西门子SINAMICS S120 介绍与使用
西门子SINAMICS S120 介绍与使用
14
Automation and Drives
Sinamics S120 DC/AC DRIVE-CLiQ 节点
运动控制器
Sinamics S120
产品概述 主要特点 DC/AC 单元 AC/AC 单元
SMC20 SMC30
选型及价格比较
数字量输入/输出
8个数字量输入通道 8个数字量输入输出双向通道， 其中4路为快速输入通道 DC 24 V 供电
4个DRIVE-CLiQ端口
电源模块 电机模块 端子模块 直接测量系统
1 个选件插槽
可用来插接一个端子模 板或通讯模板(例如TB30 或CBC10)
快速闪存卡插槽 4 个针端发光二极管 4个直接测量触点 基本操作面板BOP RS232/485 端口
运动控制器
Sinamics S120
直流回路的适配器
用于多排结构
直接供电
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
2DC
Motor Modules
2DC
Motor Line Module Modules 3AC
Motor Modules
直流回路的适配器提高母线的配置的灵活性
SINAMICS概述
SINAMICS 是西门子公司新一代的驱动产品，它将逐步
取代现有的MASTERDRIVES SIMODRIVE 系列的驱动系
统。SINAMICS 系列中SINAMICS S120 是集V/F 控制、矢 量控制、伺服控制为一体的多轴驱动系统，具有模块化的设 计。各模块间（包括控制单元模块、整流/回馈模块、电机模 块、传感器模块和电机编码器等）通过高速驱动接口DRIVECLiQ 相互连接。
SINAMICS S120 变频调速器 说明书
前言安全提示1概述2调试3通过操作面板进行控制4维护与检修5 SINAMICSS120S120 变频调速柜 AOP30 操作面板操作说明10/2008A5E02601181A控制软件版本 V2.6 SP1法律资讯 警告提示系统为了您的人身安全以及避免财产损失，必须注意本手册中的提示。
人身安全的提示用一个警告三角表示，仅与财产损失有关的提示不带警告三角。
警告提示根据危险等级由高到低如下表示。
危险表示如果不采取相应的小心措施，将会导致死亡或者严重的人身伤害。
警告表示如果不采取相应的小心措施，可能导致死亡或者严重的人身伤害。
小心带有警告三角，表示如果不采取相应的小心措施，可能导致轻微的人身伤害。
小心不带警告三角，表示如果不采取相应的小心措施，可能导致财产损失。
注意表示如果不注意相应的提示，可能会出现不希望的结果或状态。
当出现多个危险等级的情况下，每次总是使用最高等级的警告提示。
如果在某个警告提示中带有警告可能导致人身伤害的警告三角，则可能在该警告提示中另外还附带有可能导致财产损失的警告。
合格的专业人员仅允许安装和驱动与本文件相关的附属设备或系统。
设备或系统的调试和运行仅允许由合格的专业人员进行。
本文件安全技术提示中的合格专业人员是指根据安全技术标准具有从事进行设备、系统和电路的运行，接地和标识资格的人员。
按规定使用 Siemens 产品请注意下列说明： 警告Siemens 产品只允许用于目录和相关技术文件中规定的使用情况。
如果要使用其他公司的产品和组件，必须得到 Siemens 推荐和允许。
正确的运输、储存、组装、装配、安装、调试、操作和维护是产品安全、正常运行的前提。
必须保证允许的环境条件。
必须注意相关文件中的提示。
商标所有带有标记符号 ® 的都是西门子股份有限公司的注册商标。
标签中的其他符号可能是一些其他商标，这是出于保护所有者权利的 目地由第三方使用而特别标示的。
责任免除我们已对印刷品中所述内容与硬件和软件的一致性作过检查。
西门子SINAMICS S120流动冷却机械说明书
FOR HARSH ENVIRONMENTAL CONDITIONS SINAMICS S120liquid-cooledSINAMICS S120 liquid-cooledTHE DRIVE FAMILY FOR FUTURE-PROOF DRIVE SOLUTIONSSINAMICS – the optimum drive for every applicationSINAMICS offers you the optimum drive for every application. All of the members of this converter family can be engineered, parameter-ized, commissioned and operated in the same standard way. One drive system – to tackle every application.Low voltageStandard performance convertersIndustry specific convertersHigh performance convertersV20G120C G120G130 / G150G120X G180S120S1500.12 – 30 kW0.55 – 132 kW0.55 – 250 kW75 – 2.700 kW0.75 – 630 kW2.2 – 6.600 kW0.55 – 6.840 kW75 – 1.200 kWSINAMICS S120 liquid-cooledSINAMICS S120 liquid-cooledis part of the SINAMICS family• Wide range of power ratings from 0.12 kW to 85 MW • Available in low-voltage, medium-voltage and also DC versions• High degree of flexibility and combinability• Simple link to SIMATIC control systems, seamless integration in the automation landscape as well as part of Totally Integrated Automation• Higher-level, standard Safety Integrated concept • Standard engineering for all drives–SIZER for engineering–STARTER / SINAMICS Startdrive for parameterizing and commissioning Medium voltageGrid converter Servo converters Distributedconverters For demanding applications with high power ratingDCM (DC)PCS SIMATICMICRO-DRIVE V90S210S120M G115D / G120D GL150 / SL150SM120 CM /SM150 / GM150GH150 / GH1806 kW – 30 MW435 – 870 kW0.1 – 1 kW0.05 –7 kW0.05 – 7 kW0.25 – 1.1 kW0.37 – 7.5 kW 2.8 – 85 MW0.8 – 58 MW0.15 – 28.5 MWSINAMICS S120liquid-cooledThe clever alternative for harsh environmental conditionsLiquid-cooled SINAMICS S120 convert-ers are predestined for harsh condi-tions. High degrees of protection can be achieved when using these devices. They are also not affected by dirty or aggressive ambient air. When compared to air-cooled versions, liquid-cooled ver-sions have a footprint that is up to 50 % smaller than for chassis devices – an ideal solution where mounting space is restricted. Less space is required in the control cabinet as a result of the lower envelope dimensions. Not only this, these liquid-cooled drive systems are especially quiet, efficient and require little maintenance. In