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Mini Bullet Camera A310、A311、A313、A314 2023年5月8日 w
Mini Bullet Camera Hardware ManualA310, A311, A313, A3142023/05/08Table of ContentsPrecautions3 Safety Instructions (5)Introduction6List of Models (6)Package Contents (7)Physical Description (8)A310, A311 (8)A313, A314 (9)Installation Procedures10Step 1: Install the Camera (10)Step 2: Waterproof and Connect the Cable(s) (12)Using the Cable Gland (12)Using an Optional Power Adapter (14)Step 3: Connect to Network (15)Step 4: Access the Camera Live View (15)Other Accessories16 How to Install / Remove the Memory Card (16)Accessing the Camera17Configure the IP Addresses (17)Using DHCP Server to Assign IP Addresses (17)Using the Default Camera IP Address (19)Access the Camera (21)PrecautionsRead these instructionsRead all the safety and operating instructions before using this product.Heed all warningsAdhere to all the warnings on the product and in the instruction manual. Failure to follow the safety instructions given may directly endanger people, cause damage to the system or to other equipment.ServicingDo not attempt to service this product yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.TrademarksACTi and ACTi logo are registered trademarks of ACTi Corporation. All other names and products used in this manual are registered trademarks of their respective companies.LiabilityEvery reasonable care has been taken during the writing of this manual. Please inform your local office if you find any inaccuracies or omissions. ACTi will not be held responsible for any typographical or technical errors and reserves the right to make changes to the product and manuals without prior notice.Federal Communications Commission StatementThis equipment has been tested and found to comply with the limits for aclass B digital device, pursuant to Part 15 of the FCC Rules. These limits aredesigned to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: •Reorient or relocate the receiving antenna.•Increase the separation between the equipment and receiver.•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.•Consult the dealer or an experienced radio/TV technician for help.Warning: Changes or modifications to the equipment that are not expressly approved by the responsible party for compliance could void the user’s authority to operate the equipment.European Community Compliance StatementThis product has been tested and found to comply with the limits for Class BInformation Technology Equipment according to European Standard EN 55022 and EN 55024. In a domestic environment, this product may cause radio interference in which cause the user may be required to take adequate measures.Safety InstructionsCleaningDisconnect this product from the power supply before cleaning.Accessories and Repair PartsUse only the accessories and repair parts recommended by the manufacturer. Using other attachments not recommended by the manufacturer may cause hazards.Water and MoistureInstall other devices (such as PoE injector, alarm, etc.) that will be used with the camera in a dry place protected from weather.ServicingDo not attempt to service this product yourself. Refer all servicing to qualified service personnel.Damage Requiring serviceDisconnect this product from the power supply immediately and refer servicing to qualified service personnel under the following conditions.1) When the power-supply cord or plug is damaged2) If liquid has been spilled, or objects have fallen into the product.3) If the inner parts of product have been directly exposed to rain or water.4) If the product does not operate normally even by following the operating instructions in thismanual. Adjust only those controls that are covered by the instruction manual, as improper adjustment of other controls may result in damage, and will often require extensive work by a qualified technician to restore the product to its normal operation.Safety CheckUpon completion of any service or repairs to this product, ask the service technician to perform safety checks to determine if the product is in proper operating condition.IntroductionList of ModelsThis hardware manual contains the following models:Package ContentsQuick Guide &Drill TemplateNOTE: The images are for reference only. Actual items may slightly vary.Physical Description A310, A311A313, A314Installation ProceduresStep 1: Install the Camera1. Mark the screw holes or attach the bundled drill template on the target surface.NOTE: Depending on the surface where you will install the camera, it may be necessary to drill three (3) holes and use the supplied screw tox.2. If the cable will pass through the surface, drill the cable hole within the radius of thecamera bracket. If the cable will be routed along the surface, route the cable through the gap on the bracket.3. Mount the camera to the surface using the three (3) screws.4. Loosen the knob to adjust the camera tilt and orientation. The camera can be panned bytwisting the bracket stem.5. Adjust the camera angle and orientation.Sample of Wall Installation Sample of Ceiling Installation 6. Tighten the knob and the set screw to fix the tilt angle position.Step 2: Waterproof and Connect the Cable(s)If the camera will be installed indoors, simply connect the network side cable to the camera Ethernet port.However, if the camera will be installed outdoors, ensure that the cable connections and the network side cable itself are also protected from water and other environmental factors. Use the bundled cable gland for the Ethernet connector and use waterproof tape to protect the other cable connection.Using the Cable GlandThis section describes how to waterproof the cable -out or “pigtail” of the camera using the bundled cable gland. Before connection, prepare an exterior -grade Ethernet cable with RJ -45 connector.Perform the following to waterproof the “pigtail” using the cable gland: 1. Attach the washer to the Ethernet connector of the camera.2. Detach the clamping nut and sealing insert from the gland body:Gland Body Clamping NutSealing Insert3.Insert the clamping nut into the Ethernet cable.4.Insert the sealing insert through the Ethernet cable.5.Insert the cable through the gland body.6.Push the sealing insert into the gland body.7.Connect the RJ-45 connector to the camera connector.8.Attach the gland body to the camera connector.9.Attach the clamping nut to the gland body to complete the cable solution.NOTE: Make sure the clamping nut is tightly attached to the cable gland body and the sealing insert is squeezed tightly.Using an Optional Power AdapterThe camera can be powered by a Power over Ethernet (PoE) switch that is IEEE802.3af compliant. In case of using a non-PoE switch or your PoE switch has a limited power supply, you can purchase a power adapter and directly connect the camera to a power outlet. NOTE: The power adapter is not bundled in the package.After connecting the power adapter, waterproof the cable connection by using waterproof tape.Step 3: Connect to NetworkConnect the other end of the network cable to a PoE switch or injector. Then, connect the switch or injector to a network, PC, and a power source. See Power-over-Ethernet (PoE) connection example below.PoE Injector / Switch Power CableEthernet CableCameraStep 4: Access the Camera Live ViewAfter making the connections, access the camera live view to adjust the viewing angle of the camera and configure the settings according to your preference. See Accessing the Camera on page 17 for more information.Other AccessoriesHow to Install / Remove the Memory Carding the bundled wrench, loosen the two (2) screws to remove the cover.2.Push the microSD card into the memory card slot with the metal contacts facing thelens.3.Secure the two (2) screws to attach the cover. Make sure the rubber on the cover is inplace.Accessing the CameraConfigure the IP AddressesIn order to be able to communicate with the camera from your PC, both the camera and the PC have to be within the same network segment. In most cases, it means that they both should have very similar IP addresses, where only the last number of the IP address is different from each other. There are 2 different approaches to IP Address management in Local Area Networks – by DHCP Server or Manually.Using DHCP Server to Assign IP AddressesIf you have connected the computer and the camera into the network that has a DHCP server running, then you do not need to configure the IP addresses at all – both the camera and the PC would request a unique IP address from DHCP server automatically. In such case, the camera will immediately be ready for the access from the PC. The user, however, might not know the IP address of the camera yet. It is necessary to know the IP address of the camera in other to be able to access it by using a Web browser.The quickest way to discover the cameras in the network is to use the simplest network search, built in the Windows system – just by pressing the “Network” icon, all the cameras of the