LoadExpert 装柜专家
LoadExpert 装柜专家
集装箱是现代重要的运输工具，在市场竞争日趋激烈的当今社会， 如何在货物运输这一重要环节减低成本与费用，是进出口和运输等行业企业普遍关心的问题。
事实上，集装箱的装箱问题在大部分企业中一直得不到很好解决，往往是凭经验作业，造成：∙ 空间利用率低，平均只有八成左右∙ 计算耗时费力，难以得到优化方案∙ 货物装柜超重，装载数量不准确∙ 作业缺乏标准，货物摆放混乱"LoadExpert 装柜专家"解决集装箱装柜问题；多种方式切合实际需求，详细设置满足装载规定，智能算法优化空间效率，直观操作展现装柜方案；节约运费，提高效率，规范作业，降低成本，是一个多快好省的集装箱软件。
产品特点:∙ 装柜方式多种多样，满足不同的实际应用需求∙ 傻瓜型操作、方便直观，步进式显示装柜作业流程∙ 自动智能计算拼柜，快速准确，优化装柜方案∙ 强大的报表打印，包括装柜方案报表、装柜清单、效果图和步骤分解图∙ 实用的图片输出，方便与客户的业务沟通交流∙ 算法严密可靠，考虑到货物装柜的型变因素、货物摆放要求和堆叠控制∙ 自定义货物、集装箱尺寸，解决多种货物在不同的集装箱的排布问题∙ 自动统计装柜货物的数量、重量和金额∙ 三维立体旋转功能，自由切换观察角度，更清晰地展现货物在集装箱内的摆放情况∙ 指定成套的货物（例如家具），计算满一柜的最多套数和最优装柜方法功能简介:∙ 装柜方式：多货多柜 指定多种货物和装载数量，以及多种备选集装箱，自动计算出利用所选集装箱，完全装载指定货物所需的各个集装箱的装柜图单货多柜 指定一种（套）货物以及多种集装箱，自动计算出这些集装箱装载指定货物的不同装柜情况，供用户选择体积配比 指定多种货物及其体积比，多种集装箱，产生多种集装箱按给定体积比例装载的不同装柜情况数量不定 指定若干种货物，某些货物数量固定，某些不固定。
同时指定一种集装箱。
如果所选的集装箱能够完全装载固定数量的货物，则利用剩余的空间尽可能多地装载数量未定的货物。
装箱量核算-简单版
算栈板案例
以美洲灰桶尺寸：325*330*480为例 算栈板尺寸：按照一托18个为例
一托18个的尺寸为：3个长“3*325=975”，3个宽“3*330=990”，如果有装箱量要求， 那么此栈板可以做成非标栈板，尺寸为1000*990*130/120/110/100，此托货物总尺寸 为1000*990*（2*480+130/120/110/100），那么把这个尺寸输到装柜软件中计算出装 箱量；如果没有装箱量要求，此栈板可以做成日本标准栈板：1100*1100*130/120， 同样算出总尺寸，输入装柜软件，计算装箱量。
天地盖与纸滑托的区别
类别
结构
天地盖
材质
厚度
最大尺寸
AB 厚度7mm 可加工最
大尺寸
1.5m
纸滑托
牛皮 厚度1mm 可加工最
纸 ，可忽略 大尺寸
不计
1.5m
装柜注意事项
• ③门口上方有个横 梁,厚度是115mm ，宽度为20mm， 当门口货物与柜顶 间隙小于115时， 需要减1台机器， 如图所示：
集装箱简介
集装箱的种类
集装箱分为20尺柜、40平柜、40高柜、45高柜、冷高柜
常用集装箱
常用集装箱为20GP(General Purpose)、40GP、40HQ(High Cube) 标准20尺平柜：5800*2340*2340mm，凸角尺寸115*115*80mm，横杠突出20mm 标准40尺平柜：11800*2340*2340mm，凸角横杠尺寸同上 标准40尺高柜：11800*2340*2680mm，凸角横杠尺寸同上 标准45尺高柜：13500*2340*2680mm，凸角横杠尺寸同上 标准冷高柜：11550*2290*2500mm（部分柜子不标准，需同货代确认）
装柜专家loadexpert
装柜专家功能介绍装柜专家是一个专业的货柜装载计划及优化软件。
提高5-30%的空间利用率，使每个货柜或集装箱装载更多的货物广泛的堆货、装货规则及载重计算，有助将运送中损坏减至最低输出装箱步骤显示报告，提高装货效率节省计算方案的时间及标准化作业,从而大大提高员企业的工作效率通过数据库资料的共享及报表功能，有助于公司内部各部门信息沟通及与客户的交流。
四大功能模块:多货多柜、单货多柜、体积配比、数量不定货物信息1.用户可自行定制货物的名称,描述,净重,毛重(重量单位),价格,每箱小件数量等2.用户可自行定制货物的尺寸(长宽高),型变公差,最少的底部承托3.用户可自行定制货物的摆放方向(六种不同摆放方向)4.用户可自行定制货物的堆码限制,摆放限制5.用户可自行选择单货、套装和托盘三种不同货物类型6.用户可通过Excel文档进行数据的导入或导出7.用户可在数据库中通过搜索功能查找需要装载的货物信息.集装箱信息1、可自行定义集装箱的名称,说明等2、用户可自行定义集装箱的内部尺寸和角件（横梁）尺寸，软件便可自动计算集装箱容积3、用户可自行定义集装箱的自重和最大载重4、用户可自行定义每集装箱的运费5、用户可在数据库中搜索功能进行查找需要装载的集装箱信息录入货物及集装箱装载要求1、可自行定义货物的空间顺序（装载次序和优先装载）2、用户可自行定义需装载的货物数量，或者选择尽量装载、体积比例、平均分布货物到多个集装箱3、用户可自行定义需装载的集装箱数量，或者选择不受限制、设定最多数量当您选择完需要装载的货物及集装箱后，点击菜单栏中的“求解”，LoadExpert将会开始计算这个装载方案。
求解出装柜方案后，左方的浏览树会增加“报表”和“装柜方案”两个选项。
查看报表报表显示已装载货物的详细信息（货物数量，产品数量，总体积，总重量等）和体积利用率查看装柜方案1、以按步骤显示或从通过拖动中间的滚轴从里到外逐层显示查看装柜效果图(包括装载货物体积、利用率等信息等)2、在图中点击右键选任意角度观察装柜效果3、点击报表下方“打印预览”“打印”“保存”按钮，可分别对装柜报表进行预览、打印、保存其它报表1、户可以把屏幕当前的图片导出到剪贴板中，然后把图片粘贴到所需文件中（如Word、Excel）2、用户可以把装柜结果打印或导出成PDF文件3、用户可以把装柜结果打印或导出成BOM表编辑货物功能1、可自由对装柜方案进行编辑，包括：添加新的货物、添加新的集装箱2、用户可自由使用鼠标修改货物的摆放方向、拖动到理想位置其它功能1、可自行定义不同的计算精度，得出不同体积利用率的装柜方案2、用户可自行定义货物与集装箱角件碰撞时的提示方式：红色提示、扣减3、用户可自行定义是否要在货物旁边显示货物名称4、用户可自行定义按堆块或按层次打印装柜步骤图。
铭 mining 移动连续带运送器槽对ipedia抬升器操作 mantenance 手册说明书
USA 1-323-310-5474**********************************************************OPERATIONS & MAINTENANCE MANUAL PORTABLE HYDRAULIC TROUGH CONVEYOR BELT LIFTERTABLE OF CONTENTS1.GENERAL INFORMATION (4)1.1General Safety Precautions (4)2. KEY ITEMS OF IMPORTANCE (5)2.1 Summarised Essentials Pocket Slip (5)2.2Summarised Essentials List (6)3.DESIGN INFORMATION (7)3.1Portable Belt Lifter- Fixed Beam Lifter (7)3.2Hydraulic Power Pack (8)4.GENERAL LIFTER OPERATIONAL PROCEDURES (9)4.1Pre-start Equipment Inspection (9)4.1.1Telescope Beams (9)4.1.2Hydraulic Hose (10)4.1.3Hydraulic Pump (11)4.1.4Lifting Beams (11)4.1.5Converter Pack (If using alternative pumps) (13)5.FIXED BEAM LIFTER- FIELD SET-UP AND OPERATION (15)5.1Fixed Beam Belt Lifter- Detailed Set-up Instructions (17)6.ADVANCED COMPONENTRY SET-UP AND OPERATION (18)6.1 Hydraulic Pump – Safety Features (18)6.2 Hydraulic Pump – Operation (19)6.3 Techmine Converter Pack (19)7.EQUIPMENT STORAGE AND AFTERCARE (21)7.1Disassembly and Demobilization (21)7.2Aftercare, Inspection and Storage (22)7.3Equipment Clean-down Procedure (23)8.MAINTENANCE (24)8.1Bleeding Air from System (24)8.2Rigging and Lifting Componentry- Quarterly Inspection (25)8.3Hydraulic Telescope Contamination- Cleaning Procedure (25)8.4Maintenance Records and Summary (26)8.5Additional Maintenance, Repairs and Modifications of Components (26)9.WARRANTY (27)9.1Ongoing responsibility (27)9.2Warranty (27)10.SPARE PARTS (28)10.1Recommended Spare Parts Table (28)11.TROUBLESHOOTING GUIDE (29)12.MAINTENANCE REGIME (31)12.1Portable Hydraulic Belt Lifter (31)12.2Hydraulic Pump (32)PONENT IDENTIFICATION GENERAL DRAWINGS (33)13.1Specially Profiled Bent Beam Lifter (33)1. GENERAL INFORMATION1.1 General Safety PrecautionsPlease read this Operations and Maintenance Manual prior to installing, operating and maintaining your Techmine Hydraulic Belt Lifter. This document should be included as a reference in the work permit, safe work procedure or equivalent documentation used at your facilities.i. The Portable Hydraulic Belt Lifter is only to be operated with a Techmine Hydraulic PowerPack. The Techmine Power Pack has been carefully designed to ensure equipmentoverload is prevented and to automatically synchronize the hydraulic cylinders, ensuringan even lift by compensating for uneven loading.ii. The Portable Belt Lifter is intended for use on a STATIONARY and DE-ENERGISED belt conveyor. Prior to installing and operating the Lifter, please ensure that the conveyordrives are ISOLATED and that the belt and/or brakes are CLAMPED/LOCKED to preventmovement.iii. Visually inspect all equipment prior to use. If damage is evident, do not use the lifter and tag “Out of Service”. Never attempt to repair the lifter yourself, always contact Techmineor approved agent for repair, replacement or assistance.iv. All lifting equipment should be thoroughly inspected on a quarterly basis by a qualified and competent rigger. It is recommended to tag the inspected and approved equipmentusing a colour coded tagging system or similar.v. The belt lifter is rated to safely lift a load of certain tonnage. The rated capacity is indicated on the products identification plates and also clearly marked as a rated Working Load Limit(WLL).vi. Never adjust the pressure relief settings on the Hydraulic Power Pack. Exceeding the specified maximum pressure as indicated on the products identification plates may causeinjury and/or equipment damage.vii. Ensure all components are stored, assembled, tightened and operated as specified within this document.2. KEY ITEMS OF IMPORTANCE2.1 Summarised Essentials Pocket SlipThis pocket slip contains a dot point summary of some of the most important operationalrequirements and helpful tips. The card can be printed out and used as a guide when operating the lifter. This card is to be used as a prompt tool only and does not replace the need to read and understand the Operations and Maintenance Manual.2.2 Summarised Essentials ListThis list below is identical to the wording on the printable pocket slip in section 2.1.∙Do not use the lifting equipment if any part of the equipment appears damaged.∙Only operate equipment if competent and authorised to do so.∙Conveyor system must be isolated with belt restrained.∙Mounting areas on the conveyor stringers must be relatively clean with large debris wiped away prior to set-up.∙Only use the Techmine hydraulic pump to operate the lifter.∙Lifter hydraulic telescopes sections must be assembled tightly together by hand.∙Hydraulic telescopes must be positioned with the retaining lip toe-in on the stringers (Allowable gap is 0-10mm between the lip and stringer).∙Flanged M24 nuts must be done up hand tight plus a ¼ turn extra using a mechanical aid.∙Adjustable rigging assemblies or solid lifting beams should be set in position as centrally under the belt as possible.