外文翻译----步进电机基础
资料翻译英文资料Stepper Motor Basics[TieluoLin.Jianxun Zhang.DSP-based microstep controller of stepper motor.Intelligent Control and Automation, 2004.Fifth World Congress on Volume 5, 15-19 June 2004.]A stepper motor is an electromechanical device which converts electrical pulses into discrete mechanical movements. The shaft or spindle of a stepper motor rotates in discrete step increments when electrical command pulses are applied to it in the proper sequence. The motors rotation has several direct relationships to these applied input pulses. The sequence of the applied pulses is directly related to the direction of motor shafts rotation. The speed of the motor shafts rotation is directly related to the frequency of the input pulses and the length of rotation is directly related to the number of input pulses applied.Stepper Motor Advantages and DisadvantagesAdvantages1. The rotation angle of the motor is proportional to the input pulse.2. The motor has full torque at standstill (if the windings are energized)3. Precise positioning and repeatability of movement since good stepper motors have an accuracy of 3 – 5% of a step and this error is non cumulative from one step to the next.4. Excellent response to starting/stopping/reversing.5. Very reliable since there are no contact brushes in the motor. Therefore the life of the motor is simply dependant on the life of the bearing.6. The motors response to digital input pulses provides open-loop control, making the motor simpler and less costly to control.7. It is possible to achieve very low speed synchronous rotation with a load that is directly coupled to the shaft.8. A wide range of rotational speeds can be realized as the speed is proportional to the frequency of the input pulses.Disadvantages1. Resonances can occur if not properly controlled.2. Not easy to operate at extremely high speeds.Open Loop OperationOne of the most significant advantages of a stepper motor is its ability to be accurately controlled in an open loop system. Open loop control means no feedback information about position is needed. This type of control eliminates the need for expensive sensing and feedback devices such as optical encoders. Your position is known simply by keeping track of the input step pulses.Stepper Motor TypesThere are three basic stepper motor types. They are :• Variable-reluctance• Permanent-magnet• HybridVariable-reluctance (VR)This type of stepper motor has been around for a long time. It is probably the easiest to understand from a structural point of view. Figure 1 shows a cross section of a typical V.R. stepper motor. This type of motor consists of a soft iron multi-toothed rotor and a wound stator. When the stator windings are energized with DC current the poles become magnetized. Rotation occurs when the rotor teeth are attracted to the energized stator poles.Figure 1. Cross-section of a variablereluctance(VR) motor.Permanent Magnet (PM)Often referred to as a “tin can” or “canstock” motor the permanent magnet step motor is a low cost and low resolution type motor with typical step angles of 7.5° to 15°. (48 –24steps/revolution) PM motors as the name implies have permanent magnets added to the motor structure. The rotor no longer has teeth as with the VR motor. Instead the rotor is magnetized with alternating north and south poles situated in a straight line parallel to the rotor shaft. These magnetized rotor poles provide an increased magnetic flux intensity and because of this the PM motor exhibits improved torque characteristics when compared with the VR type.Hybrid (HB)The hybrid stepper motor is more expensive than the PM stepper motor but provides better performance with respect to step resolution, torque and speed. Typical step angles for the HB stepper motor range from 3.6°to 0.9°(100 –400 steps per revolution). Thehybrid stepper motor combines the best features of both the PM and VR type stepper motors. The rotor is multi-toothed like the VR motor and contains an axially magnetized concentric magnet around its shaft. The teeth on the rotor provide an even better path which helps guide the magnetic flux to preferred locations in theairgap. This further increases the detent, holding and dynamic torque characteristics of the motor when compared with both the VR and PM types.The two most commonly used types of stepper motors are the permanent magnet and the hybrid types. If a designer is not sure which type will best fit his applications requirements he should first evaluate the PM type as it is normally several times less expensive. If not then the hybrid motor may be the right choice.There also excist some special stepper motor designs. One is the disc magnet motor. Here the rotor is designed sa a disc with rare earth magnets, See fig. 5 . This motor type has some advantages such as very low inertia and a optimized magnetic flow path with no coupling between the two stator windings. These qualities are essential in some applications.Size and PowerIn addition to being classified by their step angle stepper motors are also classified according to frame sizes which correspond to the diameter of the body of the motor. For instance a size 11 stepper motor has a body diameter of approximately 1.1 inches. Likewise a size 23 stepper motor has a body diameter of 2.3 inches (58 mm), etc. The body length may however, vary from motor to motor within the same frame size classification. As a general rule the available torque output from a motor of a particular frame size will increase with increased body length.Power levels for IC-driven stepper motors typically range from below a watt for very small motors up to 10 –20 watts for larger motors. The maximum power dissipation level or thermal limits of the motor are seldom clearly stated in the motor manufacturersdata. To determine this we must apply the relationship P=V×I For example, a size 23 step motor may be rated at 6V and 1A per phase. Therefore, with two phases energizedthe motor has a rated power dissipation of 12 watts. It is normal practice to rate a stepper motor at the power dissipation level where the motor case rises 65°C above the ambient in still air. Therefore, if the motor can be mounted to a heatsink it is oftenpossible to increase the allowable power dissipation level. This is important as the motor is designed to be and should be used at its maximum power dissipation ,to be efficient froma size/output power/cost point of view.When to Use a StepperMotorA stepper motor can be a good choice henever controlled movement is equired. They can be used to advantage in applications where you need to control rotation angle, speed, position and synchronism. Because of the inherent advantages listed previously, stepper motors have found their place in many different applications. Some of these include printers, plotters, highend office equipment, hard disk drives, medical equipment, fax machines, automotive and many more.The Rotating Magnetic FieldWhen a phase winding of a stepper motor is energized with current a magnetic flux is developed in the stator. The d When a phase winding of a stepper motor is energized with current a magnetic flux is developed irection of this flux is determined by the “Right Ha ndRule” which states: “If the coil is grasped in the right hand with the fingers pointing in the direction of the current in the winding (the thumb is extended at a 90°angleto the fingers), then the thumb will point in the direction of the magnetic field.”Figure 2 shows the magnetic flux path developed when phase B is energized with winding current in the direction shown. The rotor then aligns itself so that the flux opposition is minimized. In this case the motor would rotate clockwise so that its south pole aligns with the north pole of the stator B at position 2 and its north pole aligns with the south pole of stator B at position 6. To get the motor to rotate we can now see that we must provide a sequence of energizing the stator windings in such a fashion that provides a rotating magnetic flux field which the rotor follows due to magnetic attraction.Figure 2 Magnetic flux path through atwo-pole stepper motor with a lag betweenthe rotor and stator.Torque GenerationThe torque produced by a stepper motor depends on several factors.• The step rate• The drive current in the windings• The drive design or typeIn a stepper motor a torque is developed when the magnetic fluxes of the rotor and stator are displaced from each other. The stator is made up of a high permeability magnetic material. The presence of this high permeability material causes the magnetic flux to be confined for the most part to the paths defined by the stator structure in the same fashion that currents are confined to the conductors of an electronic circuit. This serves to concentrate the flux at the stator poles. Thetorque output produced by the motor is proportional to the intensity of the magnetic flux generated when the winding is energized.The basic relationship which defines the intensity of the magneticflux is defined by:H = (N ×i) ÷ l where:N = The number of winding turnsi = currentH = Magnetic field intensityl = Magnetic flux path lengthThis relationship shows that the magnetic flux intensity and consequently the torque is proportional to the number of winding turns and the current and inversely proportional to the length of the magnetic flux path. From this basic relationship one can see that the same frame size stepper motor could have very different torque output capabilities simply by changing the winding parameters. More detailed information on how the winding parameters affect the output capability of the motor can be found in the application note entitled “DriveCircuit Basics”.Stepping ModesThe following are the most common drive modes.• Wave Drive (1 phase on)• Full Step Drive (2 phases on)• Half Step Drive (1 & 2 phases on)• Micro stepping (Continuously varying motor currents)For the following discussions please refer to the figure 3.Figure 3 Unipolar and bipolar wound stepper motors.In Wave Drive only one winding is energized at any given time. The stator is energized according to the sequence A B A B and the rotor steps from position8 2 4 6. For unipolar and bipolar wo und motors with the same winding parameters this excitation mode would result in the same mechanical position. The disadvantage of this drive mode is that in the unipolar wound motor you are only using 25% and in the bipolar motor only 50% of the total motor winding at any given time. This means that you are not getting the maximum torque output from the motor.In Full Step Drive you are energizingtwo phases at any given time.The stator is energized according to the sequence AB A B A B AB and the rotor steps from position 1 3 5 7 . Full step mode results in the same angular movement as 1 phase on drive but the mechanical position is offset by one half of a fullstep. The torque output of the unipolar wound motor is lower than the bipolar motor (for motors with the same winding parameters) since the unipolar motor uses only 50% of the available winding while the bipolar motor uses the entire winding.Half Step Drive combines both wave and full step (1&2 phases on) drive modes. Every second step onlyone phase is energized and during the other steps one phase on each stator. The stator is energized according to the sequence AB B A B A A B B A B A and the rotor steps from position 1 2 3 4 5 6 7 8. This results in angular movements that are half of those in 1- or 2-phases-on drive modes. Half stepping can reduce a phenomena referred to as resonance which can be experiencedin 1- or 2-phases-on drive modes.The excitation sequences for the above drive modes are summarized in Table 1. Table 1. Excitation sequences for different drive modesIn Microstepping Drive the currents in the windings are continuously varying to be able to break up one full step into many smaller discrete steps. More information on microstepping can be found in the microstepping chapter.Single Step Response and ResonancesThe single-step response characteristics of a stepper motor is shown in figure 4.Figure 4 Single step response vs. time.When one step pulse is applied to a stepper motor the rotor behaves in a manner as defined by the above curve.The step time t is the time it takes the motor shaft to rotate one step angle once the first step pulse is applied. This step time is highly dependent on the ratio of torque to inertia (load) as well as the type of driver used.Since the torque is a function of the displacement it follows that the acceleration will also be. Therefore, when moving in large step increments a high torque is developed and consequently a high acceleration. This can cause overshots and ringing as shown. The settling time T is the time it takes these oscillations or ringing to cease. In certain applications this phenomena can be undesirable. It is possible to reduce or eliminate this behaviour by microstepping the stepper motor. For more information on micro stepping please consult the microstepping note.Stepper motors can often exhibit a phenomena refered to as resonance at certain step rates. This can be seen as a sudden loss or drop in torque at certain speeds which can result in missed steps or loss of synchronism. It occurs when the input step pulserate coincides with the natural oscillation frequency of the rotor. Often there is a resonance area around the 100 – 200 pps region and also one in the high step pulse rate region. The resonance phenomena of a stepper motor comes from its basic construction and therefore it is not possible to eliminate it completely. It is also dependent upon the load conditions. It can be reduced by driving the motor in half or micro stepping modes.中文译文步进电机基础[林铁国,张建勋.基于DSP的微控制器的步进电机控制和自动化, 2004 。