local area network will be discovered by Windows thanks to the UPnP function support of our cameras.In the example below, we successfully found the camera model that we had just connected to the network.By double-clicking with the left mouse on the camera model, it is possible to automatically launch the default browser of the PC with the IP address of the target camera filled in the address bar of the browser already.If you work with our cameras regularly, then there is even a better way to discover the cameras in the network – by using IP Utility. The IP Utility is a light software tool that can not only discover the cameras, but also list lots of valuable information, such as IP and MAC addresses, serial numbers, firmware versions, etc, and allows quick configuration of multiple devices at the same time.The IP Utility can be downloaded for free from /IP_UtilityWith just one click, you can launch the IP Utility and there will be an instant report as follows:You can quickly see the camera model in the list. Click on the IP address to automatically launch the default browser of the PC with the IP address of the target camera filled in the address bar of the browser already.Using the Default Camera IP AddressIf there is no DHCP server in the given network, the user may have to assign the IP addresses to both PC and camera manually to make sure they are in the same network segment.When the camera is plugged into network and it does not detect any DHCP services, it will automatically assign itself a default IP:192.168.0.100Whereas the default port number would be 80. In order to access that camera, the IP address of the PC has to be configured to match the network segment of the camera.Manually adjust the IP address of the PC:In the following example, based on Windows 7, we will configure the IP address to192.168.0.99 and set Subnet Mask to 255.255.255.0 by using the steps below: 1234Manually adjust the IP addresses of multiple cameras:If there are more than 1 camera to be used in the same local area network and there is no DHCP server to assign unique IP addresses to each of them, all of the cameras would then have the initial IP address of 192.168.0.100, which is not a proper situation for network devices – all the IP addresses have to be different from each other. The easiest way to assign cameras the IP addresses is by using IP Utility:With the procedure shown above, all the cameras will have unique IP addresses, starting from 192.168.0.101. In case there are 20 cameras selected, the last one of the cameras would have the IP 192.168.0.120.Later, by pressing the “Refresh” button of the IP Utility, you will be able to see the list of cameras with their new IP addresses.Please note that it is also possible to change the IP addresses manually by using the Web browser. In such case, please plug in only one camera at a time, and change its IP address by using the Web browser before plugging in the next one. This way, the Web browser will not be confused about two devices having the same IP address at the same time.Access the CameraNow that the camera and the PC are both having their unique IP addresses and are under the same network segment, it is possible to use the Web browser of the PC to access the camera.You can use Microsoft Internet Explorer to access the camera.When using Internet Explorer browser, the ActiveX control for video stream management will be downloaded from the camera directly – the user just has to accept the use of such control when prompted so. No other third party utilities are required to be installed in such case.The following examples in this manual are based on Internet Explorer browser in order to cover all functions of the camera.Assuming that the camera’s IP address is 192.168.0.100, you can access it by opening the Web browser and typing the following address into Web browser’s address bar:http://192.168.0.100Upon successful connection to the camera, the user interface called Web Configurator would appear together with the login page. The HTTP port number was not added behind the IP address since the default HTTP port of the camera is 80, which can be omitted from the address for convenience.When you login, you will be asked to set a password. Follow the on-screen instructions to continue.Copyright © 2019, ACTi Corporation All Rights Reserved7F, No. 1, Alley 20, Lane 407, Sec. 2, Ti-Ding Blvd., Neihu District, Taipei, Taiwan 114, R.O.C.TEL : +886-2-2656-2588 FAX : +886-2-2656-2599Email:**************。
CRT-310作业指导书
说 明A：触点固定板组件B：磁头固定板组件C：马达固定板组件D：电磁铁固定板组件E：卡咀组件F:读卡组件G:整体组装黄色为前加工红色为电子部件焊接注：电批扭力、标准工时暂定，仅供参考制作：陈璋 2010/5/28图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.取触点固定板-①1PCS，触点组件-②1PCS，将其装入触点固定板中2.3.良品置于流水线流入下道工序※制程管制要点:1.两轴上卡槽与主体上卡槽对齐NO.用量NO.材质/规格用量用量11213141工程位置001标准产能(件/H)标准工时(S)16触点固定板物料明细表PC+20%GF 触点组件前加工001组件料号/编号材质/规格部件名称编号料号/编号部件名称装触点组件工站名称作 业 标 准 书作业内容取触点轴1-③，触点轴2-④各1PCS，分别将其插入触点组件小孔中，靠内侧插长轴，靠外侧插短轴不锈钢D21-310-050D21-310-060不锈钢225名称治/工具/设备A27-320-0200310-45A12电批扭力辅助物料触点轴1触点轴21注意此处两轴上卡槽与主体上卡槽对齐423将触点组件装入主体，再将轴插入触点载体孔中图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.良品置于流水线流入下道工序※制程管制要点:1.确认E型扣卡紧，无松动，未卡入现象NO.用量NO.材质/规格用量用量11122电批扭力辅助物料名称治/工具/设备SOP-310-A-1P41-200-010作业内容取触点固定板组件-①1PCS，M2 E型扣-②2PCS，使用尖嘴钳装其分别卡入触点组件轴上卡槽中225卡E型扣工站名称作 业 标 准 书料号/编号尖嘴钳M2E型扣黑色料号/编号材质/规格部件名称部件名称触点固定板组件物料明细表工站001组件编号工程位置002标准产能(件/H)标准工时(S)16122装触点轴1 E 型扣装触点轴2 E 型扣E 型扣M2图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.良品置于流水线流入下道工序※制程管制要点:1.不可将拉簧夹变形NO.用量NO.材质/规格用量用量11122工程位置003标准产能(件/H)标准工时(S)16触点固定板组件物料明细表工站002组件触点拉簧不锈钢料号/编号材质/规格部件名称编号料号/编号镊子部件名称装拉簧工站名称作 业 标 准 书作业内容取触点固定板组件-①1PCS，触点拉簧-②2PCS，使用镊子夹住端部将其分别卡入主体卡钩上225名称治/工具/设备SOP-310-A-2D23-310-010电批扭力辅助物料装左侧拉簧装右侧拉簧21图1 图2图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.4.良品置于流水线流入下道工序※制程管制要点:1.NO.用量NO.材质/规格用量用量1112132415162取压簧-③1PCS，接地线-④1PCS，依次装在压片左端上，取PA2x5螺丝-⑥1PCS，使用电批将其打入BOSS柱，锁紧取压簧-③1PCS，垫片-⑤1PCS，装在压片右端，取PA2x5螺丝-⑥1PCS，使用电批将其打入BOSS柱，锁紧磁头弹簧接地线垫片辅助物料名称治/工具/设备SOP-310-A-3标准件C30-320-0102±0.5KG·F电批扭力D33-187-040N/AP21-211-010不锈钢PA2x5螺丝P32-120-020作业内容电批扭力调到指定值，不可随意更改，螺丝锁紧即止，电批不可过载空转，不可将螺丝打滑丝，头部打花180取触点固定板组件-①1PCS，磁头压片-②1PCS，将其装入图示位置,耳朵较长的一端朝左装磁头压片工站名称作 业 标 准 书料号/编号电批磁头压片不锈钢料号/编号材质/规格部件名称部件名称N/A 内径2.5mm 触点固定板组件物料明细表工站003组件编号工程位置004标准产能(件/H)标准工时(S)2012 3 564螺丝PA2x5垫片Φ2.5注意此部件方向，较长的一端朝左大端朝下图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.用手轻压住PCB板，使用热熔铬铁将8处热熔柱熔平3.目检热熔处外观，确认无明显高出，下陷，歪斜等不良4.取RF排线-③1PCS，将其插入PCB板上插口中5.良品置于流水线流入下道工序※制程管制要点:1.不可烫伤PCB板，PCB板无晃动间隙2.热熔点共8处，无漏热熔NO.用量NO.材质/规格用量用量11121131工程位置005标准产能(件/H)标准工时(S)20触点固定板组件物料明细表工站004组件射频板N/A 料号/编号材质/规格部件名称编号料号/编号热熔头电铬铁部件名称热熔RF板工站名称作 业 标 准 书作业内容取触点固定板组件-①1PCS，RF射频板-②1PCS，将其装入图示位置，热熔柱穿过PCB板上小孔L17-331-5814PIN，白橙180名称治/工具/设备SOP-310-A-4K41-310-002铬铁温度：240±20℃电批扭力辅助物料RF排线123使用热熔头将8处热熔柱熔平注意热熔温度，热熔头温度240±20℃，热熔柱高出PCB 板0.2-0.4mm ，不可烫伤PCB 板，PCB 板无晃动间隙热熔RF 板图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.取触点组件1PCS，海棉垫1PCS，将其贴在FPC上，距离载体3-4mm2.良品置于防静电吸塑盘中放好，盖上防静电盖板※制程管制要点:NO.用量NO.材质/规格用量用量1121电批扭力辅助物料名称治/工具/设备0310-45A12L38-000-040作业内容600贴海棉垫工站名称作 业 标 准 书料号/编号海棉垫12*4mm料号/编号材质/规格部件名称部件名称触点组件物料明细表前加工002组件编号工程位置前加工001标准产能(件/H)标准工时(S)6123-4mm图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.取触点载体-①1PCS，触针-②8PCS，将其装入小孔中，压平2.3.良品置于防静电吸塑盘中放好，盖上防静电盖板※制程管制要点:1.触针压到底，触针之间不可有明显高低不平现象，高出部分≤0.3mm2.焊点均匀，不可有漏焊、虚焊、连焊等现象3.焊接时间3-4秒，不可过长，以免损伤元器件NO.用量NO.材质/规格用量用量11128131适量工程位置前加工002标准产能(件/H)标准工时(S)40触点载体物料明细表PC，黑色触针定制件料号/编号材质/规格部件名称编号料号/编号电铬铁焊接治具部件名称贴海棉垫工站名称作 业 标 准 书作业内容将装好触针的载体置于治具上，取FPC片-③1PCS将其装入触针脚上，使用电铬铁和焊锡丝将其焊牢L48-310-020定制件180名称治/工具/设备A23-310-010C56-310-020焊锡丝电批扭力辅助物料触点FPC烙铁温度：360±20℃装触焊触点FPC213触针压到底，触针之间不可有明显高低不平现象，高出部分≤0.3mm图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.装完后从反面按动滚轮，确认无卡刮，晃动等不良4.良品置于流水线流入下道工序※制程管制要点:1.注意拧螺丝力度，拧到位即止，不可拧滑丝，头部拧花2.注意弹簧方向，大端朝下NO.用量NO.材质/规格用量用量1112113141516124取压簧-⑥1PCS，装于图2位置，大端朝下；取定位螺钉-⑤1PCS，使用一字螺丝刀将其拧入螺纹孔中工程位置006标准产能(件/H)标准工时(S)磁头固定板物料明细表PC+20%GF 黑色后压轮架组件前加工003组件料号/编号材质/规格部件名称编号料号/编号尖嘴钳一字螺丝刀部件名称装前压轮组件工站名称作 业 标 准 书作业内容取磁头固定板-①1PCS，后压轮架组件-②1PCS，压轮架轴-③1PCS，将压轮架装入图示位置，将轴穿过主体与压轮架小孔；取M2 E型扣-④1PCS，使用一字螺丝刀将其卡入轴上槽中标准件，不锈钢定制件，不锈钢D21-310-100P41-200-010D25-310-010定制件，不锈钢磁头压簧D23-310-060150名称治/工具/设备A27-320-010定制件，不锈钢SOP-310-B-1-1电批扭力辅助物料压轮架轴M2E形扣定位螺钉 123456E 型扣M2大端朝下E 型扣卡在此处图1图2图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.装完后从反面按动磁头，确认无卡刮，晃动等不良4.良品置于流水线流入下道工序※制程管制要点:1.装好后压动磁头，确认能正常弹起，无卡刮现象NO.用量NO.材质/规格用量用量11121314252取M2X3螺丝-④2PCS，∮2垫片-⑤2PCS，将垫片套在螺丝上；使用电批将螺丝分别打入主体BOSS柱中，锁紧磁头弹片M2X3螺丝垫片3±0.5KG·F电批扭力辅助物料名称治/工具/设备SOP-310-B-1SOP-310-B-2-1C30-320-020P34-023-020P22-101-010定制件，不锈钢作业内容取磁头固定板-①1PCS，磁头组件-②1PCS，磁头弹片-③1PCS，将磁头组件卡入弹片中，然后将其装入主体卡槽中，FPC端朝左150装磁头组件工站名称作 业 标 准 书料号/编号电批碰头组件前加工004组件料号/编号材质/规格部件名称部件名称标准件，镀锌内径2.0mm磁头固定板组件物料明细表工站006组件编号工程位置007标准产能(件/H)标准工时(S)2412345螺丝M2X3 垫片Φ2.0注意方向，FPC版次页次10/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.良品置于吸塑盘内放好※制程管制要点:1.装好后拔动滚轮，确认滚轮活动自如，无卡刮现象NO.用量NO.材质/规格用量用量111213141辅助物料名称治/工具/设备D21-310-090A01-310-020C30-310-011P41-200-010定制件，不锈钢后压轮架M2E形扣作业内容取压轮轴-①，大压轮-②，后压轮架-③各1PCS，按图示将其装好；取M2 E型扣-④1PCS，使用尖嘴钳将其卡入轴上槽中产品型号CRT-310 深圳创自技术有限公司文件编号180SHENZHEN CREATOR TECH .,CO.LTD作业人数装后压轮架组件名 称工站名称作 业 标 准 书料号/编号尖嘴钳大压轮POM，白色料号/编号材质/规格部件名称部件名称标准件，不锈钢制定1核准工程主管压轮轴物料明细表定制件，不锈钢编号读卡器工程位置前加工003标准产能(件/H)标准工时(S)201 23 4M2 E 形扣版次页次11/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.