many applica-tions, the heat recovery can create additional energy saving potential. In this case, the cooling water that has been heated up can be used for process heat, heating or process water.Independent of the ambient airAs the power loss for liquid-cooled SINAMICS S120 can be very effectively dissipated to the cooling liquid, sealed control cabinets in an IP55 degree of protection can be easily implemented. The ingress of dusty or aggressive air is just as low as the humidity, spray water or salt-laden sea air in marine applica-tions. Even high ambient temperatures are less critical when compared with air-cooled devices as the thermal load is essentially determined by the cooling water temperature. Further, the tem-perature in electrical rooms does not increase as much.SINAMICS S120 liquid-cooled – advantages at a glance • Highest power density throughefficient cooling• Predestined for applications where space is restricted• High degrees of protection can be simply implemented • Perfectly suitable for dusty and aggressive ambient air and low-noise operation • Redundant cooling systems can be implemented with low additional costs• Reduction of expenses for room air conditioning• Maintenance and operating costs can be reduced• Additional energy saving potential by recovering heatEFFICIENT AND RUGGEDLiquid-cooledSINAMICS S120SINAMICS S120 liquid-cooledUp to 50 % smaller footprintWhere space costs a lot of money – for instance on ships, offshore platforms and industrial plants and systems – liquid-cooled converters are attractive as a result of their extremely compact design. These reduce the footprint by about 50 % when compared to air-cooled chassis devices with the same power rating, as they require signifi-cantly smaller envelope dimensions as a result of the more effective cooling. The control cabinets can be designed smaller as the chassis units require less space. In turn, this means that electrical rooms can be made smaller, which also has a positive impact on the civil engi- neering costs.Quiet and low maintenance Liquid-cooled versions certainly make sense where cooling water is available anyway. This is because significantly less climate control is required for the electrical rooms that accommodate the converters. SINAMICS S120 convertersare quieter to start off with as they have no fans. No additional noise dampening measures are required for typically up to 60 db (A). This is the reason that these converters are recommended for applications that are sensitive to noise, for example on cruise ships – and when directly located close to workplaces in production envi- ronments. And, last but not least, eliminating fans enhances drive relia- bility – and, in turn, plant availability.Climate control is not required For liquid cooling, up to 95 % of the power loss is dissipated through the cooling medium. This means that the temperature of the ambient air sur-rounding the converter hardly increases, and complex climate control can be eliminated – this is an important issue for retrofit and modernization projects. A redundant cooling system can be easily configured using two pumps in the cooling system, and can be imple-mented with low associated costs.Cost-saving, compactand versatileAdditional energy savingpotential by recovering heatIn addition to the energy savings as a result of the efficient cooling concept, heat can also be recovered. The cooling water that is heated up as part of the cooling process can be used for process heat, heating or hot water at no charge. Using a heat pump, the cooling water temperatures can be increased in an energy-efficient fashion. An espe-cially high amount of energy can be saved if hot water is required for the production process, which for example, is the case when manufacturing paper. Cost savings can also be realized for heating and for hot water required in production and office