步进电机基本参数
步进电机基本参数步进电机(Stepper Motor)是一种将电脑数字信号转变为机械运动的设备,它以离散的方式旋转,每一次脉冲驱动会引起电机一定的运动。
步进电机具有以下几个基本参数。
1. 步数(Step):步进电机的运动是以步为单位的,一步表示电机转动一定的角度或线性距离。
步数也可以用来描述电机的分辨率,即每转多少步,电机转一圈。
通常情况下,步进电机的步数会在说明书或型号参数中给出。
2. 相数(Phase):步进电机的绕组分为几个相,每相两个线圈。
常见的步进电机相数有两相、三相和五相等,不同相数的步进电机在控制方式上有所不同,包括驱动方式和控制电路。
3.驱动方式:步进电机的驱动方式包括全步驱动和半步驱动。
全步驱动是每个脉冲都使电机转动一个步进角度,半步驱动是在全步的基础上细分每一步,在一个脉冲内实现小角度的运动。
半步驱动可以提高电机的分辨率和运动平滑度。
4. 转矩(Torque):步进电机的转矩是指电机产生的旋转力矩。
转矩大小与电机的结构、驱动方式和电流有关,通常在电机的规格表中有相关的数据。
5. 电流(Current):步进电机电流是指电机所需工作电流。
电机的电流大小与驱动方式、负载情况有关。
一般情况下,为了保证电机正常运行,需要匹配合适的电流驱动器。
6. 驱动电压(Voltage):步进电机的驱动电压是指驱动电机所需的电压。
电机的驱动电压应该与驱动器供电电压相匹配。
7. 最大速度(Maximum Speed):步进电机的最大速度是指电机能够达到的最高旋转速度。
最大速度与电机的结构、驱动方式、驱动电压和电流有关。
除了上述基本参数,还有一些其他的参数也需要考虑,比如电机的精度、响应时间、机械惯性等。
这些参数在具体应用中会根据实际需求进行选择和调整。
总的来说,步进电机的基本参数包括步数、相数、驱动方式、转矩、电流、驱动电压和最大速度等。
这些参数决定了电机的性能和适用范围,需要根据具体应用需求进行选择和配置。
关于步进电机的毕业设计外文翻译
附录2:英文资料及其中文翻译Stepper motor is an electrical pulse will be converted into angular displacement of the implementing agencies. Put it in simple language-speaking: When the stepper drive pulse signal to a receiver, it drives stepper motor rotation direction by setting a fixed point of view (and the step angle). You can control the number of pulses to control the amount of angular displacement, so as to achieve the purpose of accurate positioning; At the same time, you can by controlling the pulse frequency to control the motor rotation speed and acceleration, so as to achieve the purpose of speed.Stepper motor directly from the AC-DC power supply, and must use special equipment - stepper motor drive. Stepper motor drive system performance, in addition to their own performance with the motor on the outside, but also to a large extent depend on the drive is good or bad. A typical stepper motor drive system is operated by the stepper motor controller, stepper motor drives and stepper motor body is composed of three parts. Stepper motor controller stepper pulse and direction signal, each made of a pulse, stepper motor-driven stepper motor drives a rotor rotating step angle, that is, step-by-step further. High or low speed stepper motor, or speed, or deceleration, start or stop pulses are entirely dependent on whether the level or frequency. Decide the direction of the signal controller stepper motor clockwise or counterclockwise rotation. Typically, the stepper motor drive circuit from the logic control, power driver circuit, protection circuit and power components. Stepper motor drive controller, once received from the direction of the signal and step pulse, the control circuit on a pre-determined way of the electrical power-phase stepper motor excitation windings of the conduction or cut-off signal. Control circuit output signal power is low, can not provide the necessary stepping motor output power, the need for power amplifier, which is stepper motor driven power drive part. Power stepper motor drive circuit to control the input current winding to form a space forrotating magnetic field excitation, the rotor-driven movement. Protection circuit in the event of short circuit, overload, overheating, such as failure to stop the rapid drive and motor.Motor is usually for the permanent magnet rotor, when the current flows through the stator windings, the stator windings produce a magnetic field vector. The magnetic field will lead to a rotor angle of rotation, making a pair of rotor and stator magnetic field direction of the magnetic field direction. When the stator rotating magnetic field vector from a different angle. Also as the rotor magnetic field to a point of view. An electrical pulse for each input, the motor rotation angle step. Its output and input of the angular displacement is proportional to the pulses, with pulse frequency proportional to speed. Power to change the order of winding, the electrical will be reversed. We can, therefore, control the pulse number, frequency and electrical power windings of each phase to control the order of rotation of stepper motor.Stepper motor types:Permanent magnet (PM). Magnetic generally two-phase stepper, torque and are smaller and generally stepping angle of 7.5 degrees or 15 degrees; put more wind for air-conditioning.Reactive (VR), the domestic general called BF, have a common three-phase reaction, step angle of 1.5 degrees; also have five-phase reaction. Noise, no torque has been set at a large number of out.Hybrid (HB), common two-phase hybrid, five-phase hybrid, three-phase hybrid, four-phase hybrid, two-phase can be common with the four-phase drive, five-phase three-phase must be used with their drives;Two-phase, four-phase hybrid step angle is 1.8 degrees more than a small size, great distance, and low noise;Five-phase hybrid stepping motor is generally 0.72, the motor step angle small, high resolution, but the complexity of drive circuits, wiring problems, such as the 5-phase system of 10 lines.Three-phase hybrid stepping motor step angle of 1.2 degrees, butaccording to the use of 1.8 degrees, the three-phase hybrid stepping motor has a two-phase mixed than the five-phase hybrid more pole will help electric folder symmetric angle, it can be more than two-phase, five-phase high accuracy, the error even smaller, run more smoothly.Stepper motor to maintain torque: stepper motor power means no rotation, the stator locked rotor torque. It is a stepper motor, one of the most important parameters, usually in the low-speed stepper motor torque at the time of close to maintain the torque. As the stepper motor output torque increases with the speed of constant attenuation, the output power also increases with the speed of change, so as to maintain torque on the stepper motor to measure the parameters of one of the most important. For example, when people say that the stepper motor 2N.m, in the absence of special circumstances that means for maintaining the torque of the stepper motor 2N.m.Precision stepper motors: stepper motor step angle accuracy of 3-5%, not cumulative.Start frequency of no-load: the stepper motor in case of no-load to the normal start of the pulse frequency, if the pulse frequency is higher than the value of motor does not start, possible to lose steps or blocking. In the case of the load, start frequency should be lower. If you want to achieve high-speed rotation motor, pulse frequency should be to accelerate the process, that is, the lower frequency to start, and then rose to a certain acceleration of the desired frequency (motor speed from low rise to high-speed).Step angle: that is to send a pulse, the electrical angle corresponding to rotation.Torque positioning: positioning torque stepper motor does not refer to the case of electricity, locked rotor torque stator.Operating frequency: step-by-step stepper motor can run without losing the highest frequency.Subdivision Drive: stepper motor drives the main aim is to weaken or eliminate low-frequency vibration of the stepper motor to improve the accuracyof the motor running. Reduce noise. If the step angle is 1.8 °(full step) the two-phase hybrid stepping motor, if the breakdown of the breakdown of the number of drives for the 8, then the operation of the electrical pulse for each resolution of 0.072 °, the precision of motor can reach or close to 0.225 °, also depends on the breakdown of the breakdown of the drive current control accuracy and other factors, the breakdown of the number of the more difficult the greater the precision of control.步进电机是一种将电脉冲转化为角位移的执行机构。
步进电机-英文资料及翻译(Stepping Motor Types)
Stepping Motor TypesIntroductionStepping motors come in two varieties, permanent magnet and variable reluctance (there are also hybrid motors, which are indistinguishable from permanent magnet motors from the controller's point of view). Lacking a label on the motor, you can generally tell the two apart by feel when no power is applied. Permanent magnet motors tend to "cog" as you twist the rotor with your fingers, while variable reluctance motors almost spin freely (although they may cog slightly because of residual magnetization in the rotor). You can also distinguish between the two varieties with an ohmmeter. Variable reluctance motors usually have three (sometimes four) windings, with a common return, while permanent magnet motors usually have two independent windings, with or without center taps. Center-tapped windings are used in unipolar permanent magnet motors.Stepping motors come in a wide range of angular resolution. The coarsest motors typically turn 90 degrees per step, while high resolution permanent magnet motors are commonly able to handle 1.8 or even 0.72 degrees per step. With an appropriate controller, most permanent magnet and hybrid motors can be run in half-steps, and some controllers can handle smaller fractional steps or microsteps.For both permanent magnet and variable reluctance stepping motors, if just one winding of the motor is energised, the rotor (under no load) will snap to a fixed angle and then hold that angle until the torque exceeds the holding torque of the motor, at which point, the rotor will turn, trying to hold at each successive equilibrium point.Variable Reluctance MotorsFigure 1.1If your motor has three windings, typically connected as shown in the schematic diagram in Figure 1.1, with one terminal common to all windings, it is most likely a variable reluctance stepping motor. In use, the common wire typically goes to the positive supply and the windings are energized in sequence.The cross section shown in Figure 1.1 is of 30 degree per step variable reluctance motor. The rotor in this motor has 4 teeth and the stator has 6 poles, with each winding wrapped around two opposite poles. With winding number 1 energised, the rotor teeth marked X are attracted to this winding's poles. If the current through winding 1 is turned off and winding 2 is turned on, the rotor will rotate 30 degrees clockwise so that the poles marked Y line up with the poles marked 2.To rotate this motor continuously, we just apply power to the 3 windings in sequence. Assuming positive logic, where a 1 means turning on the current through a motor winding, the following control sequence will spin the motor illustrated in Figure 1.1 clockwise 24 steps or 2 revolutions:Winding 1 1001001001001001001001001Winding 2 0100100100100100100100100Winding 3 0010010010010010010010010 time --->The section of this tutorial on Mid-Level Control provides details on methods for generating such sequences of control signals, while the section on Control Circuits discusses the power switching circuitry needed to drive the motor windings from such control sequences.There are also variable reluctance stepping motors with 4 and 5 windings, requiring 5 or 6 wires. The principle for driving these motors is the same as that for the three winding variety, but it becomes important to work out the correct order to energise the windings to make the motor step nicely.The motor geometry illustrated in Figure 1.1, giving 30 degrees per step, uses the fewest number of rotor teeth and stator poles that performs satisfactorily. Using more motor poles and more rotor teeth allows construction of motors with smaller step angle. Toothed faces on each pole and a correspondingly finely toothed rotor allows for step angles as small as a few degrees.Unipolar MotorsFigure 1.2Unipolar stepping motors, both Permanent magnet and hybrid stepping motors with 5 or 6 wires are usually wired as shown in the schematic in Figure 1.2, with a center tap on each of two windings. In use, the center taps of the windings are typically wired to the positive supply, and the two ends of each winding are alternately grounded to reverse the direction of the field provided by that winding.The motor cross section shown in Figure 1.2 is of a 30 degree per step permanent magnet or hybrid motor -- the difference between these two motor types is not relevant at this level of abstraction. Motor winding number 1 is distributed between the top and bottom stator pole, while motor winding number 2 is distributed between the left and right motor poles. The rotor is a permanent magnet with 6 poles, 3 south and 3 north, arranged around its circumfrence.For higher angular resolutions, the rotor must have proportionally more poles. The 30 degree per step motor in the figure is one of the most common permanent magnet motor designs, although 15 and 7.5 degree per step motors are widely available. Permanent magnet motors with resolutions as good as 1.8 degrees per step are made, and hybrid motors are routinely built with 3.6 and 1.8 degrees per step, with resolutions as fine as 0.72 degrees per step available.As shown in the figure, the current flowing from the center tap of winding 1 to terminal a