tooling English 模具英语第二章
模具英语Unit 2 types of nc machine tools
铣床的工作
company
公司
surroundings
环境
interns
实习生
Nancy is one of the interns. She goes to Lisa’s office and knocks at the door.
南希是其中一名实习生。她走去丽莎的办公室ancy. May I come in?
工件旋转运动为主运动 工件(和)车刀的移动为进 给运动 可加工轴、盘、套和其他 具有回转表面的工件 Picture 1、2、3 Lathe 车床
铣刀旋转运动为主运动 工件(和)铣刀的移动为进 给运动 可加工平面、沟槽、曲面、 齿轮等 Picture 4、5
Milling machine 铣床
车床的工作
南希：很好。我非常喜欢公司的环境。但是，丽莎，我可以问你一个问题吗？
Lisa: sure.
丽莎：当然。
Nancy: I know NC a little bit, but I often get confused about the kinds of NC machine tools.
南希：我稍微知道一点数控，但是我常常对数控机床工具的种类感到困惑。
丽莎：行，让我来告诉你。有几种类型，但最常见的机床工具是单轴钻床、车床、 铣床、车削加工中心、加工中心。
Nancy: I see, thanks a lot.
南希：我明白了，非常感谢。
Lisa: you’re welcome.
丽莎：不用谢。
Single-spindle drilling machine is one of the simplest numerically controlled machine tools. Most of them are programmed on three axes. The lathe, one of the most productive machine tools, has always been a very effective means of producing round parts. Most lathes are programmed on two axes.
模具专业英语图解教程课件 project2 (2)
Notes
2、The distance from the top of the bed（or bolster）to the bottom of the slide, with its stroke down and adjustment up, is the shut height of a press. 从工作台顶端到滑块（滑块分别处于行程最低和回复至行程最高 的两个位置）底部之间的距离，称为压力机的闭合高度。 “from the top…to the bottom of the slide”是介词短语作后置定语 修饰“the distance”。 “with its stroke down and adjustment up”是一个伴随状语，说明测 量距离时“the slide”的位置有两个：行程的最低和最高，即闭合 高度是一个距离区间。
made in one press cycle. 三动式压力机和双动式压力机一样也有内、外滑块，但它在工作台里
还有另一个滑块，该滑块可向上运动，从而在一个冲压循环中可产生反 向拉伸。
序数词“third”前使用不定冠词“a”，主要侧重“another（另一个）” 意思，不强调次序。
4、This type uses a crank, which moves a joint consisting of two levers that
1. An open-back inclinable press, also called a gap-frame press, has a C-shaped frame which can be inclined an angle to the base, allowing for the disposal of finished parts by gravity. The open back allows the feeding and unloading of stock, workpieces, and finished parts from front to back.
模具工程(英汉对照)
模具工程(英汉对照)Mold Engineering伍晓宇陈锦盛程蓉林新波梁雄编机械工业出版社2008年8日内容提要本书以应用广泛的注塑模具为主要研究对象，沿模具研发的全过程，特别是从采集于企业第一手的各种典型英文业务与技术文件资料着手展开讨论，着重实用，主要内容包括客户询价、塑件成品工艺性分析、模具成本分析与报价、进度管控、模具结构设计、物料管理、模具加工工艺、工艺规划与调度，模具精整、抛光和装配，试模工作流程与报告，以及模具制造完成后移模转入量产后的注塑机等设备和生产工艺、模具保养与维修等。
期望读者通过对本书的系统学习、使用，在掌握模具的基本原理和应用技术的同时，达到对模具专业英语比较熟悉的目的。
本书的读者对象为一线从事模具工作的技术人员和技师，也可作为大专院校相关专业师生的使用教材或参考书。
前言模具是工业生产的基础工艺装备，在电子、汽车、电机、电器、仪表、家电和通信等产品中，60%～80%的零部件，都要依靠模具成形。
随着现代工业的发展和产品更新换代周期的缩短，模具的需求量大幅度增加。
同时，我国对国外先进模具技术不断消化、吸收，模具出口业务也日益增多。
模具专业的从业人员需要阅读大量的原版英文技术资料和最新技术信息动态。
另一方面，随着世界制造业向中国的大规模转移，有大量的外资模具企业进入国内，特别是沿海地区，这些企业的订单主要来自海外，技术文件以英文为主，形式与国际接轨，甚至一些大中型模具企业的中高层员工之间的工作语言也采用英文，这对来自国内的模具管理和技术人员带来了很大的挑战。
目前，图书市场上关于模具专业英语类的图书多为若干篇模具专业文章供读者进行阅读学习，再加上一些注释和译文。
而本书从模具研发的整个流程进行考虑，希望能增加实用性。
本书以应用广泛的注塑模具为主要研究对象，沿模具研发的全过程，特别是从采集于企业第一手的各种典型英文业务与技术文件资料着手展开讨论，着重实用，主要内容包括业务工作涉及的客户询价、塑件成品工艺性分析、DFM、模具规格书、模具成本分析与报价、生产订单与进度管控、产能分析等；模具设计涉及工作部分设计、模具结构、BOM、零件图等，物料部分涉及的材料需求、采购和仓库管理，模具制造涉及的零部件加工工艺规划与调度、电极设计、数控编程、CNC、EDM和线切割设备与工艺、零件精整与抛光和模具装配；试模部分包括试模工作流程、出厂检验书、试模问题报告、模具检验报告和模具修改指导书。
ToolingEnglish模具英语.ppt
(i) a high molding speed adapted for mass production is possible;
(ii) there is a wide choice of thermoplastic materials providing a variety of useful properties;
After a brief cooling period, the mold is opened and the solidified part ejected.