∙Rigging chain assemblies may be used when secured no more than 2 links higher or lower to the opposing side.∙Monitor system pressure during operation and never exceed the equipment’s maximum rated working load limit.∙If an uneven lift is experienced, the system will synchronise at ¼ creep speed when holding the raise button down.∙//OR//∙Alternately, operating the power pack repeatedly using 1 second on / 4 seconds off will fully extend the lagging cylinder.∙Always install, secure and lower the lifter onto the locking pins before commencing belt maintenance.3. DESIGN INFORMATION3.1 Portable Belt Lifter- Fixed Beam LifterThe typical features for a standard 1T,1.5T and 2T belt lifting system for an 1800mm conveyor are listed below;3.2 Hydraulic Power PackThe typical features for a standard 1T, 1.5T and 2T hydraulic pump are listed below;4. GENERAL LIFTER OPERATIONAL PROCEDURESThe following section contains the methodology on the general lifter set-up in a step by step format referencing photographs.4.1 Pre-start Equipment InspectionBefore heading out to commence any maintenance activities using the belt lifting equipment. It is recommended to check that all equipment is in place, clean and tagged with the correct quarterly equipment colour identification tags. (If this system is used at your site)4.1.1 Telescope BeamsI. Check typical equipment list to ensure all equipment is present.Typical Equipment List:I. 2 x Hydraulic Telescopic LegsII. 2 x Return Belt Lifting Chain AssembliesIII. 2 x Locking PinsIV. 2 x M24 Flanged Nuts4.1.2 Hydraulic HoseI. Inspect hydraulic hoses for leaks.II. Check overall condition of hose.III. Check hydraulic hose connectors for cleanliness. Ensure that hose connections are clean before connecting them to the hydraulic pump. See picture below.4.1.3 Hydraulic PumpI. Check oil level in hydraulic pump using dipstick. If extra oil is required, top up with HYD 32.Maximum capacity of tank is 2L.II. Ensure battery pack is fully charged by connecting charger into charging point. Charger should show green when battery pack is fully charged.III. Ensure hydraulic connectors are clean before attaching hydraulic hoses.4.1.4 Lifting BeamsI. Visually inspect beams for any structural defects and ensure overall condition is satisfactory. II.Check for name plates. Name plates are attached to the sides of the beams. See picture above for location.Location of name platesIII. Typical name plate should show following information. See picture below for details.4.1.5 Converter Pack (If using alternative pumps)Techmine equipment can be used with alternative pumps. However, alternative pumps must be used in conjunction with Techmine Converter Pack. The converter pack must be detuned to a pressure that is suitable for the certified lifting equipment.I. Ensure Techmine name tag is present. The presence of the name tag ensures that theequipment has been detuned. If no name tag is present, do not use it with Techmine Converter Pack. See above picture for location of name tag.Techmine Name TagII. Typical name tag should show following information. See picture below for more details.III. Inspect hydraulic hoses for leaks.IV. Check overall condition of hose.V. Check hydraulic hose connectors for cleanliness. Ensure that hose connections are clean before connecting them to the hydraulic pump. See picture below.5. FIXED BEAM LIFTER- FIELD SET-UP AND OPERATIONThe following photos details the set-up of the profiled beam lifter onto at typical 1800mm wide conveyor. It is recommended for two personnel to assemble the lifter during use.Wipe down stringer.Stand up left and right telescope.Pass profile beam under conveyor.Lift beam onto telescope using handles.Position beams as centrally as possible.Install and tighten M24 securing nuts.The following photos detail the lifting and securing procedure when raising the belt using the fixed beam