causes the top stator pole to be a north pole while the bottom stator pole is a south pole. This attracts the rotor into the position shown. If the power to winding 1 is removed and winding 2 is energised, the rotor will turn 30 degrees, or one step.To rotate the motor continuously, we just apply power to the two windings in sequence. Assuming positive logic, where a 1 means turning on the current through a motor winding, the following two control sequences will spin the motor illustrated in Figure 1.2 clockwise 24 steps or 2 revolutions:Winding 1a 1000100010001000100010001Winding 1b 0010001000100010001000100Winding 2a 0100010001000100010001000Winding 2b 0001000100010001000100010 time --->Winding 1a 1100110011001100110011001Winding 1b 0011001100110011001100110Winding 2a 0110011001100110011001100Winding 2b 1001100110011001100110011 time --->Note that the two halves of each winding are never energized at the same time. Both sequences shown above will rotate a permanent magnet one step at a time. The top sequence only powers one winding at a time, as illustrated in the figure above; thus, it uses less power. The bottom sequence involves powering two windings at a time and generally produces a torque about 1.4 times greater than the top sequence while using twice as much power.The section of this tutorial on Mid-Level Control provides details on methods for generating such sequences of control signals, while the section on Control Circuits discusses the power switching circuitry needed to drive the motor windings from such control sequences.The step positions produced by the two sequences above are not the same; as a result, combining the two sequences allows half stepping, with the motor stopping alternately at the positions indicated by one or the other sequence. The combined sequence is as follows:Winding 1a 11000001110000011100000111Winding 1b 00011100000111000001110000Winding 2a 01110000011100000111000001Winding 2b 00000111000001110000011100time --->Bipolar MotorsFigure 1.3Bipolar permanent magnet and hybrid motors are constructed with exactly the same mechanism as is used on unipolar motors, but the two windings are wired more simply, with no center taps. Thus, the motor itself is simpler but the drive circuitry needed to reverse the polarity of each pair of motor poles is more complex. The schematic in Figure 1.3 shows how such a motor is wired, while the motor cross section shown here is exactly the same as the cross section shown in Figure 1.2.The drive circuitry for such a motor requires an H-bridge control circuit for each winding; these are discussed in more detail in the section on Control Circuits. Briefly, an H-bridge allows the polarity of the power applied to each end of each winding to be controlled independently. The control sequences for single stepping such a motor are shown below, using + and - symbols to indicate the polarity of the power applied to each motor terminal:Terminal 1a +---+---+---+--- ++--++--++--++--Terminal 1b --+---+---+---+- --++--++--++--++Terminal 2a -+---+---+---+-- -++--++--++--++-Terminal 2b ---+---+---+---+ +--++--++--++--+ time --->Note that these sequences are identical to those for a unipolar permanent magnet motor, at an abstract level, and that above the level of the H-bridge power switching electronics, the control systems for the two types of motor can be identical.Note that many full H-bridge driver chips have one control input to enable the output and another to control the direction. Given two such bridge chips, one per winding, the following control sequences will spin the motor identically to the control sequences given above:Enable 1 1010101010101010 1111111111111111Direction 1 1x0x1x0x1x0x1x0x 1100110011001100Enable 2 0101010101010101 1111111111111111Direction 2 x1x0x1x0x1x0x1x0 0110011001100110 time --->To distinguish a bipolar permanent magnet motor from other 4 wire motors, measure the resistances between the different terminals. It is worth noting that some permanent magnet stepping motors have 4 independent windings, organized as two sets of two. Within each set, if the two windings are wired in series, the result can be used as a high voltage bipolar motor. If they are wired in parallel, the result can be used as a low voltage bipolar motor. If they are wired in series with a center tap, the result can be used as a low voltage unipolar motor. Bifilar MotorsBifilar windings on a stepping motor are applied to the same rotor and stator geometry as a bipolar motor, but instead of winding each coil in the stator with a single wire, two wires are wound in parallel with each other. As a result, the motor has 8 wires, not four.In practice, motors with bifilar windings are always powered as either unipolar or bipolar motors. Figure 1.4 shows the alternative connections to the windings of such a motor.Figure 1.4To use a bifilar motor as a unipolar motor, the two wires of each winding are connected in series and the point of connection is used as a center-tap. Winding 1 in Figure 1.4 is shown connected this way.To use a bifilar motor as a bipolar motor, the two wires of each winding are connected either in parallel or in series. Winding 2 in Figure 1.4 is shown with a parallel connection; this allows low voltage high-current operation. Winding 1 in Figure 1.4 is shown with a series connection; if the center tap is ignored, this allows operation at a higher voltage and lower current than would be used with the windings in parallel.It should be noted that essentially all 6-wire motors sold for bipolar use are actually wound using bifilar windings, so that the external connection that serves as a center tap is actually connected as shown for winding 1 in Figure 1.4. Naturally, therefore, any unipolar motor may be used as a bipolar motor at twice the rated voltage and half the rated current as is given on the nameplate.The question of the correct operating voltage for a bipolar motor run as a unipolar motor, or for a bifilar motor with the motor windings in series is not as trivial as it might first appear. There are three issues: The current carrying capacity of the wire, cooling the motor, and avoiding driving the motor's magnetic circuits into saturation. Thermal considerations suggest that, if the windings are wired in series, the voltage should only be raised by the square root of 2. The magnetic field in the motor depends on the number of ampere turns; when the two half-windings are run in series, the number of turns is doubled, but because a well-designed motor has magnetic circuits that are close to saturation when the motor is run at its rated voltage and current, increasing the number of ampere-turns does not make the field any stronger. Therefore, when a motor is run with the two half-windings in series, the current should be halved in order to avoid saturation; or, in other words, the voltage across the motor winding should be the same as it was.For those who salvage old motors, finding an 8-wire motor poses a challenge! Which of the 8 wires is which? It is not hard to figure this out using an ohm meter, an AC volt meter, and a low voltage AC source. First, use the ohm meter to identify the motor leads that are connected to each other through the motor windings. Then, connect a low-voltage AC source to one of these windings. The AC voltage should be below the advertised operating voltage of the motor; voltages under 1 volt are recommended. The geometry of the magnetic circuits of the motor guarantees that the two wires of a bifilar winding will be strongly coupled for AC signals, while there should be almost no coupling to the other two wires. Therefore, probing with an AC volt meter should disclose which of the other three windings is paired to the winding under power. Multiphase MotorsFigure 1.5A less common class of permanent magnet or hybrid stepping motor is wired with all windings of the motor in a cyclic series, with one tap between each pair ofwindings in the cycle, or with only one end of each motor winding exposed while the other ends of each winding are tied together to an inaccessible internal connection. In the context of 3-phase motors, these configurations would be described as Delta and Y configurations, but they are also used with 5-phase motors, as illustrated in Figure 1.5. Some multiphase motors expose all ends of all motor windings, leaving it to the user to decide between the Delta and Y configurations, or alternatively, allowing each winding to be driven independently.Control of either one of these multiphase motors in either the Delta or Y configuration requires 1/2 of an H-bridge for each motor terminal. It is noteworthy that 5-phase motors have the potential of delivering more torque from a given package size because all or all but one of the motor windings are energised at every point in the drive cycle. Some 5-phase motors have high resolutions on the order of 0.72 degrees per step (500 steps per revolution).Many automotive alternators are built using a 3-phase hybrid geometry with either a permanent magnet rotor or an electromagnet rotor powered through a pair of slip-rings. These have been successfully used as stepping motors in some heavy duty industrial applications; step angles of 10 degrees per step have been reported.With a 5-phase motor, there are 10 steps per repeat in the stepping cycle, as shown below:Terminal 1 +++-----+++++-----++Terminal 2 --+++++-----+++++---Terminal 3 +-----+++++-----++++Terminal 4 +++++-----+++++-----Terminal 5 ----+++++-----+++++-time --->With a 3-phase motor, there are 6 steps per repeat in the stepping cycle, as shown below:Terminal 1 +++---+++---Terminal 2 --+++---+++-Terminal 3 +---+++---++time --->Here, as in the bipolar case, each terminal is shown as being either connected to the positive or negative bus of the motor power system. Note that, at each step, only one terminal changes polarity. This change removes the power from one winding attached to that terminal (because both terminals of the winding in question are of the same polarity) and applies power to one winding that was previously idle. Given the motor geometry suggested by Figure 1.5, this control sequence will drive the motor through two revolutions.To distinguish a 5-phase motor from other motors with 5 leads, note that, if the resistance between two consecutive terminals of the 5-phase motor is R, the resistance between non-consecutive terminals will be 1.5R.Note that some 5-phase motors have 5 separate motor windings, with a total of 10 leads. These can be connected in the star configuration shown above, using 5 half-bridge driver circuits, or each winding can be driven by its own full-bridge. While the theoretical component count of half-bridge drivers is lower, the availability of integrated full-bridge chips may make the latter approach preferable.步进电机•介绍•变磁阻电机•单极电机•双极电机•单一电机•多相电机介绍步进电动机分成两类、永磁和变磁阻(也有混合电机、永磁电机与从控制器的观点)。
步进电机和伺服电机的英语
步进电机和伺服电机的英语Stepper Motors and Servo MotorsThe realm of electric motors encompasses a diverse range of devices, each with its own unique characteristics and applications. Among the most notable are stepper motors and servo motors, which have become increasingly prevalent in various industries and technological applications. These two types of motors offer distinct advantages and are often chosen based on the specific requirements of the task at hand.Stepper motors, also known as step motors, are a type of brushless DC electric motor that can divide a full rotation into a large number of steps. These motors are designed to move in discrete steps, with each step corresponding to a specific angular displacement. This precision and the ability to control the angular position of the motor shaft make stepper motors a popular choice for applications that require accurate positioning, such as in 3D printers, CNC machines, and robotic systems.One of the key features of stepper motors is their ability to operate in an open-loop control system. This means that the motor can bedriven without the need for feedback from a sensor, as the control system can accurately predict the position of the motor shaft based on the number of steps taken. This simplicity in design and control makes stepper motors a cost-effective and reliable option for many applications.Stepper motors are typically classified based on their step angle, which determines the resolution of the motor. The smaller the step angle, the higher the resolution and the more precise the positioning. Common step angles for stepper motors range from 0.9 degrees to 1.8 degrees, with some specialized models offering even smaller step angles.Another important aspect of stepper motors is their holding torque, which refers to the amount of torque the motor can apply while holding a position without moving. This holding torque is crucial for applications where the motor needs to maintain a specific position, such as in positioning systems or robotic arms.In contrast, servo motors are a type of rotary actuator that uses feedback to control their position, speed, or acceleration. These motors are equipped with a feedback mechanism, typically a potentiometer or an encoder, which provides the control system with information about the current position of the motor shaft. This closed-loop control system allows servo motors to achieve a highdegree of precision and responsiveness, making them ideal for applications that require accurate and dynamic control, such as in robotics, CNC machines, and industrial automation.One of the key advantages of servo motors is their ability to provide a high torque-to-size ratio, which means they can generate a significant amount of torque in a compact package. This makes them well-suited for applications where space and weight are critical factors, such as in flight control systems or small-scale robotic manipulators.Servo motors also offer a wide range of operating speeds, from slow and precise movements to high-speed, high-torque applications. This versatility allows them to be used in a variety of scenarios, from precise positioning tasks to high-performance motion control.While both stepper motors and servo motors have their own strengths and applications, the choice between the two ultimately depends on the specific requirements of the task at hand. Factors such as accuracy, speed, torque, and cost-effectiveness all play a role in determining which motor type is the most suitable for a particular application.In conclusion, stepper motors and servo motors are two distinct and essential components in the world of electric motors. Each offersunique capabilities and advantages, making them valuable tools in a wide range of industries and applications. Understanding the characteristics and differences between these motor types is crucial for designers, engineers, and technicians to make informed decisions and optimize the performance of their systems.。