environments. As a consequence, these devices fre-quently have a payback time of just several years.Energy savingsContrary to converters with a rectifier input on the line side, SINAMICS S120 converters equipped with an Active In-feed can feed back energy into the line supply. This means that they can save a lot of energy. Further, for multi-axis sys-tems, it is also possible to transfer the energy (energy balancing). For example, for crane applications when the load is lowered, energy is recovered that can then be used to power the crane trolley. By connecting up to four identical liquid-cooled modules in parallel, power rat-ings of up to 5,700 kW can be realized on the motor side and up to 6,460 kW on the line side. Sophisticated cooling systemThe compact design and high efficiency of liquid-cooled SINAMICS S120 devices is based on a sophisticated cooling sys-tem. All of the main components, such as power semiconductors, DC link capac-itors and symmetrizing resistors, can be cooled by the cooling circuit. Only a low amount of cooling liquid is required as a result of the physical attributes of water. As a consequence, the required flow rate is very low. This factor reduces the drive power of the pumps when com-pared to fan power ratings. As a conse- quence, power costs are very low, whichnoticeably reduces the operating costs,especially for those plants and systemsthat operate continuously.The standard modular systemFor liquid-cooled SINAMICS S120, acomplete range of standard as well astype-tested components are available.These can be flexibly combined to createthe optimum solution for customizedapplications. Supplementary compo-nents such as heat exchanger modulesand piping can be simply integrated.Liquid-cooled SINAMICS S120 devicescan also be mounted horizontally.The ideal industry solutionIn a wide range of industries, the liquid-cooled concept provides considerableadvantages. For example, in the process,paper and steel industries, where a con-trol cabinet solution with a high degreeof protection against dirt and watermakes sense. The same applies to plantswith high dust loads such as cementfactories, mining companies or tunnelboring machines. In the automotiveindustry (e.g. on test benches) or inapplications in the food industry, wherethe control cabinets in the productionhall are cleaned with water for hygienicreasons. For applications in less harshenvironments, reduced space require-ments, lower costs for room air condi-tioning and heat recovery for hot processand service water pay off.Champion in shipbuilding andoffshore applicationsSince every square meter counts here,the space-saving design in marine appli-cations pays off especially well. Thesame applies to the fact that the heatgenerated during the cooling process isremoved from the already warm switch-gear rooms and transferred to the sea-water via heat exchangers. In addition,the saline atmosphere cannot penetrateinto the device electronics due to thetightly closed control cabinet. Based onthe comprehensive SINAMICS modularsystem, highly compact solutions formain and auxiliary drives as well as theintegration of energy storage systemscan be realized. The liquid-cooledSINAMICS S120 converters thus play akey role in electrification and decar-bonization in the shipbuilding industry.It goes without saying that all systemcomponents are marine certified(DNV and ABS).SINAMICS S120liquid-cooledModularity for customized solutions SINAMICS S120 Cabinet Modules comprise converter modular cabinet modules that can be combined to address the particular drive application. As a consequence, almost any drive solution can be optimally implemented. This modular system is especially suit- able for multimotor drive configura-tions with central line infeed and a common DC link busbar.Simple planning, straightforward serviceThe liquid-cooled SINAMICS G120 Cabinet Modules represent a com- pletely