Injection-molding machines can be arranged for manual operation, automatic single-cycle operation, and full automatic operation. The advantage of injection molding are:
模具专业英语
Lesson 1
The Injection Molding and Machine
The injection molding
Injection molding is principally used for the production of the thermoplastic parts, although some progress has been made in developing a method for injection molding some thermosetting materials.
forward and injects the fluid plastic into the closed mold修饰a hydraulic cylinder。
注塑模具专业英语-Tooling_English讲解
模具专业英语培训——注塑模English Training——Injection Mold（一）模具专业基本用词Professional Terms1．塑料—plastic, resin2．样件—sample3．钢料—steel4．注塑机—injection machine, press5．产品—part, product, moulding6．模具—mold, mould, toolA 简易模（样板模）—prototype moldB 量产用模具—production mold 7．三维造型（数模）—model, 3D data8．二维产品图—2D part drawing9．设计—design10．制造—manufacture, build up, construction11．检验—check, inspection12．测量—measure, inspection13．修改—change, modify, correction14．工程更改—engineer change15．质量—quality16．数量—quantity17．基准—datum, reference（二）如何解析2D 产品图？How to read 2D part drawing?一．产品几何Geometry1．点—point2．线（边）—line, edge3．面faceA 侧面—sideB 表面—surfaceC 外观面—appearance surface 4．壁厚—wall thickness, stock thickness5．加强筋（骨位）—rib6．孔—hole7．细长的槽—slot8．柱位—boss9．角—cornerA 圆角—filletB 倒角—chamferC 尖角—sharp corner 10．斜度—angle, taper11. 凹槽—recess , groove二．分模信息Splitting1．分型线—parting line (P/L), splitting line2．主分模方向—main direction, line of draw3．浇口设定—gating三．产品标识Part Identification1．产品名称—part name (P/N)2．产品编号+版本号—part number + revision (Rev.)3．型腔号—cavity number4．材料标记—material symbol5．模具编号—mold number (no.)6．日期印—dating insert, date code7．循环印—cycling code8．公司标志—company logo四．技术要求Specification (Special Requirement)1．项目启动表Kick-off sheet1）项目名称—program name, project name2）产品名称—part name, product name, part description3）产品编号—part number (P/N)4）客户模号—customer mold no.5）项目启动日期—kick off date, start date6）项目完成日期—due date,lead time7）内模件用钢—tool steel8）型腔数量—number of cavities9）数模文件编号—data file no.10）注塑材料—resin, plastic, raw material11）收缩率—shrink, shrinkage, shrink factor12）注塑机吨位—molding machine size, injection machine size 13）成型周期—cycle time14）型腔光洁度—cavity polish15）型芯光洁度—core polish16）皮纹（晒纹）—texture, grain17）拔模斜度—draft angle, removal taper18）注塑件颜色及光泽—molded color & gloss19）模具加工地—manufacturing facility20）热流道供应商—manifold manufacturer, manifold supplier 21）浇口位置—gate location / position22）浇口类型—gate type23）产品标识—stamp information, part identification24）特殊要求—special instructions2．产品质量及外观要求Part Quality & Appearance1）尺寸及公差Dimension & Tolerance①重要尺寸—critical dimension, important dim., key dim.②理论尺寸—nominal dimension③实际尺寸—actual dimension④公差—tolerance⑤公差带—tolerance range⑥尺寸超差—dimension deviation⑦接受（合格）—accept, OK⑧拒绝（不合格）—reject, refuse, obsolete, NG⑨让步接受—concession, special admit⑩返工—re-work2）产品缺陷（较常见）Defects (normal)①缩印—sink mark, shrinkage②飞边—flash, burr③段差—mismatch discrepancy④银丝纹—snake marks, streak⑤弯曲—warpage, distortion⑥打不足（缺料）—short shot⑦熔接线—weld line3．产品外观Part Appearance①产品颜色—part color②产品光泽—gloss③皮纹粒度—grain4．常用词汇、词组及短语Normal Word, Short Sentence1）单边—per side2）双边—both sides3）加入，添加—add, incorporate4）去除，取消—remove, cancel5）满足…的要求，符合，与…要求一致—according to, conform to, satisfy, meet 6）要求，需要—require, need, demand7）确认—be approved, agreed by …8）允许—permit, allow9）在…范围之内—within10）不可以，不允许，禁止—free from, prevent, avoid11）…，除非有另指—…unless otherwise specified12）…或少于—…or less13）自动化运作—automatic operation14）未注尺寸（详细形状）见三维造型Non dimensioned contour (detailed shape) see 3D model.15）分型线上的飞边（披缝）或段差应小于…Burrs and discrepancy on the P/L shall be … or less.五．标题栏Title Block1．产品名称—part name2．图纸编号 + 版本号（索引号）—drawing no. + level (index)3．一般公差[的标准] —general tolerance（三）如何阅读制模标准？How to read tooling standard? 一．模具结构术语Mold Construction TerminologyA．模架Mold Base1．