步进电机英文
Stepper motorStepper motor is the electric pulse signals into angular displacement or linear displacement of the open-loop stepper motor control element pieces. In the case of non-overloaded, the motor speed, stop position depends only on the pulse frequency and pulse number, regardless of load changes, when the driver receives a step pulse signal, it will drive a stepper motor to Set the direction of rotation of a fixed angle, called the "step angle", which the angle of rotation is fixed step by step operation. Number of pulses can be controlled by controlling the angular displacement, so as to achieve accurate positioning purposes; the same time by controlling the pulse frequency to control the motor rotation speed and acceleration, to achieve speed control purposes.WorkInduction motor is a stepper motor, does it work is the use of electronic circuits, the DC power supply into a time-sharing, multi-phase timing control current, this current stepper motor power supply, the stepper motor to work properly , The drive is sharing power supply for the stepper motor, the polyphase timing controllerAlthough the stepper motor has been widely used, but the stepper motor does not like a normal DC motor, AC motor in the conventional use. It must be double-ring pulse signal, power driver circuit composed of the control system can be used. Therefore, it is not easy with a good stepping motor, which involves mechanical, electrical, electronics and computers, and many other specialized knowledge.As the stepper motor actuators, electromechanical integration, one of the key products, widely used in a variety of automatic control systems. With the development of microelectronics and computer technology, increasing demand for stepper motor, has applications in all areas of the national economy.CategoriesNow more commonly used include the reaction of step motor stepper motor (VR), permanent magnet stepper motor (PM), hybrid stepper motors (HB) and single-phase stepper motor.Permanent magnet stepper motorPermanent magnet stepper motor is generally two-phase, torque, and smaller, usually 7.5 degree step angle or 15 degrees;Permanent magnet stepper motor output torque, dynamic performance, but a large step angle.Reaction Stepper MotorReaction is generally three-phase stepping motor can achieve high torque output, step angle of 1.5 degrees is generally, but the noise and vibration are large. Reaction by the stepper motor rotor magnetic circuit made of soft magnetic materials, a number of the stator phase excitation winding, the use of permeability changes in torque. Step Motor simple structure, low production costs, step angle is small; but the dynamic performance is poor.Hybrid Stepping MotorHybrid Step Motor combines reactive, permanent magnet stepper motors of both, it's asmall step angle, contribute a large, dynamic performance, is currently the highest performance stepper motor. It is also sometimes referred to as Permanent Magnet Induction Stepping Motor. It consists of two phases and the five-phase: the general two-phase step angle of 1.8 degrees and the general five-phase step angle 0.72 degrees. The most widely used Stepper Motor.Stepper motor drive for energy savingThree-phase stepper motor drive special features:■180% low torque output, low frequency characteristics of a good run■Maximum output frequency 600Hz, high-speed motor control■full range of detection of protection (over voltage, under voltage, overload) instantaneous power failure restart■acceleration, deceleration, such as dynamic change in the stall protection function to prevent■Electrical dynamic parameters of automatic recognition function to ensure stability and accuracy of the system■quick response and high-speed shutdown■abundant and flexible input and output interface and control, versatility■use of SMT production and three full-mount anti-paint treatment process, product stability and high■full range of Siemens IGBT power devices using the latest, to ensure the quality of high-qualityBasic principlesUsually for the permanent magnet rotor motor, when current flows through the stator windings, the stator windings produce a magnetic field vector. The magnetic field will lead to a rotor angle of the magnetic field makes the direction of a rotor and the stator's magnetic field direction. When the stator magnetic field vector rotating at an angle. As the rotor magnetic field is also transferred from another perspective. An electrical pulse for each input, the motor turning a point forward. It is the angular displacement of the output and input the number of pulses proportional to speed and pulse frequency is proportional to. Power to change the order of winding, the motor will reverse. Therefore, the number of available control pulse, frequency and power the motor windings of each phase in order to control the stepper motor rotation. Reaction Stepper MotorAs the response to stepping motor works is relatively simple. The following describes the first principle of three-phase stepping motor response.1, the structure: uniformly distributed rotor with many small teeth, the stator excitation windings of three teeth, the geometric axis of the rotor tooth axis in order were staggered. 0,1 / 3 て, 2 / 3 て, (adjacent to the two axes of the rotor tooth pitch distance between the てsaid), that is, with the teeth a relatively homogeneous A, B and staggered tooth 2 to the right 1 / 3 て, C and the right to stagger tooth 3 2 / 3 て, A 'and the tooth 5 is relatively homogeneous, (A' is A, is the gear teeth 5 1) The following is the rotor's expansion plan:2, rotation: If the A-phase power, B, C phase is not energized, the magnetic field,alignment of teeth 1 and A, (without any power of the rotor are the same the following). Such as the B-phase power, A, C phase is not energized, gear 2, and B should be aligned, when the rotor over to the right 1 / 3 て, this time offset teeth 3 and C 1 / 3 て, teeth 4 and A shift (て-1 / 3 te) = 2 / 3 て. Such as the C-phase power, A, B phase is not energized, gear 3, and C should be aligned, this time right off the rotor Youxiang 1 / 3 て, 4 and A gear shift time is 1 / 3 てalignment. Such as the A-phase power, B, C phase is not energized, 4 and A-aligned teeth, the rotor Youxiang right over 1 / 3 てso after A, B, C, A are energized, gear 4 (ie, the previous tooth 1 teeth) to the A-phase, rotor to the right around a pitch, if you continue to press the A, B, C, A ... ... power, the motor for each step (per pulse) 1 / 3 て, Rotate Right. Such as by A, C, B, A ... ... power, the motor to reverse. This shows that: the location and speed of motor conduction times by the (number of pulses) and frequency into one relationship. The direction determined by the conductivity of the order. However, out of torque, smooth, noise and reduce the angle considerations. Often with A-AB-B-BC-C-CA-A this conductive state, so that each step the original 1 / 3 てchanged to 1 / 6 て. Even through different combinations of two-phase current, so 1 / 3 てinto 1 / 12 て, 1 / 24, te, which is the basic theory of the motor-driven basis for subdivision. Easily introduced: m phase on the stator excitation windings, the axis of the rotor tooth axis were offset 1 / m, 2 / m ... ... (m-1) / m, 1. And conductivity at a certain phase sequence reversing motor can be controlled - this is the rotation of the physical conditions. As long as we meet this condition can theoretically create any phase stepper motor, because of cost, and many other considerations, the market generally two, three, four, five-phase is more.3, the torque: the motor once energized, will produce between the stator and rotor magnetic field (magnetic flux Ф) when the rotor and stator stagger angle to produce force F and (dФ / dθ) is proportional to S the magnetic flux Ф = Br * S Br for the flux density, F and S for the magnetic area of L * D * Br core is proportional to L, effective length, D is rotor diam eter Br = N • I / RN • I was excited winding ampere turns (current x turns) R for the magnetic resistance. Torque = force * radius of the torque and the motor turns the effective volume * An * is proportional to the flux density (only consider the linear state), therefore, the greater the effective volume of the motor, the greater the excitation ampere turns, the smaller air gap between stator and rotor, the motor torque, and vice versa.Induction Stepping Motor1, features: Induction, compared with the traditional reactive, structural reinforced with a permanent magnet rotor, in order to provide the working point of soft magnetic materials, and the stator excitation magnetic field changes only need to provide to provide the operating point of the consumption of magnetic materials energy, so the motor efficiency, current, low heat. Due to the presence of permanent magnets, the motor has a strong EMF, the damping effect of its own good, it is relatively stable during operation, low noise, low frequency vibration. Induction can be seen as somewhat low-speed synchronous motor. A four-phase motor can be used for four-phase operation, but also can be used for two-phase operation. (Must be bipolarvoltage drive), while the motor is not so reactive. For example: four phase, eight-phase operation (A-AB-B-BC-C-CD-D-DA-A) can use two-phase eight-shot run. Not difficult to find the conditions for C =, D =. a two-phase motor's internal winding consistent with the four-phase motors, small power motors are generally directly connected to the second phase, the power of larger motor, in order to facilitate the use and flexible to change the dynamic characteristics of the motor, its external connections often lead to eight (four-phase), so that when used either as a four-phase motors used, can be used for two-phase motor winding in series or parallel.2, classificationInduction motors can be divided in phases: two-phase motor, three phase motor, four-phase motor, five-phase motor. The frame size (motor diameter) can be divided into: 42BYG (BYG the Induction Stepping motor code), 57BYG, 86BYG, 110BYG, (international standard), and like 70BYG, 90BYG, 130BYG and so are the national standards.3, the stepper motor phase number of static indicators of terms: very differently on the N, S the number of magnetic field excitation coil. Common m said. Beat number: complete the necessary cyclical changes in a magnetic field pulses or conducting state with n said, or that turned a pitch angle of the motor pulses needed to four-phase motor, for example, a four-phase four-shot operation mode that AB -BC-CD-DA-AB, shot eight four-phase operation mode that A-AB-B-BC-C-CD-D-DA-A. Step angle: corresponds to a pulse signal, the angular displacement of the rotor turned with θ said. θ = 360 degrees(the rotor teeth number of J * run shot), the conventional two, four-phase, the rotor teeth 50 tooth motor as an example. Four step run-time step angle θ = 360 ° / (50 * 4) = 1.8 degrees (commonly called the whole step), eight-shot running step angle θ = 360 ° / (50 * 8) = 0.9 degrees (commonly known as half step.) Location torque: the motor is not energized in the state, its locked rotor torque (as well as by the magnetic field profile of harmonics caused by mechanical error) static torque: the motor under the rated static electricity, the motor without rotation, the motor shaft locking torque. The motor torque is a measure of volume (geometry) standards, and drive voltage and drive power, etc. has nothing to do. Although the static torque is proportional to the electromagnetic magnetizing ampere turns, and fixed air gap between the rotor teeth on, but over-use