Gast空气压缩机87R642-101R-N470X
加斯特（Gast）气体泵与压缩器操作与维护指南说明书
GAST LUBRICA TED 0211SERIES ROTARY VANEVACUUM PUMPS &COMPRESSORS O PERA TION &M AINTENANCE M ANUALThank you for purchasing this Gast product.It is manufactured to the highest standards using quality materials.Please follow all recommended maintenance,operationaland safety instructions and you will receive years of trouble free service.•Operate at 32ºF -100ºF (0ºC -40ºC).•Protect unit from dirt &moisture.•Protect all surrounding items from hot exhaust air.This exhaust air can become very hot.•Product is not a consumer product and is for commercial applications only.•Do not pump flammable or explosive gases or use in an atmosphere that contains such gases.•Corrosive gases and particulate material willdamage unit.Water vapor,oil-based contaminants or other liquids must be filtered out.•Consult your Gast Distributor/Representative before using at high altitudes.•Use Gast #AD220or a detergent SAE#10automotive engine oil for lubricating.PART NO.70-150(Rev.D)Product Use Criteria:READ THIS MANUAL PRODUCT .KEEPINSTALLATIONᏘWARNINGElectrical Shock HazardWARNINGDANGERalerts you to hazards that can kill or hurt you and killed or killed or 2Correct installation is your responsibility .Make sure you have the proper installation conditions and thatinstallation clearances do not block air flow.Proper guards should be installed to prevent contact withmoveable parts of this pump.Do Not lift the unit by the fan shroud.Blocking air flow over the product in any way can cause the product to overheat.MountingPosition the mounting the product to a stable,rigid operating surface and using shock mounts will reduce noise and vibration.Moisture TrapLiquid or moisture vapor will damage the pump.Install a moisture trap if liquids could be drawn into the pump.For the correct type and size,contact your local Distributor or the factory.PlumbingTo prevent air flow restriction,use pipe and fittings that are the same size or larger than the threaded ports of the pump.The ports are marked "IN"and "OUT".If the distance is great,use lines with a larger diameter than the connections.Give lines a uniform slope,place drain cock at low point,and avoid extra elbows.For ease of servicing,use a union or hose with clamps near the pump (a hose helps eliminate noise and vibration).If a vacuum/pressure supply tank is used,slope the line towards tank,provide a drain at the bottom,and place a check valve between the tank and pump so the pump will not run backwards when turned off.Motor ControlIt is your responsibility to contact a qualifiedelectrician to assure that the electrical installation is adequate and in conformance with all national and local codes and ordinances.Determine the correct overload setting required to protect the motor (see motor starter manufacturer’s recommendations).Select fuses,motor protective switches or thermal protective switches to provideprotection.Fuses act as short circuit protection for the motor,not as protection against overload.Incoming line fuses help to withstand the motor’s starting current.Motor starters with thermalmagnetic overload or circuit breakers protect motor from overload or reduced voltage conditions.The wiring diagram supplied with the product provides required electrical information.Check that power source is correct to properly operate the dual-voltage motors.MAINTENANCEᏘElectrical Shock HazardWARNINGStart UpIf pump is extemely cold,let it warm up to room temperature before starting.If motor fails to start or slows down significantly under load,shut off anddisconnect from power supply.Check that the voltage is correct for motor and that motor is turning in the proper direction.Turning in the wrong direction will drastically reduce vane life.Vane life will be drastically reduced if motor is not operating properly.Vanes can break or be damaged if motor/pump runs in the wrong direction.Injury HazardPump only clean dry air.Do not pump flammable or explosive gases or use Check with a qualified electrician or serviceman if the grounding instructions are not completely understood,or if you are not sure whether the product is properly grounded.Do not modify the plug provided.If it will not fit the outlet,have the proper outlet installed by a qualified electrician.Model that is permanently wired:This product must be connected to a grounded,metallic,permanent wiring system,or an equipment grounding terminal or lead on the product.Power supply wiring must conform to all required safety codes and be installed by a qualified person.Check that supply voltage agrees with that listed on product nameplate.Extension cords:Use only a 3-wire extension cord that has a 3-blade grounding plug.Connect extension cord plug to a matching 3-slot receptacle.Do not use an adapter.Make sure your extension cord is in good condition.Check that the gage wire of the extension cord is the correct size wire to carry the current this product will draw.Be sure the three phase motor turns in the proper direction of rotation after installation.Turning in the wrong direction will drastically reduce vane life.Minimum gage wire for extension cordsAmps VoltsLength of cord in feet120v 2550100150200250300400500240v 5010020030040050060080010000-21818181616141412122-31818161414121210103-4181816141212101084-518181412121010885-61816141210108886-8181612101086668-10181412108866410-1216141088664412-1416121086664214-1616121086644216-181412886442218-2014128664422ambient temperatures.Do Not start against a vacuum or pressure load.In the event of an electrical short circuit,grounding reduces the risk of electric shock by providing anescape wire for the electric current.This product may be equipped with a power supply cord having a grounding wire with an appropriate grounding plug.The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.Model with a power supply cord:This product must be grounded.For either 120-volt or 220/240-volt circuits connect power supply cordgrounding plug to a matching grounded outlet.Do not use an adapter.(See DIAGRAM A)SHUTDOWN PROCEDURESIt is your responsibility to follow proper shutdown procedures to prevent product damage.4It is your responsibility to:•Regularly inspect and make necessary repairs to product in order to maintain proper operation.