new development that sets itself apart in every phase of the product lifecycle with a high degree of cost effectiveness and simplicity – from planning and procurement throughmounting/installation and commission-ing up to everyday operation and service. Further, these systems offer an excellent price-performance ratio, and can be integrated into any automation solution.Rugged and straightforward for the highest degree of reliability With their rugged, straightforward design, the SINAMICS S120 Cabinet Modules system is extremely reliable. A special cabinet design guarantees a high degree of mechanical endurance. Another additional positive issue: nickel-plated standard busbars and coated electronic modules are pro- tected against the effects of the envi-ronment. It goes without saying that all of the components – from the produc-tion of individual parts up to a ready-toSINAMICS S120 Cabinet Modules:liquid-cooled cabinet systems – can be flexibly combined in a modular wayThe highlights at a glance• High degrees of protection up to IP55 can be easily implemented • Cabinet system used: Rittal TS8, 2,200 mm high (industrial standard)• Can be engineered using known engineering tools, simply ordered based on an article number and with short delivery times• A comprehensive range of options supports flexible adaptation to address specific requirements as for the marine industry• Series device with type-tested design, for example the appropriate partitions for optimally cooling the passive components and corrosion-resistant, favorably priced plastic pipes• Comprehensive documentation is available in many languages• Spare parts can be called up via SparesOnWeb as the components used have been standardized• Marine certified cabinet design as well as individual acceptance tests by various certification centers available as an optionconnect cabinet – are subject to exten-sive checks throughout the complete production process. This guarantees a high degree of functional reliability when configuring, commissioning and in operation.Operational reliability built inAll SINAMICS S120 Cabinet Modules have been developed according to the zone concept, which means that they offer the highest degree of operational reliability. EMC design measures have been consequentially implemented. Partitions to guide the air and control temperature gradients have been de-signed based on simulation runs.SINAMICS S120 liquid-cooledSINAMICS S120 liquid-cooled – voltage ranges and power ratings1)R ated power of a typical 6-polestandard induction motor at 3AC 400 V / 50 Hz or 3AC 690 V / 50 Hz 2) T he current derating required as a result of the parallel connection has already been taken into account 3)O ptimized regarding space and weight SINAMICS S120 liquid-cooledSkalierung auf Skalierung auf Skalierung aufSkalierung aufThe drive, that optimizesyour energy efficiencySINAMICS S120 liquid-cooledElectric drives use about two thirds of all industrial electric power.This is why it is decisive to use drive technology right from thestart to already effectively reduce future energy consumption inthe engineering phase – thus optimizing plant/system availabilityand process reliability.11Follow us on:/siemensindustry /siemensPublished bySiemens AGDigital IndustriesMotion ControlP.O. Box 31 8091050 Erlangen, GermanyFor the U.S. published by Siemens Industry Inc.100 Technology Drive Alpharetta, GA 30005United StatesSubject to change without prior notice Article No.: DIMC-B10077-00-7600 Dispo 21500Printed in GermanyWÜ/1000173743 WS 1021 PDF© Siemens AG 2021The information provided in this brochure contains merely general descriptions or character-istics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products.The required performance features are only binding if they have been expressly agreed upon in the form of a written contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.To