lifter.Connect hydraulic hoses. Ensure connections areclean before connecting.Attach hoses to hydraulic pump. Ensure connections are clean before connecting.Use pendant to operate lifter.Slide in locking pin.Lower lifter onto locking pins.Hydraulic pressure gauge on pump should read0. Lifter is now secure for safe roller removal.5.1 Fixed Beam Belt Lifter- Detailed Set-up InstructionsThe following section shows in detail how to assemble some of the more complicated componentry.Lift and pass the specially profiled beam using the purpose-built grab handles.Note: If needed, a tag line can be secured to these handles to make passing the beam under the conveyor belt easier.Secure the profiled beams with the flanged M24 nuts.Note: Nuts must be done up hand tight plus 1/8 - 1/4 turn extra using a mechanical aid.6. ADVANCED COMPONENTRY SET-UP AND OPERATION6.1 Hydraulic Pump – Safety FeaturesThe hydraulic power pack has the following safety features included in the equipment design.The battery charger has thermistor protection to prevent a hot battery receivingcharge. This feature is in addition to the battery’s inbuilt protection circuit module.The hydraulic pressure gauge indicates the lifted weight in tonnes.6.2 Hydraulic Pump – OperationSee Techmine Hydraulic Pump Instruction Manual for more details.6.3 Techmine Converter PackHydraulic hose to pumpHydraulic hoses to cylindersHydraulicpressure gaugeInstructions on how to connect pumps to the Techmine Converter Pack are detailed below in a step-by-step format referencing photographs.Ensure Techmine name tag is present. If name tag is not present, do not use it with TechmineConverter Pack.Converter Pack comes with 3 connection points. Connect hose on right of converter (labelled above) to pump. Ensure hose connections areclean before attaching them to pump.Connect bottom 2 hoses to each of the hydraulic cylinders. Ensure hose connections are cleanbefore attaching them to the cylinders. Completed setup should look like picture above.While operating pump, ensure hydraulic pressure does not exceed the safe working limit of liftinggear.7. EQUIPMENT STORAGE AND AFTERCARE7.1 Disassembly and DemobilizationAt the end of any maintenance job, the lifter equipment should be disassembled and placed back into its protective carry case, for transport back to the workshop or stores for an aftercare inspection and storage, until the next time the equipment is required for use.7.2 Aftercare, Inspection and StorageThe following tasks are recommended as part of the aftercare inspection of the equipment after use around site.∙Visually inspect the flexible hydraulic hoses for cuts or exposed, damaged wire braiding whilst coiling all hoses neatly and securely around the hydraulic power pack hose stays.Protective end caps should be in place. Ensure connectors are clean before attaching end caps.∙Visually inspect power pack for signs of abnormal hydraulic oil leakage. Pay attention to all hoses and fitting comings from the hydraulic pump as well as directly under these parts,i.e. reservoir fittings, flow divider manifold including pressure gauge and hydraulic hoseconnections. It is normal for the quick release hydraulic coupling to leak a few drips of oil onto the cradle. However, if parts of the cradle appear to be coated or smeared with oil,a leak test may be required.∙If needed, wipe excess dust off the power pack cradle. If required, the entire power pack cradle can be washed down using soapy water at residential tap pressure. (Do not use high pressure plant water or pressure cleaners to wash down the equipment) ∙Visually inspect the hydraulic cylinder telescope assemblies for signs of abnormal hydraulic oil leakage. Pay attention to fittings and quick connect couplings at the base of the cylinders. It is normal for the quick release hydraulic coupling to leak a few drips of oil when released. However, if feet or telescope assemblies appear to be coated or smeared with oil, a leak test may be required.