在磁头焊接处点上适量白胶将焊点盖住3.良品置于防静电吸塑盘中放好，盖上防静电盖板※制程管制要点:1.焊点均匀，不可有漏焊、虚焊、连焊等现象2.焊接时间3-4秒，不可过长，以免损伤元器件NO.用量NO.材质/规格用量用量1112131适量适量制定2核准工程主管工程位置前加工004标准产能(件/H)标准工时(S)40磁头固定架物料明细表PC，黑色3轨磁头标准件，外购料号/编号材质/规格部件名称编号料号/编号电铬铁部件名称读卡器 SHENZHEN CREATOR TECH .,CO.LTD作业人数装磁头名 称工站名称作 业 标 准 书作业内容取磁头固定架1-①PCS，取磁头-②1PCS装入固定架中，然后将其置于焊接治具上，取磁头FPC片-③1PCS置于磁头焊脚上，使用电铬铁和锡丝将其焊牢产品型号CRT-310 深圳创自技术有限公司文件编号L48-320-010定制件180名称治/工具/设备A05-421-010H43-100-030锡丝白胶辅助物料磁头FPC31 2涂白胶版次页次12/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.良品置于流水线流入下道工序※制程管制要点:NO.用量NO.材质/规格用量用量1121辅助物料名称治/工具/设备H31-100-020C20-310-010作业内容取马达-①1PCS，马达屏蔽罩-②1PCS，将屏蔽罩套在马达上，开口朝黑色线的一侧，底部平齐产品型号CRT-310 深圳创自技术有限公司文件编号360SHENZHEN CREATOR TECH .,CO.LTD作业人数装马达屏蔽罩名 称工站名称作 业 标 准 书料号/编号马达屏蔽罩定制件，不锈钢料号/编号材质/规格部件名称部件名称制定1核准工程主管马达组件物料明细表前加工005组件编号读卡器工程位置008标准产能(件/H)标准工时(S)1012开口朝黑色线的一侧马达屏蔽罩与马达底部平齐版次页次13/43图示:※注意/确认事项`1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.良品置于流水线流入下道工序※制程管制要点:1.2.戴静电手套，不可碰花侧板镜面NO.用量NO.材质/规格用量用量111213242标准工时(S)20制定1核准工程主管取Φ2.0弹垫圈-③2PCS，M2X4螺丝-④2PCS，将弹垫圈套在螺丝上；使用电批将螺丝打入马达上螺纹孔中，锁紧电批扭力调到指定值，不可随意更改，螺丝锁紧即止，电批不可过载空转，不可将螺丝打滑丝，头部打花工程位置009标准产能(件/H)马达支架物料明细表定制件，不锈钢马达组件工站008组件料号/编号材质/规格部件名称编号料号/编号电批部件名称读卡器 SHENZHEN CREATOR TECH .,CO.LTD作业人数装马达名 称工站名称作 业 标 准 书作业内容取马达支架-①1PCS，马达组件-②1PCS，将马达装于图示位置，注意马达屏蔽罩开口处朝左（侧板较长的一侧）产品型号CRT-310 深圳创自技术有限公司文件编号标准件，镀锌P22-211-020-RS P34-022-010-RS 内径2.0mm 180名称治/工具/设备C30-310-002SOP-310-C-1-1辅助物料弹垫圈M2X4螺丝马达屏蔽罩开口处朝左1 234螺丝M2X4弹垫圈Φ2.0版次页次14/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.良品置于流水线流入下道工序※制程管制要点:1.装好后，拉动橡胶轮确认后轮无松动，间隙2.戴静电手套，不可碰花侧板镜面NO.用量NO.材质/规格用量用量115标准件，φ5X φ811216标准件，不锈钢1133414-11取φ5X φ8轴承-⑤1PCS，将其装于轴套中；取后轮组件-④1PCS，将其装入轴承中；取M5 E型扣-⑥1PCS，使用尖嘴钳将其卡入后轮轴卡槽上M2X3螺丝后轮组件橡胶胶轮辅助物料名称治/工具/设备C30-310-001轴承1D50-310-001P34-023-020N/AB11-386-010标准件，镀锌作业内容取左支架（电磁铁侧板）-①1PCS，轴套-②1PCS，将其装入图1位置，取M2X3螺丝-③3PCS，使用电批将其打入侧板螺纹孔中，锁紧产品型号CRT-310 深圳创自技术有限公司文件编号180SHENZHEN CREATOR TECH .,CO.LTD作业人数装后轮名 称工站名称作 业 标 准 书料号/编号P11-322-010P41-500-010电批尖嘴钳M5 E型扣轴套定制件，铝合金料号/编号材质/规格部件名称部件名称N/A橡胶，灰白色制定2核准工程主管左支架物料明细表定制件，不锈钢编号读卡器工程位置010标准产能(件/H)标准工时(S)40开口处避开此处2341螺丝M2X3 56轴承φ5X φ8 E 型扣M5图1 图2 图3注意轴承方向，有挡位的一面朝外版次页次15/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.良品置于流水线流入下道工序※制程管制要点:1.戴静电手套，不可碰花侧板镜面2.NO.用量NO.材质/规格用量用量111213242标准工时(S)20制定1核准工程主管取Φ2.0弹垫圈-③2PCS，M2X4螺丝-④2PCS，将弹垫圈套在螺丝上；使用电批将螺丝打入电磁铁上螺纹孔中，锁紧电批扭力调到指定值，不可随意更改，螺丝锁紧即止，电批不可过载空转，不可将螺丝打滑丝，头部打花工程位置011标准产能(件/H)左支架组件物料明细表工站010组件电磁铁标准件，外购料号/编号材质/规格部件名称编号料号/编号电批部件名称读卡器 SHENZHEN CREATOR TECH .,CO.LTD作业人数装电磁铁名 称工站名称作 业 标 准 书作业内容取左支架组件-①1PCS，电磁铁-②1PCS，将其装入图1位置，注意电磁铁方向，有线的一侧朝左上产品型号CRT-310 深圳创自技术有限公司文件编号标准件，镀锌P22-211-020-RS P34-022-010-RS内径2.0mm 180名称治/工具/设备SOP-310-D-1H21-420-080辅助物料弹垫圈M2X4螺丝2341 螺丝M2X4弹垫圈Φ2.0注意电磁铁方向，有线的一侧朝左上图1图2版次页次16/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.良品置于流水线流入下道工序※制程管制要点:1.注意压杆方向，右端朝下2.压杆轴缺口与侧板孔缺口需对齐3.垫片装在最底部NO.用量NO.材质/规格用量用量11121314151取Φ2.5垫片-③1PCS，Φ2.0弹垫圈-④1PCS，M2X4螺丝-⑤1PCS，将其依次套在螺丝上；使用电批将螺丝打入支架轴螺纹孔中，锁紧垫片弹垫圈M2X4螺丝辅助物料名称治/工具/设备SOP-310-D-2SOP-310-D-3-2P21-211-010P22-211-020-RS P34-022-010-RS内径2.5mm 作业内容取左支架组件-①1PCS，触点压杆组件-②1PCS，将其装入图1位置注意：1：压杆方向，右端朝下；2：支架轴缺口与侧板孔缺口对齐产品型号CRT-310 深圳创自技术有限公司文件编号120SHENZHEN CREATOR TECH .,CO.LTD作业人数装触点压杆组件名 称工站名称作 业 标 准 书料号/编号电批触点压杆组件前加工008组件料号/编号材质/规格部件名称部件名称内径2.0mm 标准件，镀锌制定1核准工程主管左支架组件物料明细表工站011组件编号读卡器工程位置012标准产能(件/H)标准工时(S)302 34 51注意此处缺口需对齐垫片Φ2.5 弹垫圈Φ2.0 螺丝M2X4注意压杆方向，右端朝下图1图2版次页次17/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.取M2 E形扣-④1PCS，使用尖嘴钳将其卡入定位轴上卡槽中3.良品置于流水线流入下道工序※制程管制要点:1.压杆定位轴大头侧朝压杆短边侧，不可装反2.装配时左手捏住弹簧端部，不可将弹簧拉变形NO.用量NO.材质/规格用量用量111213141制定1核准工程主管工程位置前加工006标准产能(件/H)标准工时(S)24电磁铁拉簧物料明细表定制件，不锈钢触点压杆定制件，不锈钢料号/编号材质/规格部件名称编号料号/编号尖嘴钳部件名称读卡器 SHENZHEN CREATOR TECH .,CO.LTD作业人数装触点压杆组件1名 称工站名称作 业 标 准 书作业内容取电磁铁拉簧-①1PCS，触点压杆-②1PCS，压杆定位轴-③1PCS，按图示将其装在一起，注意定位轴方向，大头朝短边侧产品型号CRT-310 深圳创自技术有限公司文件编号标准件，不锈钢D21-310-070P41-200-010定制件，不锈钢150名称治/工具/设备D23-310-020C30-310-013辅助物料压杆定位轴M2E形扣1234M2 E 形扣注意方向，大头朝短边一侧版次页次18/43图示:※注意/确认事项1.作业前戴静电环，静电手套或指套，工作台面保持干净、整洁2.部件取用前确认无外观不良，检验方式按照外观检验标准或签样标准3.不良品放入指定容器内，并记录在《组装自主检查表》上4.各部件组装正确，无歪斜、松动，无漏装部件、螺丝5.作业者不可佩戴金属饰物，以免划伤产品6.如有异常，立即报告当班主管※作业步骤1.2.3.良品置于吸塑盘内放好※制程管制要点:1.注意卡弹簧方法，不可将弹簧端部弄变形NO.用量NO.材质/规格用量用量111213141材质/规格取触点压杆组件-①1PCS，压杆销钉-②1PCS，将拉簧按图示卡入销钉槽中取电磁铁铁芯-③1PCS，将其装于图3位置，取M2 E型扣-④1PCS，使用尖嘴钳将其卡入销钉槽中电磁铁铁芯M2E形扣触点压杆组件1物料明细表部件名称部件名称辅助物料治/工具/设备N/A电磁铁自带件前加工007组件标准件，不锈钢P41-200-010标准产能(件/H)标准工时(S)产品型号CRT-310 深圳创自技术有限公司文件编号读卡器 SHENZHEN CREATOR TECH .,CO.LTD作业人数装触点压杆组件2名 称工站名称尖嘴钳名称作业内容SOP-310-D-3-1D21-310-160料号/编号制定1核准工程主管工程位置前加工007编号24作 业 标 准 书150压杆销钉定制件，不锈钢料号/编号24 31M3 E 形扣将弹簧端部卡入销钉槽内图1图3图2图4。
1 60IN. PLUG AERATOR 产品说明书和操作指南
60IN. PLUG AERATOROwner Manual andOperating InstructionsRULES FOR SAFE OPERATIOPNSRemember, any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment.Exercise caution all times when using power equipment.1. Read this owners manual carefully for operating and service instructions before attempting toassemble or operate this equipment. Be thoroughly familiar with the proper use of this equipment. 2. Read the vehicle owners manual and vehicle safety rules, and know how to operate the vehiclebefore using this equipment.3. Never allow children to operate the tractor or plug aerator attachment, and do not allow adults tooperate without proper instructions.4. This aerator attachment has sharp knife points. Always handle with care and wear substantial footwear when operating this aerator.5. Do not allow anyone to ride or sit on plug aerator attachment frame or on towing vehicle.6. Keep the area of operation clear of all persons, particularly small children, and also pets.7. Always begin with the transmission in first (low) gear and engine at low speed, and graduallyincrease speed as conditions permit.8. The vehicle braking and stability may be affected with the attachment of this equipment. Be aware ofchanging conditions on slopes. Refer to safety rules in the vehicle owner’s manual concerning safe operation on slopes STAY OFF OF STEEP SLOPES.9. Always operate up and down a slope, never across the face of a slope.10. This equipment should be operated at reduced speed on rough terrain, along creeks and ditches andon hillsides, to prevent tipping and loss of control. Do not drive too close to a creek or a ditch. 11. Do not tow this equipment on a high way or any other public thoroughfare. 12. Follow the maintenance instruction as outlined in this owners manual.LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTION. IT MEANS – ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. CAUTION: VEHICLE BRAKING AND STABILITY MAY BE AFFECTED WITH THE ADDITION OF AN ACCESSORY OR AN ATTACHMENT. BE AWARE OF CHANGING CONDITIONS ON SLOPES.Pre-assembly Instruction:For best results, follow all directions step by step. Please read entire step instructions first, and then proceed with the set up.Open all boxes before beginning to assemble and check parts and hardware.Helpful Tip: Read all instructions before starting to assemble.Check Parts and Hardware:Group together and check that all hardware and parts are included.Refer to parts and hardware illustrations below.Recommended Tools for assembly2 each- Combination Wrenches 7/16＂,1/2＂& 3/4＂1 – Adjustable Wrench – Medium Size1 – Medium Size PliersParts Listing:Carton ContentsHardware ContentsRef# Description QTY Ref#Description qtyA Hex Bolt M12x110 2 K Flat Washer Ø8 20B Hex Bolt M6x45 3 L Flat Washer Ø20 4C Hex Bolt M8x30 6 M Spacer Tube 1.00＂ 5D Hex Bolt M8x20 18 N Hair Cotter Pin 1E Hex Bolt M8x25 8 O Spacer 1/4＂ Long 8Pin 1 P Spacer Tube 1.61＂ 3F HitchG Hex Nut M12 2 Q Thick Flat Washer Ø12 2H Lock Nut M12 2 R Shoulder Spacer 1I Lock Nut M8 32 S Lock Pin 2J Lock Nut M6 3 T Flat Washer Ø12 2Assembly Instructions:Step 1: Insert Split Plastic Bearing(See Figure #1)Push/Insert one plastic split bearing intoeach side of the spool assembly.Repeat for each spool assembly.Step 1: Hardware Needed:12- Split Plastic BearingsFIGURE 1Step 2: Attach Wheel Bracket to Axle ShaftSee Figure #2.Attach one wheel bracket to the middle hole ofthe axle shaft. Note the wheel bracket ringshould point towards the shortest side of theaxle. See Figure #2. Attach the wheel bracketusing a M6x45 Hex Bolt and M6 Lock Nut.Fully tighten connection.Step 2 Hardware Needed:1- Axle Shaft1- Hex Bolt (M6x45)1- Lock Nut (M6)FIGURE 2Step 2A: Insert Hex Bolt (See Figure #2)Next, insert from the short side of the axle a M8x30 Hex Bolt into the hole on the wheel bracket closet to the axle. (smaller hole) Attach M8 Lock Nut to the Bolt.Do not fully tighten until later step.Step 2A Hardware Needed:1- Hex Bolt (M8x30)1- Lock Nut (M8)Step 3: Assemble Short Side of Axle Shaft (See figure #3)Assemble below items onto short side of theaxle shaft in the following order. Take note ofthe direction of plugger knives in Figure #3.1. Start with one double spool (knives facinginward)2. 1.61＂Spacer3. Middle Base4. 1＂Spacer5. Double spool (knives facing outward)6. Single Spool assembly7. 