ensure the secure operation of Siemens products and solutions, it is necessary to take suitable preventive measures (e.g. cell protection concept) and integrate each component into a state-of-the-art holistic industrial security concept. When so doing, products from other manufacturers should be taken into account. For more information about industrial security, visit /industrialsecurityDigitalization solutions for low-voltage convertersWhether virtualization and simulation, dimensioning and configuring, connectivity, data analysis or services – digitalization opens up greater efficiency and reliability in planning, operation and maintenance.Get the most out of the converter data through digitalization. From digital converter twins, selection and engineering tools, and connectivity solutions to analytics apps and data-based services – the digitalization portfolio for drive technology enables optimized development processes, demand-oriented maintenance planning, and ensures higher productivity. https:///digital-drives。
SINAMICS_S120入门手册
SINAMICS S120入门手册2008/10版西门子（中国）有限公司自动化与驱动集团运动控制部目 录1 SINAMICS S120概述 (1)1.1 SINAMICS S120 驱动系统的组成 (1)1.2 SINAMICS S120 的指示灯 (4)1.3 SINAMICS S120 实验设备 (8)2 SINAMICS S120项目配置 (10)2.1离线配置 (11)2.2在线配置 (21)3 基本调试 (30)3.1 控制面板（Control Panel）控制电机 (31)3.2 操作盒（Control Box）控制电机 (34)3.3 电机动态特性的调试 (37)4 基本定位 (44)4.1 激活基本定位功能 (44)4.2 点动（Jog） (47)4.3 回零（Homing） (49)4.3.1 设置参考点（Set Reference） (49)4.3.2 主动回零（Active Homing） (51)4.3.3 被动回零（Passive Homing） (53)4.4 限位（Limit） (55)4.5 程序步（Traversing Blocks） (55)4.6 手动数据输入（MDI） (57)5 通讯 (60)5.1 S120与 HMI直接通讯 (60)5.1.1 网络地址设置 (60)5.1.2 项目配置 (62)5.1.3 建立变量表 (64)5.2 通过DP总线实现S7-300与S120的通讯 (66)5.2.1 网络地址设置 (66)5.2.2 通讯报文设置 (67)5.2.3 用DP总线对电机起、停及速度控制 (68)5.2.4 驱动器参数的读取及写入 (70)1 SINAMICS S120 概述SINAMICS S120作为西门子SINAMICS驱动系列之一，可以提供高性能的单轴和双轴驱动，模块化的设计可以满足应用中日益增长的对驱动系统轴数量和性能的要求。
1.1 SINAMICS S120驱动系统的组成SINAMICS S120驱动器包括：用于单轴的AC/AC变频器和用于公共直流母线的DC/AC逆变器。
SINAMICS S120 单轴和多轴驱动系统说明书
SIMOCRANE meets SINAMICSThe SINAMICS S120 offers the optimum system for each and every drive application – and all of the drives can be engineered, parameterized, commissioned and operated in a standard way.This system represents an entry-level solution for AC/AC single-axis drives and coordinated AC/DC drives for multi-axis applications, making it the perfect basis for simple and more sophisticated crane applications in all industrial sectors.Modular SolutionSINAMICS S120 includes single-axis (AC/AC drive system) as well as multi-axis (DC/AC drive system) configurations. Both systems have a modular design.The AC/AC drive system comprises a Control Unit (CU 310-2) and Power Module (PM) for the power range from 0.55 kW to 250 kW. The DC/AC drive system includes a Line Module, a Control Unit (CU320-2) and Motor Module for the power range from 1 kw to 800 kW. Active Line Modules return regenerative energy to the supply system. SIMOCRANE functions can be applied modularly on de-mand. SIMOCRANE Drive-Based Technology can be used with optional SIMOCRANE Drive-Based Sway Control. Integrated SafetyAs in SINAMICS, the crane smart features are supplemented by integrated safety functions. These support the simple implementation of innovative safety concepts which conform to standards. Safety functions are fully integrated in the control system preventing damage to crane, load and surrounding objects or people. All basic functions are license-free. The Safety Integrated Extended Functions require the optional license for each drive.Smart functionsLoad sag prevention, smart slow-down, fine manual positioning, adaptive speed to operate at peak performance are smart features of SIMOCRANE Drive-Based Technology. Sensorless sway control is an add-on highlight of SIMOCRANE Drive-Based Sway Control. All intelligence are embedded in SINAMICS drives.Simple startupVia Basic Operator Panel (BOP20) or even Web Browser, commissioning