∙If needed, wipe excess dust off the belt lifter parts. If required, all parts can be washed down using soapy water at residential tap pressure. (Do not use industrial solvents, thinners, high pressure plant water or pressure cleaners to wash down the equipment.) ∙Visually inspect the hydraulic cylinder outer telescopes piping. Minor damage such as paint chipping with an area no larger than size of a 10-cent piece is acceptable if the exposed aluminium is not cracked, feels dented or exposed at the weld area on a lifting point. Unlimited superficial scratches to the painted surfaces are acceptable if the parent metal has not been damaged or the scratches are on the weld area of a lifting point. If a scratch damages the parent metal for a length longer than 50mm or is more than 1mm deep further analysis is required. If any items of concern are found, tag the equipment out of service for further inspection. Refer to the equipment maintenance section for further information or contact the equipment supplier if required.If the equipment passes the above post use inspection, the equipment can be placed into its storage casing and stored until required.7.3 Equipment Clean-down ProcedureAfter use the equipment generally only ever requires and brush down or gentle wash to remove dirt and some hydraulic fluid residue from the parts. In some occasions such as inclement weather, abnormally dirty work area or high use, the equipment may become overly dirty. Some problems may include;∙Dirt and/or water ingress into the hydraulic power pack battery enclosure.∙Dirt and/or water ingress into the hydraulic pump 24V DC motor∙Dirt and/or water ingress into hydraulic telescopes under the bushes and internal to the outer cover.Note: If any of the above problems are experience during use or picked-up in the aftercare inspections, please refer to the maintenance section of the manual.8. MAINTENANCEIt is essential that a regular maintenance and inspection program be implemented for all lifting equipment. Such a program will result in more reliable operation, longer equipment life and ensure the equipment operates safely during every maintenance activity. Equipment that is properly maintained will operate dependably, providing the longest possible duration in trouble free service.The maintenance recommended in this document is presented as a guide and should be considered as a minimum requirement. However, the maintenance of the equipment should be modified and/or added to in the light of experience with the plant involved and the changing operating conditions.8.1 Bleeding Air from SystemAir within the hydraulic system is the cause of numerous problems with the lifter operation. Air ingress must be rectified by bleeding the air from the system at the soonest opportunity. The effects of air ingress on the systems performance can be viewed in Section 11- Troubleshooting.With both the cylinder telescope connected to the hydraulic power pack, cycle the cylinders 3 times up and down to remove any air trapped internally. As the cylinders retract, any fugitive air venting from the system will cause an audible gurgling noise within the oil reservoir. If air can still be heard venting on the 3rd. cycle, keep cycling the cylinders until no more audible air is present in the system. If air still can be heard on the 5th cycle, leave the hydraulic pump still for30 minutes allowing any emulsion in the oil reservoir to dissipate. After the rest period, thesystem should only take a maximum of 3 cycles to complete the bleeding operation.8.2 Rigging and Lifting Componentry- Quarterly InspectionThoroughly inspect all lifting equipment on a quarterly basis using a qualified and competent rigger. It is recommended to tag the inspected and approved equipment using a colour coded tagging system or similar.8.3 Hydraulic Telescope Contamination- Cleaning ProcedureIf excessive dirt, oily scum or other foreign matter has entered the void between the hydraulic cylinder and outer telescope, and is affecting the lifters raise and retraction performance, the following steps may be required to remove the contamination;∙Both telescope assemblies must be cleaned, even if only one of the hydraulic telescopes is suffering from contamination.