兰石3NB系列泥浆泵说明书
河北永明nbb390-15a泥浆泵维修说明书
河北永明nbb390-15a泥浆泵维修说明书
一、请客户特别注意：
1、设备投入使用前，请您务必详细阅读本说明书；
2、操作者必须在经过培训合格后，方可操作，严禁非操作者开机；
3、客户应根据本说明书和使用现场条件编写安全操作规程；
4、本公司质量三包规定：在产品三包期内，凡因违章操作以及更换非原厂配件，或用户自行拆卸而导致的故障损害，本公司不承担三包责任；
5、说明书由河北永明地质工程机械有限公司科技中心编制，非质量保证书，对印刷错误的更正、以及产品的改进，均由本公司随时做出解释，恕不另行通知，修改内容将编入再版使用说明书，购买配件请按随机使用说明书中的图号进行定货。
二、概述：
nbb390-15a型泥浆泵适用于油田及其他工矿企业的钻井、固井、修井等作业。
用于输送泥浆、粘土胶、灰浆等介质。
该泵具有结构先进、使用可靠、吸入性能良好、易损件使用寿命长、互换性好、易于维护保养等优点。
三、型式与基本参数：
型式：卧式三缸单作用活塞泵。
型号：nbb390-15a型泥浆泵。
输入功率：260(350)kW(HP)。
额定冲数：1分钟，135分钟。
冲程长度：180mm。
额定输入转速：605r每分钟。
吸入管径：203mm。
排出管径：76mm。
外形尺寸：3100X2086X2015mm。
重量：8680kg。
LP3-N 系列液压气动泵使用说明书
OPERATION AND MAINTENANCE MANUALFOR LP3-N Series Hydraulic Pneumatic PumpIt is operating manual of LP3-N torque wrench air pump, please read carefully follow instructions 、warnings and cautions before using the tools.WREN HydraulicSafety GuideThe hydraulic torque wrench pump's safe usage requires correct operation and regular inspect. And the user is requested to follow always and carefully . ▲precaution to avoid direct loss in economic or property.▲warning to avoid personal injury.Please follow herein before!When using, if something abnormal happens, please shut off the power immediately, and then consult WREN or WREN`s agent.1.When using, do not permit any person stand at the oil output in order to avoid personal injury and equipment damage. Please put the pump far away from the fire.2.Make sure that the hose and quick coupler be connected before building up the pressure in order to avoid hydraulic fluid spurting out to cause personal injury.3.The maximum operating pressure of this pump is 700Bar(10,000Psi),WREN has set up the pressure to 10000PSI before selling this pump. Please do not adjust to a pressurehigher than the maximum pressure which WREN has not set.4.If this pump is used for operating other equipments, make sure the maximum operating pressure of the equipments will be less than 700Bar. Please adjust the pressure to which the equipment need, or else the equipment would be damaged.5.Make sure the power of the pump is shut off before repairing it.6.Please shut off the switch before starting power; if the switch is on, the pressure may increase.7.Make sure the equipment be connected with ground to avoid electric shock.8.Please do not change any part of the pump; if it must be changed, please inform WREN or WREN's agent for help. Without allowance of WREN or its agent, any refit of it will be out of our warranty range.9.Please do not fill the pump reservoir with too much oil, otherwise, the pressure of the reservoir will increase and the oil will spill over, so the reservoir will be broken and the environment will be polluted.10.Make sure the quick coupler is tightened; if the quick coupler is not tightened enough, the equipment will not work normally; if it is a synchronic system, the problem may cause one or several pieces of equipment out of order and the quick coupler may be broken and it may cause personal injury or equipment damage.11.Please stand away from the position where the hydraulic oil may be spurt out; hydraulic oil may penetrate your hand and hurt you.12.If the hydraulic oil splashed in your eyes, please immediately wash your eyes about 15 minutes with clean water, then you must go to hospital for help right now.13.The wrench and power pump are connected by a 10000PSI operating pressure, twin-line hose assembly. Each end of the hose will have one male and one female connector to assure proper interconnection between pump and wrench.FIG114.Please do not touch the pressurized hose; if the hydraulic oil splashed out, it will cause serious injury.15.Hydraulic hose is easily spoiled fitting; you inspect the hose with eyes regularly and find no