of reduced air gap, increase the excitation ampere-turns to increase the static torque is not desirable, this will cause the motor heating and mechanical noise.4, the dynamic indicators and terminology:1, step angle accuracy: turn a stepper motor step angle for each actual value with the theoretical value of the error. Expressed as a percentage: Error / Step Angle * 100%. Its value is the number of different running different beat, four beat running should be within 5%, eight runs should take less than 15%.2 step: the motor running operation steps, is not equal to the theoretical number of steps. Called the step.3, offset angle: the axis of the rotor tooth offset angle of the axis of the stator teeth, the motor is running there will be misalignment angle, the error caused by themisalignment angle, using division drive can not be solved.4, the maximum no-load starting frequency: a drive motor in the form of voltage and rated current, in the case without load, the maximum frequency can be started directly.5, the maximum operating frequency of load: a drive motor in the form of voltage and rated current, the motor maximum speed with no load frequency.6, running torque-frequency characteristics: the motor under test conditions in a measured frequency of operation between the output torque and running torque curve is called the frequency characteristic curve which is the motor number of the most important dynamic is the fundamental basis for motor selection. As shown below: There used to frequency characteristics of other features, starting frequency characteristics. Electrical Once selected, the motor torque to determine the static and dynamic torque is not the case, the motor torque depends on the dynamics of the average motor current (rather than static current), the average current increases, the greater the output torque of the motor, that motor frequency characteristics of the more hard. As shown below: where the maximum curve 3 current, or voltages; curve a minimum current, or voltage is the lowest curve and the load maximum speed of the intersection point of the load. For the average current, voltage increase as much as possible, so that the use of small inductor high current motor.7, the resonance point of the motor: stepping motor has a fixed resonance region, two, four-phase Induction in the resonance region is generally between 180-250pps (1.8 degree step angle) or about the 400pps (step angle 0.9 degrees), the higher the motor drive voltage, motor current increases, the lighter the load, the smaller the size the motor, the resonance shift upward, and vice versa, the motor output torque is large, yet further, and the whole system noise reduction, the general operating point should be offset more resonance.8, motor reversing control: timing is energized when the motor windings AB-BC-CD-DA or () is a positive turn, power the timing for the DA-CD-BC-AB or () when reversed.Some of the basic parameters of the stepper motorNatural step angle motorIt said each of the control system sends a pulse signal, the motor rotation angle. Motor factory, a step angle is given a value, such as 86BYG250A motors is given in 0.9 ° / 1.8 ° (half-step work that is 0.9 °, when the work of the whole step 1.8 °), the step angle can be called 'natural step angle motor', which is not necessarily true when the actual work the motor step angle, the real step angle and drive on.Stepper motor step angle is usually the general computing β calculated as follows.β= 360 ° / (Z • m • K)Where β-stepper motor step angle;Z-rotor teeth;m-phase stepper motor number;K-control factor, the film is the ratio of the number of coefficients with the phase numberPhase stepper motorRefers to the number of the motor coil group, the commonly used two-phase, three phase, four-phase, five-phase stepper motor. Different number of motor phases, the step angle is different, the general two-phase motor step angle of 0.9 °/ 1.8 °, three-phase for the 0.75 ° / 1.5 °, five-phase for the 0.36 ° / 0.72 °. In the absence of sub-drive, the user select a different number of phases depends mainly on the stepper motor step angle to meet their own requirements. If you use the sub-drive, the 'phases' will become meaningless, the user simply changes in the subdivision number on the drive, you can change the step angle.Holding torque (HOLDING TORQUE)Stepper motor is energized but no rotation, the stator locked rotor torque. It is the stepper motor one of the most important parameters, usually when the stepper motor torque at low speed near the holding torque. As the stepper motor's output torque increases with the speed and continuous attenuation, output power increases with the speed change, so keep the torque stepper motor to become a measure of one of the most important parameters. For example, when people say 2N.m the stepper motor in case of no special note is the holding torque of the stepper motor for the 2N.m. DETENT TORQUE:Stepper motor is not energized, the stator locked rotor torque. DETENT TORQUE translation in the country there is no uniform way, easy to misunderstand us; the reaction is not a permanent magnet stepper motor rotor material, so it does not DETENT TORQUE.Characteristics of the stepper motor1. The general accuracy of the stepper motor step angle of 3-5%, and not cumulative.2. Appearance of the stepper motor to allow the maximum temperature.Stepper motor causes the motor temperature is too high the first magnetic demagnetization, resulting in loss of torque down even further, so the motor surface temperature should be the maximum allowed depending on the motor demagnetization of magnetic material points; Generally speaking, the magnetic demagnetization points are above 130 degrees Celsius, and some even as high as 200 degrees Celsius, so the stepper motor surface temperature of 80-90 degrees Celsius is normal.3. Stepper motor torque will decrease with the increase of speed.When the stepper motor rotates, the motor winding inductance of each phase will form a reverse electromotive force; the higher the frequency the greater the back emf. In its role, the motor with frequency (or speed) increases with the phase current decreases, resulting in decreased torque.4. Low-speed stepper motor can operate normally, but if not higher than a certain speed to start, accompanied by howling.Stepper motor has a technical parameters: no-load starting frequency, ie the stepper motor with no load to start the normal pulse frequency, pulse frequency is higher than the value if the motor does not start, you may lose steps or stall occurs. In the case of a load, start frequency should be lower. If you want the motor to achieve high-speed rotation, the pulse frequency should speed up the process, which started lower frequency, and then rise by a certain acceleration of the desired frequency(motor speed from low rise to high-speed).Stepper motor with its significant features, in the era of digital manufacturing play an important purpose. Along with the different development of digital technology and the stepper motor itself, improvements in technology, the stepper motor will be applied in more fields.。
单片机控制步进电机外文文献翻译资料讲解
单片机控制步进电机外文原文Stepping motor application and controlstepper motor is an electrical pulse will be conv erted into an gular displaceme nt of the implementing agencies. Put it in simple Ianguage-speaking: When the stepper drive pulse sig nal to a receiver, it drives stepper motor rotati on directi on by sett ing a fixed point of view (and the step angle). You can control the number of pulses to con trol the amount of an gular displaceme nt, so as to achieve the purpose of accurate positioning; At the same time, you can by controlling the pulse frequency to control the motor rotati on speed and accelerati on, so as to achieve the purpose of speed.Stepper motor directly from the AC-DC power supply, and must use special equipme nt - stepper motor drive. Stepper motor drive system performa nee, in additi on to their own performa nee with the motor on the outside, but also to a large exte nt depe nd on the drive is good or bad. A typical stepper motor drive system is operated by the stepper motor controller, stepper motor drives and stepper motor body is composed of three parts. Stepper motor con troller stepper pulse and direct ion sig nal, each made of a pulse, stepper motor-drive n stepper motor drives a rotor rotati ng step angle, that is, step-by-step further. High or low speed stepper motor, or speed, or deceleration, start or stop pulses are entirely dependent on whether the level or freque ncy. Decide the directi on of the sig nal con troller stepper motor clockwise or counterclockwise rotation. Typically, the stepper motor drive circuit from the logic con trol, power driver circuit, protect ion circuit and power comp onen ts. Stepper motor drive con troller, once received from the directi on of the sig nal and step pulse, the con trol circuit on a pre-determ ined way of the electrical power-phase stepper motor excitation windings of the conduction or cut-off signal. Control circuit output signal power is low, can not provide the n ecessary stepp ing motor output power, the n eed for power amplifier, which is stepper motor driven power drive part. Power stepper motor drive circuit to con trol the in put curre nt winding to form a space for rotat ing magn etic field excitatio n, the rotor-drive n moveme nt. Protect ion circuit in the eve nt of short circuit, overload, overheating, suchas failure to stop the rapid drive and motor.Motor is usually for the permanent magnet rotor, when the current flows through the stator windings, the stator windings produce a magnetic field vector. The magnetic field will lead to a rotor angle of rotation, making a pair of rotor and stator magnetic field direction of the magnetic field direction. When the stator rotating magnetic field vector from a different angle. Also as the rotor magnetic field to a point of view. An electrical pulse for each input, the motor rotation angle step. Its output and input of the angular displacement is proportional to the pulses, with pulse frequency proportional to speed. Power to change the order of winding, the electrical will be reversed. We can, therefore, control the pulse number, frequency and electrical power windings of each phase to control the order of rotation of stepper motor.Stepper motor types:Permanent magnet (PM). Magnetic generally two-phase stepper, torque and are smaller and generally stepping angle of 7.5 degrees or 15 degrees; put more wind for air-conditioning.Reactive (VR), the domestic general called BF, have a common three-phase reaction, step angle of 1.5 degrees; also have five-phase reaction. Noise, no torque has been set at a large number of out.Hybrid (HB), common two-phase hybrid, five-phase hybrid, three-phase hybrid, four-phase hybrid, two-phase can be common with the four-phase drive, five-phase three-phase must be used with their drives;Two-phase, four-phase hybrid step angle is 1.8 degrees more than a small size, great distance, and low noise;Five-phase hybrid stepping motor is generally 0.72, the motor step angle small, high resolution, but the complexity of drive circuits, wiring problems, such as the 5-phase system of 10 lines.Three-phase hybrid stepping motor step angle of 1.2 degrees, but according to the use of 1.8 degrees, the three-phase hybrid stepping motor has a two-phase mixed than the five-phase hybrid more pole will help electric folder symmetric angle, it can be more than two-phase, five-phase high accuracy, the error even smaller, run moresmoothly.Stepper motor to maintain torque: stepper motor power means no rotation, the stator locked rotor torque. It is a stepper motor, one of the most important parameters, usually in the low-speed stepper motor torque at the time of close to maintain the torque. As the stepper motor output torque increases with the speed of constant attenuation, the output power also increases with the speed of change, so as to maintain torque on the stepper motor to measure the parameters of one of the most important. For example, when people say that the stepper motor 2N.m, in the absence of special circumstances that means for maintaining the torque of the stepper motor 2N.m.Precision stepper motors: stepper motor step angle accuracy of 3-5%, not cumulative.Stepper motor to allow the minimum amount of surface temperature:Stepper motor causesthe motor temperatureis too high the first magnetic demagnetization, resulting in loss of torque down even further, so the motor surface temperature should be the maximum allowed depending on the motor demagnetization of magnetic material points; Generally speaking, the magnetic demagnetization points are above 130 degrees Celsius, and some even as high as 200 degrees Celsius, so the stepper motor surface temperature of 80-90 degrees Celsius is normal.Start frequency of no-load: the stepper motor in case of no-load to the normal start of the pulse frequency, if the pulse frequency is higher than the value of motor does not start, possible to lose steps or blocking. In the case of the load, start frequency should be lower. If you want to achieve high-speed rotation motor, pulse frequency should be