•Make sure that pressure and vacuum is released from product before starting maintenance.FlushingFlushing this product to remove excessive dirt,foreign particles,moisture or oil that occurs in the operating environment will help to maintain proper vaneperformance.If your pump is not getting the vacuum or pressure level expected,flushing is required.Vanes will stick when dirty and may cause pump to be noisy or inefficient.Use only Gast Flushing Solvent or other non-petroleum based flushing solvent.Do Not use kerosene or ANY other combustible solvent to flush product.Check that all external accessories such as relief valves and gauges are attached to cover and are not damaged before re-operating product.1.Disconnect electrical power supply.2.Release all pressure and vacuum from pump.3.Remove all accessories at the inlet and exhaustports.4.Remove filter.5.Start product.Place towel over exhaust port toclean up solvent.If using liquid solvent,pourseveral tablespoons directly into inlet port.If using Gast Flushing Solvent,spray solvent for 5-10seconds into inlet port.6.Block the inlet port and draw a deep vacuum for 15-20seconds.Release the vacuum.7.Listen for changes in the sound of the motor.Ifmotor sounds smooth,go to next step.If motor does not sound like it is running smoothly,repeat steps 5and 6until you can hear a difference in the operating sound of the pump.8.Start the pump and let it run for 1minute,then turnpump off.9.Replace all accessories at the inlet and exhaustports.10.Replace filter before resuming operation.Check intake and exhaust filters after first 500hours of operation.Clean filters and determine how frequently filters should be checked during future operation.This one procedure will help to assure the productʼs performance and service life.Clean filters when necessary by removing and washing in a solvent or soap and water.After cleaning,dry with compressed air to make sure all moisture is removed before replacing filters.Failure to do so may result in premature pump failure.The Gast Manufacturing lubricated Vacuum Pumps and Compressors are constructed of ferrous metals oraluminum which are subject to rust and corrosion when pumping condensable vapors such as water.Follow the steps below to assure correct storage and shutdown between operating periods 1.Disconnect plumbing.2.Operate product for at least 5minutes withoutplumbing.3.Cover inlet port (vacuum side)and run pump for 1-3minutes.Shut the pump down under vacuum.4.This unit requires lubrication.Refill oil reservoir toproper level before storage.5.Be sure to plug open ports so dirt and othercontaminants do not enter the unit.It is now ready for shutdown.5Disposal (Please note current regulations)Parts of the rotary vane pumps and compressors,shafts,iron or aluminum castings,plastic or glass parts or bearings,may be recycled as scrap materials.PUMP DISASSEMBLY1.Remove the End Plate bolts.DO NOT at any time remove the rotor or loosen any of the electric motor thru-bolts.2.Remove End Plate and check for scoring on EndPlate,Rotor,and Body.Surfaces should be smooth.If severe scoring is visible contact an Authorized Service Facility.3.Remove vanes.4.Clean all surfaces with Gast recommendedFlushing solvent and dry well.PUMP RE-ASSEMBLY5.Apply a light coat of Gast recommended Oilpart#AD220,(an equivalent 10wt.high detergent oil can also be used)to the vanes.6.Re-install vanes,noting the proper direction ofthe beveled edge (Refer to exploded view).7.Install End Plate and tighten End Plate Bolts.8.Install new cover gasket on Filter/Muffler Assem-bly and Lubricator.9.Before putting the pump into service,ensurethat any external accessories have not been damaged.If the pump fails to produce proper vacuum or pressure,or is excessively noisy,turn off and return unit to an Authorized Service Facility.performance.For performance guarantee,the product must be returned to a Gast Authorized Service Facility .Service Kit contents vary.Most contain vanes,gaskets oiler wick and filter elements.Do Not attempt to remove the rotor.It is held in place by Loctite and can only be serviced by a Gast Authorized Service Facility.ᏘWARNINGElectrical Shock HazardREF DESCRIPTION QTY0211-V360211-P3BNO.1BODY1AC129AC1292END PLATE1AC130S AC130R3ROTOR1CM20M CM20M4∆VANE4AA345B AA345B5∆BODY SPACER1AA34AA346FOOT SUPPORT ASSM1AC136AC1367OIL FILTER ASSEMBLY1AA680K AA680K8∆COVER GASKET1AA691AA6919∆FILTER FELT3AA683B AA683B10∆SEPARATOR FELT1AA698AA69811∆OILER WICK1AA699AA69912JAR1AA690-43AA690-4313EXHAUST FILTER&OIL TRAP1AB580C14COVER&BAIL ASSEMBLY1AB589C15∆ELEMENT GASKET1AB58516∆JAR GASKET1AB58217GLASS BOWL1AB58318EXHAUST MUFFLER&OIL TRP1V425B19∆COVER GASKET1B62A20JAR1AA125A21∆FILTER FELTS2B344A22ELEMENT1AB584SERVICE KIT1K216K2176Gast finished products, when properly installed and operated under normal conditions of use, are warranted by Gast to be free from defects in material and workmanship for a period of twelve (12) months from the date of purchase from Gast or an authorized Gast Representative or Distributor.In order to obtain performance under this warranty, the buyer must promptly(in no event later than thirty (30) days after discovery of the defect) give written notice of the defect to Gast Manufacturing Incorporated, PO Box 97, Benton Harbor Michigan USA 49023-0097 or an authorized Service Center(unless specifically agreed upon in writing signed by both parties or specified in writing as part of a Gast OEM Quotation).Buyer is responsible for freight charges both to and from Gast in all cases.This warranty does not apply to electric motors, electrical controls, and gasoline engines not supplied by Gast.Gast’s warranties also do not extend to any goods or parts which have been subjected to misuse, lack of maintenance,neglect,damage by accident or transit damage.THIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR REPRESENT A TIONS EXPRESSED OR IMPLIED BY ANY LITERA TURE, DA T A, OR PERSON.GAST’S MAXIMUM LIABILITY UNDER THIS EXCLUSIVE REMEDY SHALL NEVER EXCEED THE COST OF THE SUBJECT PRODUCT AND GAST RESERVES THE RIGHT,A T ITS SOLE DISCRETION, TO REFUND THE PURCHASE PRICE IN LIEU OF REP AIR OR REPLACEMENT.GAST WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND, however arising, including but not limited to those for use of any products, loss of time, inconvenience, lost profit, labor charges, or other incidental or consequential damages with respect to persons, business, or property, whether as a result of breach of warranty, negligence or otherwise.Notwithstanding any other provision of this warranty, BUYER’S REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON-DELIVERED GOODS OR FAILURE TO FURNISH GOODS, WHETHER OR NOT BASED ON NEGLIGENCE, STRICT LIABILITY OR BREACH OF EXPRESS ORIMPLIED WARRANTY IS LIMITED SOLEL Y, AT GAST’S OPTION, TO REPLACEMENT OF OR CURE OF SUCHNONCONFORMING OR NON-DELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS AND IN NO EVENT SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS.GAST EXPRESSL Y DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A P ARTICULAR USE OR PURPOSE WITH RESPECT TO THE GOODS SOLD.THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIONS SETFORTH IN THIS WARRANTY, notwithstanding any knowledge of Gast regarding the use or uses intended to be made of goods, proposed changes or additions to goods, or any assistance or suggestions that may have been made by Gast personnel.Unauthorized extensions of warranties by the customer shall remain the customer’s responsibility.CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF GAST PRODUCTS FOR CUSTOMER’S USE OR RESALE, OR FOR INCORPORA TING THEM INTO OBJECTS OR APPLICATIONS WHICH CUSTOMER DESIGNS, ASSEMBLES, CONSTRUCTS OR MANUFACTURES.This warranty can be modified only by authorized Gast personnel by signing a specific, written description of anymodifications.DA TE PROCEDURE PERFORMED78We have Gast Certified to-date listing,contact Gast Hong Kong Unit 12,21/F,Block B New Trade Plaza6,On Ping Street,Shatin N.T.Hong KongPh:(852)26901066Fax:(852)European Sales &Service Headquarters Gast Group LimitedA Unit of IDEX Corporation Unit 11,The I O Centre Nach RoadRedditch B987AS United KingdomTel:+44(0)1527504040Fax:+44(0) Gast Manufacturing,Inc.P .O.Box 972300Highway M139Benton Harbor,MI 49022Ph:269/926-6171FAX:269/。