模架量化特征Measurement Feature①长X 宽X 高—Length X Width X Height②模具推高尺寸（模厚）—stack height of mould③模具重量—total weight of mould, mould thickness2．定模底板—front plate, top clamping plate, clamp plate, clamping plate 3．定模板—cavity plate, fixed mould plate, A – plate4．动模板—core plate, moving mould plate, B – plate5．支撑板—support plate, backing plate6．模脚—support blocks, rails, risers, spacer block7．顶杆固定板—retaining plate, ejector retaining plate8．顶板—ejector plate9．动模底板—back plate10．导柱—guide pillar, leader pin, guide pin11．导套—guide bush, leader pin bush12．复位杆—return pin, push-back pin13．弹簧—spring14．撑头—support pillar15．推板导柱、导套—ejection guide pin / bush16．挡钉—stop pin, stop button17．站立脚—standing-off pillars18．标牌—plaque scutcheonB．成型零部件moulding components19．型芯—core20．型腔—cavity21．镶针—core pin22．镶块—insert, split23．滑块—slide, sliding split24．斜顶—lifter, angled-lift splitA 斜顶头—lifter headB 斜顶杆—lifter rod, lifter shaft 25．成型顶杆—moulding face pin, form pinC．浇注系统Feed System1．塑料Mouldinga．主流道—sprueb．分流道runner①主分流道—main runner②二级分流道—branch runner分流道断面形状cross-sectional shape of runner①圆形—full round②半圆形—semicircular③梯形—trapezoidalc．浇口gate常用浇口形式normal gate type :①边缘浇口（J型浇口）—edge gate, J – gate②侧浇口—side gate③潜伏式浇口—sub-gate, cashew gate, subsurface gate, submarine gate④潜伏式二次浇口(隧道式浇口) —tunnel gate onto feeder post⑤点浇口—pin gate⑥直接浇口(主流道型浇口) —sprue gate, direct gate⑦护耳式浇口—tab gated．模腔—impressione．冷料井—cold slug wellf．热流道—hot runner2．模具零件mold componentsa．定位圈—locating ring, location ring, register ringb．浇口套—sprue bushc．挡圈—stop ringd．浇口镶块—gate inserte．热流道板—manifoldf．热嘴—hot dropD．分型面及其锁紧、排气Parting Surface, inter-locking & venting 1．分型线—parting line ( P/L )2．镶拼线—bodyline, joint line3．平/ 不平的分型面—flat / non – flat parting surface4．封胶面—shut off surfaces, seal-off surfaces5．擦位—shut off6．碰穿位—kiss-off7．管位—parting line lock8．分型面的释放(避空) —relief of parting surface9．分型面的平衡—balancing of parting surface10．锁紧角度—locking angle11．锁紧力—clamping force12．锁模板—safety strap13．精定位—Interlock, die lock14．困气—air trap15．排气槽—vent, vent slotE．滑块机构Slide1．驱动Actuation①斜导柱—angled pin, horn pin, cam pin②弹簧—spring③油缸—hydraulic cylinder2．制动Detention①滑块固定器—slide retainer②弹簧制动器—spring-loaded detention (plunger)③挡钉、挡板—stop pin, stop plate, slide stop3．导轨—gib, guide strip4．锁紧块（楔紧块）—heel block, locking heel, wedge block, chase block 5．耐磨片—wear plate, wear strip6．压板—retainer7．螺钉—screw8．定位销—dowelF．斜顶机构Lifter1．斜顶头—lifter head2．斜顶杆—lifter rod, lifter shaft3．开口销—split pin4．固定板（压板）—retainer plate5．耐磨片—wear plate6．铜导套—bronze bushing7．衬套—spacer8．导轨—L – gib9．滑动块—slideG．顶出系统Ejection System1．基本词汇Basic Word①顶出行程—ejection stroke②模具开档—daylight③粘模—stick④产品脱模—part is push off from, clear part of mould, separation of part 2．顶板机构Ejector plate assembly①顶板（推板）—ejector plate②顶板固定板—retaining plate③推板导柱—ejector guide pin④推板导套—ejector guide bush⑤撑头—support pillar, pillar support3．复位机构Return System①复位杆（回程杆）—return pin, push – back pin②挡钉—stop pin, stop button③压簧—compressed spring④碟簧—a stack of “Belleville” washers⑤早复位机构—early return system⑥强制复位机构—positive return system4．顶出方法Ejection Techniques1）顶杆顶出—pin ejection2）顶管顶出—sleeve ejection3）顶块顶出—bar ejection4）扁顶顶出—blade ejection5）顶板顶出—stripper ejection6）油缸顶出—hydraulic ejection7）气顶—air ejection8）阀门顶出—valve ejection5．顶出元件Ejection Elements1）拉料杆—sprue puller, sucker pin2）顶杆—ejector pin3）阶梯式顶杆—stepped ejector pin4）顶管—ejection sleeve, sleeve5）扁顶—ejector blade, slabbed off ejector pin6）顶块—stripper bar7）顶环—stripper ring8）推板—stripper plate9）加速顶—accelerated ejection6．顶出辅助机构Supplementary operating system1）弹簧柱塞器—spring – loaded plunger2）弹珠定位器—ball catch system3）插销式锁扣—Latch – lock4）尼龙拉杆装置—friction puller device7．电器元件Electric Components1）压力传感器—pressure transducer2）限位开关—limit switchF．冷却系统Cooling System1．基本词汇Basic Word1）温差—temperature variation2）水孔（水道）—waterlines, water-ways, flow-way, channel3）水路—cooling circuit4）水路示意图—water schematic, schematic circuit5）冷却液—coolant, coolant fluid6）内连接—interconnect7）外连接—external connection8）出口、入口—outlet、inlet9）漏水—water leakage2．