problems, but the inner side may have crack and small hole; WREN suggests you should change the hose regularly forPRECAUTION1.Only WREN hydraudic special oil available.2.Do not use pressure regulate valve as relief valve.3.The used hydraulic oil should be put away according to the antipollution ordinance.1.This pump is used for hydraulic torque wrench and fitted in integrated way, it is an independent hydraulic unit that mainly consists of pump, control valve, oil reservoir, motor, meter, control-line fitting, it has the peculiarity of small volume, light weight, simple composition, convenient operation, high working pressure. The pump can supply oil with one high and one low oil outlet at the same time, which could make a large quantity of oil outputting. On high pressure, the low pressure pump will automatically let oil return through the release flow valve, which can reduce power consumption, and the pressure of the outlet can be arbitrarily adjusted from 1000 to 10000 PSI .2.Hydraulic oil for this pump:46# anti-wear hydraulic oil.3.Environmental temperature for using this pump:-10~60 ℃4.Please use WREN 's high pressure hose, high pressure coupler, and so on. The maximum operation pressure of high pressure hose for this pump is 1000Bar ; please choose suitable system for it.5.If you need to use attached hydraulic product for pump, please contact WREN 's engineers.6.Please do not use this pump around the fire.7.Please do not adjust the pressure valve arbitrarily to avoid personal injury or equipment damage due to high pressure.8.Please confirm that the voltage for this pump is the same as the voltage of using on the spot.9.You'd better use the pump indoors, please protect the pump from rain if it is used outdoors.1.Oil reservoir: to store hydraulic oil, make sure there is enough oil to keep the pump working normally.2.Bolt: to connect motor and oil reservoir.3.Air Motor: provide power, 4~8Bar4.Oily water separator : separator the oill and woter from the air.5.The air input valve: to let the low preasure air into system.6.Radiator: to exclude the heat, ensure the operating time and life of the pump.DESCRIPTIONDESCRIPTIONS OF PARTSEXTERNAL DIMENSION AND DESCRIPTION OF PARTS LP3-NITEM ITEM NAMENAME123456121314151678910Oil R eservior Bolt Air motorOily water separator The air input valve Radiator Air valve Pressure gauge Frame For ProtectingQuick couplerOil level guage Oil leak port Screw C over plate Oil portA djusting pressure regulator 11448428281567910111213141516812347.Air valve: its function is output oil when the pressure is very high, control the flow when oil return, and so on. It can be uset to the maximum pressure and protect system to work normally at the set up pressure. The threads of oil output port is NPT 1/4`.8.Pressure gauge: its range is 0~700Bar(0~10,000psi), in other words, the maximum operating pressure of this pump is 700Bar(10,000psi).9.Frame for protecting: it is fixed on motor for carrying conveniently.10.Quick coupler: its effect is for oil output or oil returning, also it can help people connect pump and tool with the hose quickly.11.The adjusting pressure regulator: it can control the maximum operating pressure for this pump or set up the pressure for operating the tool.prohibrt to adiust this valve arbitrarily.12.Oil level measurer: it can help us know the oil level, when the oil less than the 1/3 of total, please fill the especial oil for hydraulic tools of WREN.13.Release oil port: G1/4` thread, discharging the hydraulic oil from oil reservoir(when changing hydraulic oil)14.Hex head screw: tight coupling oil reservoir.15.Cover plate: air-tight seal of the oil reservoir.16.Oil filter port: before you fill the oil in the oil reservoir, please