焊烟净化器说明手册
焊接烟尘净化器安全技术操作规程范本

焊接烟尘净化器安全技术操作规程范本第一章总则第一条根据国家相关法律法规和标准要求,制定本安全技术操作规程,以保障焊接烟尘净化器的安全使用。
第二条本规程适用于所有使用焊接烟尘净化器的操作人员。
第三条操作人员应具备焊接烟尘净化器的基本知识和操作技能,会正确使用焊接烟尘净化器。
第四条操作人员应遵守本规程,加强安全意识,严格按照操作规范进行操作,确保设备和人身安全。
第五条运行管理人员和操作人员应定期进行安全技术等方面的培训,提高操作人员的安全意识。
第二章设备及硬件保障第六条焊接烟尘净化器设备应符合国家相关标准和规定。
第七条焊接烟尘净化器设备应定期进行维护和检修,保证设备的正常运行。
第八条焊接烟尘净化器设备保养记录应详细记录,包括维护时间、维护人员、维护内容等。
第九条焊接烟尘净化器设备应设有防护装置和报警系统,以确保操作人员和设备的安全。
第十条操作人员在操作设备前,应对设备进行全面检查,确保设备良好状态。
第三章安全操作规范第十一条操作人员应穿戴好个人防护用品,包括防护眼镜、防护工作服等。
第十二条操作人员应进行设备预热,并调试设备,确保设备的正常运行。
第十三条操作人员应按照设备说明书要求操作设备,不得随意更改设备参数。
第十四条操作人员在操作设备过程中,应时刻关注设备运行状态,如发现异常应立即停止操作。
第十五条在设备工作过程中,操作人员应随时注意安全,并保持清洁使用环境。
第十六条操作人员应定期清洗焊接烟尘净化器,以确保设备正常运行。
第十七条设备故障发生时,操作人员应立即停机,并报告相关管理人员进行维修。
第四章灭火及应急处理第十八条操作人员应定期参加消防培训,了解灭火常识及应急处理方法。
第十九条焊接烟尘净化器应设有灭火器,保证设备故障时的及时灭火。
第二十条发生设备火灾时,操作人员应立即采取灭火措施,并通知相关管理人员进行处理。
第二十一条操作人员无法扑灭火灾时,应立即组织疏散,并拨打火警电话进行报警。
第二十二条发生设备故障时,操作人员应按照应急处理要求进行处理,并向相关管理人员报告。
焊烟净化器说明书

说明书焊接烟尘净化器目录一、使用安全守则二、工作原理三、产品结构与技术数据结构特点四、技术参数五、适用范围六、机器的正确使用及操作七、维修说明八、常见故障排除一、使用安全守则1. 所有使用人员在使用本机前,必须先接受操作培训。
2. 在检修前,切记先将电源插头拨出或切断电源。
3. 为避免意外,停机时必须将电源插头拨出或切断电源;4. 所有检修工作需有合格电工或技术人员进行。
5. 在任何情况下,都应将机器存放在干爽室内,避免雨淋,清洁本机时应使用干布。
6. 连接电源之插头需有地线,而插座亦需有保险掣。
7. 为避免电线损伤,切勿将重物辗过或用力拉扯。
8. 拔出或插入电源插头前需先将本机开关关闭。
9. 切勿在接近易燃物料、汽油及气体环境下使用本机,以免引起火警或爆炸。
10. 本机器使用说明书应完好无损地放在本机旁边。
11. 以便工作人员及时阅读。
二、工作原理烟尘通过焊烟净化器产生的负压由吸气罩吸入烟尘,经柔性吸气臂进入腔体,流速变慢使大颗粒直径的粉尘掉落下来,含微细粉尘的气流进入净化室内,粉尘的过滤分离在净化室内通过滤筒的分离作用完成,烟尘则被滤芯阻拦在其表面上,净化后的空气经风机排出,当被阻拦的烟尘在滤芯表面不断沉积时,定时开启脉冲清灰系统,手动清灰式需将滤筒取出手工清理。
静电式需定期清洗电极板三、产品结构与技术数据结构特点1.焊烟净化器由离心风机、滤筒过滤室、或静电极板式净化舱,集尘抽屉、净化器室体、脉冲清灰或手动清灰、电控装置及带吸尘罩柔性吸气臂组成。
2.焊烟净化器采用滤筒过滤器,过滤面积大,单位面积过滤流速低,因而具有很高的过滤效率。
3、焊烟净化器采用优化设计,采用进风均流导流技术,解决了一般布袋除尘器难避免的各室气流不均的现象。
4、焊烟净化器气流组织设计合理,阻力损失小,机器外形小巧,移动灵活在,操作简单,维护方便。
5、滤筒采用进口高效过滤材料,过滤效率达99.5%滤筒的使用寿命比普通滤料在正常使用条件要长很多。
焊接烟尘净化器安全操作规程通用版

操作规程编号:YTO-FS-PD482焊接烟尘净化器安全操作规程通用版In Order T o Standardize The Management Of Daily Behavior, The Activities And T asks Are Controlled By The Determined Terms, So As T o Achieve The Effect Of Safe Production And Reduce Hidden Dangers.标准/ 权威/ 规范/ 实用Authoritative And Practical Standards焊接烟尘净化器安全操作规程通用版使用提示:本操作规程文件可用于工作中为规范日常行为与作业运行过程的管理,通过对确定的条款对活动和任务实施控制,使活动和任务在受控状态,从而达到安全生产和减少隐患的效果。
文件下载后可定制修改,请根据实际需要进行调整和使用。
1、不得用于易燃易爆气体的净化。
2、设备的开关、指示灯必须保持齐全完好,不得缺损,必须设有良好的接地(接零)线。
3、吸气罩与软管之间、软管与底座之间、上盖口、两个过滤单元之间、过滤单元与设备之间等必须封闭严密,不得有漏风现象,以免影响吸气和净化效果。
4、保护好设备的电源电缆,注意防热、防油、防利器、防轧压等。
5、使用时,设备必须放置平稳,刹牢轮子。
6、设备使用时,禁止打开上盖。
7、当压力警示灯显示时(或发现吸气风量变小),必须对设备的两级过滤单元进行清吹,步骤如下:7.1、断开电源。
7.2、打开设备上盖的揿扣。
7.3、两人以上共同合作,把扶牢靠吸气臂,缓慢打开上盖,并将吸气臂放置牢靠。
7.4、将两级过滤单元分别取出,用压缩空气轻轻反向吹扫过滤单元。
禁止采用抖动或大风量突然喷吹的方法,防止损坏过滤单元。
7.5、以相反的顺序安装好过滤单元、上盖,扣牢揿扣。
8、当发现净化器无净化作用时(设备下部出现有颜色的焊烟),应停止使用,检查并更换损坏的过滤单元,步骤同上。
焊接烟尘净化器安全操作规程范本

焊接烟尘净化器安全操作规程范本第一章总则第一条为了保障焊接烟尘净化器的安全操作,防止事故发生,必须制定本操作规程。
第二条本操作规程适用于所有从事焊接烟尘净化器操作的人员。
第三条焊接烟尘净化器操作人员必须经过相关培训并通过相应考试,取得操作资格证书方能上岗操作。
第四条焊接烟尘净化器操作人员必须严格遵守本操作规程,禁止违反操作规程进行操作。
第五条焊接烟尘净化器操作人员必须配备个人防护装备,包括安全帽、防护眼镜、高温防护服、防护手套等。
第六条焊接烟尘净化器操作人员不得饮酒、吸烟或服用药物上岗操作。