水路分布Circuits1）阶梯式水路—stepped system2）喷淋—baffled hole system3）斜孔式水路—angled hole system3．水路元件Components1）闷头（螺塞、止水栓）—（threadless）brass pressure plug : female plug & male 2）隔水片—baffle3）密封圈—O – ring4）快插水路接头—quick disconnect fitting, quick connection adaptor5）弯头—elbow6）偶合器（连接器、接头）—adaptor (including a plug & a socket)7）橡皮管—rubber hose8）分水板—water manifoldG．螺纹、螺纹孔& 螺钉Thread, thread hole & screw1．螺纹—thread2．管螺纹—pipe thread3．螺纹孔—screw hole, tapped hole4．起吊孔—handling hole, jack screw hole, eye bolt hole5．螺钉—screw6．内六角螺钉—socket headed cap screw （s.h.c.s.）7．沉头螺钉—flat headed cap screw （f.h.c.s）8．螺栓—bolt, eye bolt9．螺母—nut10．锁紧螺母—locknut11．螺纹标准Thread Standard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—British Standard Pipe thread （BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—United Coarse thread （UNC）⑥美制细螺纹标准—United Fine thread （UNF）H．润滑Lubrication1．润滑槽—grease groove2．加油管—grease line3．油杯—lubrication fittingI．测量仪器Measuring Instruments1．游标卡尺—vernier caliper2．千分尺—micrometer3．高度规—height gauge4．刻度规—dial gauge5．三坐标测量仪—Coordinate Measure Machine（CMM）6．塞规—pin gauge7．圆角量规—radii gauge8．輪廓投影機—profile projectorJ．注塑机参数Injection Machine Parameter1．注塑机规格参数Injection Machine Specification①锁紧类型clamp typea．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tie bar vertical clearance③水平注塑机导柱间距—tie bar horizontal clearance④台板尺寸—platen dim.⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness⑥最小/ 最大注塑机开档—open daylight Min. / Max.⑦锁紧行程—clamp stroke⑧锁紧力—clamping force⑨顶出行程—ejector stroke⑩顶出力—ejector force2．试模工艺参数Moulding Process Parameter, machine setting①时间Timer（TM）, seca．注塑（充填）时间—filling time, injection timeb．冷却时间—cooling timec．补缩时间—packing timed．保压时间—holding timee．成型周期—cycle time②速率、速度Velocity, %、speed, in/seca．注塑（充填）速度—injection speedb．保压速率—hold pressure velocityc．螺杆转速—screw rotation speed③压力Pressure（Prs.）, psia．注塑压力—injection pressureb．保压压力—hold pressurec．回压（背压）—back pressure④温度Temperature（Temp.）, °Fa．注塑机喷嘴温度—nozzle temp.b．料筒前段、中段、后段温度—barrel front、middle、rear temp.c．模温—mould temp.d．料温—purged resin melt temp.e．空射料温—air shot melt temp.关于注塑成型对产品造成的各种缺陷及解决方法(一)熔接痕熔接痕是由于来自不同方向的熔融树脂前端部分被冷却、在结合处未能完全融合而产生的。
Tooling Terms in English 模具工程常用词汇英汉对照
模具工程常用词汇英汉对照die 模具figure file, chart file图档cutting die, blanking die冲裁模progressive die, follow (-on)die连续模compound die复合模punched hole冲孔panel board镶块to cut edges=side cut=side scrap切边to bending折弯to pull, to stretch拉伸Line stretching, line pulling线拉伸engraving, to engrave刻印up siding down edges翻边to stake铆合designing, to design设计design modification设计变化die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board模板padding block垫块stepping bar垫条upper die base上模座lower die base下模座upper supporting blank上承板upper padding plate blank上垫板spare dies模具备品spring 弹簧bolt螺栓document folder文件夹file folder资料夹to put file in order整理资料spare tools location手工备品仓first count初盘人first check初盘复棹人second count 复盘人second check复盘复核人equipment设备waste materials废料work in progress product在制品casing = containerization装箱quantity of physical inventory second count 复盘点数量quantity of customs count会计师盘,点数量the first page第一联filed by accounting department for reference 会计部存查end-user/using unit(department)使用单位summary of year-end physical inventory bills 年终盘点截止单据汇总表bill name单据名称This sheet and physical inventory list will be sent to accounting department together (Those of NHK will be sent to financial department)本表请与盘点清册一起送会计部－(NHK厂区送财会部)Application status records of year-end physical inventory List and physical inventory card 年终盘点卡与清册使用－状况明细表blank and waste sheet NO.