loosen down the cover. There is a filter inside the port for keeping oil in the oil reservoir cleanness. Also there is an operating on the cover for releasing the air from oil reservoir.CHARACTERISTIC1.LP3-N is three-stage pump. Pressure relief valve is asslembled in the high pressure port .the rated pressure in the low pressure port is 50-70Bar,And the flow is 1.4 L/min und e r 700Bar.2.Max operating pressure:700Bar3.Flow:three-stage,can simultaneity use 4 torque wrenches4.Motor:4~8Bar air preasure motor5.Environmental temperature:-10~80°C6.Rerervoir dimension:448×428×281mm7.Weight（No oil）:LP3-N:20.5Kg8.Hydraulic oil:ISO VG 46#WARNING1.When operating, do not permit anyone stand at the oil output,The oil output must connect other components when adjusting the pressure.2.When using, do not overpass the max operating pressure.3.If need to check motor tank, please shut off the pump.4.When working, the oil back to oil reservoir may add the pressure. If open the cover plate, unnecessary injury and damage will happen.5.Proihbit to operate without oil6.Keep the clean of the pump,clean especially the oil inlet, quick couplers.7.Suggestion: in the condition of not using the pump always, please remember to replace the hydraulic oilMAINTENANCE AND INSPECTION1.The inspection before operating(1).Please shut off the pump and inspect whether the position of the power connection is loose or not. If it is loose, please tighten it.(2).Please inspect whether the hydraulic oil in the oil reservoir is enough or not, if it is not enough, please fill the oil in time.(3).The pump is still working when the direction of the air valve is changed, please build up pressure and inspect whether the whole equipment is normal or not.(4).Please inspect whether the house and other equipments are leaky or not, if this happened, please inspect to find the reason and repair it or replace it.2.The inspection in operationWhen inspecting the following items, if there is abnormal situation, please shut off the pump and repair it.(1)Please inspect whether there are abnormal condition or not in the course of raising the pressure.(2)Please inspect whether the houses and other equipments are leaky or not.(3)Please inspect whether there is some abnormal noise, rocking and smell or not during the operation of the air motor.(4)Please inspect whether the temperature of hydraulic oil is too high or not.3.The inspection after finishing the operation of the pump.(1)Making sure the pump must be turn down.(2)Please inspect whether there are leaky or abnormal condition or not. If there is abnormal situation,please inspect to find the reason and repair it(3)Please clean it after using the pump.4.Refer to changing the hydraulic oilThe oil should be replaced once a year principally. If there are following abnormal conditions, please replace the oil immediately.(1)If dust mixes with the oil, please replace the oil.(2)If there is abnormal smell, please replace the oil.(3)If the water mixes with the oil, the colour of the oil has been changed into milkiness, please replace the oil.(4)If the colour of the oil has been changed into black-brown, please replace the oil.5.The way replacing the hydraulic oil(1)Please loosen the oil filler port of oil reservoir.(2)Please take down the screw on the flank of the oil reservoir, let hydraulic oil out.(3)Please clean the inner and filter of the oil reservoir.