使用DOA-P501-BN型美国嘉仕达GAST压缩机应注意事项
使用DOA-P501-BN型美国嘉仕达GAST压缩机应注意事项使用DOA-P501-BN型美国嘉仕达GAST压缩机应注意事项：美国嘉仕达GAST压缩机易于安装、坚固耐用的 0523 可实现更高的真空度，并提供更好的内部腐蚀保护和更长的使用寿命。
其内部隔音功能可降低工作噪音水平，使其非常适合对噪音敏感的环境，如医疗、牙科和实验室应用。
此外，这些紧凑型装置提供高流量、无脉冲空气，使其成为需要一致气压和气流的应用的理想选择。
美国嘉仕达GAST压缩机的注意事项:在规定的操作条件下，确保进气量没有负偏差(空气体压缩机允许5%的负偏差)；由于工况波动较大，设计容积流量有较大余量。
美国嘉仕达GAST压缩机工作原理：从吸气管吸入低温低压的制冷剂气体，通过电机运转带动活塞对其进行压缩后，向排气管排出高温高压的制冷剂气体，为制冷循环提供动力。
从而实现压缩-冷凝（放热）-膨胀-蒸发（吸热）的制冷循环。
压缩机是一种将低压气体增压到高压的从动流体机械。
它是制冷系统的心脏。
它从吸入管吸入低温低压的制冷剂气体，通过电机的运转带动活塞对其进行压缩，然后将高温高压的制冷剂液体排出到排气管，为制冷循环提供动力，从而实现压缩→冷凝→膨胀→蒸发(吸热)的制冷循环。
美国嘉仕达GAST压缩机是一种将低压气体提升为高压气体的从动的流体机械，是制冷系统的心脏，其从吸气管吸入低温低压的制冷剂气体，通过电机运转带动活塞对其进行压缩后，向排气管排出高温高压的制冷剂气体，为制冷循环提供动力。
汽车空调的核心部件是空调的压缩机，负责将低压的气态制冷剂吸入，加压为高压的气态制冷剂排出，为制冷剂的循环流动提供动力。
制冷剂的循环流动过程中，在发动机舱内制冷剂由气态变为液态，这个过程中制冷剂要放出热量，而在车内制冷剂由液态变为气态，这个过程中制冷剂吸收热量，从而降低车内的温度美国嘉仕达GAST压缩机的作用1、压缩机的主要作用是电动机作为动力，带动压缩机转动，使得推动活塞在气缸内往复运动，从而推动制冷剂在系统中流动。
德斯兰移动式说明书、德斯兰空压机说明书
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防腐油脂 防锈剂 柴油 蓄电池电解液 避免摄取、皮肤接触、吸入排烟。 若压缩机润滑油不慎入眼，用清水冲洗眼睛 5 分钟。 若皮肤溅上压缩机润滑油，立即用水洗净。 若不慎摄入大量压缩机润滑油，须就医诊治。 若不慎吸入压缩机润滑油，须就医诊治。 若患者神志不清或发生痉挛，不要使用流质或诱吐剂。 有关压缩机和柴油机润滑油的安全数据，可向润滑油供应商查询。 当本机组处于通风不良的建筑中时，不要对发动机进行任何操作。操作机组或在机组附近 时，注意不要吸入排烟。 本机组包含诸如润滑油、柴油、防冻剂、刹车灰尘、油/气分离和电池等材料，在对机组进 行维护保养时注意对这些材料的正确处理。具体事宜请咨询当地政府部门。 蓄电池 蓄电池含有硫酸并可产生强腐蚀性、易爆气体。避免与皮肤、眼部和衣物接触。若不慎触 到，立即用水冲洗。 不要企图启动一个已被冰冻的蓄电池，因为这样可能导致爆炸。 当以备用蓄电池启动机组时，必须确保极性连接正确且连接方式可靠。 散热器 柴油机炙热的冷却剂和蒸汽可能导致严重的人身伤害。打开散热器注水盖时，保持小心谨
有关的事故防范规则公认的安全法规国家法规本系列机器和机组必须在完善的技术条件下使用必须根据操作手册规定的使用范围和指南进行使用使用人员必须有安全意识能充分认识操作机器中存在的危险
操作维修说明书
OPERATING & MAINTENANCE MANUAL
0080CY-7/7，0080CY-5/10， 0100CY-10/7，0100CY-8/10，0100CY-7/13， 0125CY-12/7，0125CY-10/10，0125CY-8/13，
高速旋转的风扇叶片会造成严重的人身伤害。当风扇网罩不在位时，不要进行任何操作。
艾默生 44-5000系列调压器 数据表
44-5000系列调压器 - 减压D4*******XCN2TESCOM 44-5000系列是一种紧凑、轻型的高纯度绝压单级调压器，适用于特种、腐蚀性和可自燃气体应用。
防扩散金属至金属阀膜密封可确保气体纯度和完整性。
最适合真空出口压力控制。
应用• 气体色谱仪采样系统• 配送系统气缸调压器• 低蒸汽压力烃气特性与优势• 经济型真空压力控制• 结构紧凑• 三个入口压力额定值可用于特定用途• 提供四种出口压力范围• 提供面板安装选件，要求使用面板螺母8686-1• 提供各种端口选择• 可提供符合NACE 要求的设计规格关于其他材料或者修订信息，请咨询TESCOM 。
运行参数压力等级符合ANSI/ASME B31.3规范最大入口压力120、400和3500 psig / 8.3、27.6和241 bar 出口压力范围50 mm Hg （绝压） - 15 psig / 1.0 bar 50 mm Hg （绝压） - 25 psig / 1.7 bar 50 mm Hg （绝压） - 50 psig / 3.4 bar 50 mm Hg （绝压） - 100 psig / 6.9 bar 设计耐受压力最大额定值的150%泄漏内部：气密型外部：设计满足：≤ 2 x 10-8 atm cc/sec He 工作温度-40°F 至165°F / -40°C 至74°C流通能力120 psig / 8.3 bar ，入口：C v = 0.24400 psig / 27.6 bar ，入口：C v = 0.153500 psig / 241 bar ，入口：C v = 0.06介质接触材料阀体316不锈钢或黄铜膜片316不锈钢阀座Teflon ®弹簧316不锈钢摩擦套（仅400和3500 psig / 27.6以及241 bar ，入口）内部：Teflon ®外部：316不锈钢其余部件316不锈钢（以及适用于黄铜阀体的黄铜）其他清洁CGA 4.1和ASTM G93重量（不含仪表）2 lbs / 0.9 kgTeflon ®是E.I. du Pont de Nemours and Company的注册商标。
Atlas Copco FX 1-222 蒸汽潜气机说明书
KÄLTETROCKNER FX 1-22LUFTAUFBEREITUNG – EINE ENTSCHEIDENDE INVESTITIONHOCHWERTIGELUFT VON ATLAS COPCO – DIE INTELLIGENTE AUSWAHLWARUM IST HOCHWERTIGE LUFT DIE RICHTIGE WAHL FÜR SIE?Druckluft enthält Öl, Feststoffe und Wasserdampf. Diese Stoffe bilden zusammen einen abrasiven, häufig säurehaltigen, öligen Schlamm. Ohne Luftaufbereitung gelangt diese trübe Mischung in die Druckluftanlage und ist verantwortlich für die Rostbildung in den Rohrleitungen und Schäden an den Pneumatikwerkzeugen und kann potenziell die Qualität der Endprodukte beeinträchtigen.DIE KOSTEN MINDERWERTIGER LUFTQUALITÄTUnbehandelte Druckluft kann substanzielle Probleme und Kosten verursachen:• Die Leistung Ihrer Druckluftwerkzeuge wird beeinträchtigt, es kommt zu mehr Ausfällen und letztendlich zu einer kürzeren Lebensdauer.• Werkstoffe und Produkte, die in Kontakt mit unbehandelter Druckluft kommen, laufen Gefahr von Verunreinigung oder Beschädigung.• In den Druckluftrohrleitungen kommt es zur Rostbildung, die wiederum Leckagen zur Folge haben. Beispiel: ein kleines Leck mit einem Druckmesser von 3 mm führt zu einem jährlichen Verlust von 3,7 kW, d. h., umgerechnet etwa € 1800 werden vergeudet.ATLAS COPCO FX: ZUVERLÄSSIGE DRUCKLUFTZur Vermeidung von Kondensation muss die Druckluft getrocknet werden. BeimKältemitteltrockner FX handelt es sich um eine kosteneffiziente und benutzerfreundliche Lösung. Der FX, der in 23 Größen (7-1484 l/s oder14-3144 cfm) erhältlich ist, zeichnet sich durch einen niedrigen T aupunkt von +3 °C/+37,4 °F aus und ist für viele verschiedene Anwendungen und Branchen geeignet. Der T rockner kann bei verschiedenen Drücken eingesetzt werden und verbraucht selbst kaum Prozessdruckluft.FX – DIE VORTEILE SUMMIEREN SICH:• Hohe Leistungsfähigkeit.• Drucktaupunktanzeige.• Unkompliziert und zuverlässig.• Einfache Installation.• Minimaler Wartungsaufwand.• Erhebliche Kosteneinsparungen.EIN NAME, DER FÜR VERTRAUEN STEHTSeit über 100 Jahren vertrauen Industrie und Mittelstand den Qualitätskompressoren von Atlas Copco. Unser Engagement für das Erreichen Ihrer operativen Ziele endet aber nicht hier. Die Luftaufbereitungsanlagen von Atlas Copco wurden von uns selbst entwickelt und getestet, um unsere Kunden mit Druckluft zu versorgen, die in puncto Genauigkeit, Zuverlässigkeit und Effizienz keine Wünsche offen lässt. Warum sollten Sie Kompromisse eingehen, wenn Sie mit den Produkten von Atlas Copco eine komplette Druckluftanlage zusammenstellen können, die in allen Aspekten für Sicherheit und Zuverlässigkeit steht?EINE KOMPLETTLÖSUNG FÜR HOCHWERTIGE DRUCKLUFTDie Komplettlösung von Atlas Copco für hochwertige Druckluft sorgt für saubere, trockene Luft, die Ihre Betriebsanforderungen erfüllt.FXKÄLTEMITTELTROCKNERHochwertige Druckluftleicht gemachtZUVERLÄSSIGDer FX wird aus hochwertigen und großzügig ausgelegten Bauteilen nach den strengen Standards von Atlas Copco gebaut.HEISSE UMGEBUNGENHohe Umgebungstemperaturen können Ihre Anlagen auf die Probe stellen. Die Baureihe FX umfasst mehrere Hochtemperaturmodelle, die verlässliche Leistung bei Bedingungen bis 46 °C/115 °F gewährleisten.PRÄZISER DRUCKTAUPUNKTDer FX ist in vielen verschiedenen Größen (7-1484 l/s oder 14-3144 cfm) erhältlich undzeichnet sich durch einen niedrigen T aupunkt von +3 °C/+37,4 °F aus. Auf dem benutzerfreundlichen Digitaldisplay werden die präzisen Messungen und Überwachungen von Drucktaupunkt und Trocknerleistung angezeigt.NEUES DIGITALES DISPLA Y• Drucktaupunkt: genaue Messung und visuelle Überwachung.• Status: Kältemittel, Kompressor und Lüfter.• Alarme: Drucktaupunkt hoch/niedrig und Ausfall des Messfühlers.• Servicewarnung.ERHEBLICHE KOSTENEINSPARUNGEN• Höhere Zuverlässigkeit und Lebensdauer der Werkzeuge und Anlagen.• Weniger Leckagen in Rohrleitungen sorgt für Einsparungen bei den Energiekosten.