空白与作废单号plate电镀mold成型material for engineering mold testing工程试模材料not included in physical inventory不列入盘点sample样品incoming material to be inspected进货待验description品名steel/rolled steel钢材material statistics sheet物料统计明细表meeting minutes会议记录meeting type 会别distribution department分发单位location地点chairman主席present members出席人员subject主题conclusion结论decision items决议事项responsible department负责单位pre-fixed finishing date预定完成日approved by / checked by / prepared by核准/审核/承办PCE assembly production schedule sheet PCE 组装厂生产排配表model机锺work order工令revision版次remark备注production control confirmation生产确认checked by初审approved by核准department部门stock age analysis sheet库存货龄分析表on-hand inventory现有库存Available material良品可使用obsolete material良品已呆滞to be inspected or reworked待验或重工total合计cause description原因说明part number/ P/N 料号type形态item/group/class类别quality品质prepared by制表notes说明year-end physical inventory difference analysis sheet年终盘点差异分析表physical inventory盘点数量physical count quantity帐面数量difference quantity差异量dowel pin 定位梢draft 拔模锥度draw bead 张力调整杆drive bearing 传动轴承ejection pad 顶出衬垫ejector 脱模器ejector guide pin 顶出导梢ejector leader busher 顶出导梢衬套ejector pad 顶出垫ejector pin 顶出梢ejector plate 顶出板ejector rod 顶出杆ejector sleeve 顶出衬套ejector valve 顶出阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜形浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘销flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧楔goose neck 鹅颈管guide bushing 引导衬套guide pin 导梢guide post 引导柱guide plate 导板guide rail 导轨head punch 顶头冲孔headless punch 直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram 压射柱塞inlay busher 嵌入衬套inner plunger 内柱塞inner punch 内冲头insert 嵌件insert pin 嵌件梢king pin 转向梢king pin bush 主梢difference quantity差异量cause analysis原因分析raw materials原料materials物料finished product成品semi-finished product半成品packing materials包材good product/accepted goods/ acceptedparts/good parts良品defective product/non-good parts不良品disposed goods处理品warehouse/hub仓库on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid/pallet栈板tox machine自铆机wire EDM线割EDM放电机coil stock卷料sheet stock片料tolerance工差score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion drawing展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套insert 入块club car高尔夫球车capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkali dipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔revision版次part number/P/N料号barcode条形码flow chart流程窗体assembly组装stamping冲压molding成型spare parts=buffer备品coordinate坐标dismantle the die折模auxiliary function辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave 凹convex凸short射料不足nick缺口speck瑕疪shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利grit沙砾granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill锉plane刨grind磨drill钻boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴augular offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten high speed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机模具工程类plain die简易模pierce die冲孔模forming die成型模progressive die连续模gang dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸)draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号)shearing剪断tick-mark nearside正面压印tick-mark farside反面压印冲压名称类extension drawing展开图procedure drawing工程图die structure drawing模具结构图material材质material thickness料片厚度factor系数upward向上downward向下press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙weight重量total wt.总重量punch wt.上模重量五金零件类inner guiding post内导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销eq-height sleeves=spool等高套筒pin销lifter guide pin浮升导料销guide pin导正销wire spring圆线弹簧outer guiding post外导柱stop screw止付螺丝located pin定位销outer bush外导套模板类top plate上托板（顶板）top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模)feature die公母模female die母模(凹模)upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板)stripping plate内外打(脱料板)outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板零件类punch冲头insert入块(嵌入件)deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块入水口: gate进入位: gate location水口形式: gate type大水口: edge gate细水口: pin-point