1＂SpacerStep 3 Hardware Needed:2- Double Spools1- 1.61＂Spacer2- 1＂Spacer FIGURE 31- Single Spool1- Middle BraceStep 4: Assemble Long Side of Axle Shaft (See Figure #4)Assemble these items onto LONG SIDE of the axle shaft in the following order. Take note of the direction of plugger knives in Figure #4.IMPORTANT!1. Start with 1＂Spacer2. Ø20 Flat Washer3. Middle Brace4. Ø20 Flat Washer5. 1.61＂Spacer6. Double spool assembly(knives facing outward)7. 1.61＂Spacer8. Middle Brace9. 1＂Spacer10. Double spool assembly(knives facing inward)11. Single spool assembly FIGURE 412. 1＂SpacerStep 4 Hardware Needed:2- Middle Brace2- Double Spools2- 1＂Spacer2- 1.61” Spacer2- Flat Washer (Ø20)1- Single SpoolsStep 5: Attach End Plates & Wheel BracketsStart by rotating the wheel bracket in themiddle of the axle shaft so it is pointingupward. Next, attach an End Plate to oneside, followed by Ø20 Flat washer, followedby a wheel bracket. Note in Figure #5,Wheel bracket ring faces inward. Fastenwheel bracket to axle shaft using Hex BoltM6x45 and Lock Nut M6. Fully tightenconnection. Repeat for opposite side.Step 5 Hardware Needed:2- End Plates2- Wheel Brackets1- Flat Washer (Ø20)2- Hex Bolts (M6x45)2- Lock Nut (M6) FIGURE 5Step 6: Attach Wheel Assembly(See figure #6)Insert M12x110 Hex Bolt through wheelassembly, install M12 Hex nut on M12x110Hex bolt, tighten nut on bolt until it’s hardtight, then loosen hex nut 1/2 turn.Attach assembled wheel and M12x110 hexbolt on to wheel bracket and fasten witha M12 lock nut. Repeat for opposite side.Make certain wheels spin freely afterassembly.Step 6 Hardware Needed:2- Wheel Assembly2- Hex Bolt (M12x110)2- Hex Nut (M12)2- Lock Nut (M12)FIGURE 6Step 7: Attach Hitch Bracket & Hitch PinSee Figure #7Attach hitch bracket to the tongue usingM8x25 Hex Bolt and M8 Lock Nut.Next, insert hitch pin through hitch bracketand the tongue secure with cotter pin.Fully tighten connections.Step 7 Hardware Needed:1- Hitch Bracket2- Hex Bolts (M8x25)2- Lock Nuts (M8)1- Hitch Pin1- Hair Cotter PinFIGURE 7 Step 8: Attach Tongue to Top TraySee Figure #8.Attach the tongue to the top tray with thelarge opening of the tray slot facing forward.Attach tongue using the top tray holes toright side of slot (viewing from front). Forright side holes of tongue connection (viewfrom front), use Bolt M8x30 , 2 spacersper Bolt, and Lock Nut M8. For left sideholes of tongue connection use Bolt M8x25and Lock Nut M8, no spacers.See figure #8 for detail. For holes left of trayslot (viewing from front) use Hex Bolt M8x30,two 1/4＂spacers per bolt, and Lock Nut M8.Fully tighten all connections.Step 8 Hardware Needed:4- Hex Bolt (M8x30) FIGURE 82- Hex Bolt (M8x25)6- Lock Nut (M8)8- 1/4＂SpacerStep 9: Attaching Middle BraceSee figure #9.Position Top Tray between End Plates byleaning the Top Tray into the End Plates.Temporarily attach right end plate to thetop tray using two M8x25 Bolts (seeexploded drawing). Swing middle braceinto position and fasten to top tray usingM8x25 Bolts, Ø8 Flat Washer andM8 Lock Nuts. Do not fully tightenuntil final step.Step 9 Hardware Needed:4- Hex Bolt (M8x25)4- Lock Nuts (M8)4- Flat Washers (Ø8)FIGURE 9Step 10: Attaching Middle BraceSee figure #10.Position Top Tray between End Plates byleaning the Top Tray into the End Plates.Temporarily attach right end plate to thetop tray using two M8x20 Bolts (seeexploded drawing). Swing middle braceinto position and fasten to top tray usingM8x20 Bolts, Ø8 Flat Washer andM8 Lock Nuts. Repeat for another middleBrace Assembly. Do not fully tightenuntil final step.Step 10 Hardware Needed:8- Hex Bolt (M8x20)8- Lock Nuts (M8)8- Flat Washers (Ø8)FIGURE 10Step 11: Secure Upper TraySee figure #11.Attach both end plates to the top tray usingHex Bolt M8x20, Flat Washer Ø8 and LockNut M8 for each corner (2 connections percorner). Repeat for each corner.Do not fully tighten until final step.Step 11 Hardware Needed:8- Hex Bolt (M8x208- Lock Nuts (M8)8- Washer (Ø8)FIGURE 11Step 12: Attach Lift HandleSee Figure #12.Place the lift handle through the large opening in the tray slot. Attach the lift handle to the wheel bracket smaller hole using the Bolt M8x30 and NutM8 you pre-assembled earlier in step 2.Attach the lift handle to larger hole using aHex Bolt M8x30, Shoulder Spacer,and Lock Nut M8.Fully tighten connections.Step 12 Hardware Needed:1- Hex Bolt (M8x30)1- Lock Nut (M8)1- Shoulder SpacerFIGURE 12Step13: Adjust Handle & TightenConnections (See figure #13)Carefully place the aerator upright on the wheels.Lock the lift handle by moving into large offsethole in front of tray slot. Make followingadjustments for correct alignment of the lifthandle and the offset slot.For #1 in Figure #13:Adjust the Tray side to side until the lift handlerests against the right side (viewing from back)of the offset hole in the top tray.For #2 in Figure #13:Next, re-straighten end plates with top tray thenfully tighten all 8 corner connections, makingsure lift handle is still resting against the rightside of the offset hole.For #3 in Figure #13: FIGURE13Next, re-straighten the middle brace under the top tray, if necessary and then fully tighten the connections on the middle brace. Make sure handle still rests against right side of offset hole. Lift handle should have to be forced over to tray slot for lowering.FULLY TIGHTEN CONNECTIONS AND CHECK THAT ALL CONNECTIONS ARE TIGHT.Fingure#13.Close Up PhotoBEHIND THE LIFT ARM on the top tray is a place for locking pin device. Slide locking pin through holes when aerator. This is a safety lock to keep the aerator from dropping down while towing and not in use. This can help prevent damage to plug knives.Final Step (See Figure #14)Connect the Bushing Tube Assemblywith Tool Tray using Bolt M8x20 andLock Nut M8. Connect the SupportTube assembly with Bushing TubeAssembly using Lock Pin.Step 14 Hardware Needed:1- Hex Bolt (M8x20)1- Lock Nut (M8)1- Lock PinFIGURE14Tighten all hardware. Your Aerator is now fully assembled and ready for use.OPERATIONAerating means pulling small soil plugs, ranging up to three inches in length, from the soil to create small reservoirs that will bring oxygen, fertilizer and water down into the roots.For best aerator performance, the following lawn preparations and operating procedures are1. Mow lawn and remove loose clippings prior to use of lawn aerator.2. Start tractor engine with controls in neutral and place throttle at slow engine speed.3. Engage shift lever at lowest possible forward speed and lower aerator, allowing plugger points to enter the ground. Increase speed as conditions permit.4. Aerate in the straightest line possible, making overlapping passes to increase the plugger point pattern.5. Avoid extremely sharp turns with plugger points engaged in ground to prevent damage to lawn.6. DO NOT cross over walks or drives without first raising the aerator to the transport positions.7. On sloped lawns, always aerate in an up and down direction. DO NOT attempt to follow the contour of the ground.8. To increase the depth of plugger point penetration, up to 140lbs, of weight, such as bage of sand or (4) ＂concrete blocks, may be added to the tray. The weight can be secured to the tray with ties or straps fastened to the front and rear of the tray. Fasten so that the ties or straps cannot become entangled on rotating parts.9. If the ground is extremely hard and dry, it is recommended that is be sprinkled or watered down for one or two hours prior to aerating.10. DO NOT attempt to aerate if ground is too wet (muddy)11. Do to small rocks and gravel which are normally present in aerated soil plugs, it is recommended that the plugs be raked; otherwise damage to the lawn mower blades may arise, especially when reel type mowers are usedCAUTION: TO PRVENT INJURY, DEMOUNT FROM TRACTOR TO RAISE OR LOWERMAINTENANCE1. Plugger points can periodically be sharpened with a small grinder to maintain good penetration. Points should be removed to sharpen. Follow original angle and contour of points when grinding.2. For storage, clean the aerator and lightly oil all exposed metal parts to prevent rust.LUBRICATION1. Oil the spool assemblies and shaft as needed.2. Oil the wheel hubs as needed.DRAWING FOR 60IN. PLUG AERATORPARTS LIST FOR 60IN. PLUG AERATORRef# Description QTY Ref#Description QTY1 Top Tray 1 20 Flat Washer Ø8 202 Middle Brace3 21 Hex Bolt M6x45 33 End Plate 2 22 Hitch Pin 1Pin 1 4 LiftArm 1 23 Cotter5 Tongue 1 24 Hex Bolt M12x110 26 Axle Shaft 1 25 Lock Nut M12 27 Hitch Bracket 1 26 Flat Washer Ø20 4M12 2NutAssembly 2 27 Hex8 Wheel9 Wheel Bracket 3 28 Split Plastic Bearing 1210 Double Spool 4 29 Lock Nut M6 311 LockPin 2 30 Spacer Tube 1＂ Long 512 Hex Bolt M8x30 6 31 Spacer Tube 1.61＂Long 313 Hex Bolt M8x25 8 32 Single Spool 214 Spacer 0.27＂Long 8 33 HandleGrip 115 Aerator Plug Knife 40 34 Bushing Tube Assembly 116 Carriage Bolt M8x20 80 35 Support Rod Assembly 117 Lock Nut M8 11236 Thick Flat Washer Ø12 218 Shoulder Spacer 1 37 Flat Washer Ø12 219 Hex Bolt M8x20 18。
Quill Stop for Sieg X3 (Grizzly G0463) 和 SX3 (Griz
