仪表工程施工组织设计方案

编号：15-06部-Stepan-SHF-601

The 50,000t/a polyester polyol

project

of Stepan (Nanjing) Chemical Co.,

Ltd.

斯泰（）5万吨/年聚酯多元醇项目

仪表施工方案

Instrument Construction Plan

编制Prepare by：

安全Security by：

审核Review by：

批准Approve by：

Nanjing Chemical Construction Co., Lid

南化建设

13. Mar. 2015

目录Contents

第一章工程概况GENERAL (3)

第二章：编制依据 CHAPTER 2- REFERENCE (3)

第三章：仪表实物工作量 CHAPTER 3- INSTRUMENTQUANTITY OF WORK....................................................... . (3)

第四章：施工的主要程序 CHAPTER 4-MAIN CONSTRUCTION PROCEDURE.................................................. (4)

第五章：主要施工方法和技术要求 CHAPTER 5-CONSTRUCTION TECHNICAL REQUIRES AND QUALITY STANDARD (7)

第六章：质量控制和检、试验计划 CHAPTER 6-QUALITY CONTROL AND INSPECTION TEST PLAN (29)

第七章：主要施工机具CHAPTER 7-

-MANPOWER (34)

第八章：劳动力组织CHAPTER 8-LABOR ORGANIZATION (34)

第九章：施工进度计划CHAPTER 9-CONSTRUCTION PROGRESS

SCHEDULE (35)

第十章：安全保证措施、JHA及文明施工 CHAPTER FIVE SAFETY ASSURANCE SYSTEM, JHA AND HOUSEKEEPING (37)

第一章：工程概况 Chapter 1-General

本工程为斯泰（）化学新建5万吨/年聚酯多元醇项目，工程围主要包括：行政办公和电

控楼，空压站、门卫和称重，焚烧炉，冷却水系统，消防泵房，事故水池，工艺装置区，仓

储区等。

This is an expansion project of BASF-YPC Company Limited, the management team is IET,

TAR work involved in area 1 mainly includes existing instrument exchanges, remove, and

resetting, new instrument installation, cable tray laying and cable pulling.

仪表种类主要有：控制阀、开关阀、流量计、差压变送器、压力变送器、温度变送器、、

分析仪表、气体检测仪等仪表。Various instruments covered like control valve, on-off

valve, integrated flow meter, DP transmitter, pressure and temperature transmitter,

fork liquid level switch and toxic gas detector.

第二章：编制依据 Chapter 2- Reference

招标文件

《自动化仪表工程施工及质量验收规》GB50093-2013 Chinese instrument construction

work code.

《石油化工仪表工程施工技术规程》SH3521-2007 Petrochemical instrument

construction work code.

《电气和仪表回路检验规》 GB/T25921-2010

《自控安装图册》HG/T21581-2010 《电气装置安装工程爆炸和火灾危险环境施工及验收规》GB50257-96

《建筑工程施工现场供用电安全规》（GB50194-93）；

Power Supply and Utility Safety Regulations on Construction Engineering Site

GB50194-93

《建设工程安全管理条例》

第三章：仪表实物工作量 Chapter 3- Instrument quantity of work

第四章：施工的主要程序 Chapter 4-Main construction procedure 1.主要施工程序流程图

2．.准备工作 Preparation

1）组织施工有关人员进行交底，充分做好施工图会审工作，及时解决图纸中发现的问题，从而为施工阶段争取时间。Organize technical clarification and DWG review, problems existing in DWGs shall be quickly solved to gain more time for TAR.

2）根据设计图和有关资料编制好设备材料表和有关施工资料，熟悉设计的规、标准、设计图纸以及有关的操作说明等资料。Prepare material list and related construction documents as per designed DWG and relative documents. Be familiar with codes, standards, DWGs and guidelines.

3）熟悉施工有关的资料及图纸，了解现有仪表的原理及接线柜位置。Be acknowledgeable with construction related documents and DWGs , be clear with existing instrument philosophy and junction box location.

4）对施工班、组进行全面系统的技术交底，上岗人员能熟悉图纸，明确施工任务和施工要点，规及特殊要求。Technical clarification to construction team shall be complete and systematic, make sure construction personnel are familiar wit DWGs, work content and requirements.

5）及时了解设备、材料到货情况，设备到货时，一定要根据厂家提供的装箱单、技术资料，会同业主、监理单位开箱检验，核实仪表设备材料的规格，型号及数量是否符合设计要求，并做好记录，并在干燥清洁的条件下妥善保管。Be clear with material and equipment status, open-box inspection jointly with IET and BYC as per packing list and technical documents provided by manufacturer, check if equipment and material specification, type and quantity are satisfied, and record made, all equipments and materials received shall be well kept.

6）准备好干燥清洁的房间，作为调校室，环境应符合要求。班组要检查机具是否完好，检验期是否有效，校验仪表的等级是否符合要求。A clean room will be prepared to be as calibration room which shall comply with environmental requirements. Machines and tools shall be checked with completeness and expires by the group and instrument shall be checked with its grades.

7) 施工机具的准备。Preparation on construction machines and tools

(1)根据图纸及工作量准备各种施工工具；Prepare various construction machines and tools as per DWG and work quantity.