gate水口大小: gate size转水口: switching runner/gate唧嘴口径：sprue diameter流道: runner热流道：hot runner, hot manifold热嘴冷流道: hot sprue/cold runner唧嘴直流: direct sprue gate圆形流道：round(full/half runner流道电脑分析：mold flow analysis流道平衡:runner balance热嘴：hot sprue热流道板：hot manifold发热管：cartridge heater探针: thermocouples插头：connector plug插座：connector socket密封/封料：seal运水：water line喉塞：line lpug喉管：tube塑胶管：plastic tube快速接头：jiffy quick connector plug/socker模具零件：mold components三板模：3-plate mold二板模：2-plate mold边钉/导边：leader pin/guide pin边司/导套：bushing/guide bushing中托司：shoulder guide bushing中托边L：guide pin顶针板：ejector retainer plate托板：support plate螺丝：screw管钉：dowel pin开模槽：ply bar scot内模管位：core/cavity inter-lock顶针：ejector pin司筒：ejector sleeve司筒针：ejector pin推板：stripper plate缩呵：movable core, return core puller扣机（尼龙拉勾）：nylon latch lock斜顶：lifter模胚（架）：mold base上内模：cavity insert下内模：core insert行位（滑块）：slide镶件：insert压座/斜鸡：wedge耐磨板/油板：wedge wear plate压条：plate撑头: support pillar唧嘴：sprue bushing挡板：stop plate定位圈：locating ring 锁扣：latch扣鸡：parting lock set推杆：push bar栓打螺丝：S.H.S.B顶板：eracuretun活动臂：lever arm分流锥：spure spreader水口司:bush垃圾钉：stop pin隔片：baffle弹弓柱：spring rod弹弓:die spring中托司：ejector guide bush中托边：ejector guide pin镶针：pin销子：dowel pin波子弹弓：ball catch喉塞: pipe plug锁模块：lock plate斜顶：angle from pin斜顶杆：angle ejector rod尼龙拉勾：parting locks活动臂：lever arm复位键、提前回杆：early return bar气阀：valves斜导边：angle pin术语：terms承压平面平衡：parting surface support balance模排气：parting line venting回针碰料位：return pin and cavity interference模总高超出啤机规格：mold base shut hight 顶针碰运水：water line interferes withejector pin料位出上/下模：part from cavity (core) side 模胚原身出料位：cavity direct cut on A-plate, core direct cut on B-plate.不准用镶件：Do not use (core/cavity) insert 用铍铜做镶件：use beryllium copper insert 初步（正式）模图设计：preliminary (final) mold design反呵：reverse core弹弓压缩量：spring compressed length稳定性好：good stability, stable强度不够：insufficient rigidity均匀冷却：even cooling扣模：sticking热膨胀：thermo expansion公差：tolerance铜公(电极）：copper electrode101个热处理常用英文词汇1. indication 缺陷2. test specimen 试样3. bar 棒材4. stock 原料5. billet 方钢，钢方坯6. bloom 钢坯,钢锭7. section 型材8. steel ingot 钢锭9. blank 坯料，半成品10. cast steel 铸钢11. nodular cast iron 球墨铸铁12. ductile cast iron 球墨铸铁13. bronze 青铜14. brass 黄铜15. copper 合金16. stainless steel不锈钢17. decarburization 脱碳18. scale 氧化皮19. anneal 退火20. process anneal 进行退火21. quenching 淬火22. normalizing 正火23. Charpy impact text 夏比冲击试验24. fatigue 疲劳25. tensile testing 拉伸试验26. solution 固溶处理27. aging 时效处理28. Vickers hardness维氏硬度29. Rockwell hardness 洛氏硬度30. Brinell hardness 布氏硬度31. hardness tester硬度计32. descale 除污，除氧化皮等33. ferrite 铁素体34. austenite 奥氏体35. martensite马氏体36. cementite 渗碳体37. iron carbide 渗碳体38. solid solution 固溶体39. sorbite 索氏体40. bainite 贝氏体41. pearlite 珠光体42. nodular fine pearlite/ troostite屈氏体43. black oxide coating 发黑44. grain 晶粒45. chromium 铬46. cadmium 镉47. tungsten 钨48. molybdenum 钼49. manganese 锰50. vanadium 钒51. molybdenum 钼52. silicon 硅53. sulfer/sulphur 硫54. phosphor/ phosphorus 磷55. nitrided 氮化的56. case hardening 表面硬化，表面淬硬57. air cooling 空冷58. furnace cooling 炉冷59. oil cooling 油冷60. electro cladding /plating 电镀61. brittleness 脆性62. strength 强度63. rigidity 刚性,刚度64. creep 蠕变65. deflection 挠度66. elongation 延伸率67. yield strength 屈服强度68. elastoplasticity 弹塑性69. metallographic structure 金相组织70. metallographic test 金相试验71. carbon content 含碳量72. induction hardening 感应淬火73. impedance matching 感应淬火74. hardening and tempering 调质75. crack 裂纹76. shrinkage 缩孔，疏松77. forging 锻（件）78. casting 铸（件）79. rolling 轧（件）80. drawing 拉（件）81. shot blasting 喷丸（处理）82. grit blasting 喷钢砂（处理）83. sand blasting 喷砂（处理）84. carburizing 渗碳85. nitriding 渗氮86. ageing/aging 时效87. grain size 晶粒度88. pore 气孔89. sonim 夹砂90. cinder inclusion 夹渣91. lattice晶格92. abrasion/abrasive/rub/wear/wearing resistance (property) 耐磨性93. spectrum analysis光谱分析94. heat/thermal treatment 