(4)Please install the screw and fill the oil reservoir with the hydraulic oil.WARNING: If the oil splashes into your eyes, please wash with clean water for at least 15 minutes, and Then see doctor immediately. If the oil splashes to your skin, please wash it with clean water and soap.WARNING: Waste hydraulic oil bellows to industrial waste, it should be dealt with by special companies.Noise/Vibration And Transport information1、Hydraulic pump noise declaration1)Hydraulic pump noise v alue:70db ≤2、transport information.Hydraulic pump 1)Handle with care.2)The shipment should be v ertical upward, as shown in the FIG -2.3)Product handling, generally using portable, car handling and lifting and mo v ing,as shown in the FIG-3.FIG - 2FIG- 31.LP3-N hydraulic power pump is designed for hydraulic torque wrench. There is a 2-way,4-position Air control valve on the pump, port A is high pressure point, it can export the oil at the high pressure, and port B is low pressure point which can return the oil at the low pressure.(1)Please loosen the valve for adjusting pressure before operating.(2)Please connect the air line and press the air input valve on the flank of the pump to make the pump start working and oil exporting.(3)Please press the working button on the controller and adjust the pressure unit the working pressure reach to what you need, and then loosen the working button on the controller.(4)When the desired pressure is reached, the motor stops working, and the pressure will keep the same. when the pressure falls down, the motor starts to work again.(5)When the motor is working, if you press the “off” button on the pump, the motor stops working, the piston and pressure will also be stopped at the position when the motor stopped working, even if the pressure fell, the motor would not work again.(6)After operating, please press the rubber button on the top of the air control valve in order to release the pressure in hoses and equipments, then you can take down the hose and cover the Safety cap for the quick couplers.OPERATION INSTRUCTIONSTROUBLE SHOOTING GUIDE OF HYDRAULIC PUMPThe pump can't be startedThe v oltage isn't suitableChecked the input air, switch and distribution box and so on, and connect the air.Confirming whether the v oltage is suitable for the pump's need The power hasn't be connected The system has no pressureThe quick coupler hasn't beconnected to the correct positionTake down and reinstall it No oil in the oil reser v oir Fill in oil Not enough oil in the oil reser v oir Fill in oilIf the system has a throttle and hand single-direction v al v e, please check if the v al v e are openOpen the throttle and hand single-direction v al v e, andmake sure the system is a circle After reinstalling the quick coupler,the system has no pressureThe quick coupler can't be connected to the correct position, which causes no pressure in the systemT ake down the quick coupler , check if the boll is elastic with a rod, if it can't mo v e, please knock it with a hammer to eliminate the mist hydraulic oil Leakage in the quick couplerThe o ring and escape ha v e worn outReplace the quick couplerThe pressure can't reach to the set pressure The relief v al v e is ad j ustedtoo lowCheck with the gauge, and ad j ust therelief v al v e to the system set pressure Oil is mixed with water Change oilNot enough oil in the reser v oir Fill in oilRepeat operating the system with noload for se v eral times to eliminate the air Suck in air to the systemThe throttle and hand single-directionv al v e ha v en't been tightenedLocking v al v eThe throttle and hand single-directionv al v e ha v en't been ad j usted to thecorrect positionAd j ust to the correct positionThe throttle and hand single-directionv al v e ha v e brokenReplace the v al v eThere is foreign matter inthe oilWash the pump v al v e andchange clean oilWhen using under static pressure, the pressure reduces slowly The seal is out of control, pleasecheck all the sealReplace the sealEXPLOSION OF LP3-N PNEUMATICPUMPITEM 123456The tank module Pump module Oil return pipe(1)Petroleum