• Weniger Anlagenausfälle und Produktionsstörungen.• Minimale Gefahr von Produktschäden durch Übertragung der Restfeuchte.IHRE WAHL: EIGENSTÄNDIG ODER INTEGRIERT?Der FX wird als eigenständige Ausführung oder als T eil einer Full-Feature-Version vieler Kompressoren von Atlas Copco angeboten. Welche Lösung eignet sich für Sie am besten? Alles hängt von Ihren Anforderungen und Prioritäten ab …Separater T rockner:• Einfache, unkomplizierte Installation.• Nur ein elektrischer Anschluss.• Alle Einheiten vorbestellt.• Selbstregulierend.• Drucktaupunkt-Display mit Hoch-/Niedrigalarm zum Drucktaupunkt und Statusanzeigen zu Kältemittel, Kompressor und Lüfter.Full-Feature:• Spart Platz, wenn die Stellfläche knapp ist.• Die Bauteile für Kompressor und Luftaufbereitung wurden für dieZusammenarbeit konstruiert, gebaut und getestet und sorgen stets für optimale Luftqualität.TECHNISCHE DATEN FÜR 50 HZKÄLTEMITTELTROCKNER DER REIHE FX MIT 50 HZzAUSWAHL OPTIONALER FILTERAUSWAHL OPTIONALER FILTERREFERENZBEDINGUNGENREFERENZBEDINGUNGENEINSCHRÄNKUNGENEINSCHRÄNKUNGENHINWEISEHINWEISE*45 °C für FX 22 **60 °C für FX 17-21*115 °F für FX 22 **140 °F für FX 17-21TECHNISCHE DATEN FÜR 60 HzKÄLTEMITTELTROCKNER DER REIHE FX MIT 60 HZzWIR BRINGEN NACHHALTIGE PRODUKTIVITÄT Wir stehen zu unserer Verantwortung gegenüber unseren Kunden, gegenüber unserer Umwelt undgegenüber den Menschen in unserem Umfeld. Wir sorgen dafür, dass Leistung auch in Zukunft Bestand hat. Das ist, was wir nachhaltige Produktivität nennen.2935 3880 45 © 2015, Atlas Copco Airpower NV, Belgien. Alle Rechte vorbehalten.Produktausführung und technische Daten können ohne Ankündigung und ohneVerpflichtung seitens des Herstellers geändert werden.Lesen Sie vor dem Gebrauch alle Sicherheitsanweisungen im Handbuch.。
加州空气工具5510SE油漆空气泵说明书
ULTRA QUIET & OIL FREEAIR COMPRESSOROwnER'S MAnUALCALIFORnIA AIR TOOLS5510SE1.0 HP3.10 CFM @ 40 PSI2.20 CFM @ 90 PSI5.5 gALLOn STEEL TAnk Customer Support 1-866-409-45812TAbLe OF CONTeNTSIntroductIon __________________________________2Important Safety InStructIonS _______________3LocatIonS of Important LabeLS _______________6aIr compreSSor componentS__________________7pre-operatIon checkLISt ______________________8package contents & assembly____________________8Inspect for damage _____________________________9Save packaging ________________________________9compressor Location ___________________________9electrical power _______________________________10operatIng the aIr compreSSor _______________10Introduction __________________________________10assembly ____________________________________10test run _____________________________________11daily operation ________________________________11maIntenance _________________________________12draining the air tank ___________________________12changing the air filter__________________________12testing for Leaks ______________________________12pressure Switch _______________________________12cleaning _____________________________________12Storage ______________________________________12troubLeShootIng ____________________________13SpecIfIcatIonS________________________________14electrical circuit _______________________________14air passage drawing ___________________________14Warranty ____________________________________15product regIStratIon________________________17thank you for purchasing a california air tools, Inc.air compressor.please contact us if you have any questions.record the model and serial numbers indicated on your air compressor’s nameplate:model no.________________________________________Serial no.________________________________________date of purchase:_________________________________Store/dealer:_____________________________________3Customer Support: 1-866-409-4581how to find a local service center:even quality built equipment might need service or repair parts.Contact the California Air T ools Customer Service department:Phone: 1-866-409-4581Online: please provide the information below:Model number and Serial number and specifications shown on the Model number/Serial number plate.Part number or numbers shown in the parts list section of the owner’s manual for your air compressor model.A brief description of the trouble with the air compressor.do not return your air compressor for service or parts to the store/dealer where purchased.IMPORTANT SAFeTy INSTRuCTIONSSafety messages & Signal Words:4Customer Support: 1-866-409-45815Customer Support: 1-866-409-45816Customer Support: 1-866-409-4581LOCATIONS OFIMPORTANT LAbeLSRead these important labels before operating.These labels provide important safety and maintenanceinformation. These labels should be considered as permanent parts of the air compressor. Should any of these labels become illegible, damaged or removed, please contact California Air T ools Customer Service department at 1-866-409-4581 for replacements.7 Customer Support: 1-866-409-45818PRe-OPeRATION CheCkLIST package contents & assembly model: 5510Sepackage contents:Air CompressorOwner's ManualAir FilterWheel Assembly kit2 - #60 Wheel bolts2 - #61 Washers2 - #62 Wheel2 - #58 Washer2 - #59 Nut1 - #69 bolt1 - #70 Washer1 - #71 Cushion Foot1 - #72 Nutassembly:Install the Air Filter1. Attach the air filter to the top rear of motor head.(looking from the front to the back of the air compressor ) Screw the air filter into the motor head port that is located under the Plastic head Cover I nstall the Wheel kit1. Slide Washer #61 through bolt #60.2. Slide bolt #60 through Wheel #62 .3. Slide the bolt #60 through the wheel support holelocated on the back bottom of the air compressor tank.4. Attached the Washer #58 and Nut #59 to the bolt #60 andtighten firmly.5. Repeat steps 1-3 to assemble the other wheel.6. Slide bolt #69 through Washer #70 and Cushion Foot #717. Slide bolt #69 through cushion foot support hole located onthe front bottom of the air compressor..Attach Nut #72 to bolt # 69 firmly.AIR COMPRESSORInspect for damagebefore using the air compressor, make sure the air tank is not damaged, inspect all parts for damage, and check that all pipes are firmly connected.do not use the air compressor if any damage is found. If damaged, have an authorized service center inspect and test the air compressor to ensure that is working properly.Save packagingIMPORTANT: Save all outside packaging in case you ever need to return the product for service or repair.compressor Locationuse on flat SurfaceFor proper operation, the air compressor must be placed on a flat surface with an incline no greater than 15 degrees.maintain a clear areaIt is very important that the air compressor is positioned so that there is adequate airflow around the machine. There must be at least 2 feet of obstacle-free space surrounding and above the air compressor.use in areas with clean airFor proper operation and to maximize the longevity of the air compressor, it is very important that the air drawn into the air compressor is clean. The air compressor should not be used in areas where dust or particulates are in