PFMEA 分析表评分表

GA PFMEA - DETECTION RANKING探测度等级
Opportunity for Detection 探测的几率
Rank 等级
Detection Control 探测控制
NO DETECTION - There is no detection method or the defect cannot be detected in the assembly plant 没有探测 --没有探测方法和缺陷无法检测的装配厂 SINGLE SENSORY CHECK - PERIODIC Examples : visual check OR touch 单一的感官检查——周期性的 例如：目视检查或触摸 RANDOM AUDIT Examples : GCA, drive audits, random audits, random torque checks, random visual inspection 随机审核 例如：GCA，驾驶检查，随机检查，随机扭矩检查，随机目视检查 ATTRIBUTE GAUGING - PERIODIC Examples : Squeak & rattle track, GCA water test inspection 属性测量——周期性的 例如：坏路检查，GCA雨淋试验
VARIABLE GAUGING - SUBSEQUENT OPERATION Examples : auto functional test (such as door closing tool) 变量测量——后道操作 例如：汽车的功能测试（如门关闭工具） DOUBLE SENSORY CHECK - 100% IN STATION Examples : (visual AND tactile) visual with paint mark or visual with pull test 双重感官检查——100%在线 例如：（视觉和触觉）油漆色标的图像或推拉测试的图像 Kitting or Sequencing using positional pick, and marking each line on the run sheet. 使用位置挑选的套件或排序，在运行表上划每条线 CANNOT COMPLETE SUBSEQUENT OPERATION 无法完成 后道操作 NOTIFICATION ONLY - IN STATION Examples : pick lights (part picks without line lock-out), fixturing or tooling, hoist scaling, bar code reader, torque controlled tools with lights, break away tools, any test that notifies the operator of a discrepant part without line lock-out. 只通知——在线 例如：选择的指示灯（不通过线路锁定的零件挑选），夹具或工装，吊起剥落，条码扫描器，转矩控制工具（带灯光 的），剥离工具，任何测试（可不通过线路锁定就可告知操作者这个差异零件） Kitting or Sequencing using Operator Assist Technology, with Self Acknowledgement. Examples: Voice Pick, Projector Pick, etc. 使用操作员辅助技术的套件或排序，具有自我确认 例如：声音选择，投影选择等 VARIABLE GAUGING - IN STATION Examples : hand held laser gap and flush gauge 可变测量——在线 例如：手持激光测间隙仪和冲洗计 AUTO LINE STOP - SUBSEQUENT OPERATION Examples : scanning (bar code readers), vision system, error proofing tied to the vehicles (not pick bins) such as pressure mats, limit switches, fixturing or tooling, counter, PLC controls. 自动停线-后道操作 例如：扫描（条码扫描器），视觉系统，与车辆并联的防错（不接箱）如压力垫，限位开关，夹具或模具，计数器，PLC 控制 NGFTT, DVT, or VAST (when shipping holds are in place). NGFTT ，DVT，或VAST（当运输到位后） PART PICK w/Feedback - IN STATION, or in kitting/sequencing (with notification and line lockout) 零件选择 /反馈——在线，或在套件/排序（有通知和线路锁定） CANNOT COMPLETE CURRENT OPERATION 无法完成 当前岗位 AUTO LINE STOP - IN STATION Examples : scanning (bar code readers), vision system, error proofing tied to the vehicles (not pick bins) such as pressure mats, limit switches, fixturing or tooling, counter, PLC controls or torque tools (low torque, high torque, no torque; angle monitoring for cross-threading), garage doors 自动停线——在线 例如：扫描（条码扫描器），视觉系统，与车辆并联的防错（不接箱）如压力垫，限位开关，夹具或模具，计数器，PLC 控制或扭矩工具（低扭矩，高扭矩，无扭矩；十字螺纹的角度检测仪），车库门 DEFECT PREVENTION - IN STATION (cannot assemble with defect) Examples : scanning with part lock prior to assembly (cannot continue to assemble), vision system with part lock prior to assembly 缺陷预防——在线（由于缺陷不能组装） 例如：在组装前扫描锁住零件（不能继续组装），在组装前用视觉系统锁住零件
MANUAL
X
X
MANUAL
X
X
MANUALຫໍສະໝຸດ PROBLEM DETECTION AT SOURCE 前道来源探测问题
X
X
7
MANUAL
X X X
X X
MANUAL
MANUAL
X
X
MANUAL
X X
X X
MANUAL
PROBLEM DETECTION POST PROCESSING 后道工序探测问题
6
2 1
AUTO
X
X
ERROR PROOFED - the defect cannot happen 验证错误——缺陷不可能发生
AUTO
X
X
J. Flores 251285842.xlsx
Last revised: June 27, 2011
Subsequent Line Stop In Station Operation随后的 停线 在线 操作
100%
Sampling 抽样
NO DETECTION OPPORTUNITY 没有探测几率
10 9
NOT LIKELY TO DETECT AT ANY STAGE 在任何阶段不可能探测
MANUAL
MANUAL
X
X
MANUAL
X X X
X X X
MANUAL
MANUAL
MANUAL
X
X
PROBLEM DETECTION AT SOURCE 前道来源探测问题
5
MANUAL
X
X
MANUAL
X
X
AUTO
X
X
PROBLEM DETECTION POST PROCESSING 后道工序探测问题
4
AUTO
X
X
MANUAL
X
X
X
MANUAL
X
X
PROBLEM DETECTION POST PROCESSING 后道工序探测问题
8
SINGLE SENSORY CHECK - 100% SUBSEQUENT OPERATION Examples : visual check OR touch, CARE line, functional test (without gauge, not automatic), verification station 单一的感官检查——100%后道操作 例如：目视检查或触摸，CARE线，功能性测试（无规则，不是自动的），检验工位 ATTRIBUTE GAUGING - SUBSEQUENT OPERATION Examples: go/no go, manual torque check, length of socket, click wrench, functional test (with gauge, not automatic), squeak & rattle track, water test inspection (100%) 属性测量——后道的操作 例如：放/不放（止通规），手工的扭矩检查，孔的长度，定值扳手，功能性测试（有规则，不是自动的），坏路检查，雨 淋测试（100%） VARIABLE GAUGING - PERIODIC Examples : torque audit - once/shift, body leak tester (BLT) 可变测量——周期性的 例如：转矩审核——每班一次，车身气密性检测仪（BLT） SINGLE SENSORY CHECK - 100% IN STATION Examples : visual check OR touch 单一的感官检查——100%在线 例如：目视检查或触摸 MULTIPLE VISUAL INSPECTIONS - first check is in station 多视觉检查——在线首件检查 DOUBLE SENSORY CHECK - 100% SUBSEQUENT OPERATION Examples : (visual AND tactile) visual with paint mark or visual with pull test 双重感官检查——100%后道操作 例如：（视觉和触觉）油漆色标的图像或推拉测试的图像 DATA RECORDING that notifies the operator of a discrepant part (pass/fail) without line lock-out 数据记录仪（可不通过线路锁定就可告知操作者这个差异零件（通过/未通过）） ATTRIBUTE GAUGING - IN STATION Examples: go/no go, manual torque check, length of socket, click wrench 属性测量——在线 例如：放/不放（止通规），手工的扭矩检查，孔的长度，定值扳手