第七条对于操作焊接烟尘净化器过程中发现的问题和隐患,操作人员应及时向上级汇报。
第八条操作人员必须熟悉烟尘净化器的结构和工作原理,了解烟尘净化器的使用说明书,并按照说明书的要求进行操作。
第二章燃气安全第九条焊接烟尘净化器操作人员在操作前,应检查燃气管道是否密封良好,是否出现泄漏等现象。
第十条发现燃气外泄时,应立即关闭燃气阀门,并及时通知相关人员进行处理。
第十一条在操作烟尘净化器前,应将周围的易燃物品清理干净,确保周围环境安全。
第十二条操作过程中不得使用明火,不得使用任何可能引发火灾的设备和工具。
第三章电气安全第十三条操作人员必须定期检查焊接烟尘净化器的电气设备是否正常,并进行维护。
第十四条高温操作时,应保持焊接烟尘净化器周围的电气设备干燥,不得被水浸湿。
第十五条操作人员不得擅自拆卸、更换焊接烟尘净化器的电气设备。
第十六条操作人员在进行电气设备接线工作时,必须先断开电源,确保人身安全。
第四章操作安全第十七条操作焊接烟尘净化器时,必须按照标识指示进行操作,操作前必须仔细阅读设备使用说明书,并了解设备的工作原理和注意事项。
第十八条操作人员必须将焊接烟尘净化器的工作状态保持在正常范围内,发现异常情况应立即采取相应措施进行处理。
第十九条不得随意更换焊接烟尘净化器的滤网和滤芯,必须按照设备说明书规定的时间进行更换。
第二十条在停机维修时,应先切断电源并进行标识,确保维修作业的安全进行。
焊接烟尘净化器安全操作规程

焊接烟尘净化器安全操作规程焊接烟尘净化器是焊接行业常见的设备之一,主要用于清除焊接过程中产生的有害烟尘,保障操作人员的健康。
然而,焊接烟尘净化器的安全操作对于使用者来说至关重要,要遵循一定的操作规程,避免发生安全事故。
一、净化器安装在安装焊接烟尘净化器时,首先要选择合适的场所和环境,保证设备的稳定性和安全性,避免设备因外力引起的摇晃或者倒塌。
其次,连通设备的电源,并遵循设备说明书中规定的电气规范,确保设备电气系统的安全性和完整性。
最后,在清理净化器的滤芯之前,必须断电,并确认电源被完全切断。
二、净化器的使用1. 预热时间在每次使用焊接烟尘净化器之前,必须将设备内部进行预热。
这个过程需要一定的时间,一般建议使用者在开机后等待20-30分钟左右再开始使用。
2. 净化器的滤芯更换焊接烟尘净化器的滤芯在使用过程中需要更换,确定更换滤芯的时间和频率非常重要。
如果不及时更换,就会导致净化器的过滤效率下降或者损坏。
根据不同的使用频率,一般对于高频率的使用者建议每3个月更换滤芯,对于中等频率的使用者建议每6个月更换滤芯。
3. 确保安全工作环境使用焊接烟尘净化器必须先确保安全的工作环境,在工作场所必须防止危险化学品、易燃物质或者易爆物质等物品,这些物品可能导致设备运行时出现危险,必须避免这些情况的发生。
4. 使用规范在使用焊接烟尘净化器时,必须注意使用规范。
使用前必须读一遍使用说明书,并清楚设备的使用方法,适当调整使用方式及使用频率,以达到更好的效果,避免对设备造成不必要的损坏。
五、净化器维护1. 设备保养在正常使用时,焊接烟尘净化器需要注意日常保养和维护,比如每天清洁设备外壳和过滤器,以保证净化器过滤性能的效率和长寿。
2. 确保零件安装正确在进行任何维修或保养时,必须确保安装正确的零件和相应的固定件,以保证设备的运行负载和安全稳定。
3. 添加润滑剂为确保设备的平稳运行,焊接烟尘净化器磨擦的部分需要添加润滑剂。
在使用过程中,要适时添加润滑剂,以保证设备也具有良好的工作稳定性。
MW 8100便携式焊接烟雾净化器用户维护手册说明书

USER MAINTENANCE MANUALMW 8100 Portable Welding Fume Extractor 110VWe thank you for having purchased one of the products of its range and invite you to read this booklet carefully. In it you will find all the information necessary for proper use of the machine that you have bought. For this reason, we recommend you read it throughout and to follow carefully the instructions and warnings contained therein.Make sure that you keep this booklet in a suitable clean and dry place so that it will remain undamaged. We reserve the right to modify the content of this manual, without any prior notice and without any obligations on its own part, to include any variations and improvements to the units already supplied. The reproduction or translation of any part of this booklet without prior written authorization from the manufacturer is strictly forbidden.G ENERAL I NDEX:GENERAL INDEX: _____________________________________________________________ 21. INTRODUCTION ____________________________________________________________ 32. TECHNICAL CHARACTERISTICS ____________________________________________ 3 2.1T ECHNICAL DATA ___________________________________________________________ 32.1.1 Highest Efficiency _______________________________________________________ 32.1.2 Low Noise Level ________________________________________________________ 32.1.3 Handiness _____________________________________________________________ 