the air. This will damage the motor and impair proper operation.Important:Always use the air filter, properly installed.9 Customer Support: 1-866-409-458110Customer Support: 1-866-409-4581AIR COMPRESSORelectrical powerelectrical power requirementsbefore using the air compressor, refer to the serial label for voltage and amperage requirements. Make sure you have a sufficient electrical supply for supporting the motor's requirements.use a dedicated circuit for the best results.Low voltage and/or an overload circuit can cause the motor's overload protection system circuit breaker to trip.electrical extension cordsInspect all electrical extension cords to ensure that they are free of damage.When using an extension cord, use a heavy-duty cord that is no more than 25 feet long and at least 14 e only a 3-wire extension cord that has a 3-blade grounding plug.OPeRATINg The AIR COMPReSSORSave this manual for future reference. IntroductionThis air compressor features a compact structure, stable performance, a high airflow rate, easy operation and maintenance. because the air compressor produces no oil in the airflow, it can be used as an independent air supply machine for situations in which oil in the airflow is an issue. The motor directly drives the pistons and is able to function without lubrication for a long period of time. assembly.1.Connect your air supply hose to a 1/4” male universal or industrial quick connect coupler. Connect the male quickconnect coupler to the female quick connect coupler located on the air compressor2.Make sure the drainage valve is off and that the pressure switchis in the OFF position.3.ensure that the power supply you are going to use is operatingnormally.4.Insert the power supply cord into the power supply socket.11Customer Support: 1-866-409-4581AIR COMPRESSORtest runbefore using the air compressor for the first time, complete a test run as follows:1.Turn the power switch to the OFF position. Plug the power supply cord into a power supply socket. Start the aircompressor by turning the power switch to the ON position.The pressure gauge reading will slowly rise as pressureincreases inside the air tank. When the gauge reading reaches 115 PSI - 120 PSI, the pressure switch will automatically turn the power off. This indicates the compressor is working normally. 2.Starting the compressor:1.Turn the power switch to the OFF position.2.Attach the air hose to the 1/4” quick connect coupler3.Close the drain valve.4. have air filter attached5.Plug the power supply cord into a power supply socket.6.Turn the power switch to the ON position.7.Let the motor run and tank fill until motor turns off.8. T o regulate the air flow.While the air compressor is running, turn “On” your tool and turn the regulator knob to the right increasing the pressure. Turn the pressure up until the desired pressure is reached.9. Operate air tool normally.Shutting down the compressor:1.Turn the power switch to the OFF position.2.unplug the power supply cord.3.Reduce the pressure in the air tank through the air supply hose.note: If the Air Compressor is not working properly, the pressure gauge will indicate that there is a decrease in pressure in the air tank. If there is an air leak from the compressor the pressure in the air tank decreases, the pressure switch resets and the motor automatically turns back on.If you detect an air leakage, turn the power switch to the Off position, release the air from the tank by pulling on the safety valve. unplug the power supply cord and contact Customer Support for Assistance.Turn the power switch to the Off position, unplug the power supply cord and release the air in the tank by pulling on the safety valve. At this point proceed to the next step (daily operations).AIR COMPRESSOR MAINTeNANCedraining the air tankThe frequency at which you should drain the air tank depends on the environmental conditions and the amount of operating time logged. The average draining frequency is every 2 to 3 days.1.Place the air compressor above a container capable of holdingwater.2.With compressed air in the air tank, slowly turn the drain valveknob to the forward (open) or straight position.The water in the air tank will drain out.3.After all of the accumulated water has drained out, turn thedrain valve knob to the closed or left position in order to avoid leakage.4. draining the air tank protects parts from rust and corrosion. cleaning or changing the air filterThe air filter is designed to reduce noise and help prevent particulates in the air from entering and damaging the air compressor.After being used for a period of time, the air filter will become clogged. This will reduce the air intake capabilities of the air compressor, reducing performance. Therefore, the air filter must be cleaned or replaced regularly.1.Open the lid on the air filter, then remove the air filter element.2.T o clean the element blow off or brush off the dirt and dust.3.If clogged, replace with a new air filter.testing for LeaksMake sure all connections are tight. do not overtighten.A small leak in any hose or pipe connection will reduce the air compressor's performance.T o test for small leaks, spray a small amount of soapy water on the area suspected of leaking. If the soap bubbles, replace the broken part.cleaningClean items with a soft brush, or wipe with a moistened cloth using a biodegradable solvent.do not use flammable liquids such as gasoline or alcohol. Always keep parts clean from dirt and dust for better performance.pressure SwitchThe pressure switch is factory pre-set to shut off at between 115 - 120 PSI and to re-start at between 85 -90 PSISTORAgebefore storing for a prolonged period of time:1.Turn off the power supply.2.disconnect the power cord from the power supply and wrapthe power cord around the air compressor handle to reduce the risk of damage.3.Pull the relief valve and release all the pressure from the airtank.4.Clean the air compressor to remove all dirt and dust.5.Cover the air compressor with a cover to protect the unit fromdust and moisture.6.do not stack or store any items on top of or around the aircompressor. damage could occur.12AIR COMPRESSOR TROubLeShOOTINg13Customer Support: 1-866-409-458114Customer Support: 1-866-409-4581SPeCIFICATIONSelectrical circuitair passage drawingAIR COMPRESSORMotorEarth wire (Green)Red cords for CapacitorElectric cord for motorSolenoid valveElectric cord for motor Pressure switchOverload protector (MAX temperature 135°C)Pressure switchSafety valvePressure gaugeRegulatorPressure gaugeBall valveFilterDrain valveAir intakeCheck valveSolenoid valveCompressorTankAIR COMPRESSOR CALIFORNIA AIR TOOLS INC. LIMITed WARRANTyThis warranty is limited to Air Compressors distributed by:California Air Tools, Inc.8560 Siempre Viva Road, unit 3San diego, CA 92154Limited WarrantyCalifornia Air T ools Inc. will repair or replace, free of charge, to the original retail customer who purchased a California Air T ools, Inc.Air Compressor from an authorized dealer, distributor