomes wetter and reaches its maximum value of about450Pa for both porosities at30%saturation.Tensile strength increases nearly lin-early over the entire funicular regime and reaches its peak value within the capillary regime.For porosity of37%,the peak tensile strength value of810Pa is obtained at93%saturation,and for porosity equal to40%,the peak value increases slightly to890Pa at90%saturation.Overall,the difference between the two TSCCs is small since the difference in porosity is small͑3%͒.It can be speculated from the above observations that sands with a uniform particle size distribution such as thefine sand might not follow the classical trend in tensile strength character-istic curve proposed by Schubert͑1975͒.The minimum tensile strength that occurs within the funicular regime for thefine sand may be a manifestation of the small and uniform͑narrow͒particle size distribution and uniform pore size distribution.The uniformTable1.Testing Program for Tensile Strength of Unsaturated SandsSilty sand͑G s=2.65,d=50–200m͒Fine sand͑G s=2.65,d=80–400m͒Medium sand͑G s=2.65,d=200–900m͒Porosity Porosity Porosity0.450.450.370.400.37S a w a S w S w S w S w ͑%͒͑%͒͑%͒͑%͒͑%͒͑%͒͑%͒͑%͒͑%͒͑%͒00.0000.0000.0000.0000.00 5 1.545 1.549 1.995 1.265 1.02 10 3.0910 3.0915 3.3210 2.529 2.05 15 4.6315 4.6320 4.4315 3.7714 3.07 20 6.1720 6.1730 6.6520 5.0319 4.10 309.26309.20459.97307.5528 6.14 4513.894513.896013.304511.32429.21 6018.526018.527516.626015.095612.29 7523.167523.169521.057518.877015.36 9027.799027.7910022.169022.648418.4310030.8710025.169320.48 a Sϭsaturation;wϭgravimetric water content.。