∙Connect both cylinders to the hydraulic pump and fully extend cylinders.∙Wipe dirt or contaminants off the cylinder tube.∙Wipe dirt or contaminants off the painted outer telescope tubes.If required, the cylinder telescope and tube can be washed down externally and internally using warm soapy water at residential tap pressure.∙Retract the cylinders.∙Fill the telescope/cylinder cavity with soapy water through the locking pin holes. Shake the cylinder telescope assembly for 30 seconds allowing the warm soapy water time to react with any residual dirt and/or oil trapped on the inside surfaces of the telescope assembly.∙Slowly extend the cylinders once again, allowing the soapy water to escape and drain.∙Whilst the cylinders are extended gently flush the inside cavity by squirting water down one of the locking pin holes for 20-30 seconds.∙Wipe down the cylinder and painted outer telescope tubes with a rag if needed.∙Retract the cylinders and allow them to dry. Once dry, the lifter parts can be placed back into its protective case for storage.Note: In lieu of soap, a biodegradable and non-toxic degreasing fluid can be used to clean down the entire cylinder assembly.DO NOT USE INDUSTRIAL SOLVENTS SUCH AS THINNERS, EMULSIFIERS, ACIDS, ALKALIES OR OTHER CHEMICALS THAT MAY REMOVE OR DAMAGE EPOXY or POLYETHYLENE PAINTS.8.4 Maintenance Records and SummaryA record should be maintained to log the work carried out on each maintenance inspection. This can be achieved by registering the belt lifter as an asset in your plant maintenance planning software such as SAP.Maintenance work on individual components or the supplied equipment must be carried out in accordance of this Manufacturer’s instructi on manual. Please contact the Techmine team at any time if any further information is required.8.5 Additional Maintenance, Repairs and Modifications of ComponentsIt is recommended that the complete equipment assembly is returned to the original equipment m anufacturer for maintenance above what’s listed in this manual; i.e. repairs, modification or upgrades. Please note that some parts are recommended for complete replacement in lieu of carrying out regular maintenance or repair works. Details of such parts can be found in the spare parts inventory tables.9. WARRANTY9.1 Ongoing responsibilityThis operations and maintenance manual provide sufficient information to efficiently manage the generic operational and maintenance requirements for the belt lifting equipment provided by Techmine Solution Pty Ltd. The Portable Belt Lifter shall only be used per the equipment’s manufacturer’s original intent and following the procedures and practices outlined within this document. The end user assumes full responsibility for any equipment damage, personal injury or conveyor belt damage if the equipment is modified, altered or operated outside of the normal operating guidelines.9.2 WarrantyTechmine guarantees all equipment supplied is of the highest quality and offers a 12-month warranty on the quality of workmanship for all fabricated items and supplied parts. Warranty commences upon receipt of all equipment where proof of delivery is available. Otherwise the warranty will commence from the date of dispatch.Minor cosmetic damage to the products surface finish including fading, discoloration, small marks and abrasions