3 2.2W ORKING MODE ____________________________________________________________ 42.3O VERALL D IMENSIONS _______________________________________________________ 53. GENERAL USE AND SAFETY DIRECTIONS ___________________________________ 53.1U SE D IRECTIONS ____________________________________________________________ 64. PRELIMINARY CHECKS AND INSTALLATION ________________________________ 65. MAINTENANCE _____________________________________________________________ 8 5.1R EPLACING THE CARTRIDE F ILTER ______________________________________________ 85.2R EPLACING THE F ILTER WITH A CTIVATED C ARBONS ________________________________ 86. TROUBLES AND CURES _____________________________________________________ 97. WIRING DIAGRAM _________________________________________________________ 108. DESCRIPTION OF STICKERS _______________________________________________ 109. SPARE PARTS _____________________________________________________________ 1110. CONFORMITY DECLARATION ____________________________________________ 121.I NTRODUCTIONThe machine described in this booklet is a portable welding fume extractor for extracting, filtrating and de-odorizing welding fumes for light welding operations in electronic industries and in car repairing workshops.After passing through a rotary nozzle and a flexible hose having diameter 60 mm, the polluted air reaches a filter cartridge. The final deodorization is obtained by means of a filter with active carbons.Upon delivery of the machine, make sure to check that it has not suffered any damage during transportation. Should you find that the machine is not completely intact, get in touch with our dealer immediately and do not use it.The machine must be used exclusively for the purposes for which it has been built.We decline all responsibility for any damage to persons or things resulting from improper use of the product.2.T ECHNICAL C HARACTERISTICS2.1 Technical data2.1.1 Highest EfficiencyThe high-quality filtering materials of this machine make it possible to obtain an interception efficiency of over 99%. Moreover, activated carbons remove almost all odours.2.1.2 Low Noise LevelLow noise level is possible thanks to the disposition of the inner filters and to their high absorption efficiency, and also thanks to the sound absorbent materials used in conjunction with a powerful exhauster.2.1.3 HandinessWelding fumes should always be extracted before they reach respiratory tract. Fresh and pure air is a condition that can not be given up in a salubrious working place. The solution is to extract the air where pollution takes place by means of small and easily situated extraction nozzle.The easily portable, light but reliable MW 8100 is the right solution to dealing with these fumes.2.2 Working modePolluted air is extracted by means of the nozzle (part. 1, picture 1), equipped with a magnetized base