Quill Stop V2 Installation Guide 11/16/2014Thank you for purchasing the Quill Stop for the Sieg X3 (Grizzly G0463) and SX3 (Grizzly G0619) mills. Your feedback is always appreciated. Please email questions and comments to ******************.What’s Included1. Quill Stop Plate2. Stop Block3. 1/2‐20 Button Nut4. 1/2‐20 x 9” Threaded Rod5. 1/4‐20 x 1” Socket Head Cap Screw (1)6. 1/4‐20 x 5/8” Socket Head Cap Screw (2)7. 8‐32 X 1” Socket Head Cap Screw (1)8. 1/4‐20 x 1/2” Socket Set Screw (1)9. Plastic Spacer10. Installation instructionsInstallation1. Remove power to the mill.2. Remove tooling from the spindle.3. Lower the mill head to its lowest point while still being able to lower the quill to its lowest point.4. This step for SX3 mills only. Remove the Display Bracket and Block and Stud (Grizzly parts G0619008& G0619009) from the Spindle Sleeve (G0619010) and Digital Spindle Depth Unit (G0619029).5. Test the fit of the Quill Stop Plate to the spindle and spindle collar. If the Plate does not easily slideup onto the spindle collar, then continue with this step. Otherwise, skip to the next step.Due to minor variations in the diameter of the spindle collar, it may be necessary to expand the Plate slit slightly to slide the Plate up over the spindle and onto the spindle collar. If this is required, install the supplied #8‐32 socket head cap screw (SHCS) on the top side of the 1/4‐20 hole along the slit and tighten the #8‐32 SHCS to expand the slit slightly in the Plate to allow the Plate to slide up over the spindle and onto the spindle collar. Align the Plate vertically on the spindle collar. When positioned, remove the #8‐32 SHCS.6. Thread the supplied 1/4‐20 x 1” SHCS into the end of the Plate with the slot. Slide the Plate up ontothe spindle collar (the non ‐rotating part). Align the front edge of the Plate with the front edge of the bottom of the mill head, and align the Plate in the vertical center of the spindle collar. Place two parallels between the top of the Plate and the bottom of the mill head. Push the Plate upward against the parallels and mill head and lock the quill. Tighten the 1/4‐20 SHCS.Quill Stop V2 Installation Guide 11/16/20147. This step for SX3 mills only. Rotate the Plate and adjust the tongue of the mill’s depth gage so thatthe two holes for the mill’s depth gage align with the two holes in the Plate. Fasten the tongue of the mill’s depth gage to the Plate using the two screws that were removed from the mill’s depth gage bracket earlier. Unlock the quill and remove the parallels. Check that the quill moves up and down freely and that the Mill’s depth gage / Plate connection is not binding and interfering with the quill operating smoothly. If there is binding, then loosen the depth gage screws, loosen the Plate’s 1/4‐20 SHCS, and rotate the Plate slightly, then re ‐tighten all screws and re ‐check for a smooth operation of the quill.8. Screw the flattened end of the 1/2‐20 threaded rod into the hole in the Plate leaving one or twothreads of the flat showing above the surface of the Plate. Secure the threaded rod using the supplied 1/4‐20 socket set screw.9. If you have the stainless steel button nut, turn it upside down with the larger diameter surfacefacing up. This will act as a rest for the Stop Block. The top and bottom of the steel black oxide Button Nut are the same so orientation of this type of Button Nut is irrelevant. Slide the Button Nut down over the 1/2‐20 threaded rod until it contacts the torsion spring cover on the side of the mill head. Release the button and rotate it counter clockwise to provide a slight clearance with the torsion spring cover.10. Slide the Stop Block down over the 1/2‐20 threaded rod so that it sits on top of the Button Nut. Aplastic spacer is provided to center the 1/2‐20 threaded rod in the center of the 5/8” hole in the Stop Block. Slide the supplied plastic spacer down over the 1/2‐20 threaded rod (this is a bit difficult due to the tight fit), and continue down through the hole in the Stop Block. The Stop Block should now be level and correctly positioned on top of the Button Nut.11. Insert a 9/32” transfer pin or drill through one of the holes in the Stop Block and mark a spot on theside of the mill head. Remove the Stop block and drill and tap a 1/4‐20 hole at the spot just marked in the side of the mill head. Be careful to make sure the drill is perpendicular to the mill head. Use a 1/8” drill to drill a pilot hole, then a #7 or 13/64” drill for the final hole. Chamfer and tap the hole (use a tapping block if available). Replace the Stop Block and secure it to the mill head with the supplied 1/4‐20 x 5/8 SHCS. Repeat this procedure for the other Stop Block hole.12. Remove the Stop block and Button Nut from the 1/2‐20 threaded rod and then slide the Stop Blockdown the 1/2‐20 threaded rod and secure it to the side of the mill head. The 1/2‐20 threaded rod should be centered and move freely in the 5/8” Stop Block hole.13. Slide the Button Nut down over the 1/2‐20 threaded rod to any spot above the Stop Block and checkthe operation of the Quill Stop by rotating the quill until the Button Nut contacts the Stop Block. Minor adjustments may be made to the position of the Stop Block and the rotation of the Plate by loosening the fasteners, adjusting, and re ‐tightening the fasteners.Quill Stop V2 Installation Guide 11/16/2014OperationThe Quill Stop is simple to operate, simply press the button and the nut disengages from the thread. Slide to desired position and release the button to engage the threads. Turning the nut then allows for precision micro ‐adjustments of depth of cut.The Quill Stop is great for doing chamfers. With the Spindle stopped and the chamfer tool in the spindle and centered on the hole, lower the quill until the chamfer tool seats in the hole. Then lower the Button Nut until it contacts the Stop Block. Rotate the Button Nut clockwise a half ‐turn to back out of the hole a bit and release the quill. Lower the spindle using the quill to make sure that the chamfer tool is not contacting the part. Start the spindle turning (150 RPM is recommended for chamfers) and lower the spindle using the quill. Then start a cycle of rotating the Button Nut counter clockwise in smallincrements while checking the depth of the chamfer by lowering and raising the quill. This is a great way to sneak ‐up on the correct chamfer depth.Installed Profile Installed FrontInstalled Close‐up Install & Tighten Threaded RodStop Block Setup Mark Stop Block HolesTighten Stop Block Fasten Depth Gage to Plate。
REV071520 130LB TOW-BEHIND SPREADER 说明书
130LB TOW-BEHIND SPREADERInstruction & AssemblyTable of ContentsGeneral Warnings and Rules (3)Hazard Signal Word Definitions (4)Component & Hardware (5)Assembly Instructions .............................................................................. 6, 7, 8, 9 Specification (9)Maintenance and Storage (9)Parts Drawing & Parts List ..................................................................... 10, 11, 12 Limited Warranty. (13)GENERAL WARNINGSREAD and UNDERSTAND this manual completely before using Tow-behind Spreader. Operator must read and understand all safety and warning information, operating instructions, maintenance and storage instructions before operating this equipment. Failure to properly operate and maintain the tow-behind spreader could result in serious injury to the operator or bystanders.Operation Warnings●Do not at any time carry passengers sit or stand on the spreader.●Do not allow children to play on, stand upon or climb in the spreader.●Always inspect the spreader before using to assure it is in good working condition.●Replace or repair damaged or worn parts immediately.●Always check and tighten hardware and assembled parts before operation.●Do not exceed equipment maximum load capacity of 130lb.●Avoid large holes and ditches when transporting loads.●Be careful when operating on steep grades (hill) the spreader may tip over.●Do not push close to creeks, ditches and public highways.●Do not use spreader on windy days when spreading grass seed or herbicides.●Always use caution when loading and uploading spreader.●Never tow the spreader with a motorized vehicle.Crush and Cut Hazards●Always keep hands and feet clear from moving parts while operating the equipment.●Always clear and keep work area clean when operating.