caused during normal use and operation are not covered by warranty.Due to the operational environment and tasks the equipment has been designed to undertake; it is expected that minor cosmetic damage will be experienced during normal use. Visual damage that occurs to surfaces that have been painted, powder coated or anodised generally poses no performance degradation and/or safety threats during future use.During the warranty period, Techmine will repair or replace any components and products that are proven defective due improper material supply or workmanship. A replacement component or part will be covered by the above-mentioned warranty clause.10. SPARE PARTS 10.1 Recommended Spare Parts Table11. TROUBLESHOOTING GUIDETMS_RQ_002_Rev_1 Page 29TMS_RQ_002_Rev_1 Page 30OPERATIONS & MAINTENANCE MANUAL 12. MAINTENANCE REGIME12.1 Portable Hydraulic Belt LifterOPERATIONS & MAINTENANCE MANUAL 12.2 Hydraulic PumpOPERATIONS & MAINTENANCE MANUALTMS_RQ_002_rev_0Page 3313. COMPONENT IDENTIFICATION GENERAL DRAWINGS13.1 Specially Profiled Bent Beam Lifter。
软边冷柜珊瑚浴池 FLEXI-GUARD说明书
NOTE: WATER FLOW DIRECTION SERVICE STOP (NOT FURNISHED)FIG. 1FIG. 3LEGENDA = 1/4" O.D. TUBE CONNECT (CHILLER WATER OUTLET)B = 3/8" O.D. TUBE CONNECT (CHILLER WATER INLET) SHUT OFF VALVE BY OTHERSC = 1-1/4" TRAP FURNISHED D = ELECTRICAL INLETERO8C ROUGH-INFIG. 5INSTALLATION INSTRUCTIONSFIG. 691551032, 33SEE FIG. 88, 111. Install mounting frame. See mounting frame instructions.2. Install remote chiller. Remove front panel of chiller. Slide chiller onto the shelf and position it to the left within the guides on the shelf.3. Attach solenoid valve assy to the underside of cross member of mounting frame. See Figure 7.4. Make water supply connections. Install a shut-off valve and union connection to building water supply (valve and union not provided). Turn on the water supply and flush the line thoroughly.5. Make connection between remote chiller and building supply line. Install the strainer on the chiller inlet tube. Install a 3/8" O.D. unplated copper water line between the valve and the cooler. Remove all burrs from the outside of the water line. Insert the 3/8" water line into the inlet side of the strainer by pushing it in until it reaches a positive stop, approximately 3/4" (19mm). See Figures 2 and 5. DO NOT SOLDER TUBES INSERTED INTO THE STRAINER AS DAMAGE TO THE O-RINGS MAY RESULT. Install the 1/4" x 1/4" union (provided) on the chiller outlet tube.6. Make connection between remote chiller and solenoid valve assy. Insert end of 1/4" O.D. poly tubing (provided) into union on chiller outlet and the other end into straight fitting on solenoid valve assy.7. Hang the upper panel on the mounting frame hanger. Align holes in the panel with holes in the mounting frame. Be sure that panel is engaged with hanger at top of frame before releasing it.8. Install fountain. Remove bottom cover plate on underside of fountain and save the screws. Mount the fountain to the upper panel and the wall frame with (4) 5/16" x 3/4" (19mm) long bolts and nuts (provided). Tighten securely.9. Connect solenoid valve assy and regulator holder in fountain by inserting 1/4" O.D. poly tubing (provided).10. Remove elbow from end of p-trap and attach it to drain tube. Re-attach elbow to p-trap and cut waste tube to required length using plumbing hardware and trap as a guide.11. Connect power cord of sensor to solenoid valve by running it through the back panel and connecting it as shown in Fig. 8. Connectors may be connected to either terminal on solenoid valve. Attach ground wire to solenoid valve bracket with green ground screw.12. Turn on water supply. Release air from tank by interrupting infrared beam; steady stream of water assures all air is removed. The sensor has a 30 second maximum ON time. It may be necessary to step away from beam a few times to allow