that allows its safe placing. It passes through the flexible hose (part. 2, picture 1) and reaches the machi ne inlet flange (part. 3, picture 1), when there’s a labyrinth that prevents sparks from reaching the CARTRIDE filter (part. 4, picture 1). The air flow passes the CARTRIDE filter and then the cell with activated carbons (part. 6, picture 1).Inside the machine, made up of a sturdy painted sheet steel, there is the electric motor (part. 5, picture 1). picture 1 – MW 8100 PARTSPos.Description 1 Nozzle with magnetized base 2Flexible hose 60, L=3000 mm 3Machine inlet flange 4CARTRIDE filter 5Electric motor 6Activated carbons cell 7 HandleTable 2 – MW 8100 PARTS23 4 61 7 52.3 Overall Dimensions Picture 2 – MW 8100 overall dimensions3. G ENERAL U SE A ND S AFETY D IRECTIONS• Never leave packing material (such as foam polystyrene, rivets, carton, wood and so on) within children reach, since it could be dangerous.• Before connecting the system, make sure that the connection point to the supply mains, impliesthe presence of all necessary guards as foreseen by the Standards in force; also make sure that the aforementioned connection point is compatible with the system supply mains.• This equipment is to be used solely according to the purposes for which it was expressly realized. Any other kind of use is to be considered as improper and dangerous. We are not liable for any damages due to an improper use of the equipment.• Before connecting the equipment, make sure that the ratings correspond to those of the supply mains.• Do not carry out maintenance operations when the machine is running or connected to the electric power source. During these operations make absolutely sure to disconnect the machine from the power supply line.• If the machine does not operate properly DISCONNECT IT AND LET KNOW THAT IT ’S OUT OF ORDER. Apply to our After-Sale Service for repairing it and ask for original spare parts.The non-observance of what has been mentioned above could endanger the equipment safety. • We advise the use of this machine only to responsible and duly qualified staff in areas inaccessible to children.• Should you decide not to use the equipment anymore, we recommend you to disable it by disconnecting it from the supply mains and to dismantle it according to the regulations in force in your Country.• In case of accidental fall or nasty bumps, do not use the machine and contact our After-Sale Service immediately since the equipment safety could be endangered.