Pipeline Oil return pipe(2)The cooler moduleOily water separator Pneumatic control valve The type WE valve set module Fast screwed joint Straight thread joint Copper fittingschoose one789101112NAMENAMEITEMEXPLOSION OF THE PUMP MODULEEXPLOSION OF THE TYPE WE VALVE SET MODULEEXPLOSION OF THE TYPE WE VALVE SET MODULEPNEUMATIC CONTROL MODULE EXPLODED DIAGRAMHYDRAULIC PRINCIPLEWARNING FOR USING HIGH PRESSURE HOSE1.Please use WREN's JH series high pressure hoses.2.The minimum bending radius: R>120mm. Too small bending radius will destroy the high pressure hoses.3.The maximum operating pressure is 700Bar, and it is forbidden to overpass the pressure.4.Do not tighten hoses excessively. Over tightening can cause to premature thread failure or high pressure fittings to split at a pressure lower than their rated capacities.5.Should any hydraulic hose rupture, burst, or need to be disconnected, immediately shut off the pump. Never attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid could cause serious injury.6.Do not use the hose to remove attached equipment. Stress can damage the hose, causing personal injury.7.Do not subject the hose to potential hazard such as fire, sharp surfaces, extreme heat or cold or heavy impact. Do not kink, twist, or bend the hose so tightly that oil flowing in the hose is blocked or reduced. Periodically inspect the hose for wearing, because any of these conditions can damage the hose.8.WREN JH series 1000Bar high pressure hose's operating pressure is 1000Bar, Overpass this pressure is forbidden.AFTER-SALES SERNICE1.WREN guarantees quality of the material used for manufacturing products and quality of yourtechnical fulfillment. The guarantee period of the products is 12 months from the date of selling.2.If any quality issue due to the defects of the materials or craftsmanship is found within the guaranteeperiod. WREN will be responsible and repair or replace the defective products for free.3.If the equipment is damaged because of happenstance, wrong operating and modifying or repairingthe parts without consulting WREN's technical service department, WREN will not guaranteethese cases.PNEUMATIC PRINCIPLESpecification & ParameterModel Oil capacity（L）OperatingAir Moto rPower （HP ）Flow （L/min ）Oil outlet connecting threadoil retrunport connecting threadMaxwork pressure （Bar)LowMidHighLP3-N -25.5AIRRotate Speed : 3000r/min PressureOutput : 4～8 bar Air Consumption: ≥3.4m3/min 4.08.22.81.4NPT1/4NPT1/4700LP3-N -45.5AIR4.08.22.81.4NPT1/4NPT1/4700Air Consumption: ≥3.4m3/minRotate Speed : 3000r/min PressureOutput : 4～8 bar *LP3-N-2 series can be operated with one or two Torque Wrenches.*LP3-N-4 series can be operated with 4 Torque Wrenches.本操作手册内容包括LP3-N 液压扳手专用气动泵的操作规程、警告和注意事项以及故障排除。
吸泥浆泵系统说明书
Bug-Free Vent, Lockable Hinged Access Door
and Stainless Steel Hinges and Hardware Aluminum ........ 48" Dia. with 2" Bug-Free Vent,
Vent. 36" Dia. Basins Only RAIL SYSTEM ..................... 1" SCH40 Stainless Steel BASE ELBOW FITTING:
Stationary ....... Cast Iron Mounting ......... Bolted to bottom of basin VALVE: Material .......... Gate-PVC (1¼”, 2") Ball-PP (3") Size ................. 1¼”, 2", or 3" NPT SWING CHECK VALVE ON 3" UNITS: Material .......... BR Size ................. 3" ELECTRICAL....................... 2" NPT Conduit Hub Qty (2)
Size ................ 1¼", 2", or 3" NPT, Female INLET ................................... 4” (102) Fiberglass Inlet Hub,
兰石ZJ503150D钻机使用说明书
兰州石油化工机器工程有限责任公司
LS Petrochem Machinery Co.,Ltd
2.7 提升系统滑轮外径
1270 mm
2.8 水龙头最大静载荷
4500 kN
中心管通径
75 mm
2.9 转盘开口名义直径
698.5 mm（271/2″）
转盘档数
2档
2.10 泥浆泵台数×功率
2 台×956 kW
兰州石油化工机器工程有限责任公司
LS Petrochem Machinery Co.,Ltd
输出电流
1800 A（DC，长期）
2.15 泥浆罐有效容积
270 m3
2.16 双立管高压管汇
4″×35 MPa
2.17 供气系统
储气罐总容积