●Always wear safety gear, eye protection, gloves and work boots when operating the spreader.WARNINGThe warnings, cautions, and instructions outlined in this instruction manual cannot cover all possible conditions or situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product and must be suppliedby the operator.PROP 65 WARNINGThis product can expose you to chemicals including lead and lead compounds which are known tothe State of California to cause cancer and birth defects or other reproductive harm. For more information, go to .Assembly Is RequiredThis product requires assembly before use. See “Assembly” section for instructions. Because of the weight and size of the push spreader, it is recommended that another adult be present to assist with the assembly. INSPECT ALL COMPONENTS closely upon receipt to make sure no components are missing or damaged.Hazard Signal Word DefinitionsDANGERWARNINGCAUTIONCAUTIONABOUT YOUR TOW-BEHIND SPREADERThis tow-behind spreader is designed to spreader a wide range of materials (Fertilizer, Grass Seed and Ice Melt). Materials such as Powders, Manure, Top Soil, Gravel, and Mulch have the wrong physical characteristics and should not be used with this spreader. Never exceed the rated load capacity of 130lbs when operating the spreader.Your spreader needs to be pushed at three miles per hour, which is a brisk walking speed. Slower or faster speeds will change the spread patterns. Wet spreading material will also change the spread pattern and flow rate. Clean your spreader thoroughly after each use. Wash between the shut off plate and bottom of the hopper.Technical specifications on the tow-behind spreader are provided in the “Specifications” section of this manual.STEP 1: Assemble the wheel to the frame tube assembly. Fix 1pc axle bushing to the wheel axle at one side of the frame tube, inert the wheel to the axle; fix the wheel with 1pc Flat Washer Ø16 and 1pc Cotter Pin Ø5x35. (There are 4 extra pieces of Ø16 flat washer for adjusting the space between wheel and axle bushing.)STEP 2: Assemble the wheel on the other side of the frame tube assembly. Insert one axle bushing before assemble the wheel to the axle. Fix the wheel by using one inner hex bolt M5x45 and nylon lock nut M5. Make sure the hole on the wheel will be aligning at the hole on the wheel axle, and then secure the wheel by inserting the Inner hex bolt to the holes.STEP 3:Assemble the hitch tube to the middle of the frame tube assembly by using a hex bolt M6x40. Secure the bolt with a big flat washer Ø6 and nylon lock nut M6.STEP 4: Assemble one end of brace hitches to the middle of the hitch tube, secure with a hex bolt M6x35 and nylon lock nut M6.STEP 5:Assemble the another end of the brace hitches to the inside of frame tube assembly (Hopper Frame) by using a hex bolt M6x35 and nylon lock nut M6STEP 6:Assemble the hopper to the frame tube assembly, make sure the six holes on hopper are align with the holes hopper frame. Fix the hopper to the frame using 6 sets of hex bolt M6x40, big flat washer Ø6 and nylon lock nut M6.STEP 7:Assemble the R Pin to the hole of Swivel Axle in the hopper.STEP 8:Assemble the adjustment rod to the bottom of the hopper. Slip a flat washer Ø8 over the end of the adjustment rod, then insert the adjustment rod into the hole at bottom of hopper and secure the adjustment rod with a nylon lock nut M8.STEP 9: Before operating the tow behind spreader make sure all hardware is securely tighten.SPECIFICATIONCapacity: 130LB / 60LDimension of Hopper: 29-1/2in.x16-1/2in.x13-2/5in. (75x42x34cm)Length of Tow Bar: 31-7/8in. (81cm)Overall Size: 41-1/2in.x29-1/2in.x29-1/2in. (105.5x75x75cm)Wheel Diameter: 12in. (31cm)Wheel Width: 3in. (8cm)MAINTENANCE∙ After each use clean material out of hopper.∙ Rinse/dry inside and outside of the spreader after each use.∙ Before operating make sure the tires have the RECOMMENDED TIRE PRESSURE. ∙ Periodically check all fasteners for tightness. ∙ Annually clean and lightly lubricate parts.∙ Use a glossy enamel spray paint to touch up scratched or worn painted metal surfaces. ∙Never exceed load capacity rating of 130lbs it will damage the spreader.IMPORTANT:If a part needs replacement, only use parts that meet the manufacturer’s specifications. Replacement parts that do not meet specifications may result in a safety hazard or poor operations.STORAGE∙ Never allow material to remain in the hopper for extended periods of time.∙ Before storing make sure the spreader is clean and dry for years of trouble-free service.Ref# Drawing No. Description Qty1 N512-00020 Hopper Assembly 12 9302-06000-DG Big Flat Washer Ø6 163 9101-06040-DG Hex Bolt M6x40 94 9504-05010 Rivet Ø5x10 25 N512-00009 Swivel Axle Bushing 26 N512-00021 Fixed Adjustable Plate 17 N512-00022 Active Adjustable Plate 18 9101-06020-DG Hex Bolt M6x20 39 N512-00023-DG Base for Torsion Spring 110 9206-06000-DG Nylon Lock Nut M6 2111 N512-00025-DG Torsion Spring 112 9301-08000-DG Flat Washer Ø8 213 N512-00024-DG Fix Plate for Connecting Rod 114 9206-08000-DG Nylon Lock Nut M8 215 9101-06035-DG Hex Bolt M6x35 716 9315-08000-DG Teeth Lock Washer Ø8 117 N512-00002 Crossover Tube 118 N512-00008-DG Swivel Axle Fix Plate 119 N512-00001 Frame Tube Assembly 120 9404-05035-DG Cotter Pin Ø5x35 121 9301-16000-DG Flat Washer Ø16 722 N570-00020 Pneumatic Wheel 223 E170-00010-DG Wheel Axle Bushing 224 N570-00018 Inner Axle Bushing 225 N570-00011 Outer Axle Bushing 226 N512-00006-DG Swivel Axle 127 N512-00007 Pinion Gear 128 N512-00019 Swivel Axle Base 129 N512-00018 Gear (Driver) 130 N512-00017-DG Wheel Axle 131 9402-04030-FH Pin Ø4x30 132 9206-05000-DG Nylon Lock Nut M5 233 9105-05045-DG Inner Hex Bolt M5x45 134 9402-03016-FH Pin Ø3x16 135 9110-04020-DG Screw M4x20 1Ref# Drawing No. Description Qty36 N512-00026-DG R Pin 237 N512-00010 Impeller 138 N512-00004 Brace Hitch 239 N512-00003 Hitch Tube 140 N512-00005 Hitch Bracket 141 N390-00001-DG Pin 142 9101-06025-DG Hex Bolt M6x25 243 9114-06025-DG Carriage Bolt M6x25 144 N510-00016 Spacer 145 N510-00019 Wing Nut 146 C130-00004 Nylon washer 147 N512-00014 Handle Grip 148 N512-00012 Adjustable Handle 149 N512-00027-DG Connect Rod 150 N575-00006-DG Gauge Plate 151 N512-00013-DG Adjustment Rod 152 N575-00003 Hopper Screen 153 9101-05040-DG Hex Bolt M5x40 154 N514-00007 Rain Cover 1WarrantyFor one year from the date of purchase YTL International will replace for the original purchaser, or repair the spreader. The warranty will not apply to any unit which was not assembled correctly, misused, overloaded or which has been used or operated contrary to our instructions, or which has been repaired or altered by anyone other than an authorized representative.Warranty ExclusionsThis warranty does not cover cosmetic defects such as paint, decals or wear items such as tires. This warranty will not cover failures or problems due to acts of God, or events or forces beyond the control of the manufacturer.Normal Wear ExclusionThe spreader needs periodic service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.Installation, Use and Maintenance ExclusionThis warranty will not apply to parts and/or labor if the push spreader has been misused, neglected, involved in an accident, abused, loaded beyond its limits, modified or assembled incorrectly. Normal maintenance is not covered under this warranty.Limits of Implied Warranty and Consequential Damage ExclusionYTL International disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this spreader. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR.An exchange unit will be subject to the original warranty. The length of the warranty governing the exchanged unit will have the date as the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.Contact InformationYTL International Inc.17517 Fabrica Way, Suite HCerritos, CA 90703Phone: (888) 723-6534Phone: (562) 404-8016Fax: (562) 404-8013Email: **************************。
地球法路径广播散播器集装车和操作说明书
31104Qty 436300Qty 1736305Qty 236404Qty 1836200Qty 436205Qty 3Qty 233117Qty 136105Qty 136104Qty 136103Qty 136209Qty 42.Head Phillips screws.THESE NOW.1. Remove and identify all of the loose parts from carton.1-2012 Pt# 52153 PAGE 1metal gauge. Replace the stop boltassembly to secure overlay on thegauge.WARNINGDo not use air tools to assemble. To prevent seizing,spray all nuts & bolts with oil, grease, wax, or otherlubricant.PLEASE CALL IF YOU ARE MISSING ANY PARTS, HA VE ANY DIFFICULTY IN ASSEMBLY, OR HA VE ANY QUESTIONS REGARDING THE SAFE OPERATION OF THIS SPREADER. THIS MODEL INCLUDES LIFETIME TECHNICAL SUPPORT SUPPORTHOTLINE:574-848-7491or800-294-0671,email:************************HELPFUL HINTS:;If your spreader does not spread evenly, be sure the FRONT on the gear box points to the front of the spreader. The impeller must turn clockwise. Reversing the gearbox will cause the impeller to turn counter clockwise. Clean the impeller after each use as some fertilizer may become stuck on the impeller blades and will cause uneven spreading.;Your spreader is designed to be pushed at three miles per hour, which is a brisk walking speed. Slower or faster speeds will change the spread patterns. Wet fertilizer will also change the spread pattern and flow rate. Clean and dry your spreader thoroughly after each use. To prevent rust, please coat all metal surfaces, also inside tubes where possible, with a light oil or WD-40. Wash between the shut off plate and bottom of the hopper.;Gears are permanently lubricated at the factory. Do not open the gearbox or dirt may enter.;If you use Rock Salt remove the agitator to prevent damage to the gearbox and remove salt from the hopper daily. Rock Salt will reconstitute back into a solid block over night and will damage your spreader.ROCK SALT and POWDEREDMATERIALS should not be used in thisspreader as it will damage gearbox and canvoid warranty.Use only granular materials.IF YOUR SPREADER COMES SEMI ASSEMBLED, SKIP TO STEP #63. Install impeller onto pinion shaft. Insert 1/8” x 1¼” cotter pinthrough impeller then through pinion shaft. Use hole nearest gear box. Spread cotter pin to prevent from falling out. Next, install the Cross Brace through the Gearbox Brace Support as shown above.Pinion4. Install Gearbox by inserting the pinion shaft into hole in center of hoppers bottom. The word “FRONT” on the gearbox must point to FRONT of the hopper.5. Install Lower Handles onto Axle to both sides as shown above.A. Now insert 2¼” bolt through second hole in lower handle and through first hole in frame and secure with locknut.DO NOT TIGHTEN YET.B. Now insert 1½” bolt through first hole in lower handle, then through frame brace, and finally into the threaded connector in the Cross Brace. [NOTE : Dimples on frame braces must be facing toward gearbox as shown.]C. Next insert 1½” bolt through other end of frame brace and through second hole in frame install locknut.DO NOT TIGHTEN YET. PAGE 2NOW GO BACK AND TIGHTEN ALL NUTS AND BOLTS STARTING WITH FIRST STEP. DO NOT OVER TIGHTEN.