• Work and keep the machine in a dry and sheltered place• Do not disperse used filters in the environment but deliver them to firms specialized in removal according to regulations in force.Dimension MeasureTable 3 – MW 8100overall dimensionsMeasure Dimension A 280 mmB 342 mmC 534 mmD 60 mm• The use of the filtering unit for filtering and purifying fumes coming from operations such as deburring, linishing, grinding and for extracting inflammable vapours is forbidden3.1 Use DirectionsIn order to use the machine properly proceed as follows:1. By means of its handle (part. 7, picture 1); place the machine near the welding fumes.2. By means of its magnetized base, place the nozzle where you must extract the fumes.3. Connect the power supply cable to the external plug on the machine (picture 3);4. Connect the power supply cable to the main electric grid (after making sure that the ratings written in this booklet and on the machine correspond to those of the supply mains);5. Press the starting button placed on the machine side. When it is in the position 1, a light inside the button will show that the machine is in its ON position (picture 3);6. When suction is not needed any more press again the button (position 0). The light in the button will die out (picture 3).7. Disconnect the power supply cable from the power source and from the external plug. Place the machine where it can not cause problems to or hinder workers during their usual activities.P ICTURE 3Do not carry out any maintenance procedures when the equipment is connected to the supply mains. During this phase, we recommend you disconnect it. Machine On/Off Button Plug for connecting electric cable Fuse4. P RELIMINARY CHECKS AND INSTALLATIONWhen supplied, the machine is contained in a single packaging. The operator shall do as follows: •Unload the packaging•Carry out the unpacking•Make sure that the packaging contains all parts and that they were not damaged during transport otherwise contact our Reseller.•Place the flexible hose on the inlet flange of the machine and fasten it by means of the hose clamp.•Connect the power supply cable to the main electric grid (after making sure that the supply voltage/frequency are 110 V/50 Hz);•Use the machine as described in paragraph 3.1 Use direction.Before connecting the machine to the main electric grid,make sure that the ratings on the machine correspondthe ones of the supply mains5. M AINTENANCE Do not carry out any maintenance procedures when the machine is connected to the supply mains. During this phase we recommend you disconnect the cable form the power supply mains. For a keeping a good machine efficiency, do as follows:• Check the feed cables on a daily basis• Keep the machine in a sheltered place• Make sure that the flexible hose is not damaged in any pointHow frequently the filters are monitored will depend on the type and frequency of welding carried out. Regular testing of the extraction capacity of the machine is required, reduction in this capacity means the saturation of the cartridge filter, which will need replacing when fully saturated.5.1 Replacing the Cartridge FilterThe cartride filter is part no.4 of picture 1.1. Make sure that the machine is disconnected from the power supply mains. Then loosen the clipsof the cover (front