to accelerate the process, that is, the lower frequency to start, and then rose to a certain acceleration of the desired frequency (motor speed from low rise to high-speed).Step angle: that is to send a pulse, the electrical angle corresponding to rotation.Torque positioning: positioning torque stepper motor does not refer to the case of electricity, locked rotor torque stator.Operating frequency: step-by-step stepper motor can run without losing thehighest frequency.Subdivision Drive: stepper motor drives the main aim is to weaken or eliminate low-frequency vibration of the stepper motor to improve the accuracy of the motor running. Reduce noise. If the step angle is 1.8 °(full step) the two-phase hybrid stepping motor, if the breakdown of the breakdown of the number of drives for the 8, then the operation of the electrical pulse for each resolution of 0.072 , the precision of motor can reach or close to 0.225 °, also depends on the breakdown of the breakdown of the drive current control accuracy and other factors, the breakdown of the number of the more difficult the greater the precision of control.How to determine the stepper motor driver DC power supply:A. Determination of the voltage: Hybrid stepping motor driver power supply voltage is generally a wide range (such as the IM483 supply voltage of 12 ~ 48VDC), the supply voltage is usually based on the work of the motor speed and response to the request to choose. If the motor operating speed higher or faster response to the request, then the voltage value is high, but note that the ripple voltage can not exceed the maximum input voltage of the drive, or it may damage the drive.B. Determination of CurrentPower supply current is generally based on the output phase current drive I to determine. If a linear power supply, power supply current is generally preferable 1.1 to 1.3 times the I; if we adopt the switching power supply, power supply current is generally preferable to I, 1.5 to 2.0 times.The main characteristics of stepping moto:r1. A stepper motor drive can be added operate pulse drive signal must be no pulse when the stepper motor at rest, such as If adding the appropriate pulse signal, it will to a certain angle (called the step angle) rotation. Rotation speed and pulse frequency is proportional to.2. permanent magnet step angle stepper motor version is 7.5 degrees, 360 degrees around, takes 48 pulses to complete.3. stepper motor has instant start and rapid cessation of superior characteristics. Change the order of the pulse4.you can easily change the direction of rotation.Therefore, the current printers, plotters, robotics, and so devices are the core of the stepper motor as the driving force.Stepper motors have the following benefits: (1)Low cost (2)Ruggedness (3)Simplicity in construction (4)High reliability (5)No maintenance (6)Wide acceptance(7)No tweaking to stabilize (8)No feedback components are needed They work in just about any environment Inherently more failsafe than servo motors. There isvirtually no conceivable failure within the stepper drive module that could cause the motor to run away. Stepper motors are simple to drive and control in an open-loop configuration. They only require four leads. They provide excellent torque at low speeds, up to 5 times the continuous torque of a brush motor of the same frame size or double the torque of the equivalent brushless motor. This often eliminates the need for a gearbox. A stepper-driven-system is inherently stiff, with known limits to the dynamic position error.Stepper Motor Disadvantage:sStepper motors have the following disadvantages:1. Resonance effects and relatively long settling times .2. Rough performance at low speed unless a microstep drive is used .3. Liability to undetected position loss as a result of operating open-loop .4. They consume current regardless of load conditions and therefore tend to run hot5. Losses at speed are relatively high and can cause excessive heating, and they are frequently noisy (especially at high speeds).6. They can exhibit lag-lead oscillation, which is difficult to damp.There is a limit to their available size, and positioning accuracy relies on the mechanics (e.g., ballscrew accuracy).Many of these drawbacks can be overcome by the use of a closed-loop control scheme.外文资料翻译译文步进电机应用和控制步进电机是将电脉冲转换成角位移的执行机构。
步进电机英语介绍ppt
视频:
Closed-loop control
The closed-loop control of the stepping motor is used to determine the phase transformation, which is suitable for the position of the rotor. The accuracy and stability of the system can greatly improve the performance of the stepping motor. 步进电动机的闭环控制是采用位置反馈和
introduce:
Stepping motor is a synchronous motor with intermittent operation, which is a function of the digital control system.
步进电机本质上属于断续运转的同步电机, 是数字控制系统中的一种执行元件。
synchronous [ˈsɪŋkrənəs] intermittent operation [ˌɪntəˈmitənt ˌɔpəˈreiʃən] digital [ˈdɪdʒɪtl]
The function is to convert the input pulse signal into the corresponding angular displacement or linear displacement. The motor rotates a corner or a step. 其功用是将输入的脉冲信号转换为相应的 角位移或直线位移,给定一个脉冲信号, 电机就转动一个角度或前进一步。
步进电机_原理、分类和特点_中英文翻译
步进电机_原理、分类和特点_中英文翻译EnglishStepper motorStepper motor is the electric pulse signals into angulardisplacement or linear displacement of the open-loop stepper motorcontrol element pieces. In the case of non-overloaded, the motor speed, stop position depends only on the pulse frequency and pulse number, regardless of load changes, when the driver receives a step pulse signal, it will drive a stepper motor to Set the direction of rotation of afixed angle, called the "step angle", which the angle of rotation isfixed step by step operation. Number of pulses can be controlled by controlling the angular displacement, so as to achieve accurate positioning purposes; the same time by controlling the pulse frequencyto control the motor rotation speed and acceleration, to achieve speed control purposes.WorkInduction motor is a stepper motor, does it work is the use of electronic circuits, the DC power supply into a time-sharing, multi-phase timing control current, this current stepper motor power supply, the stepper motor to work properly , The drive is sharing power supplyfor the stepper motor, the polyphase timing controllerAlthough the stepper motor has been widely used, but the steppermotor does not like a normal DC motor, AC motor in the conventional use.It must be double-ring pulse signal, power driver circuit composed of the control system can be used. Therefore, it is not easy with a good stepping motor, which involves mechanical, electrical, electronics and computers, and many other specialized knowledge.As the stepper motor actuators, electromechanical integration, oneof the key products, widely used in a variety of automatic control systems. With the development of microelectronics and computer technology, increasing demand for stepper motor, has applications in all areas of the national economy.CategoriesNow more commonly used include the reaction of step motor stepper motor (VR), permanent magnet stepper motor (PM), hybrid stepper motors (HB) and single-phase stepper motor.Permanent magnet stepper motorPermanent magnet stepper motor is generally two-phase, torque, and smaller, usually 7.5 degree step angle or 15 degrees;Permanent magnet stepper motor output torque, dynamic performance, but a large step angle.Reaction Stepper MotorReaction is generally three-phase stepping motor can achieve high torque output, step angle of 1.5 degrees is generally, but the noise and vibration are large. Reaction by the stepper motor rotor magneticcircuit made of soft magnetic materials, a number of the stator phase excitation winding, the use of permeability changes in torque. StepMotor simple structure, low production costs, step angle is small; but the dynamic performance is poor.Hybrid Stepping MotorHybrid Step Motor combines reactive, permanent magnet stepper motors of both, it's a small step angle, contribute a large, dynamic performance, is currently the highest performance stepper motor. It is also sometimes referred to as Permanent Magnet Induction Stepping Motor. It consists of two phases and the five-phase: the general two-phase step angle of 1.8 degrees and the general five-phase step angle 0.72 degrees. The most widely used Stepper Motor.Stepper motor drive for energy savingThree-phase stepper motor drive special features:180% low torque output, low frequency characteristics of a goodrun ? Maximum output frequency 600Hz, high-speed motor control full range of detection of protection (over voltage, under voltage, overload) instantaneous power failure restartacceleration, deceleration, such as dynamic change in the stall protection function to preventElectrical dynamic parameters of automatic recognition function to ensure stability and accuracy of the systemquick response and high-speed shutdownabundant and flexible input and output interface and control, versatility ? use of SMT production and three full-mount anti-paint treatment process, product stability and highfull range of Siemens IGBT power devices using the latest, to ensure the quality of high-qualityBasic principlesUsually for the permanent magnet rotor motor, when current flows through the statorwindings, the stator windings produce a magnetic field vector. The magnetic field will lead to a rotor angle of the magnetic field makes the direction of a rotor and the stator's magnetic field direction. When the stator magnetic field vector rotating at an angle. As the rotor magnetic field is also transferred from another perspective. Anelectrical pulse for each input, the motor turning a point forward. It is the angular displacement of the output and input the number of pulses proportional to speed and pulse frequency is proportional to. Power to change the order of winding, the motor will reverse. Therefore, the number of available control pulse, frequency and power the motor windings of each phase in order to control the stepper motor rotation. Reaction Stepper MotorAs the response to stepping motor works is relatively simple. The following describes the first principle of three-phase stepping motor response.1, the structure: uniformly distributed rotor with many small teeth, the stator excitation windings of three teeth, the geometric axis of the rotor tooth axis in orderててwere staggered. 0,1 / 3 , 2 / 3 , (adjacent to the two axes of the rotor tooth pitchてdistance between the said), that is, with the teeth a relatively homogeneous A, Bててand staggered tooth 2 to the right 1 / 3 , C and the right to stagger tooth 3 2 / 3 ,A 'and the tooth 5 is relatively homogeneous, (A' is A, is the gear teeth 5 1) The following is the rotor's expansion plan:2, rotation: If the A-phase power, B, C phase is not energized, the magnetic field, alignment of teeth 1 and A, (without any power of the rotor are the same the following). Such as the B-phase power, A, C phase is not energized, gear 2, and Bてshould be aligned, when the rotor over to the right 1 / 3 , this time offset teeth 3てててand C 1 / 3 , teeth 4 and A shift ( -1 / 3 te) = 2 / 3 . Such as the C-phasepower, A, B phase is not energized, gear 3, and C should be aligned, this time right offててthe rotor Youxiang 1 / 3 , 4 and A gear shift time is 1 / 3 alignment. Such as theA-phase power, B, C phase is not energized, 4 and A-aligned teeth, the rotor Youxiangてright over 1 / 3 so after A, B, C, A are energized, gear 4 (ie,the previous tooth 1 teeth) to the A-phase, rotor to the right around a pitch, if you continue to press the A,てB, C, A ... ... power, the motor for each step (per pulse) 1 / 3 , Rotate Right. Suchas by A, C, B, A ... ... power, the motor to reverse. This shows that: the location and speed of motor conduction times by the (number of pulses) and frequency into one relationship. The direction determined by the conductivity of the order. However, out of torque, smooth, noise and reduce the angle considerations. Often withてA-AB-B-BC-C-CA-A this conductive state, so that each step the original 1 / 3てchanged to 1 / 6 . Even through different combinations of two-phase current, so 1 /てて3 into 1 / 12 , 1 / 24, te, which is the basic theory of the motor-driven basis for subdivision. Easily introduced: m phase on the stator excitation windings, the axis of the rotor tooth axis were offset 1 / m, 2 / m ... ... (m-1) / m, 1. And conductivity at a certain phase sequence reversing motor can be controlled - this is the rotation of the physical conditions. As long as we meet this condition can theoretically create any phase stepper motor, because of cost, and many other considerations, the market generally two, three, four, five-phase is more.3, the torque: the motor once energized, will produce between the stator and rotor magnetic field (magnetic flux Ф) when the rotor and stator stagger angle to produce force F and (dФ / dθ) is proportional to S the magnetic flux Ф = Br * S Br for the flux density, F and S for the magnetic area of L * D * Br core is proportional to L, effective length, D is rotor diameter Br = N • I / RN • I was excited winding ampere turns (current x turns) R for the magnetic resistance. Torque = force * radius of the torque and the motor turns the effective volume * An * is proportional