~~N otice cupped washer locatioNs ~~9. Insert other end of pivot rod into pivot and bracket assembly as shown. [TIP: Insert rod end from the sidethat has the angle attached to the bracket, then turn to lock in place as shown at the right and above. Thecorrect positioning of the Pivot Bracket has the Angle and Attaching Arm facing away from the gearbox.]PAGE 312. Next push lever forward to setting “0”. Align control rod with hole in pivot bracket, pull lever backward to insert control rod through hole in pivot bracket. [TIP : If the lever does not move easily, loosen slightly to make this step easier] Now install 1/4-20 regular nut on to Control rod.DO NOT TIGHTEN NUTS YET.13. Pull lever back to setting “30” as shown. Next push pivot & bracket for-ward so that the shut off plate in the hopper is in the full open position. [NOTE: THE SETTING OF “30” ON THE GAUGE & LEVER ASSEMBLY MUST OPEN THE SHUT-OFF COMPLETELY FOR PROPER CALIBRATION.] Now tighten the nuts against the pivot bracket to prevent change in calibration. Test by opening and closing the Gauge & Lever a few times to ensure an accurate calibration.14. Tension on the flow control lever may be adjusted by tightening or loosening the tension nut as shown on the right.15. Insert Agitator to pinion shaft on inside of hopper. NOTE : Position of flat side of agitator. This pin should be installed as shown below.PAGE 416.For normal operation both doors should be fully opened. To reduce flow to the left side, partially or completely close the door over the rear (LARGE ) hole. To reduce flow to the right side, partially or completely close the door over the front (SMALL ) hole. Close both doors for a narrow center spread pattern.WARNING: If the optional side deflector is being used in the down position, the plate over the rear (LARGE ) hole MUST BE CLOSED orPAGE 5OPERATING INSTRUCTIONSBefore filling hopper, become familiar with the operation of this spreader.5Obtain proper setting for material to be used from the enclosed SETTING MATRIX included with this spreader, or from our web siteunder the MANUALS SECTION.5Move stop bolt on rate gauge assembly to the proper setting.5While pushing spreader forward, pull control lever back to stop bolt. 5To stop, push lever forward to close flow holes before you stop moving. 5When finished, empty any remaining material from hopper.5Thoroughly wash spreader and allow to dry before storing. A coating of light oil will help prevent corrosion. 5If you use Rock Salt, REMOVE THE AGITATOR to prevent damage to the gearbox.You now can register your product via email:******************Please keep the original purchase receipt because it will be needed if you need warranty coverage.HOW TO ORDER SPARE PARTSAll spare parts listed may be ordered direct fromEarthway Products, Inc.Be sure to give the following information when ordering.Model Number Part Number Part DescriptionCall (574) 848-7491, 800-294-0671,oremail:**********************************.5-YEAR LIMITED WARRANTYEarthway Products, Inc. warrants this product free of defects in original workmanship and materials for a period of 5-Years to the end user with the original purchase receipt. If a manufacturing non-conformance is found, Earthway Products, Inc. at its discretion will repair or replace the part(s) or product at no charge provided the failure is not the result of incorrect installation, mishandling, misuse, tampering, or normal wear and tear as determined by Earthway. Earthway at its discretion may require that the part(s) or product be returned along with the original purchase receipt at owners’ expense for examination and compliance with the terms of this warranty. Do not return any product without first receiving authorization from Earthway Products, Inc. To seek remedy under this warranty, contact Earthway Products,Inc.at574-848-7491,*************************************************,Inc.P.O.Box547Bristol,Indiana46507and describe the nature of the manufacturing defect. SPECIFIC LIMITATIONS: This warranty covers only the part(s) or product; any labor charges associated with repair or replacement of non-conformances are specifically excluded. Due to the corrosive nature of most fertilizers and ice melt products, Earthway Products, Inc. makes no warranty against and specifically excludes part(s) or product degradation or failure due to corrosion or its effects. Clean and dry your spreader thoroughly after each use, as a preventative measure, coat all metal parts with a light oil or silicon spray.C22HD & C22HDS p rofessioNal B roadcast s preaderKey #Part #DescriptionKey #Part #Description140002ROUND SCREEN 201911713" DIA PNEU TIRE DRIVE 260152HOPPER ASSEMBLY21361043/16 X 1" COTTER PIN S.S.333117AGITATOR22362051/4-20 X 2 1/4" HHCS S.S.431104#14 X 1 1/2 TYPE 25 FHPS ZINC 2324301HANDLE SHAFTS WELDED (C22HDS)5363001/4-20 NYLON INSERT LOCKNUT S.S.2325301HANDLE SHAFT (C22HD)6364041/4 CUPPED WASHER S.S.24363051/4-20 HEX NUT STAINLESS STEEL712220GEAR BOX BUSHING2544251PIVOT ROD 812278SHUT OFF PLATE ASSEMBLY - COMMERCIAL 2642256CONTROL ROD924202LOWER HANDLE (C22HDS) COMPLETE 2760298GAUGE & LEVER ASSEMBLY 925202LOWER HANDLE COMPLETE (C22HD)28362071/4-20 X 2 3/4" HHCS S.S.1060299PIVOT & BRACKET ASSEMBLY (C22/C24)2912273GRIP 9.75" LONG11362001/4-20 X 1 1/2" HHCS S.S.3060069UPPER HANDLE ASSEMBLY W/GRIPS C-SERIES PAINTED 1242237FRAME BRACE 3060070UPPER HANDLE ASSEMBLY W/GRIPS C-SERIES STAINLESS1324704CROSS BRACE (11.125")3136208#6 X 3/8" TYPE 25 PHPS S.S.1424100FRAME (C22HDS)3211927SHUTOFF SUPPORT- LARGE 1425102FRAME PAINTED (C22HD)3311926SHUTOFF SUPPORT- SMALL 1512109IMPELLER (9" DIA)3431138#8 X 3/8" PMT #8 HD COARSE BLACK16361051/8" X 1 1/4" COTTER PIN S.S.35362091/4-20 X 1 3/4" HHCS S.S.1760334GEAR BOX & AXLE ASSEMBLY 3660027WING NUT ASSEMBLY BLACK 1812352BEARING (COMMERCIAL)37371001/4-20 X 1" CARRIAGE BOLT ZINC19361033/16 X 2" COTTER PIN S.S3812147SPACER (PIVOT LINK)P.O. Box 547(574) 848-7491。
射出机清洁保养标准作业指导书
零部件图片
清洁保养标准
1. 机台油缸活塞无杂质粘 附；
2. 机台油缸活塞密封圈无 漏油；
清洁保养频率 每班 1 次
清洁保养作 检查监督人 业人
操作工
机台责任机 修
1. 机台导柱与模具表面无 每班 1 次 油污，无异物；
操作工
机台责任机 修
1. 刷柄落料板正面无油 污；
2. 刷柄落料板正面无水 渍。
每班 1 次
射出机清洁保养标准作业指导书
起草人： 适用机台
型号
文件编号： 部门审核： 部位名称
CI125/250 射出机台表面
CI160/ CI200
CI250TVL
CI300DV/
CI300STV/
CI300
NRTA230
QA 审核： 零部件图片
版次：
管理部审核： 清洁保养标准
1. 机台表面无物料颗粒； 2. 机台表面无异物，无油
操作工Leabharlann 机台责任机 修适用机台 型号
部位名称
CI125/250 刷柄落料板背面
CI160/ CI200
CI250TVL
CI300DV/
CI300STV/
CI300
NRTA230
CI125/250 机台导柱与模具 CI160/ CI200 表面
CI250TVL CI300DV/ CI300STV/ CI300 NRTA230
CI160/ CI200
CI250TVL
CI300DV/
CI300STV/
CI300
NRTA230
CI125/250 机台导柱与模具 CI160/ CI200 表面
CI250TVL CI300DV/ CI300STV/ CI300 NRTA230
生产制造专业词汇翻译