side - reference fig. 4) and open it.2. Unscrew the blade-screw.3. Take away the bar.4. Take out the filter and insert the new one, making sure that it is well inserted.5. Replace the bar in its original position.6. Screw the blade-screw again.7. Close the cover carefully by means of its clips.5.2 Replacing the Filter with Activated CarbonsThe filter with activated carbons is the part no. 6 in picture 1.1. Make sure that the machine is disconnected from the power supply mains. Then loosen the clipsfastening the cell (back side - reference fig. 4) and take it away.2. Unscrew the four screws on the cell and replace the carbons with the new ones. Then screw thescrews again.3. Refasten the cell with the new activated carbons by means of the clips.picture 4 – Front/back sidesFront side Back side6.T ROUBLES AND C URESMake sure that the machine is switched off and disconnected from the supply mains before carrying out any maintenance or repair procedures. Make also sure that these procedures can not cause any damages to things or people.Always apply to Qualified Personnel.Troubles Causes CuresMachine fails to start up The Fuse has burnt out Check its state (it is placed nearthe star up button - picture 3)Too low voltage Check the supply mains voltageThe electric motor is mis-working Contact our After-Sale Service orprofessionally qualified staffThe emitted air is not purified enough Inefficacious action of filters Check their state and replace them(ref. to chapter 5M AINTENANCE)The machine does not develop a sufficient aspirating capacity Filters are clogged and dirty Check their state and replace them(ref. to chapter. 5M AINTENANCE) Physical obstructions and/orblockagesCheck whether there are anyforeign bodies inside the hose.Take them awayThe hose is broken or damaged Check its state and if it’s damagedreplace it.The electric motor is not working Contact our After-Sale Service orprofessionally qualified staffFuses of main electric system burn out and/or differential relay device -ground fault interrupter trips Short circuit (in electric motor) Contact our Technical Service orprofessionally qualified staff tocarry out a more precise check.ALWAYS CONSULT A QUALIFIED PERSONNEL7.W IRING DIAGRAMPicture 5 – wiring diagram8.D ESCRIPTION OF STICKERSPicture 6Sticker indicating that there are parts live inside the machine.MONOFASE110Picture 7 – single-phase motor, Voltages : 110 VSticker indicating that the electric motor is single-phase and that it has to be fed with 110 V.9.S PARE PARTSWhen ordering a spare part please refer to the model of the machine in your possession.E.G.: Refill Bag with 2 kg active carbons for portable filtration unit Model MW8100. You are recommended to use original spare parts.10.C ONFORMITY D ECLARATIONIn the person of our legal representative declares under our own responsibility that the product:PORTABLE UNIT FOR FILTRATION OF FUMESMODEL : MW 8100To which this declaration is referred, is in conformity to what prescribed in directives 2006/42/CE,2014/35/UE,2014/30/UE.We further state that:- The manufacturing year is quoted on the label (with EC mark) placed on the machine. - The serial number of the machine is quoted directly on it.MW 8100。