to the flux density (only consider the linear state), therefore, the greater the effective volume of the motor, the greater the excitation ampere turns, the smaller air gap between stator and rotor, the motor torque, and vice versa.Induction Stepping Motor1, features: Induction, compared with the traditional reactive, structural reinforced with a permanent magnet rotor, in order to provide the working point of soft magnetic materials, and the stator excitation magnetic field changes only need to provide to provide the operating point of the consumption of magnetic materials energy, so the motor efficiency, current, low heat. Due to the presence of permanent magnets, the motor has a strong EMF, the damping effect of its own good, it is relatively stable during operation, low noise, low frequency vibration. Induction can be seen as somewhat low-speed synchronous motor. A four-phase motor can be used for four-phase operation, but also can be used for two-phase operation. (Must be bipolar voltage drive), while themotor is not so reactive. For example: four phase, eight-phase operation (A-AB-B-BC-C-CD-D-DA-A) can use two-phase eight-shot run. Not difficult to find the conditions for C =, D =. a two-phase motor's internalwinding consistent with the four-phase motors, small power motors are generally directly connected to the second phase, the power of larger motor, in order to facilitate the use and flexible to change the dynamic characteristics of the motor, its external connections often lead to eight (four-phase), so that when used either as a four-phase motors used, can be used for two-phase motor winding in series or parallel.2, classificationInduction motors can be divided in phases: two-phase motor, three phase motor, four-phase motor, five-phase motor. The frame size (motor diameter) can be divided into: 42BYG (BYG the Induction Stepping motor code), 57BYG, 86BYG, 110BYG, (international standard), and like 70BYG,90BYG, 130BYG and so are the national standards.3, the stepper motor phase number of static indicators of terms:very differently on the N, S the number of magnetic field excitation coil. Common m said. Beat number: complete the necessary cyclical changes in a magnetic field pulses or conducting state with n said, or that turned a pitch angle of the motor pulses needed to four-phase motor, for example, a four-phase four-shot operation mode that AB -BC-CD-DA-AB, shot eight four-phase operation mode that A-AB-B-BC-C-CD-D-DA-A. Step angle: corresponds to a pulse signal, the angular displacement of the rotor turned with θ said. θ = 360 degrees (the rotor teeth number of J* run shot), the conventional two, four-phase, the rotor teeth 50 tooth motor as an example. Four step run-time step angle θ = 360 ? / (50 * 4) = 1.8 degrees (commonly called the whole step), eight-shot running step angle θ = 360 ? / (50 * 8) = 0.9 degrees (commonly known as half step.) Location torque: the motor is not energized in the state, its locked rotor torque (as well as by the magnetic field profile of harmonics caused by mechanical error) static torque: the motor under the rated static electricity, the motor without rotation, the motor shaft locking torque. The motor torque is a measure of volume (geometry) standards, and drive voltage and drive power, etc. has nothing to do. Although the static torque is proportional to the electromagnetic magnetizing ampere turns, and fixed air gap between the rotor teeth on, but over-use of reduced air gap, increase the excitation ampere-turns to increase the static torque is not desirable, this will cause the motor heating and mechanical noise.4, the dynamic indicators and terminology:1, step angle accuracy: turn a stepper motor step angle for each actual value with the theoretical value of the error. Expressed as a percentage: Error / Step Angle * 100%. Its value is the number of different running different beat, four beat running should be within 5%, eight runs should take less than 15%.2 step: the motor running operation steps, is not equal to the theoretical number of steps. Called the step.3, offset angle: the axis of the rotor tooth offset angle of theaxis of the stator teeth, the motor is running there will be misalignment angle, the error caused by themisalignment angle, using division drive can not be solved.4, the maximum no-load starting frequency: a drive motor in the form of voltage and rated current, in the case without load, the maximum frequency can be started directly.5, the maximum operating frequency of load: a drive motor in theform of voltage and rated current, the motor maximum speed with no load frequency.6, running torque-frequency characteristics: the motor under test conditions in a measured frequency of operation between the output torque and running torque curve is called the frequency characteristic curve which is the motor number of the most important dynamic is the fundamental basis for motor selection. As shown below: There used to frequency characteristics of other features, starting frequency characteristics. Electrical Once selected, the motor torque to determine the static and dynamic torque is not the case, the motor torque depends on the dynamics of the average motor current (rather than static current), the average current increases, the greater the output torque of the motor, that motor frequency characteristics of the more hard. As shown below: where the maximum curve 3 current, or voltages; curve a minimum current, or voltage is the lowest curve and the load maximum speed of the intersection point of the load. For the average current,voltage increase as much as possible, so that the use of small inductor high current motor.7, the resonance point of the motor: stepping motor has a fixed resonance region, two, four-phase Induction in the resonance region is generally between 180-250pps (1.8 degree step angle) or about the 400pps (step angle 0.9 degrees), the higher the motor drive voltage, motor current increases, the lighter the load, the smaller the size the motor, the resonance shift upward, and vice versa, the motor output torque is large, yet further, and the whole system noise reduction, the general operating point should be offset more resonance.8, motor reversing control: timing is energized when the motor windings AB-BC-CD-DA or () is a positive turn, power the timing for the DA-CD-BC-AB or () when reversed.Some of the basic parameters of the stepper motorNatural step angle motorIt said each of the control system sends a pulse signal, the motor rotation angle. Motor factory, a step angle is given a value, such as86BYG250A motors is given in 0.9 ? / 1.8 ? (half-step work that is 0.9 ?, when the work of the whole step 1.8 ?), the step angle can be called'natural step angle motor', which is not necessarily true when theactual work the motor step angle, the real step angle and drive on.Stepper motor step angle is usually the general computing β calculated as follows.β = 360 ? / (Z • m • K)Where β-stepper motor step angle;Z-rotor teeth;m-phase stepper motor number;K-control factor, the film is the ratio of the number ofcoefficients with the phase numberPhase stepper motorRefers to the number of the motor coil group, the commonly used two-phase, three phase, four-phase, five-phase stepper motor. Different number of motor phases, the step angle is different, the general two-phase motor step angle of 0.9 ? / 1.8 ?, three-phase for the 0.75 ? /1.5 ?, five-phase for the 0.36 ? / 0.72 ?. In the absence of sub-drive, the user select a different number of phases depends mainly on the stepper motor step angle to meet their own requirements. If you use the sub-drive, the 'phases' will become meaningless, the user simply changes in the subdivision number on the drive, you can change the step angle.Holding torque (HOLDING TORQUE)Stepper motor is energized but no rotation, the stator locked rotor torque. It is the stepper motor one of the most important parameters, usually when the stepper motor torque at low speed near the holding torque. As the stepper motor's output torque increases with the speedand continuous attenuation, output power increases with the speed change, so keep the torque stepper motor to become a measure of one of the most important parameters. For example, when people say 2N.m the steppermotor in case of no special note is the holding torque of the stepper motor for the 2N.m. DETENT TORQUE:Stepper motor is not energized, the stator locked rotor torque. DETENT TORQUE translation in the country there is no uniform way, easy to misunderstand us; the reaction is not a permanent magnet stepper motor rotor material, so it does not DETENT TORQUE.Characteristics of the stepper motor1. The general accuracy of the stepper motor step angle of 3-5%, and not cumulative.2. Appearance of the stepper motor to allow the maximum temperature.Stepper motor causes the motor temperature is too high the first magnetic demagnetization, resulting in loss of torque down even further, so the motor surface temperature should be the maximum allowed depending on the motordemagnetization of magnetic material points; Generally speaking, the magneticdemagnetization points are above 130 degrees Celsius, and some even as high as 200 degrees Celsius, so the stepper motor surface temperature of 80-90 degrees Celsius is normal.3. Stepper motor torque will decrease with the increase of speed.When the stepper motor rotates, the motor winding inductance of each phase will form a reverse electromotive force; the higher the frequency the greater the back emf. In its role, the motor with frequency (orspeed) increases with the phase current decreases, resulting in decreased torque.4. Low-speed stepper motor can operate normally, but if not higher than a certain speed to start, accompanied by howling.Stepper motor has a technical parameters: no-load starting frequency, ie the stepper motor with no load to start the normal pulse frequency, pulse frequency is higher than the value if the motor does not start,you may lose steps or stall occurs. In the case of a load, start frequency should be lower. If you want the motor to achieve high-speed rotation, the pulse frequency should speed up the process, which started lower frequency, and then rise by a certain acceleration of the desired frequency (motor speed from low rise to high-speed).Stepper motor with its significant features, in the era of digital manufacturing play an important purpose. Along with the different development of digital technology and the stepper motor itself, improvements in technology, the stepper motor will be applied in more fields.中文步进电机步进电机是将电脉冲信号转变为角位移或线位移的开环控制元步进电机件。
步进电机概述中英文对照外文翻译文献
中英文资料对照外文翻译外文文献:Knowledge of the stepper motorWhat is a stepper motor:Stepper motor is a kind of electrical pulses into angular displacement of the implementing agency. Popular little lesson: When the driver receives a step pulse signal, it will drive a stepper motor to set the direction of rotation at a fixed angle (and the step angle). You can control the number of pulses to control the angular displacement, so as to achieve accurate positioning purposes; the same time you can control the pulse frequency to control the motor rotation speed and acceleration, to achieve speed control purposes.What kinds of stepper motor sub-:In three stepper motors: permanent magnet (PM), reactive (VR) and hybrid (HB) permanent magnet stepper usually two-phase, torque, and smaller, step angle of 7.5 degrees or the general 15 degrees; reaction step is generally three-phase, can achieve high torque output, step angle of 1.5 degrees is generally, but the noise and vibration are large. 80 countries in Europe and America have been eliminated; hybrid stepper is a mix of permanent magnet and reactive advantages. It consists of two phases and the five-phase: two-phase step angle of 1.8 degrees while the general five-phase step angle of 0.72 degrees generally. The most widely used Stepper Motor.What is to keep the torque (HOLDING TORQUE)How much precision stepper motor? Whether the cumulative:The general accuracy of the stepper motor step angle of 3-5%, and not cumulative.Stepper motor to allow the minimum amount of surface temperatureStepper motor to allow the minimum amount of surface temperature:Stepper motor causes the motor temperature is too high the first magnetic demagnetization, resulting in loss of torque down even further, so the motor surface temperature should be themaximum allowed depending on the motor demagnetization of magnetic material points; Generally speaking, the magnetic demagnetization points are above 130 degrees Celsius, and some even as high as 200 degrees Celsius, so the stepper motor surface temperature of 80-90 degrees Celsius is normal.How to determine the stepper motor driver DC power supply:A. Determination of the voltageHybrid stepping motor driver power supply voltage is generally a wide range (such as the IM483 supply voltage of 12 ~ 48VDC), the supply voltage is usually based on the work of the motor speed and response to the request to choose. If the motor operating speed higher or faster response to the request, then the voltage value is high, but note that the ripple voltage can not exceed the maximum input voltage of the drive, or it may damage the drive.B. Determination of CurrentPower supply current is generally based on the output phase current drive I to determine. If a linear power supply, power supply current is generally preferable 1.1 to 1.3 times the I; if we adopt the switching power supply, power supply current is generally preferable to I, 1.5 to 2.0 times.The main characteristics of stepping motor:A stepper motor drive can be added operate pulse drive signal must be no pulse when the stepper motor at rest, such asIf adding the appropriate pulse signal, it will to a certain angle (called the step angle) rotation. Rotation speed and pulse frequency is proportional to.2 Dragon step angle stepper motor version is 7.5 degrees, 360 degrees around, takes 48 pulses to complete.3 stepper motor has instant start and rapid cessation of superior characteristics.Change the pulse of the order of 4, you can easily change the direction of rotation. Therefore, the current printers, plotters, robotics, and so devices are the core of the stepper motor as the driving force.Stepper motor control exampleWe use four-phase unipolar stepper motor as an example. The structure shown in Figure 1: Four four-phase winding leads (as opposed to phase A1 A2 B1 phase phase B2) and twopublic lines (to the power of positive). The windings of one phase to the power of the ground. So that the windings will be inspired. We use four-phase eight-beat control, ie, 1 phase 2 phase alternating turn, would enhance resolution. 