7 m3
供气最高工作压力
1 MPa
2.18 柴油罐总容积
80 m3（45 m3+35 m3）
图号
名
称
数量 单重（kg）
备
注
前部
1
30000
6800×2665×2765
后部
1
22000
6800×2340×2998
G07.12A.00 电驱动泵装置（3NB-1300C） 2
37680
G08.05.00
转盘独立驱动
1
5096
111.27.00
JJ315/45-K 井架
1
62194
G12.10.00
电压
600 V
频率
50 Hz
辅助发电机组台数×功率
1×292 kW（CAT 3406）
柴油发电机组型号
SR4B
转速
1500 rpm
泥浆泵操作与维护保养规程
泥浆泵操作与维护保养规程1 范围本标准规定了SL3NB1000型和SL3NB1300型泥浆泵操作、维护保养、安全要求及故障与排除。
本标准适用于SL3NB1000型和SL3NB1300型泥浆泵的操作与维护保养，其他泥浆泵可以参照执行。
2 适用范围与环境SL3NB系列钻井泵主要用于油田及其他工矿企业的钻井、固井、修井等作业。
SL3NB系列钻井泵在海拔500m以下地区使用，泥浆比重≤1.3，吸入管路长度≤4m时，自然吸入效率为0.9～0.95 。
3 安装3.1 泵及其底座：必须安放在水平的基础上，水平偏差不得超过30mm，避免运转时负荷不均匀。
以利于运转时动力端润滑油的正常供给。
对于链条传动和万向轴传动方式时，则要求泵底座与联动机组形成钢性联接。
3.2 泵的安装位置应尽量降低，泥浆罐的位置应尽量提高，以利吸入。
3.3 泵的吸入管线最好用软管，最小通径为200mm，无急弯；以减少吸入管内的摩阻及惯性损耗；吸入管下侧应高于泥浆罐罐底300mm以上。
3.4 吸入管进口与泥浆罐的联接处，不能处于泥浆返回罐内时的正下方，以免吸进罐底泥屑。
3.5 牢固地支撑所有吸入和排出管线，避免使管路承受附加外载，减少振动；绝不能在没有足够的支撑状况时让管线悬挂在泵上。
3.6 吸入系统不允许有任何漏气现象，以免影响泵的正常工作。
4 启动前的准备4.1 启用新泵或停运已久的旧泵，首先必须检查清洗动力端油底壳、润滑油槽、油道以及十字头周围空间，加入齿轮油，并在启动前打开检查盖，向小齿轮、轴承、十字头的积油槽内加油，使泵的所有摩擦面在启动前得到润滑，油底加注适量润滑油。
4.2 检查喷淋泵喷淋管道，确保通畅；水箱液面符合要求。
4.3 拧紧动力端曲柄轴主轴承压盖螺栓以及液力端所有的紧固件；介杆密封与泵壳的中间隔板处，不能有渗漏现象，以防冷却水进入动力端。
4.4 检查管线上所有阀门，是否处于启动前的安全操作状态。
4.5 检查排出端预压空气包的充气压力，确保符合要求。
泥浆泵产品说明书
——山东中兖矿业
PN泥浆泵使用目录
1. PN泥浆泵产品介绍 2. PN泥浆泵结构特点 3. PN泥浆泵结构组成及型号意义 4. PN泥浆泵用途及适用范围
5.PN泥浆泵结构使用注意事项 6.PN泥浆泵技术参数 7.PN泥浆泵实物图 8.PN泥浆泵维护保养
PN泥浆泵产品介绍
PN型泥浆泵过流件使用耐磨合金材料制造，寿命长。6"及6"以 下泥浆砂叶轮与轴用螺纹联接，8"及8"以上泥浆泵，泵体较大， 采用了水平中开的结构型式，拆装检修方便。400*6868*639
轴封采用一般填料密封，工作时应注入高于工作压力1公斤/厘 米²的轴封清水。 PN型泥浆泵，以传动方向看，为逆时针方向 旋转（其中1、2、3PN为顺时针）叶轮用螺纹与轴连接时，如 果反方向旋转，叶轮将从轴上脱落。
PN泥浆泵结构特点
1、结构合理、维修方便：泵头部分采用前、后开门式结构，维修时 不需拆卸管路，只需将电机向后移动，即可对泵进行拆卸和维修。 2、浓度高、无堵塞：输送纸浆浓度可达6%； 3、气蚀性能好、寿命长：实际使用寿命比普通纸浆泵可提高2-3倍； 4、高效、节能：运行效率比普通纸浆泵平均高出3-10个百分点，节 能、降耗达15-30% 5、叶轮和护板的间隙可以及时调整，保持较高效率工作。泵以上的 泵体较大，采用了对开的结构形式，拆装检修方便
PN泥浆泵结构组成及型号意义
PN泥浆泵由10大部分组成，分别是：泵体、泵盖 、叶轮、护板、填 料箱、轴、托架后盖、托架、冷却管、泵座。
PN泥浆泵型号意义： 如2PN泥浆泵
2---吐出口径（毫米数被25除所得值）
P---杂质泵
N---泥浆
PN泥浆泵用途及适用范围
1、 PN型泥浆泵系单级单吸泥浆泵（分立式、卧式）具 有寿命长、结构简单、运行可靠等特点。输送最大浓度 按重量计为50％。 2、 用于矿山、冶金、市政建筑、化工、印染等吸送有 流砂、小泥块泥浆、污浊液体之用。 3、 用于农村的河泥、池塘泥液、粪便、浆状饮料的吸 送；亦可用于城市工厂输送矿砂液，地下道吸黄砂子及 泥浆等。
Metso Orion系列重型矿业用水泥泥浆泵说明书
Slurry Pumps/pumpsThe Orion Series of Heavy & Mining Duty Horizontal Slurry PumpsHorizontal PumpsThe Metso Heavy (HM, HR) and Mining (MR, MM) dutyh orizontal slurry pumps offer a wide range of world class rubber lined and hard metal slurry pumps fora brasive pumping applications.Lowest Total CostOur focused product development combined with over 60 years of experience from thousands of applications has led to continuous improvements in our products.The benefits to customers are numerous but the most significant is the life time cost saving that will be achieved by using Orion horizontal slurry pumps.Low Power Consumption• High efficiency hydraulic design ensures optimal power utilization• Range optimization ensures operation close to the best efficiency point• Use of fluid dynamic software to improve pumph ydraulic efficiency • 3-D computer design technology for development of hydraulic and mechanical componentsThe Orion Series ofHeavy and Mining Duty Horizontal Slurry PumpsLong Wear Life• Wear parts of highest quality hard metal, rubber andcorrosion-resistant materials• Robust design with extra thick sections at known points of wear• Highest quality of wear resistant elastomers developed by Metso• Interchangeability of hard metal and elastomer parts to provide the best solution for each individuala pplication • Optional special materials available on request• Careful application at best efficiency point ands election of wear-resistant material give even wear and long life• Optional wear clearence adjustment feature increases wear life3Reliability in OperationSpecially developed features in our pumps providet rouble-free operation and minimum downtimei