热处理95. inclusion 夹杂物96. segregation 偏析97. picking 酸洗，酸浸98. residual stress 残余应力99. remaining stress 残余应力100. relaxation of residual stress 消除残余应力101. stress relief 应力释放机械类常用英语：冲压模具-零件类punch冲头insert入块(嵌入件)deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing block衬套cover plate盖板guide pad导料块landed plunger mold 有肩柱塞式模具burnishing die 挤光模landed positive mold 有肩全压式模具button die 镶入式圆形凹模loading shoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold 活动式模具clod hobbing 冷挤压制模louvering die 百叶窗冲切模composite dies 复合模具manifold die 分歧管模具counter punch 反凸模modular mold 组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offset bending die 双折冷弯模具extrusion die 挤出模palletizing die 叠层模family mold 反套制品模具plaster mold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die 压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模portable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模aising (embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoke type die 轭型模塑料成形模具mould for plastics热塑性塑料模mould for thermoplastics 热固性塑料模mould for thermosets压缩模compression mould压注模、传递transfer mould注射模injection mould热塑性塑料注射模injection mould for thermoplastics 热固性塑料注射模injection mould for thermoses成形零件定模stationary mould fixed half动模movable mould moving half定模座板fixed clamp plate, top clamping plate. top plate动模座moving clamp plate. bottom clamping plate. bottom plate上模座板upper clamping plate下模座板lower clamping plate凹模固定板cavity-retainer plate型芯固定板core-retainer plate凸模固定板punch-retainer plate模套chase. bolster. Frame支承板backing plate. supprr plate垫块spacer parallel支架ejector housing. mould base leg。
Tooling Schedule 模具排期进度表 中英文版
schedule
actual
schedule
actual
schedule
actual
schedule
actual
le actual schedule actual schedule actual schedule actual schedule actual schedule actual schedule actual schedule actual
GRINGING (磨床）
CNC MILLING （CNC锣）
EDM （电火花）
WIRECUT （线切割）
POLISHING （抛光）
MOULDBASE(模胚) ROUGH MILLING AND(铣床开粗）
DRILL COOLING LINE(钻水路）
WIRECUT （线切割）
组装Assembly Moid Measure
schedule actual schedule actual schedule actual schedule actual schedule actual schedule actual schedule actual schedule actual
schedule actual schedule actual
CNC MILLING （CNC精锣）
EDM （电火花）
WIRECUT （线切割）
POLISHING （抛光）
Core Insert（后模） ROUGH MILLING AND(铣床开粗）
DRILL COOLING LINE(钻水路）
CNC ROUGH (CNC开粗)
HEAT TREATMENT (热处理）
schedule actual schedule actual
TOOLING模具培训教材
TOOLING模具培训教材1. 简介TOOLING模具是制造业中常用的一种工具，用于在生产过程中完成对原材料的成型、加工和组装等工作。
本教材将介绍TOOLING模具的基本概念、种类、工作原理，以及在制造过程中的应用场景和技术要点。
2. TOOLING模具的定义和分类TOOLING模具是一种用于制造产品的工具，它以加工原料的形式存在，并通过各种加工方式对原料进行成型、加工和组装等操作。
按照其用途和工作原理的不同，TOOLING模具可以分为以下几类：•压力模具：用于对原料进行压力加工，如冲压模具、锻压模具等。
•塑料模具：用于塑料制品的成型，如注塑模具、挤压模具等。
•铸造模具：用于金属材料的铸造，如铸造模具、砂型模具等。
•焊接模具：用于焊接工艺的辅助工具，如夹具、定位模具等。
•组装模具：用于产品组装过程的辅助工具，如组装夹具、装配模具等。
3. TOOLING模具的工作原理TOOLING模具的工作原理主要包括以下几个方面：•模具设计：模具的设计是TOOLING的基础，它涉及到模具的结构、尺寸、材料等方面的考虑，以及对产品加工过程的分析和预测。
•原料加工：通过对原料进行压力、热力、冷却等处理，使其发生形状、尺寸和性能等方面的变化。
•模具加工：模具制造过程中需要进行CNC加工、磨削、电火花等工艺，以满足模具的精度和表面质量要求。
•技术调试：对模具进行调试，包括对模具的装配、调整和试产等操作，以达到产品加工的要求。
•维护保养：定期对模具进行维护保养，包括清洁、润滑、修复等操作，以延长模具的使用寿命。
4. TOOLING模具在制造过程中的应用场景TOOLING模具在制造过程中有着广泛的应用，下面主要介绍几个常见的应用场景：4.1 冲压模具冲压模具是一种常用的TOOLING模具，在制造行业中应用广泛。
它通常用于对金属材料进行冲孔、剪切、折弯等操作，用于制造汽车钣金、电子零部件等产品。
4.2 注塑模具注塑模具是一种用于塑料制品成型的TOOLING模具。
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The aperture in the stripper plate must be slightly larger in diameter than the major diameter of the thread in order to prevent scoring of the thread.
Stripping internal threads
The internally thread component may be stripped from the core using the basic stripper plate design providing the plastic material has sufficient elasticity during the ejection phase②.
Various power systems are available to actuate the unscrewing mould and there are also alternative methods of linking the power source to the mould.