Supplier approvalProcess / description机器、设备、工装、夹具Equipment, jigs, fixturecharacteristic number特殊特性分类Special characteristics CategoryEvaluation/measurement method样本容量Sample size样本频率Sample frequencyIning material inspectionQuantity外层白色塑料袋，密封包装，无破损，无明显积灰或其他油液污染White packing, airproof, no damage, oil strain and dusts.包装/规格/批次号/外观Packing/Specifications/Serial number/AppearanceSerial number consistent with the delivery note抽取同批次3包材料Sampling should3 batches per lotPurchasing material inspection record隔离\通知相关人员联系供应商退换货并整改Containment/contact the supplier and arrange returning检查工程〔玻纤含量、弯曲强度，缺口冲击强度等〕Inspection item (glass fiber, tensile strength, notch impact strength etc) Electronic Tester抽取同批次3包材料，每包材料各取样1Kg，混合均匀后制作样条Choose 3 bags per lot, 1 kg per bag, mixed and then mold the test samples 抽取同批次3包材料Choose 3 bags per lotCorresponds to the Purchase Order符合订单Purchased Material Inspection Record外层茶色牛皮纸袋Brown outer-layer paper packageBlack Resin，Even particle size，No Resin Clinging，No contamination black颗粒，颗粒大小均匀，无连粒，无杂质钢套压出方向上无冷插飞边残留压装孔无开裂破损钢套无Appearance异常There are no flashes on the item surface after the limiter installed.The limiter bores have no cracks.No abnormality of the limiter appearance清理Trimming追溯，重新清理Traceability and re-trimming铜螺母热插-1燃油轨安装螺母*2*M8MAP安装螺母*1*M6Nut inserts—1oil trail nut inserts *2*M8Map nut inserts*1*M6钢套两端面低于塑料外表0-0.3mm 总成GaugeInspection 钢套位置度钢套两端面低于塑料外表0-0.3mm 总成GaugeInspection 钢套位置度The installed limiters should be 0-0.3mm beneath the plastic surface at two ends. After installation gauge should be used to exam the positions of the limiters百分表Micrometer返工Return and rework钢套挤出力Tensile tester热插1作业指导书Operation instruction for the nut insert 1和指示灯Per shift 开机Before the start of every shift1个M6，2个M8热插螺母装入热插头One M6 nut insert and two M8 nut inserts are placed into the inserting arm螺纹无漏加工或加工不完整安装到底，方向正确，不能反装First ensure the threads on the nuts are in good conditions, then press the nuts into the bottom of the inserting arm slot, the direction should be correct.重装螺母Place the nuts again漏装、反装热插螺母防错InspectionError proof measures to ensure the nut are not missing and are not placed in reverse direction.没有漏装、反装No nut missing and nut in reverse direction设备自动防错控制Automotive error proofing measures of the equipment补装/改正Place the nuts agi铜螺母热插-2支架安装螺母*1*M6Purge阀螺母*2*M6支架安装螺母*2*M8Nut inserts---2Bracket installation nut *1*M6Purge spigot nut *2*M6Bracket installation nut *2*M8二维码自动扫描2D CODE can be automatically scanned能扫出二维码，自动判定前工序操作合格，可以开场生产能扫出二维码，自动判定前工序操作合格，可以开场生产The 2D code can be scanned,能扫出二维码，自动判定前工序操作合格，可以开场生产The 2D code is automatically scanned, and the system will automatically validate that the previous process is properly finished and then the next process can be allowed to start热插后AppearanceAppearance after inserting热插螺母端面不能低于热插孔塑料外表，外表不能有高于热插件端面的塑料溢料；热插件无明显的倾斜、偏心、错位；热插件不能有裂痕和破损；The inserted nut can not be lower than the plastic surface; on the plastic surface no flashes higher than the nuts are allowed. Inserted nuts have no obvious deformation, misalignment and displacement; no cracks on the inserted nuts are allowed.清理Clean热插后高度Qingdao Meitai Plastics质量保证单Quality WarrantyPacking方式符合要求，Packing无破损；Quantity正确；Packing上标签符合要求；The packing method should conform to the spec., no package damage, correct quantity, correct labels游标卡尺Vernier calipersMicrometer按照零件来料检验指导书外表清洁，无油污，磕碰印Clean surface, no oil stain, no bumping mark注塑件无明显飞边毛刺，摇臂孔内无凸出的飞边；膜片安装均匀，无异常挤压变形，整圈卡口无脱口松开；橡胶管安装卡夹内务明显飞边毛刺残留The molded parts have no visible burrs and flashes,每次交货Every delivery Salt Spray testerEvery year3月/9月March and September of every year摇臂孔内无凸出的飞边；膜片安装均匀，无异常挤压变形，整圈卡口无脱口松开；橡胶管安装卡夹内务明显飞边毛刺残留There are no flashes inside the arm orifice, the installation of membrane is evenly, and there are no abnormal deformation. The clip is firmly fixed, and There are no flashes inside the hose clips. Inner diameter Of the arm orifice Ø7.2+0.05/-0.1; The arm wall thickness 5.8+0/-0.2; Actual length of the installation slot 17+0.3/+0.1；clip width 26.2-0.2/-0.4;29.8+0.1/-0.2；Screw bore Inner diameter Ø8+0.2/-0;Ø11+0.2/-0The arm按照零件来料检验指导书按照零件来料检验指导书Ining Material Inspection sheetSupplier Self - Test Report密封性-66.7KPa下，泄漏不得大于2cc/min；作动〔开启压力，开场动，到下限压力〕，复位良好Air tightness: 66.7KPa, leakage no more than 2cc/min, Correct actuationActuator 耐久性试验，100万次无故障；〔年度型式试验〕Actuator Endurance test : one million times without interruption (Yearly test)5件5 piecesPacking方式符合要求，Packing无破损；Quantity正确；Packing上标签符合要求；The packing method should conform to the spec. no package damage, Thequantityis correct, the labeling should conform to the spec.外表无灰尘、杂质或其他污染，注塑件Appearance：无磕碰印，无飞边毛刺，插座无断裂或裂纹，2根插针无歪/断/缺，管嘴&卡扣无断裂，破损；进气口防尘帽无漏装No dusts, debris or any other contamination, the appearance of the molded part: No bumping mark, no flashes and burrs. No bracket cracks, Two pins are straight, clips& hose nozzle has no cracks. The dust proofing plug of inlet port is installed.Electromagnetic valve卡槽宽度Wire slot width通电、断电下气密测试符合泄漏要求〔600mmHg下不大于2SCCM〕Leakage under charged and uncharged conditions conforms to leakage requirements (600mmHg no more than 2SCCM)耐久性试验，100万次无故障；〔年度型式试验〕Packing方式符合要求，Packing无破损；Quantity正确；Packing上标签符合要求；Packing方式符合要求，Packing无破损；Quantity正确；Packing上标签符合要求；Material: SUS304；外表清洁，不允许有油污、毛刺、两端倒角和毛刺，不可生锈Material: SUS304；surface clean，oil stain, burrs, fillets on two ends and rust are not allowed不允许有油污、毛刺、两端倒角和毛刺，不可生锈Packing方式符合要求，Packing无破损；Quantity正确；Packing上标签符合要求；Appearance干净，无裂纹、无毛刺、飞边；分型凸起不得大于0.2×0.3mm；颜色为black，色泽均匀Clean surface, no cracks, no burrs and flashes, the parting bump should be less than 0.2×0.3mm; Black, even color.壁厚均匀，无明显偏心Even wall thickness, no apparent misalignment外表光滑；伞形面完整，无破损；无明显飞边毛刺；根部无裂纹Smooth surface, umbrella surface intact, no damage and burrs, no cracks at the end of the valve. Umbrella diameterφ14.6±0.2；ball diameterφ3.5±0.07；end diameter：φ2.56±0.1；slot diameter 2.23±0.13Umbrella diameterPacking内零件摆放整齐，无错位变形；外表无油污,锈迹,焊缝/焊点均匀、焊点无穿孔，焊缝缺口、管口无毛刺，管内无杂物etc. ；管段外表无磕碰伤/变形客户端法兰面平整，无损伤变形，无明显划痕；与中心孔不允许有贯穿性划痕；零件形状一致，无明显变形或位置差异；回火杯法兰镀锌blackThe pipes are placed orderly inside the package, no deformation and dislocation; No oil stain, rust, and welding seam/ welding spot is even, The pipe nozzle has no burrs, no foreign objects are inside the pipes etc. The pipes have no bumping marks and deformation.The flange surface for customer connection is smooth and even, no obvious scratches; no linear scratches leading to the center are allowed, the geometry is constant, Flange galvanized black.安装孔相对位置The positioning of installation holesThe customer installation hole diameter：2-φ7+0.2/-0; Distance between holes36±0.2；Wall thickness :5±0.2；Bolt hole diameter 2-φ7+0.2/-0; Distance between holes 50±0.2；Outside Diameter φ26±0.2；外表镀锌，black，颜色均匀，镀锌层光滑，无锈蚀或镀锌层腐蚀现象；零件清洁，外表无油污、金属碎屑或其他杂质残留；螺纹完整，牙型整齐，螺牙无磕碰伤、变形etc. 缺陷；梅花槽完整，无变形或其他异常Surface finish: Zinc plating, black, even color, smooth Zinc surface, no rust or corrosion.The ponents are clean, no oil stain, metallic debris or any other objects; the thread is intact, nodeformation etc. the Torx is in good condition.盐雾试验48小时不得有白锈，240小时不得有红锈White rust should not be seen within 48hours during the salt spraying test, and red rust should not be seen within 240 hours.外表镀白锌，无明显凹凸不平，不允许有油污、毛刺、不可生锈；折弯处无裂纹生产准备-----加料烘干〔集中供料〕Material drying (centralized material feeding)首次加料加料量The amount of material for the first adding加满烘料料桶,除湿枯燥，详见"烘料作业指导书"The material should pletely fill the drying oven, details see Drying operation Instruction Sheet真空吸料，自动控制加料，加满料桶，详见"烘料作业指导书"Vacuum suction, automatic control of feeding, details see Drying operation Instruction Sheet加料设备检查Feeding Equipment checkingEquipment instrument panel开机检查Check before every shift"异常管理规定"Equipment Abnormality Rule1.For the first feeding必须烘2小时以上2.2小时后测量含水率;含水率≤0.2%为合格3.使用集中供料装置1.At least 2 hours of drying For the first feeding.2. Check the water content after 2 hours of drying, if the water content is less than 0.2%, then it will be considered OK.3. Feeding is done by the centralized feeding system.Moisture measuring instrument执行器增加长橡胶管固定管夹，更新长橡胶管安装步骤A fixing clip for the long hose was added to the actuator, and thereby the installation instruction of hose was renewed.直角弯管焊接强度控制要求变更The requirement of the welding strength of the rectangular hose was renewed.增加阀片注塑后相关包装内容The packing requirements for the molded valve discs were added.增加气密初检工序Map/Purge孔堵塞防错验证The error proofing measure to prevent blockage of Map/Purge holes were added增加弯管接头注塑贯穿孔检查The checking of molded rectangular hosewas added○零件完整，无缺料；4个卡爪完整，无断裂；1个线束安装孔无堵塞、断裂；制品四周毛边修平，浇口修平，外表顶杆处无溢料，顶杆印不高于外表。
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⑤
制 / 改 定 事 项
日期 10.08.23
制/改定者 徐加丽
内 新规制成
容
改正根据
YJEG-PM-015-F09 REV.A
广州养志电子有限公司
NUT insert
作业图
重点管理及安全事项
1.重点管理： ◇作业场所环境管理 维持清洁状态 ◇LOT彻底管理 ◇彻底检查NUT 插入状态不良： 凹凸，Crack,损伤，遗漏等 ◎完全循环检查 2.安全事项： -确认是否安装装置正常， 注意设备运转工程中造成 烫伤、压伤 3.异常发生的措施事项 ◇作业中发生异常时及时中断 作业，通报品质部署及生产 相关部署，实施具体错事后 开始作业
NUT insert
作业图
重点管理及安全事项
1.重点管理： ◇作业场所环境管理 维持清洁状态 ◇LOT彻底管理 ◇彻底检查NUT 插入状态不良： 凹凸，Crack,损伤，遗漏等 ◎完全循环检查 2.安全事项： -确认是否安装装置正常， 注意设备运转工程中造成 烫伤、压伤 3.异常发生的措施事项 ◇作业中发生异常时及时中断 作业，通报品质部署及生产 相关部署，实施具体错事后 开始作业
① LC320WXE-SCA1 S/Side ② LC370WXE-SBV1 S/Side ③ ④
⑤
制 / 改 定 事 项
日期 10.06.10 10.08.26
制/改定者 徐加丽 徐加丽
内 新规制成
容
改正根据
新型号增加
YJEG-PM-015-F09 REV.A
广州养志电子有限公司
作业指导书
型 号 名
产品摆放
条件设定
产品固定
⑦产品取出。 ⑧插入状态检查，（凹凸，Crack，损伤，遗漏） 凸出：无，凹进≤0.2mm,无Crack，损伤遗漏。 OK后量产进行
启动按键按下
温度调节
电源打开
检 查 项 目
项目
基准
方法
周期
担当
设备/工具 NUT机 设备 / 工具
用途 NUT 插入
产品取出
NO ① ② ③ ④ 型号名 C/B 副资材 NUT 数量 11EA PART N0. INZZL-0023A 规格 5×3.5 M3
TV C/B 作业名
做成
检讨
制造
合议 品质管理
承认
- : 安全 ◎ : 标准作业 ◇ : 品质确认 ☞ : 规格事项
工程NO
(射出 )
文件编号 YJEG-QA-WI-004-02
REV-NO 0 射出方法
1.射出流程
①NUT Insert 机主电源打开 ②加热温度设定,温度设定：280±10℃ （预热10分钟以上） ③作业条件设定（温度、压力、速度） ④Insert NUT供给机电源打开 ⑤产品固定（固定方法如图示） ⑥按下 START BUTTON，NUT INSERT 进行
作业指导书
型 号 名
TV S/Side 作业名
做成
检讨
制造
合议 品质管理
承认
- : 安全 ◎ : 标准作业 ◇ : 品质确认 ☞ : 规格事项
工程NO
(射出 )
文件编号 YJEG-QA-WI-004-01
REV-NO 0 射出方法
1.射出流程
①NUT Insert 机主电源打开 ②加热温度设定,温度设定：280±10℃ （预热10分钟以上） ③作业条件设定（温度、压力、速度） ④Insert NUT供给机电源打开 ⑤产品固定（固定方法如图示） ⑥按下 START BUTTON，NUT INSERT 进行
产品摆放
条件设定
产品固定
⑦产品取出。 ⑧插入状态检查，（凹凸，Crack，损伤，遗漏） 凸出：无，凹进≤0.2mm,无Crack，损伤遗漏。 OK后量产进行
启动按键按下
温度调节电Leabharlann 打开检 查 项 目项目
基准
方法
周期
担当
设备/工具 NUT机 设备 / 工具
用途 NUT 插入
产品取出
NO 型号名 副资材 NUT NUT 数量 1EA 2EA PART N0. INZZL-0001C 规格 5×3.5 M3