mproving the cost effectiveness of the operation:• Oversized high strength alloy steel shaft is carried in heavy duty grease lubricated bearings in a self-c ontained cartridge assembly • Double seal arrangement provides positive seal of bearings against contamination• Proven and reliable gland seal options to meeti ndividual requirements, using expellers, flushed glands or mechanical seals• Modular design and full interchangeability of parts minimizes stock levels• Optional back pull out feature allows ease ofi nspection and maintenance • Compact and functional design• Metso pumps and parts are manufactured under total quality management and all our production units are ISO certified.Typical Applications• Mining and mineral processing • Highly abrasive slurries• SAG and AG mill discharge recirculation duties • Cyclone feed• Mine refuse and tailings • Industrial processing • Mill discharge• Coal and power plant ash • Sand and gravel• Mining duty abrasive slurries • In-plant slurry transfer pumps • Pulp & paper • Lime slurry • Alumina • Fertilizer•Acid Neutralization*Consult Factory for available optionsClosing front impeller running clearances permits optimum continuous performance of the pump. All adjustments can be made on installed pumps without disassembly. The optional double adjustment frame allows both front and back clearence adjustment.Heavy duty bearings in a life. Double ments available.SealsOptional design:Centrifugal Seal ArrangementThe expeller generates a high head and works in conjunction with expelling back vanes of the impel-ler to provide a highly effective seal against positive inlet heads without gland leakage. Abrasion resistant materials ensure wear life equivalent to the pump. Three rings of grease-lubricating packing, seal the pump while stationary.Even Wear DesignCase and impeller are matched for minimum hydraulic turbulence for longer and more equally distributed impeller and case wear life.strategic mass distribution permit high head and high performance at slow speeds without the sacrifice of efficiency.6Use for suction conditions not suitable for centrifugal9Available motor arrangementsOverhead mountedSide mountedReverse overhead mountedtotal impeller wear clearance adjustment is a normal routine inspection or repair, the bearing casing only renewal, or if back pull-out is not achieved by adjusting the screw on the bearingMetso Slurry PumpsOur Range: Orion and Thomas Series of The Sala Series of Vertical & Horizontal Horizontal Rubber and Metal Lined Pumps Rubber and Metal Lined PumpsXR/XM, Extra Heavy Duty Pumps VF, Froth PumpsHR/HM, Heavy Duty Pumps VS, Sump PumpsMR/MM, Mining Duty Pumps VT, Tank PumpsDredge Pumps ST, Recessed & Channel Impeller Pumps。
B系列泵中文说明书
中文说明书Doseuro®S.R.L .ALTERNATIVE DOSING PUMP WITH DIAPHRAGM,INTERPOSED FLUID AND SPRING RETURNSeriesE 125NE 175N E 250NDoseuro 目录1 泵的使用说明2 编码说明3 泵的技术参数4 工况条件5 使用概况6 泵的运输和储存7 去除保护帽8 泵的安装9 泵的位置10 泵与系统的联系11 排液端的连接12 脉动阻尼器的安装13 齿轮油的添加14 电机接线15 噪音16 泵的启动17 泵的调节18 附加设备19 其他附件20 维修保养21 泵头的定期检查22 拆换泵头及膜片23 拆换柱塞24 添加液压油25 工厂维修26 泵的报废27 部件及有害物质的处理1. 泵的使用说明1.1 泵的应用计量泵是应用在需要调节泵的流量的场合。
泵的构成：运动:根据实际的计量情况而调整电机转速, 并通过推杆及复位弹簧将往复运动变为直线运动。
传递运动: 铸铝弹性接头调节:在工作状态下和静止状态下, 都可以通过调节复位弹簧, 在0%-100%之间调整流量。
液力件：通过吸口阀计量并吸入液体，然后通过出口阀排出。
电机：三相或单相电机。
结构： V18－F－CVE三相电源: 220／240V±80／415V 50Hz； 220／280V－380／480V－60Hz单相电源:230V－50Hz我们可以根据客户要求, 提供不同电压和频率的产品。
齿轮箱：铸铝外置零件：推杆的材质是S.S. 420, 保护件及其他附件的材质都是不同种类的塑料。
2 编码说明以下述计量泵为例，说明编码中每个字母代表的意义▲注意泵头材质的技术特点请参阅更多的技术数据表B125N - 25/F 11 DV3 泵的技术参数下面是各系列计量泵技术参数参照表，请仔细阅读，严格按照要求工况运行，确保对泵不造成损坏。
B 125N – E 125N type dataB 175N - E 175N type dataB 250N - E 250N type data4 工况条件泵的实际流量与所输送的液体的粘度，比重及水力损失有关。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
95
367.5 500
331
450
24.26
21.3 2
18.57
