化工集团公司工艺、设备管理制度汇编案例.doc

XX化工集团公司工艺、设备管理制度汇编

编制说明

工艺管理、设备管理是化工企业实现安全生产的管理基础，通过建立、健全工艺、设备管理制度，明确分工、明确职责、明确管理流程，有利于提高企业的整体管理水平，确保生产系统实现“安、稳、长、满、优”安全运行，提高生产效率，实现节能降耗，降本增效。

由于历史原因，集团公司化工企业在生产规模、工艺技术和设备的先进性、人员的业务技能等方面存在较大差异，各单位的管理水平、管理标准参差不齐，尤其是部分小企业，建厂早、工艺落后、设备老化，工艺管理和设备管理工作非常薄弱。因此，为充分发挥大集团的整体优势，提升化工企业的整体管理水平，全面实行规范化、标准化、科学化管理，化工事业部组织中原大化、煤气化公司、安化公司和龙宇煤化工等单位的专业技术管理人员，依据国家、行业标准和规范，对各单位现有的企业标准深入研究，博采众长，编写了14项主要工艺管理制度和18项主要设备管理制度，作为化工企业的统一管理制度。同时为了促进各单位加强工艺、设备管理力度，还制定了《化工工艺管理考核标准》和《化工设备管理考核标准》。

由于本次编写的管理制度要兼顾不同的企业，制度的深度和广度仍需完善，要求各单位在本制度的基础上，结合本单位的管理结构和技术特点，进一步细化、充实制度内容。本次未制定的其它相关管理制度，由各单位自行制定。

今后各单位的制度格式要与本制度统一。化工事业部将按照考核标准定期对各单位的工艺、设备管理工作进行监督、检查和考核。

由于时间仓促，本制度存在的不足之处，请各单位及时提出宝贵意见，化工事业部将组织人员进行修订。

XX化工集团化工事业部

二〇一〇年三月

目录

工艺篇

工艺管理责任制 ····························································· - 5 - 化工岗位责任制 ···························································· - 10 - 化工岗位操作人员巡回检查制度 ······································· - 13 - 化工岗位交接班制度 ······················································ - 16 - 生产调度管理制度 ························································· - 19 - 工艺指标及分析频率管理制度 ·········································· - 27 - 工艺操作规程管理制度 ··················································· - 31 - 岗位记录及工艺台帐管理制度 ·········································· - 35 - 开停车方案管理制度 ······················································ - 41 - 系统及主要设备开停车确认制度 ······································· - 46 - 工艺联锁、报警管理制度 ················································ - 50 - 技术改造管理制度 ························································· - 52 - 工艺月报管理制度 ························································· - 59 - 工艺操作事故管理制度 ··················································· - 61 -

设备篇

设备管理责任制 ···························································· - 66 - 设备技术基础管理制度 ··················································· - 70 -

设备维护保养管理制度 ··················································· - 75 - 设备密封管理制度 ························································· - 79 - 设备润滑管理制度 ························································· - 85 - 设备巡检/包机理制度······················································ - 92 - 备机管理制度 ······························································· - 95 - 特种设备管理制度 ························································· - 97 - 设备检修管理制度 ························································· - 97 - 供用电管理制度 ···························································- 114 - 仪表管理制度 ······························································- 119 - 计量分级管理制度 ······················································· - 125 - 设备防腐蚀管理制度 ···················································· - 130 - 备品备件制度 ····························································· - 133 - 修旧利废管理制度 ······················································· - 137 - 设备事故管理制度 ······················································· - 140 - 设备更新改造和报废管理制度 ········································ - 145 - 建(构)筑物、设备基础管理制度 ······································ - 149 - 附件一：设备检查评级管理标准--------------------------------------- 149 - 附件二：工艺管理考核标准------------------------------------------ 149 - 附件三：设备管理考核标准------------------------------------------ 149 -