0.9 ° per step can be transferred to control the motor excitation is transferred in order as follows:If the requirements of motor reversal, the transmission excitation signal can be reversed. 2 control schemeControl system block diagram is as followsThe program uses AT89S51 as the main control device. It is compatible with the AT89C51, but also increased the SPI interface and the watchdog module, which not only makes the debugging process becomes easy and also more stable. The microcontroller in the program mainly for field signal acquisition and operation of the stepper motor to calculate the direction and speed information. Then sent to the CPLD.CPLD with EPM7128SLC84-15, EPM7128 programmable logic device of large-scale, for the ALTERA company's MAX7000 family. High impedance, electrically erasable and other characteristics, can be used for the 2500 unit, the working voltage of +5 V. CPLD receives information sent from the microcontroller after converted to the corresponding control signal output to the stepper motor drive. Put the control signal drives the motor windings after the input, to achieve effective control of the motor. 2.1 The hardware structure of the motor drive Motor drive using the following circuit:R1-R8 in which the resistance value of 320Ω. R9-R12 resistance value 2.2KΩ. Q1-Q4 as Darlington D401A, Q5-Q8 for the S8550. J1, J2 and the stepper motor connected to the six-lead。
单片机控制步进电机外文文献翻译
单片机控制步进电机外文原文Stepping motor application and control stepper motor is an electrical pulse will be converted into angular displacement of the implementing agencies. Put it in simple language-speaking: When the stepper drive pulse signal to a receiver, it drives stepper motor rotation direction by setting a fixed point of view (and the step angle). You can control the number of pulses to control the amount of angular displacement, so as to achieve the purpose of accurate positioning; At the same time, you can by controlling the pulse frequency to control the motor rotation speed and acceleration,so as to achieve the purpose of speed.Stepper motor directly from the AC-DC power supply,and must use special equipment - stepper motor drive. Stepper motor drive system performance, in addition to their own performance with the motor on the outside, but also to a large extent depend on the drive is good or bad. A typical stepper motor drive system is operated by the stepper motor controller, stepper motor drives and stepper motor body is composed of three parts. Stepper motor controller stepper pulse and direction signal, each made of a pulse, stepper motor-driven stepper motor drives a rotor rotating step angle, that is, step-by-step further. High or low speed stepper motor, or speed, or deceleration, start or stop pulses are entirely dependent on whether the level or frequency.Decide the direction of the signal controller stepper motor clockwise or counterclockwise rotation. Typically, the stepper motor drive circuit from the logic control, power driver circuit, protection circuit and power components.Stepper motor drive controller, once received from the direction of the signal and step pulse, the control circuit on a pre-determined way of the electrical power-phase stepper motor excitation windings of the conduction or cut-off signal. Control circuit output signal power is low,can not provide the necessary stepping motor output power, the need for power amplifier, which is stepper motor driven power drive part. Power stepper motor drive circuit to control the input current winding to form a space for rotating magnetic field excitation, the rotor-driven movement.Protection circuit in the event of shortcircuit, overload, overheating, such as failure to stop the rapid drive and motor. Motor is usually for the permanent magnet rotor, when the current flows throughthe stator windings, the stator windings produce a magnetic field vector.The magnetic field will lead to a rotor angle of rotation, making a pair of rotor and stator magnetic field direction of the magnetic field direction. When the stator rotating magnetic field vector from a different angle. Also as the rotor magnetic field to a point of view. An electrical pulse for each input, the motor rotation angle step. Its output and input of the angular displacement is proportional to the pulses, with pulse frequency proportional to speed. Power to change the order of winding,the electrical will be reversed. We can, therefore, control the pulse number, frequency and electrical power windings of each phase to control the order of rotation of stepper motor.Stepper motor types:Permanent magnet (PM). Magnetic generally two-phase stepper, torque and are smaller and generally stepping angle of 7.5 degrees or 15 degrees; put more wind for air-conditioning.Reactive(VR), the domestic general called BF, have a common three-phase reaction, step angle of 1.5 degrees; also have five-phase reaction. Noise, no torque has been set at a large number of out.Hybrid (HB), common two-phase hybrid, five-phase hybrid, three-phase hybrid, four-phase hybrid, two-phase can be common with the four-phase drive, five-phase three-phase must be used with their drives;Two-phase, four-phase hybrid step angle is 1.8 degrees more than a small size, great distance,and low noise;Five-phase hybrid stepping motor is generally 0.72, the motor step angle small, high resolution, but the complexity of drive circuits, wiring problems, such as the 5- phase system of 10 lines.Three-phase hybrid stepping motor step angle of 1.2 degrees, but according to the use of 1.8 degrees, the three-phase hybrid stepping motor has a two-phase mixed than the five-phase hybrid more pole will help electric folder symmetric angle, it can be more than two-phase, five-phase high accuracy, the error even smaller, run moresmoothly.Stepper motor to maintain torque: stepper motor power means no rotation, the stator locked rotor torque. It is a stepper motor, one of the most important parameters, usually in the low-speed stepper motor torque at the time of close to maintain the torque. As the stepper motor output torque increases with the speed of constant attenuation, the output power also increases with the speed of change,so as to maintain torque on the stepper motor to measure the parameters of one of the most important. For example, when people say that the stepper motor 2N.m, in the absence of special circumstances that means for maintaining the torque of the stepper motor 2N.m.Precision stepper motors:stepper motor step angle accuracy of 3-5%, not cumulative.Stepper motor to allow the minimum amount of surface temperature:Stepper motor causes the motor temperature is too high the first magnetic demagnetization, resulting in loss of torque down even further, so the motor surface temperature should be the maximum allowed depending on the motor demagnetization of magnetic material points; Generally speaking,the magnetic demagnetization points are above 130 degrees Celsius, and some even as high as 200 degrees Celsius, so the stepper motor surface temperature of 80-90 degrees Celsius is normal.Start frequency of no-load: the stepper motor in case of no-load to the normal start of the pulse frequency, if the pulse frequency is higher than the value of motor does not start, possible to lose steps or blocking.In the case of the load, start frequency should be lower. If you want to achieve high-speed rotation motor, pulse frequency should be to accelerate the process, that is, the lower frequency to start, and then rose to a certain acceleration of the desired frequency (motor speed from low rise to high-speed).Step angle:that is to send a pulse,the electrical angle corresponding to rotation.Torque positioning: positioning torque stepper motor does not refer to the case of electricity,locked rotor torque stator.Operating frequency:step-by-step stepper motor can run without losing thehighest frequency.Subdivision Drive: stepper motor drives the main aim is to weaken or eliminate low-frequency vibration of the stepper motor to improve the accuracy of the motor running. Reduce noise. If the step angle is 1.8 °(full step) the two-phase hybrid stepping motor, if the breakdown of the breakdown of the number of drives for the 8, then the operation of the electrical pulse for each resolution of 0.072 °, the precision of motor can reach or close to 0.225 °, also depends on the breakdown of the breakdown of the drive current control accuracy and other factors, the breakdown of the number of the more difficult the greater the precision of control.How to determine the stepper motor driver DC power supply:A.Determination of the voltage: Hybrid stepping motor driver power supply voltage is generally a wide range (such as the IM483 supply voltage of 12 ~ 48VDC), the supply voltage is usually based on the work of the motor speed and response to the request to choose.If the motor operating speed higher or faster response to the request, then the voltage value is high, but note that the ripple voltage can not exceed the maximum input voltage of the drive,or it may damage the drive.B.Determination of CurrentPower supply current is generally based on the output phase current drive I to determine. If a linear power supply, power supply current is generally preferable 1.1 to 1.3 times the I; if we adopt the switching power supply, power supply current is generally preferable to I,1.5to 2.0 times.The main characteristics of stepping motor:1. A stepper motor drive can be added operate pulse drive signal must be no pulse when the stepper motor at rest, such as If adding the appropriate pulse signal, it will to a certain angle (called the step angle) rotation. Rotation speed and pulse frequency is proportional to.2.permanent magnet step angle stepper motor version is 7.5 degrees, 360 degrees around, takes48 pulses to complete.3.stepper motor has instant start and rapid cessation of superior characteristics. Change the order of the pulse4.you can easily change the direction of rotation.Therefore, the current printers, plotters, robotics, and so devices are the core of the stepper motor as the driving force.Stepper motors have the following benefits: (1)Low cost (2)Ruggedness (3)Simplicity in construction (4)High reliability(5)No maintenance(6)Wide acceptance(7)No tweaking to stabilize (8)No feedback components are neededThey work in just about any environment Inherently more failsafe than servo motors. There isvirtually no conceivable failure within the stepper drive module that could cause the motor to run away. Stepper motors are simple to drive and control in an open-loop configuration. They only require four leads. They provide excellent torque at low speeds, up to 5 times the continuous torque of a brush motor of the same frame size or double the torque of the equivalent brushless motor. This often eliminates the need for a gearbox. A stepper-driven-system is inherently stiff, with known limits to the dynamic position error.Stepper Motor Disadvantages:Stepper motors have the following disadvantages:1.Resonance effects and relatively long settling times.1.Rough performance at low speed unless a microstep drive is used.2.Liability to undetected position loss as a result of operating open-loop .4.They consume current regardless of load conditions and therefore tend to run hot5.Losses at speed are relatively high and can cause excessive heating, and they are frequently noisy (especially at high speeds).1.They can exhibit lag-lead oscillation, which is difficult to damp.There is a limit to their available size, and positioning accuracy relies on the mechanics(e.g., ballscrew accuracy).Many of these drawbacks can be overcome by the use of a closed-loop control scheme.外文资料翻译译文步进电机应用和控制步进电机是将电脉冲转换成角位移的执行机构。