can be started by using the ‘Ready-to-Run’ solution without any engineering effort.In case of ‘Ready-to-Apply’, the crane functions are config-ured automatically by simply selecting the axis and the set value.The crane functions are integrated in the drive parameter-ization. The parameterization is individually adaptableusing the STARTER software or BOP20 or web browser. Cranes | SIMOCRANE in SINAMICS********************Applicationsupport:***********************************SIMOCRANE Drive-Based Crane Technology (DBT)SIMOCRANE in SINAMICS:Simple, flexible and fast commissioning/cranesSimple – low engineering effortThe drive-based functionality for crane applications is implemented in two software solutions: SIMOCRANE Drive-Based Technology and SIMOCRANE Drive-Based Sway Control.Both technologies are integrated in the SINAMICS drive system and provide the function blocks needed to control the motions of crane drives. By using pre-configured standard applications for hoist, trolley or gantry, the function blocks are easily integrated into the drive control, resulting in shorter engineering time and fewer commissioning costs.Using standard applications (“ready-to-run”) and simple adaptation (“ready-to-apply”) to start up a crane drive, only basic knowledge of the SINAMICS drive system is required. The software commissioning tool STARTER used by SINAMICS can be used unchanged.Fast – increase productivityLoad-dependent field weakening for hoist applications is a functionality integrated in SIMOCRANE Drive-Based Technology. Compared to operating at full load, this solution automatically increases the maximal speed for lifting and lowering as a function of the current load. With this functionality, a lift cycle with partial-load and no-load is even faster, increasing the cranes’ productivity.With SIMOCRANE Drive-Based Sway Control, the load sway is damped during trolley or gantry traveling. Without the load sway, a faster and easier traveling and positioning of the load is possible. The sway damping is integrated in the movement. No additional waiting time or additionaloperation for damping the load sway is necessary.SIMOCRANE in SINAMICS | CranesFor both single-axis and multi-axes solutionSIMOCRANE Drive-Based Technology V1.0 SP2 HF1Ordering number: 6GA7270-1AA20-0AA0SIMOCRANE Drive-Based Sway Control Manual mode Ordering number: 6GA7280-1AA10-0AB0Single-axis solutionMulti-axis solutionSIMOCRANE Drive-Based Sway ControlManual mode and Positioning Ordering number: 6GA7280-1AA20-0AB0SIMOCRANE Drive-Based Sway Control Manual mode Ordering number: 6SL3077-6AA00-2AB0SIMOCRANE Drive-Based Sway ControlManual mode and Positioning Ordering number: 6SL3077-6AA00-3AB0For hoist applications, an encoder is requested for safety reasons and for providing pendulum length to cross travel (trolley) and long travel (gantry).For sensorless sway control, no encoder is required in manual operation. Only for positioningoperation encoders are required fortrolley and gantry.For more information, refer to catalog D21.4 (Chapter 7).• Performance Manual Mode: n = 2740 RPM, ramp-up time = 2 s Pendelum length = 2.27 mResidual sway = 1 mm at standstill speed 20 RPM Residual sway = 0 mm at standstill speed 0 RPM • Crane ConfigurationConfiguration with 3 single-axis drives, controlled via onboard I/O of SINAMICS Control Unit (CU310-2)• Hoist, Trolley or GantryPre-configured application for hoist or trolley or gantry. Easy installation: the commissioning can start with low engineering effort• Power RangeThe SINAMICS AC/AC single-axis drives cover the power range from 0.55 kW to 250 kW• Drive-Based TechnologyProvides crane-specific functions: prevents load sag and uses adaptive speeds. Smart slow-down on all axis• Drive-Based Sway ControlCan damp sway in manual operation for trolley and gantryApplication: fast and easy control solution for single-axis control requirementsThe