or distributor’s dealer in North America.This warranty does not transfer to subsequent owners.California Air T ools Inc. will repair or replace, at its option, any parts of the portable air compressor that are proven by an authorized service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated below. This limited warranty covers the cost of the replacement parts and labor for all defects when installed by an authorized service center. Transportation charges are the responsibility of the customer. Any part replaced under warranty becomes the property of California AirT ools Inc.All parts replaced under warranty will be considered as part of original product, and any warranty on those parts will expire coincident with the original product warranty.Limited Warranty periodsNon-commercial / Non-rental (personal use by a retail customer): 1 year parts and laborCommercial / Rental (usage for income, business use): 1 year parts and laborThe limited warranty period begins on the date of retail purchase by the original purchaser.disclaimers, Limitations of remedies & exclusionsThis warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.disclaimer of other WarrantiesT o the fullest extent permitted by applicable law, this limited warranty is exclusive and expressly in lieu of any and all other warranties, including, without limitation, any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that may arise from the course of dealing or usage of the trade. California Air T ools Inc. hereby declaims and excludes all other warranties. T o the extent that California Air T ools Inc. products are consumer products under applicable federal and state law with respect to any customer, the duration of any implied warranties (including but not limited to implied warranties of merchantability or fitness for a particular purpose) are limited to the shortest duration permitted by applicable law or the Limited Warranty period provided herein, whichever is longer.Limitations of remediesCalifornia Air T ools Inc. shall not be liable to customer, or anyone claiming under customer, for any other obligations or liabilities, including but not limited to, obligations or liabilities airing out of breach of contract or warranty, negligence or other tort or any theory of strict liability, with respect to the air compressor or California Air T ools Inc. acts or omissions or otherwise. T o the fullest extent permitted by applicable law, California Air T ools Inc. shall not in any event be liable for incidental, compensatory, punitive, consequential, indirect, special or other damages, including but not limited to loss of use, loss of income, loss of time, loss of sales, injury to personal property, or liability customer incurs with respect to any other person, or any other type or form of consequential damage or economic loss.15exclusionsIn addition to the foregoing disclaimers, limitations and terms, this limited warranty shall not apply to and does not cover accessories, nor does it cover products that are in any way subject to any of the following:1.Improper setup, installation or storage.ck of proper maintenance and service.3.Accident, damage, abuse or misuse.4.Abnormal operating conditions or applications.5.Repair or modification by customer or any third party without written consent of California Air T ools Inc.e under operating conditions or in applications not recommended by California Air T ools Inc.7.Normal wear.8.The use of accessories or attachments not recommended by California Air T ools Inc.9.Acts of god.The application of these exclusions will be determined at the sole discretion of California Air T ools Inc.registrationWarranty registration with California Air T ools Inc. is required on all products.you can mail the enclosed registration form or register on-line.how to VideosCalifornia Air T ools provides “hOW TO VIdeOS” on our website .The “how to Videos” provide valuable information regarding set-up, operation and maintenance.Please visit our website and view these videos for beneficial information.Service or partsWarranty is also available by keeping and showing your original receipt from the date of purchase to anAuthorized California Air T ools Service Center.For all customer service inquiries call 1-866-409-4581 or visitgo to the “customer Service” tabclick on “Service & parts” button for the fastest Service.16PROduCT RegISTRATIONT o register your product, please complete the information below and mail to the mailing address at the end of this page.1.personal Information:Full Name (Include Middle Initial):_______________________________________________________________Mailing Address:_____________________________________________________________________________City:___________________________________ State:_______________ Zip Code:_______________________Phone Number:_____________________________________________________________________________e-mail Address:_____________________________________________________________________________(Check here to receive product information and offers via e-mail)(Check here to receive product information from other companies via e-mail)2. product Information:date of Purchase:_____________________________________________________________(MM / dd / yyyy)Model Number:______________________________________________________________________________Serial Number:___________________________________________________________(Found on name plate)Purchased Location:__________________________________________________________________________Purchase Price:_____________________________________________________________________________Type of Primary use for this Product: home Recreation emergency Rental CommercialOther______________________________________________________________________________________Features Influencing Product Purchase: brand Portability Power Rating Price WarrantyOther Features (describe)_____________________________________________________________________What other Power equipment are you interested in purchasing in the future?_____________________________Thank you for registering your product.Mail to:California Air Tools8560 Siempre Viva Road, unit 3San diego, CA 9215417。
开山牌中压系列活塞式空气压缩机
感谢您使用开山牌中压系列活塞式空气压缩机产品使用指南向您提供所有与压缩机有关的安全和维修。
方面的必要信息。
使用前定要详细阅读，使其发挥最佳表现。
阅毕请妥善保管，以便必要时查阅。
卷首语安全要求说明一、概述二、规格与技术参数三、收货与安装四、控制原理说明五、压力控制系统的调整六、运转注意事项七、运定期检查及保养事项八、故障现象、原因及排除对策九、如何定购零件安全要求说明1开车1除去所有工具、杂物。
2检查润滑油面位置。
3打开并再次关闭储气罐底部的泄水阀排出水份。
4盘车至少一圈以上确保无机械干涉。
5检查所有的安全保护装置均处于合适的状态。
6空压机应放置在平整的地面上，摆放稳定，固定脚轮以防振动。
7接线后第一次开机须先点动（起动机器后随即停机），以检查转向是否正确。
空压机千万不能反向运转。
2维护和维修1所有维修维护工作均应在停机释放在压力并待机器完全冷却后进行。
2维修维护时应在空压机配电盘上设一标示牌，其上注明“警告：正在检修，严禁通电”。
同时还应采取措施将空压机电路断路，以避免因疏忽或意外而起动空压机；a.拉掉保险丝并锁闭保险丝盒盖。
b.断开配电盘电源。
3安全阀应定期（每年）做排放压力检查，平时如长时间未动作，则应用手拉动环使其动作，以免被杂物卡死。
4防护罩、警告标志、压力表、调压阀、压力开关、电磁开关也应经常检查，以确保它们处于正常工作状态。
5储气罐应定期做耐压试验，检验周期10年至少一次。
6清洗空压机各零部件时，任何情况下均不得使用易腐蚀性、易燃、易爆性清洗剂或对人体有害的清洗剂来清洗。
清洗完成后，所有零部件应漂洗吹干。
7调整、维护维修机器须有经验之技师操作。
8请使用正宗本公司配件。
对于使用非本公司生产或指定配件而造成的任何后果，本公司不承担责任。
9请切实按照本说明书的要求做好维护工作。
3空压机应可靠接地。