The transmission system may be broadly classified as following: gear train, chain and sprocket, rack and pinion, worm and worm-wheel.
After the mould is opened from ‘A’, the ejection system operates, and both the ejector plate assembly and stripper plate function simultaneously.
The ejector plate assembly’s movement effectively withdraws the central mandrel from the collapsible sleeve, thereby causing it to contract in diameer of alternative designs of mould to consider, and for reference these are summarized as follows:
(i) single interrupted thread design; (ii) stripping thread design; (iii) split core design; (iv) fixed threaded core design; (v) loose threaded core design; (vi) collapsible core design; (vii) unscrewing mould design.
Finally, continued movement of the stripper plate extracts the molding from the mould.
Figure 2-3 Collapsible core components
Unscrewing moulds
High labour costs and other modern production requirements demand the maximum use of automatic operation.
To provide required rotary motion an unscrewing unit is fitted behind the moving mould plate in place of the conventional ejector unit.
In certain designs however, where positive ejection is required, an ejector system may also be incorporated.
The extent of complication varies and it is dependent on a number of factors, namely:
(i) type of thread: internal, external, continuous or discontinuous; (ii) method: thread form molded or incorporated by the use of a metal insert; (iii) type of productions: manual, semi-automatic or fully automatic.
During the latter stages of opening the stripper plate’s movement is checked, thereby causing the second opening to occur at B. The molding is, therefore, progressively stripped as the core is withdrawn through the stripper plate.
Lesson 2
Mould for Threaded Components
It is frequently necessary to design a mould for a component which incorporates a thread. A thread is a form of undercut which normally increases the intricacy of the design.
The same principle applies here as to stripping any internal undercut, i.e. the molding must be free to expand during ejection to permit the molded undercut to ride over the restriction on the core③.
The power systems adopted are: manually powered (see Figure 2-4); hydraulically or pneumatically powered; machine powered; electrically powered.
Figure 2-4 Manually powered, withdrawing core design, with rack-and pinion transmission
Moulds for internally threaded components
The internal thread comes within the broad definition of an internal undercut in that the thread forms a restriction which prevents the straight draw removal of the molding from the core①.
The central mandrel is removed the segments collapse to their positions as shown at (b).
A typical application of the collapsible core is considered. The required threaded form is machined on the front end of the collapsible sleeve, as shown (Figure2-3).
Figure 2-2 Collapsible core
The assembly consists of two primary parts, a centre mandrel and a collapsible sleeve which usually forms twelve segments (see Figure 2-2).
In the molding position as shown at (a), the angles on the two sets of segments match precisely, forming a complete hollow cylinder.
The required core dimensions and thread form may therefore be incorporated on the front end of this collapsible sleeve in the same ways as for a conventional solid type core.
Figure 2-1 Stripping internally thread components
The mould opens initially and, because of molding shrinkage and the undercut form, the molding is withdrawn from the cavity.
Moulds for externally threaded components
An external thread comes within the broad definition of an external undercut, namely ‘a restriction situated in the outside form of a molding which prevents straight draw removal of the molding from the cavity’.