Ready-to-Apply solution is a standard application example with a mask for users to select the configu-ration of each required axis.After selection, the required files are generated automatically.PROFINET communication combines the field bus and Ethernet advan-tages. Configuration easily adaptable to be fine-tuned for enhancedproductivity.Application: comprehensive control solution for multi-axis control requirements• Crane Controlby PLC via PROFINET communication• Performance Positioning Mode v = 20 m/min, ramp up time = 3 Pendelum length = 7.9 mDistance = 7 m, time = 32.18 s, precision = 1mm Residual sway = 0.47mm• Crane ConfigurationSINAMICS S120 topology with multi-axis drives with regenerative Line Module, Motor Modules and Control Unit (CU320-2)• Power RangeSINAMICS DC/AC multi-axis cover the power range: 1.6 kW to 800 kW• CommunicationThe ProfiSafe telegram enables the SINAMICS integrated safety function by PROFINET communication• Drive-Based TechnologyCrane-specific motion control functions for hoist, short travel and long travel• Drive-Based Sway Controlis added to short travel and long travel for sway damping in manual and positioning modeFor more information, refer to catalogue D21.4.。
Siemens SINAMICS G120 S120 电机驱动器操作手册说明书
Dimensions, Drill patterns, Fixings
Width
Depth with CU
Lifting FSG Lifting FSD, FSE, FSF
OP
b
Compact Operating Instructions
FSD, FSE Mounting shielding plate
h
Shiel d plate
Depth Edition: 05/2021
only with filtered units
2
23 Nm
Frame sSize
FSD
Distances (mm) *) Air flow Above Below Front
300 350 100
Fixings
Torque Screw (Nm)
1
3 Nm
3
3 Nm
2
only with filtered units
FSF, FSG
1
Mounting shielding plate, FSF
3 Nm
SINAMICS G120/S120 Power Module, PM240-2/PM240P-2, FSD, FSE, FSF, FSG
Removing covers
rated motor current: 50 % … 150 % of the rated converter output current.
1) Increasing the pulse frequencies leads to an output current reduction. For more details, refer to the Hardware Installation Manual.
西门子 SINAMICS S120CM 说明书
高性能多机传动变频调速柜SINAMICS S120CM具有 DRIVE-CLiQ 网络技术的解决方案—高性能，全应用，多传动DRIVE-CLiQ传动网络技术的新革命高度灵活的模块化柜体设计威图柜 Rittal TS8，令人赏心悦目。
全镀镍母排，提高了连接容量，增强了抗腐蚀能力。
“功能分区”概念，提高了操作安全性。
严格的 EMC 措施，提高了系统的抗干扰能力。
• 全新通讯链接 DRIVE-CLiQDRIVE-CLiQ 构筑起传动链接，基于网络技术传动级的通讯，数据传输的电流时钟可快至 125μs 。
• 超强的控制单元 CU320一个控制单元控制多个逆变器。
• 简单并联就可实现功率扩展多个功率单元并联可组合出需要的功率。
较之上一代产品的显著特点• 逆变并联可无需平衡电抗器无环流设计省去了输出侧笨重的电抗器。
• 无需自藕变压器的整流/回馈采用可控器件整流，避免逆变颠覆的风险，同时还省去了自藕变压器，使之能更广泛应用于需高可靠性的场合。
什么是 SINAMICS S120CM集中的进线，多种整流方式，公共直流母线逆变。
符合新一代的节能环保概念。
SINAMICS S120CM 变频调速柜具备了新一代 SINAMICS 产品家族的所有特点：标准的 SIZER 工具用于工程设计 标准的 STARTER工具用于调试标准的 DRIVE-CLiQ电缆标准带 Profibus 的控制单元 CU320• 高速工业以太网 Profinet与普遍流行的工业以态网标准 TCP IP 实现无缝连接，速率更可高达全双工 100Mbps 。
• 可调的开关频率和矢量控制模式1.25K~8K 的开关频率可调，SVM 、PEM 的调制模式可选，实现传动性能和输出波形的最优化。
采用 DRIVE-CLiQ 技术，高度灵活的柜体组合，美观的柜体皆秉承了西门子一贯的精品理念。
SINAMICS S120CM 作为西门子新一代多机传动变频器，其强大的功能可使其应用于各种场合。
SINAMICS_S120入门手册
SINAMICS S120入门手册2008/10版西门子（中国）有限公司自动化与驱动集团运动控制部目 录1 SINAMICS S120概述 (1)1.1 SINAMICS S120 驱动系统的组成 (1)1.2 SINAMICS S120 的指示灯 (4)1.3 SINAMICS S120 实验设备 (8)2 SINAMICS S120项目配置 (10)2.1离线配置 (11)2.2在线配置 (21)3 基本调试 (30)3.1 控制面板（Control Panel）控制电机 (31)3.2 操作盒（Control Box）控制电机 (34)3.3 电机动态特性的调试 (37)4 基本定位 (44)4.1 激活基本定位功能 (44)4.2 点动（Jog） (47)4.3 回零（Homing） (49)4.3.1 设置参考点（Set Reference） (49)4.3.2 主动回零（Active Homing） (51)4.3.3 被动回零（Passive Homing） (53)4.4 限位（Limit） (55)4.5 程序步（Traversing Blocks） (55)4.6 手动数据输入（MDI） (57)5 通讯 (60)5.1 S120与 HMI直接通讯 (60)5.1.1 网络地址设置 (60)5.1.2 项目配置 (62)5.1.3 建立变量表 (64)5.2 通过DP总线实现S7-300与S120的通讯 (66)5.2.1 网络地址设置 (66)5.2.2 通讯报文设置 (67)5.2.3 用DP总线对电机起、停及速度控制 (68)5.2.4 驱动器参数的读取及写入 (70)1 SINAMICS S120 概述SINAMICS S120作为西门子SINAMICS驱动系列之一，可以提供高性能的单轴和双轴驱动，模块化的设计可以满足应用中日益增长的对驱动系统轴数量和性能的要求。
1.1 SINAMICS S120驱动系统的组成SINAMICS S120驱动器包括：用于单轴的AC/AC变频器和用于公共直流母线的DC/AC逆变器。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
下面将从以下方面讲述： SINAMICS 基本概述
SINAMICS S120主要硬件概述
BOP20面板的介绍 SINAMICS S120 项目的创建
SINAMICS S120 调试
HMI、S7-300 与SINAMICS S120 的连接