一、概述开山牌中压系列往复活塞空气压缩机秉承低速、重载、适合连续运转的设计理念，排气温度低、振动小、噪音低、油耗低。
康普斯压缩机分类大全-康普斯压缩机有限公司驻成都办事处
康普斯压缩机分类大全
/shop-20882/一、康普斯SEP系列/双螺杆电动移动式压缩机
SEP210E SEP系列
SEP850G SEP系列
SEP700E SEP系列
二、康普斯SDP系列/双螺杆柴油移动式压缩机
SDP530G SDP系列
SDP350E SDP系列
三、康普斯SMP系列/双螺杆煤矿用防爆压缩机
SMP1060E SMP系列
SMP710 SMP系列
四、康普斯SEF低压系列/双螺杆电动固定式压缩机
SEF210 SEF系列
SEF350 SEF系列
SEF105 SEF系列
SEF35 SEF系列
五、康普斯SEF系列/双螺杆电动固定侧连式压缩机
SEF210 SEF系
SEF350 SEF系
SEF105 SEF系
SEF35 SEF系
六、康普斯SEF系列/双螺杆电动固定直连式压缩机(水、风冷)
SEF210Z
七、康普斯KPS空气净化系统
KPS空气净化系统
康普斯压缩机有限公司驻成都办事处提供。
往复式高压氮气压缩机跳车案例分析
往复式高压氮气压缩机跳车案例分析摘要：往复式高压氮气压缩机跳车是指往复式高压氮气压缩机因故障或其他原因，在运行中突然停止，从而导致工作过程中的压缩机部件发生异常振动和冲击，对设备造成了不同程度的损坏。
本文对往复式高压氮气压缩机跳车进行案例分析。
包括故障经过、故障调查及原因分析、"五个回归"溯源分析、故障教训及处置以及防范措施等五个部分。
关键词：往复式高压氮气压缩机；跳车；案例分析一、故障经过1.设备简介往复式高压氮气压缩机型号为：4M32-46.3/3-70，流量为46.3m³/min，轴功率为1375KW，转速为375r/min，是4列3级对称平衡式压缩机，气缸形式为无油润滑，双作用水冷式，布置方式为双层布置。
各级进气压力为0.3/1.16/2.916MPa，各级排气压力为1.16/2.916/7.0MPa；各级吸气温度为20/40/40℃，各级排气温度为144/138/135℃。
其主要用作将0.35MPa的低低压氮气加压输出为7.0MPa高压氮气。
本往复式高压氮气压缩机由机体、曲轴、连杆、十字头、中间接筒、气缸、活塞部件等组成。
其中机体由机身和中体组成，材质为灰铸铁，螺栓连接，分别固定在基础上；机体装有曲轴、连杆、十字头。
曲轴由35CrMo钢制成，它由主轴颈、曲柄颈、拐臂等零部件组成,相邻两列的曲柄互成180°。
连杆由42CrMoA钢制成，由连杆体和连杆盖组成，通过两套连杆螺栓及螺母将分体式连杆大头及大头轴瓦组成一体。
连杆大头瓦为剖分式，瓦背材料为15#钢，瓦面为巴氏合金ZSnSb11Cu6，大头孔内侧表面开有圆柱销孔，通过固定销将大头瓦径向定位，防止轴瓦在内部转动。
本往复式压缩机设有四个气缸，三级压缩，进、排气口均为上进气下出气，气缸采用水冷却夹套式结构；气缸设有支承件，用于支撑气缸本身重量和调整气缸水平度。
压缩机的运动件，如曲轴、连杆、十字头等全部采取强制润滑。
Atlas Copco ZE ZA 低压油液化空气压机说明书
ZE/ZA 2-6 (1-4 bar(e)/14.5-58 psig) (30-522 kW/40-700 hp)LOW PRESSURE OIL -FREE AIR COMPRESSORSPROVIDING CONTINUOUS PRODUCTIVITYAT THE LOW EST OPERATIONAL COST As the cornerstone of many production processes, low pressure compressed air is essential tokeep the production going. Atlas Copco’s full range of low pressure oil-free air solutions offers a combination of high reliability and energy efficiency, providing a 100% certified supplyof oil-free air for a broad spectrum ofindustrial applications.Keeping your process up and running Especially in harsh and dusty environments, a reliable supply of compressed air is critical to ensure process continuity.Every ZE/ZA is designed, manufactured and tested to comply with ISO 9001 certification. T he totally enclosed IP55 motor is built to ensure continuous operation and exceptional reliability in dusty and humid environments.Driving down energy costsEnergy costs can amount to 80% of the Life Cycle Costs ofa compressor. T he generation of compressed air can account for more than 40% of a plant’s total electricity costs.Fully compliant with ISO 14001 standards, the ZE/ZA range helps to reduce costs: the IE3 / Nema premium efficiency motor and compression element with T eflon rotor coating and cooling jackets provide the highest air volume at the lowest energy consumption. T he integrated Variable Speed Drive (VSD) technology offers approximately 35% extra energy savingsby automatically tuning compressor flow to the requiredair demand.Protecting your reputationand productionIn virtually any application, oil contamination of the air supply causes serious productivity issues and increases costs. As the first manufacturer to receive ISO 8573-1 CLASS 0 (2010) certification for its oil-free air compressors, Atlas Copco has set a new standard in air purity. Focusing on the protectionof critical applications as well as today’s increasing quality demands, Atlas Copco offers TÜV-certified 100% oil-free air.Easy installationDelivered ready for use, ZE/ZA compressors come as all-in-one packages including a powerful controller and optional integrated aftercooler. T he complete scope of supply eliminates the need for extras and reduces installation to an absolute minimum, saving you time and money. Built for easy integration in your existing compressed air network, the ZE/ZAcompressors are up and running in no time.A COMPLETE PACKAGE FOR ALLYOUR APPLICATIONSBuilt to ensure complete product safety, the ZE/ZA compressors guarantee a continuous, highly reliable, energy-efficient and 100% oil-free air supply for decades in all your applications at the lowest possiblelife cycle cost.Pneumatic conveying – dense phase• Lowest energy cost, representing up to 80% of thecompressor life cycle cost.• Minimized downtime and maintenance cost thanks to innovativesingle stage screw compressor technology.Glass blowing• Higher pressure ratio for mold cooling up to 4 bar(e)/58 psig.• 100% Class 0 certified oil-free air resulting in the highestair quality.• Low energy consumption required for continuous operation.Fermentation• Lowest energy cost, representing up to 80% of the compressorlife cycle cost.• Low downtime and low maintenance cost thanks to innovativescrew compressor technology.• Very wide flow and pressure operational range.Mining• Increased energy efficiency and productivity with lowenvironmental impact.• Minimized downtime and maintenance cost thanks to innovativesingle stage screw compressor technology.CLASS 0: THE INDUSTRY STANDARD Oil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturingand many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at allin the output air stream. T hus Atlas Copco is not only the first compressor and blower manufacturer to receive CLASS 0certification, but also exceeds ISO 8573-1 CLASS 0 specifications.concentration in total oil content).Oil pump• Oil pump mounted on thedrive shaft to reduce thenumber of auxiliary motors.• Reliable lubrication in wideoperation range.High precision drive system• Minimized transmission losses, noise andvibration levels.• Prolonged element lifetime thanks to the AGMAQ13/DIN Class 5 gears in the main drive.Coated rotors• Unique T eflon coating results in increasedefficiency, longer lifetime and protectionagainst corrosion.• High temperature resistance allowsoperating pressures up to4 bar(e)/58 psig.• The carbon steel rotors are synchronizedwith Nickel alloyed gears.Electrical cabinet• The standard rating of the short circuit currentprotection of the electrical cubicles is 50 kA (IEC),resp. 65 kA (CSA/UL).• Fixed speed and Variable Speed Drive.PRE-ENGINEERED SOLUTIONS FORALL YOUR NEEDSIn order to provide customers with a more flexible offering for requirements outside the standard product configuration, pre-engineered solutions are defined.Atlas Copco recognizes the need to combine the advantage of serial produced compressors with the typical requirements of the applications for this kind of equipment. T he specifications for low pressure compressors frequently require outdoor installation, operation in remote locations, often exposed to heavy duty conditions. Atlas Copco is offering pre-engineered kits to simplify the sales process.The special requests from original equipmentmanufacturers (OEM’s) for detailed documentation andmaterial certificates are provided through a simplifiedorder routine.Deviations on the standard motor selection (request fordifferent brand, oversized motor or motor options) andtests witnessed by the customer are other services whichare supported through the competent organizationbehind pre-engineered solutions.State-of-the-art screw compression element• Cooling jackets improve reliability and efficiency by ensuring rotor clearances are always kept to the absolute minimum.