16.01 13.64 11.46
(注:机械效率 90% 容积 100%)
兰石总厂机械制造公司
使用说明书
编号：107.11-15.00.SM
3NB500C. 3NB1000C.3NB1300C.3NB1600 共 32 页
第7页
3NB1000C 钻井泵排量与压力关系表
在本说明中，所谓泵的前面，后面，左侧，右侧方向是从泵的动力 端朝向液力端观察的方向。
兰石总厂机械制造公司
使用说明
编号：107.11-1500.SM
3NB500C.3NB1000C.3NB1300C.3NB1600C 共 32 页
第4页
1.技术规范
参数
泵型号
额定输入功率
额定冲次
冲程
齿轮传动比
传动轴额定转速
φ150 160 15.68
φ140 182 17.84
排量
φ130 211 20.68
φ120 248 24.3
升/秒
φ110 295 28.91
3.48 4.47 0.26 0.22 0.195 0.169 0.144 0.121
50 193.5 263 174 237 13 11 9.75 8.45 7.2 6.05
使用说明
编号：107.11-1500.SM
3NB500C 3NB1000C 3NB1300C 3NB1600C 共 32 页
第2页
目录
1． 技术规范……………………………………….4 2． 结构特点……………………………………….10 3． 安 装……………………………………….11 4． 操 作……………………………………….13 5． 保 养……………………………………….14 6． 装配拆卸……………………………………….16 7． 储 藏……………………………………….20 8． 储藏后重新启动……………………………….20 9． 随机工具……………………………………….21 10. 所用轴承……………………………………….24 11. 主要部位的上紧力矩………………………….26
90 603 820 543 738 31.1 27.6 24.2 21.2 18.2 15.57
100 669 910 602 819 34.5 30.6 26.9 23.5 20.25 17.3
105 701.4 955 632.1 858.9 36.225 32.13 28.25 24.68 21.32 18.17
最高工作压力
阀尺寸
最大缸套直径
最大缸套排量
最大缸套泵压
吸入管直径
排出管直径
外型尺寸
重量
3NB1000 泵
3NB1300C 泵
1176 千瓦（1600 马力） 120 冲/分 305 毫米
956 千瓦(1300 马力) 120 冲/分 305 毫米
3.81 458 转/分 34.3 兆帕(350 ㎏ f/㎝ 2) 7〃(A.P.I)
缸套直径
排出压力
冲次
输入功率
冲/次 千瓦 马力
㎜ ㎏/㎝ 2
φ190 169
MPa 16.6
输出功率
千瓦 马力
φ180 188 18.4
φ170 211 20.7
排
φ160 239 23.4
量
φ150 271 26.6
φ140 311 30.5
升/秒
φ130 350 34.3
120 956 1300 860 1170 51.9 46.6 41.5 36.8 32.3 28.2 24.3
φ190 51.9 升/秒 20.4 兆帕(208 ㎏ f/㎝ 2) 305 ㎜(12〃) 100 ㎜(4〃) 5040×2850×2077 24.641 吨
3.81 457 转/分 34.3 兆帕(350 ㎏ f/㎝ 2) 7〃(A.P.I) φ180(可装φ190 缸套) 46.6 升/秒 18.4 兆帕(188 ㎏ f/㎝ 2) 305 ㎜(12〃) 100 ㎜(4〃) 5010×1942×1918
60 232.2 315.6 208.8 284.4 15.6 13.2 11.7 10.14 8.64 7.26
70 270.9 368.2 243.6 331.8 18.2 15.4 13.65 11.83 10.08 8.47
75 290.25 394.5 261 355.5 19.5 16.5 14.63 12.68 10.8 9.075
100 980 1333 883 1200 43.3 38.8 34.5 30.6 26.9 23.5
90 882 1199 794 1079 38.9 35 31.1 27.6 24.2 21.2
80 785 1067 706 960 34.6 31 27.6 24.2 21.5 18.8
70 687 934 618 840 30.3 27.2 24.2 21.5 18.8 16.5
50 398.4 542 359 487.5 21.6 19.4 17.25 15.3
10.8
1 7.96
7.171 9.75 0.433 0.388 0.345 0.306
0
(注:机械效率 90% 容积 100%)
13.45 11.75 10.1 0.269 0.235 0.2025
兰石总厂机械制造公司
φ190 208 20.4
51.9
φ180 232 22.8
φ170 260 25.5
排量
46.6 41.5
φ160 294 28.8
φ150 334 32.8
升/秒
36.8 32.3
φ140 350 34.3
28.2
110 1079 1467 790 1320 47.6 42.7 38 33.7 29.6 25.9
(注:机械效率 90% 容积 100%)
兰石总厂机械制造公司
使用说明
3NB500C.3NB1000C.3NB1300C.3NB1600C
编号：107.11-1500.SM
共 32 页
第 10 页
2.结构特点：
2.1.动力端 2.1.1.泵机座为钢板焊接结构，传动轴和曲轴轴承座系铸钢件，初加工后与机壳组焊， 焊后退火以消除内应力。 2.1.2.曲轴是空心铸钢结构。 2.1.3.人字形大齿圈与小齿轮，均是由斜齿成对组装成人字齿。 2.1.4.十字头采用整体铸造，十字头与导板直接接触。 2.1.5.所有轴承与导板，十字头等部位的润滑，均为飞溅润滑，为了使润滑均匀，在适 当部位设置刮油器和导油槽。 2.1.6.传动轴轴承采用单列向心短圆柱滚子轴承。 2.1.7.主轴轴承采用双列向心球面滚子轴承。 2.1.8.十字头轴承采用长圆柱滚子轴承。 2.1.9.连杆……曲柄颈轴承采用径向滚子轴承。
兰石总厂机械制造公司
使用说明书
3NB500C. 3NB1000C.3NB1300C.3NB1600
编号：107.11-15.00.SM
共 32 页
第6页
3NB500C 钻井泵排量与压力关系表
冲次
冲/次
1
缸套直径 排出压力
输入功率
千瓦 马力
3.87 5.26
㎜ ㎏/㎝ 2
MPa
输出功率
千瓦 马力
φ160 140 13.72
50 331 450 298 405 17.25 15.3 13.45 11.75 10.1 8.65
60 404 550 368 495 20.8 18.4 16.2 14.1 12.2 10.38
70 470 640 424 576 24.2 21.5 18.8 16.5 14.2 12.11
80 529 730 438 657 27.6 24.2 21.5 18.8 16.2 13.84
23 吨
兰石总厂机械制造公司
使用说明
编号：107.11-15.00.SM
3NB500C.3NB1000C.3NB1300C.3NB1600C 共 32 页
第5页
参数
泵型号
额定输入功率
额定冲次
冲程
齿轮传动比
传动轴额定转速
最高工作压力
阀尺寸
最大缸套直径
最大缸套排量
最大缸套泵压
吸入管直径
排出管直径
外型尺寸
缸套直径 排出压力 冲次 输入功率
冲/次 千瓦 马力
㎜ ㎏/㎝ 2
MPa
输出功率
千瓦 马力
φ170 178
17.444
φ160 200 19.600
排
φ150 228
22.344
量
φ140 261 25.578
φ130 303
29.694
φ120 350 34.3
升/秒
1 6.68 9.09 6.02 8.18 0.345 0.306 0.269 0.235 0.203 0.173
3NB500C 3NB1300C 3NB1000C 3NB1600
说明书
107.11—15.00
兰 石 总 厂 机 械 制 造 公司
兰石总厂机械制造公司
使用说明
编号：107.11-15.00.SM
3NB500C. 3NB1000C. 3NB1300C. 3NB1600C
共 32 页
第1页
兰州石油化工机器总厂
80 637 867 574 780 34.6 31 27.6 24.2 21.5 18.8 16.2
70 558 758 502 683 30.3 27.2 24.2 21.5 18.8 16.5 14.2