开头语
大家好！ 下面我给大家讲一下西门子sinamics s120的 组成部分与在现场的应用。西门子sinamics s120是西门子公司最近几年新更新的变频器 版本，比masterdrive 6se70、mm440技术更 先进了。在原有变频器的电流环、速度环又 增加了位置环。
电机模块从直流母线取电，驱动电机
May.2006 Gu Hexiang, SLC A&D MC PM
12
Automation and Drives
Sinamics S120 DC/AC 母线安装
运动控制器
Sinamics S120
简单而可靠的插入式连接器 简单的直流连接母线排
24 V 端子
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
模块化的设计，可以为用户量身定制解决方案
May.2006 Gu Hexiang, SLC A&D MC PM
8
Automation and Drives
Sinamics S120 DC/AC CU320
运动控制器
Sinamics S120
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
电源 模块 电机 模块 电机 模块
24 V 跳线 直流母线
24 V 直流母线
直流连接桥
由于这种设计，SINAMICS S120 的安装非常简单。
May.2006 Gu Hexiang, SLC A&D MC PM
13
Automation and Drives
Sinamics S120 DC/AC 整流母线多排连接
数字量输入/输出
8个数字量输入通道 8个数字量输入输出双向通道， 其中4路为快速输入通道 DC 24 V 供电
4个DRIVE-CLiQ端口
电源模块 电机模块 端子模块 直接测量系统
1 个选件插槽
可用来插接一个端子模 板或通讯模板(例如TB30 或CBC10)
快速闪存卡插槽 4 个针端发光二极管 4个直接测量触点 基本操作面板BOP RS232/485 端口
控制单元具有所有用于连接外围设备和高层控制组件的必要接 口
May.2006 Gu Hexiang, SLC A&D MC PM
9
Automation and Drives
Sinamics S120 DC/AC 电源模块SLM
运动控制器
Sinamics S120
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
Automation and Drives
SINAMICS S120 系列产品
运动控制器
Sinamics S120
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
0,12 – 90 kW 模块化设计
75 – 250 kW 机架式设计
AC/AC 单元
单轴应用
DC/AC 单元 (需加电源模块) 多轴应用
功率模块 PM340:电源模块＋电机模块
主要特征
适用于TN、 IT 和 TT电网
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
功率模块PM340
3AC400输入电压:功率从0.37到90 kW 1AC230输入电压:功率从0.12到0.75 kW
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
SINAMICS S120 AC Drive
May.2006
Gu Hexiang, SLC A&D MC PM
17
Automation and Drives
Sinamics S120 AC/DC 模块化设计理念
运动控制器
Sinamics S120
非调节式整流/回馈单元供电模块(Smart Line Module) 100% 能量回馈 诊断简单 可以在TT, TN 和 IT 电网上工作
供电模块 智能型Smart 主动型Active 3AC 380-480V, 50/60Hz 5 10 16 36 16 36 55 80 120 50 50 100 150 100 150 200 300 300 380 270 IP20 内部/外部风冷，冷却盘冷却 0- 40度之间无需降额使用，最高到55度需降额
15
Automation and Drives
Sinamics S120 DC/AC– 3 轴控制
运动控制器
Sinamics S120
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
3AC 380 to 480 V 电抗器 滤波器 SITOP DC 24 V
DRIVE-CLiQ
Sinamics S120
集多种控制模式于一体
伺服控制
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
用于高动态响应的运动控制 控制多达6个伺服轴
矢量控制
用于在大转速范围内的精确转速和扭矩控制 控制多达4个矢量轴
V/F控制
用于成组的驱动轴 控制多达10个V/F轴(V2.4为8个轴)
运动控制器
Sinamics S120
各轴之间能快速进行数据交换
集成的Profibus-DP接口，容易和上位机连接
产品概述
能控制普通的三相异步机、同步机、扭矩电机及直线电机
主要特点 DC/AC 单元
友好的配置软件Sizer,由Sizer直接能输出SAP订单
图形化的调试软件Starter,能实时监控各过程变量及动态测试
C 7,515kW
FX 110-132kW GX 160-250kW
宽的功率范围从“0.12kw到250kw”
May.2006 Gu Hexiang, SLC A&D MC PM
19
Automation and Drives
Sinamics S120 AC/AC 模块式功率模块
运动控制器
Sinamics S120
SINAMICS概述
SINAMICS 是西门子公司新一代的驱动产品，它将逐步
取代现有的MASTERDRIVES SIMODRIVE 系列的驱动系
统。SINAMICS 系列中SINAMICS S120 是集V/F 控制、矢 量控制、伺服控制为一体的多轴驱动系统，具有模块化的设 计。各模块间（包括控制单元模块、整流/回馈模块、电机模 块、传感器模块和电机编码器等）通过高速驱动接口DRIVECLiQ 相互连接。
1.SINAMICS S120的控制模式由参数来设置。 2.控制轴的精确数量由Sizer配置系统时来确定 3.伺服和矢量模式不能混配，但都可以和V/F混配
May.2006 Gu Hexiang, SLC A&D MC PM
6
Automation and Drives
SINAMICS S120 主要特点(2)
集成DRIVECLiQ 接口的电 机
集成 resolver 的电机 SMC10 TTL 编码器 SMC30
May.2006
Gu Hexiang, SLC A&D MC PM
16
Automation and Drives
SINAMICS S120 AC Drive
运动控制器
Sinamics S120
运动控制器
Sinamics S120
直流回路的适配器
用于多排结构
直接供电
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
2DC
Motor Modules
2DC
Motor Line Module Modules 3AC
Motor Modules
直流回路的适配器提高母线的配置的灵活性
7
Automation and Drives
Sinamics S120 DC/AC 单元
运动控制器
Sinamics S120
一个中心控制单元
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
一个供电电源模块 一个或若干个电机模块 用于驱动电机 可选 直流连接组件
DRIVE-CLiQ ， 作为所有驱动组件之 间的接口系统
数字量/模拟量 外设
集成了 DRIVE-CLiQ 接口的电机
未集成 DRIVE-CLiQ 接口的电机
DRIVE-CLiQ 接口编码器
常规编码器
通过DRIVE-CLiQ ，所有与驱动器有关的组件都能与 SINAMICS S120 进行数据交换
May.2006 Gu Hexiang, SLC A&D MC PM
Sinamics S120
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较
带闭环控制整流/回馈的主动型供电模块(Active Line Module) 自动补偿电网的波动，增强了工作的可靠性 和安全性 直流母线电压的稳定也进一步保证了电机运 行的稳定性 较高的直流母线电压，提高了电机的利用率
单轴 供电电压 额定电流 (A) 最大输出电流 (A) 宽度 (mm) 高度 (mm) 深度 (mm) 防护等级 冷却方式 环境温度 3 6 50 5 10 50 双轴 9 18 50 18 36 100
产品概述 主要特点 DC/AC 单元 AC/AC 单元 选型及价格比较