• Efficient shaft sealing eliminates the risk of oil leakage, reduces wear, and guarantees 100% oil-free air.Air in- and outtake• Air intakes and cooling air outlets are provided with mounting positions to allow easy ducting. • All gratings are provided with internal baffling to reduce the noise level.• Cooling air flows are internally separated to avoid recirculation.Integrated Variable Speed Drive (VSD) (optional)• Electrical cabinet with fully integrated frequency converter and control panel: no additional engineering and installation required.• Specifically selected drive components: the settings are fine-tuned to achieve maximum efficiency.• No blow-off of compressed air to the atmosphere at partial air flow requirement.• Optimized component selection.• Reduced installation cost.• No interferences.• EMC compliance tested and certified.Integrated air-cooled aftercooler*• The highly efficient cooling reduces energy consumption and dryer loads.• Variable speed fan motors allow for constant temperature control, energy savings and noise reduction (ZE 3-4).• Combination of stainless steel pre-cooler and aluminum aftercooler to cope with high heat stress and guarantee long life time.• User-friendliness is increased and costs reduced thanks to easy installation and easy access for cleaning.* Option.T otally enclosed motor• IP55 T EFC protection against dust and humidity.• Highly efficient motors according to IE3 (equal to NEMA Premium).• Dry motor coupling requires no lubrication, eliminating service requirements.Air filter• Quality air inlet filters provide high filtration class, process reliability and energy efficiency. • Long life time extends the service interval.Sound enclosure• Highly efficient noise reduction achieved through sound reflection in the sheet metal and noise absorption by the silencing foam. • Reduced noise installation cost of the compressor room.• Doors allow easy and quick access to all components.Load/unload regulation• Throttle valve controlled without the need for an external air supply.• No air compression at unload operation to reduce power consumption.Advanced element bearings• The bearings adapt easily to changing loads, providing the flexibility and efficiency to make production processes run smoothly.• Proven durability: two axial bearings limit internal leakage losses by maintaining small clearances between the rotor surfaces.Stainless-steel water-cooled aftercooler• Corrosion-resistant stainless steel tubes.• The risk of leaks is eliminated thanks to highly precise robot welding.• Cooling water outside tubes guided by baffles:- Low pressure drop.- No dead zones – limited fouling.- No degradation in cooler performance.- Easy cleaning.- Very long service intervals.StandardNEMA 4electric cubicleAdvanced Elektronikon ®unit controller• One integrated control system for compressor.• Overall system performance status with pro-activeservice indications, alarms for mailfunctions andsafety shutdowns.• Multi-language selectable user interface.• Designed to interface with the Atlas CopcoES central controller.• Remote control and monitoring is possible viaProfibus and Modbus communication.MotorsLow and medium voltage motors availablewith or without starter.VSD: DRIVING DOWN ENERGY COSTSOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressors on the market.What is VSD technology?• In almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month).• Extensive measurements and studies of compressed air demand profiles show that many blowers have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.Varying air demand in 92% of all installationsIn almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month). Extensive measurements and studies of compressed air demand profiles show that 92% of all compressor and blower installations have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings on average up to 35%Atlas Copco's VSD technology closely follows the air demand byautomatically adjusting the motor speed. T his results in large energysavings of up to 35%. T he Life Cycle Cost of a compressor can be cutby an average of 22%. In addition, lowered system pressure with VSDminimizes energy use across your production dramatically.T otal compressor lifecycle cost• 64% of all installations• Factory working 24 hrs/day:low demand at night & highdemand during the day • 28% of all installations • Factory working 2 shifts/day, no weekend work: erratically varying air demand • 8% of all installations • Factory working 2 shifts/day, no weekend work: typical 'fixed' speed applicationProfile 1M A X Profile 2M A X Profile 3M A XA STEP AHEAD IN MONITORING AND CONTROLSThe Elektronikon ® operating system offers a wide variety of control and monitoring features that allow you to increase your compressor’s efficiency and reliability. T o maximize energy efficiency, the Elektronikon ® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band.• Improved user-friendliness: 5.7” color display with clearpictograms for easy readout.• Monitoring of running conditions and graphical indicationof the service plan.• Regulates system pressure within a predefined narrow pressure band.• Integrated energy savings functions like dual pressureset point, 4 different programmable week schedules.• Comprehensive icon indications and intuitive navigation.• 31 different languages including character-based languages.• Durable keyboard to resist tough treatment indemanding environments.• Internet-based compressor visualization using a simple Ethernet connection.• Remote control and advanced connectivity functions.Built-in intelligenceOnline & mobile monitoringMonitor your compressors over the Ethernet withthe new Elektronikon ® controller. Monitoringfeatures include warning indications, compressorshut-down and maintenance scheduling.An Atlas Copco App is available for iPhone/Androidphones as well as iPad and Android tablets. It allowsfingertip monitoring of your compressed air systemthrough your own secured network.• A remote monitoring system that helps you optimize yourcompressed air system and save you energy and cost.• It offers you a complete insight in your compressed air networkand anticipates on potential problems by warning you up-front.* Please contact your local sales representative for more information.SMART Link *:Data Monitoring ProgramOPTIMIZE YOUR SYSTEMWith the ZE/ZA, Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZE/ZA’s performance or to simply tailor it to your specific production environment, optional features are available.Standard scope of supply*For more details please contact your Atlas Copco sales representative.OptionsProduct range4321500100015002000(l/s)1800360052007200(m 3/h)ZE/A 2ZE/A 3-4ZA 5-62935 0570 14 © 2016, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s COMMITTED TO SUSTAINABLE PRODUCTIVITY We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。