焊接烟尘净化器安全操作规程

焊接烟尘净化器安全操作规程焊接烟尘净化器是一种常见的环保设备, 用于处理焊接过程中产生的烟雾和粉尘。
为了确保操作人员的安全和设备的正常运行, 下面是焊接烟尘净化器的安全操作规程:一、操作前准备1.确保操作人员已经接受过相关培训, 了解焊接烟尘净化器的操作原理和安全注意事项;2.确保焊接烟尘净化器接地良好, 电源接线正确;3.确认所有安全设备齐全, 如防护罩、安全开关等;4.检查烟尘净化器的滤网和滤芯是否干净,是否需要更换。
二、操作过程1.在焊接过程中, 及时将焊接枪或焊接电极送入烟尘净化器的工作区域, 确保烟尘能够顺利进入净化器;2.确保焊接烟尘净化器正常运行, 监测其工作状态和净化效果;3.在焊接结束后,及时将焊接枪或焊接电极退出净化器工作区域,避免烟尘在焊接枪或电极上积聚。
三、维护保养1.定期清理焊接烟尘净化器的滤网和滤芯, 以确保其正常工作;2.定期检查烟尘净化器的电源线、开关和连接器等, 以确保其安全可靠;3.定期检查焊接烟尘净化器的风机、过滤器等设备部件的工作情况, 及时更换损坏或老化的部件;4.定期进行设备维护保养,并记录保养情况。
四、安全注意事项1.在操作焊接烟尘净化器时, 应戴好防护口罩、护目镜和手套, 避免烟尘对身体的伤害;2.在维护和保养焊接烟尘净化器时, 应先切断电源, 并确保设备停止运行后才能进行维护作业;3.避免将可燃物品或易燃气体放置在焊接烟尘净化器周围, 防止发生火灾或爆炸事故;4.在检修或更换焊接烟尘净化器的部件时,应按照设备说明书的要求进行操作,避免误操作导致设备损坏或故障。
五、应急处理1.在操作焊接烟尘净化器时, 如发现设备发生异常或故障, 应立即停止使用, 并及时进行检修或报修;2.如发生设备故障或火灾等紧急情况,应按照企业紧急预案和逃生路线疏散,并及时向相关部门报警。
通过遵守以上操作规程, 可以确保焊接烟尘净化器的安全运行, 保护操作人员的健康和设备的正常工作。
焊接烟尘净化器安全操作规程

焊接烟尘净化器安全操作规程
1、不得用于易燃易爆气体的净化。
2、设备的开关、指示灯必须保持完整,不得缺损,必须设有良
好的接地(接零)线。
3、吸气罩与软管之间、软管与底座之间、上盖口、两个过滤单
元之间、过滤装置和设备必须密封严密,不得有漏风现象,以免影响
吸气和净化效果。
4、保护设备的电力电缆,注意防热、防油、防利器、防轧压等。
5、使用时,设备必须放置平稳,刹牢轮子。
6、设备使用时,不要打开上盖。
7、当压力警示灯显示时(或发现吸气风量变小),必须清洗设
备的两级过滤装置,步骤如下:
7.1、断开电源。
7.2、打开设备盖上的卡扣。
7.3、两人以上共同合作,把扶牢靠吸气臂,缓慢打开上盖,牢固
放置吸入臂。
7.4、将两级过滤单元分别取出,用压缩空气轻轻反向吹扫过滤单元。
禁止大风量摇晃或突然吹气,防止损坏过滤单元。
7.5、按相反顺序安装过滤装置、上盖,扣牢揿扣。
8、当发现净化器没有净化效果时(设备下部出现有颜色的焊烟),应停止使用,检查并更换损坏的过滤单元,步骤同上。
9、使用时,拉推、缓慢旋转吸入臂,不得用力过猛,有卡堵等
现象,禁止强行拉推、旋转吸气臂,防止损坏。
10、使用时,应将设备放置在距作业点3米之内的地方,吸油罩放置在杆的前部或侧面,吸气罩距作业点300mm左右或认为是最佳吸气效果的位置。
11、使用时,高热的焊接(切割)工件和电极头不得接触吸油罩或吸油软管,防止损坏。
12、设备应注意防潮,避免损坏过滤装置。
13、当设备停止净化操作时,应断开电源,并放置到指定地点。
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烟尘净化器维修及操作
说明书
淄博净岩环保通风设备有限公司
一、使用安全守则
1.所有使用人员在使用本机前,必须先接受操作培训。
2.在检修前,切记先切断电源。
3.为避免意外,停机时必须切断电源;
4.所有检修工作需有合格电工或技术人员进行。
5.切勿在接近易燃物料、汽油及气体环境下使用,以免引起火警或爆炸。
6.本机器使用说明书应完好无损地放在本机旁边,以便工作人员及时阅读。
二、工作原理
烟尘通过风机负压由吸气罩吸入设备,流速变慢使大颗粒直径的粉尘掉落下来,含微细粉尘的气流进入净化室内,粉尘的过滤分离在净化室内通过滤筒的分离作用完成,烟尘则被滤芯阻拦在其表面上,净化后的空气经风机排出,当被阻拦的烟尘在滤芯表面不断沉积时,定时开启脉冲清灰系统,手动清灰式需将滤筒取出手工清理。
三、产品结构与技术数据结构特点
1.由离心风机、滤筒过滤室、集尘抽屉、净化器室体、脉冲清灰或手动清灰、电控装置等组成。
2.采用滤筒过滤器,过滤面积大,单位面积过滤流速低,因而具有很高的过滤效率。
3.净化器采用优化设计,解决了一般布袋除尘器难避免的各室气流不均的现象。
4.焊烟净化器气流组织设计合理,阻力损失小,操作简单,维护方便。
5.滤筒采用进口高效过滤材料,过滤效率达99.5%滤筒的使用寿命比普通滤料在正常使用条件要长很多。
四、适用范围
本型号净化器适用于人工焊接和自动焊接产生的焊接烟尘,通过负压吸入本体进行净化,是专业为工业应用而设计的。
五、机器的正确使用及操作
1、在接通电源前,要核对电压,供电频率与设备标牌规定是否相符;
2、安装接地线;
3、检查检修门完全接触密封;
4、检查高效滤筒是否接触严密;
5、检查电源开关电流是否与电机使用电流一致;
6、电机的转动方向正确;
9、确定整个净化器具备运转后,启动电源开关,开始抽吸焊接烟尘;
10、净化器处于工作状态时,不要开启箱门;
11、再次启动净化设备前,要认定净化器风机已经完全停止下来;
12、在长期使用过程中必须定期清理灰尘。
机械式可直接拆下滤筒用空压机由里往外喷吹将表面的灰尘彻底吹净后安装继续使用。
六、维修说明
1、准备维修工具并戴好必须的劳动工具;
2、在开始任何维修操作之前,要在净化器上摆放“正的维修”、“机器正在维修”告示牌;
3、人工清理集尘抽屉;将门卡口拉开抽出抽屉门
4、检修后再次开启机器前,要按照开机程序再次检查全部系统是否将具备开机状态;。