chiller tank to refill. Check for leaks.13. These products are designed to operate on 20-105 PSI supply line pressure. If inlet pressure is above 105 PSI, a pressure regulator must beinstalled in the supply line. Any damage caused by reason of connecting these products to supply line pressures lower than 20 PSI or higher than 105 PSI is not covered by warranty.14. Make electrical connections to chiller. See chiller instructions.15. Check stream height from bubbler. Stream height is factory set at 35 PSI . If supply pressure varies greatly from this, remove item 11 (bottom cover plate) and adjust the screw on the regulator (item 7). Clockwise adjustment will raise stream height and counter-clockwise will lower stream height. For best adjustment stream height should hit basin approximately 6-1/2" (165mm) from the bubbler.16. Mount lower panel. Loosen the (2) #10-24 x 5/8" (16mm) screws at frame bottom lip. Slide upper tongue of lower panel under lower edge of already installed upper panel. Tighten previously loosened screws securely.17. Replace bottom cover plate to fountain basin using screws provided. Tighten securely.324NOTE: WHEN INSTALLING REPLACEMENT BUBBLER AND PEDESTAL, TIGHTEN ITEM 4 NUT ONLY TO HOLD PARTS SNUG IN POSITION. DO NOT OVER TIGHTEN.1FIG. 434343434 (TO BUBBLER)CHILLER INLET CHILLER OUTLET27FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.834.4816ELKAY MANUFACTURING COMPANY • 2222 CAMDEN COURT • OAK BROOK, IL 60523 • 630.574.8484PART NO.ITEM NO. PARTS LIST12345678910111213141516171819202122232425262728293031323334DESCRIPTIONTROUBLE SHOOTING AND MAINTENANCEFIG. 86162513723188261728222930211920Orifice Assy Housing Assy PedestalBubbler Locknut DrainRegulator Holder RegulatorScrew - #10-24 X .50 PHTC StrainerFountain BodyBottom Cover Plate Back Panel Hex Nut Lower Panel Union-1/4 X 1/4Regulator Mounting Bracket Solenoid Mounting Bracket Sensor Support Bracket Solenoid Valve Assy 115VSolenoid Valve Assy 220/230V Power Cord 115V Sensor - ClearScrew- #8-18 X .37 HHSM Nut - Regulator Hex Nut #10-32Strain ReliefSpacer - 1/2 X .44Edge TrimScrew - 1/4-20 X .38 HHTC Elbow - 1/4 X 1/4Fitting - 1/4 NPTF X 1/4 O.D.Screw - #10-24 X .62 HHMS Screw - 5/16-18 X .75Hex Nut - 5/16-18Poly Tubing (Cut To Length)A5487456011C 55997C 75580C LK46450986C 61313C 11262754389055996C 28784C 5500066526837C 40045C 26833C 70683C 22525C 22526C 27240C 31375C 000000032731376C 31384C 3841700156082C 70016C 50203C 51409C 56280C 70256C 70817C 75507C 11100834389011157724389011157734389056092C1. Orifice Assy: Minerals deposits on orifice can cause water flow to spurt or not regulate. Mineral deposits may be removed from the orifice with a small round file not over 1/8" diameter or a small diameter wire. CAUTION: Do not file or cut orifice materials.2. Stream Regulator: If orifice is free of material deposits regulate water flow according to instructions on page3.3. Sensor Control: The sensor has a 2 second delay time. If sensor fails to operate valve mechanism or operates erratically, check the following: a) Ensure there are no obstructions within a 40 inch radius from the front of fountain.b) Check wire connections at the solenoid valve and at the sensor.CAUTION: Make sure unit is unplugged before checking any wiring. c) Ensure proper operation of solenoid valve. If there is an audible clicking sound yet no water flows, look for an obstruction in the valve itself or elsewhere in the water supply line.WARNING: Do not expose sensor to direct sunlight.4. Sensor Range Adjustment: The electronic sensor used in this fountain is factory pre-set for a "visual" range of 36 inches. If actual range varies greatly from this, or a different setting is desired, follow the range adjustment procedure below:a) Remove bottom cover of fountain.b) Remove sensor by removing washers and nuts that secure sensor on studs.c) Locate range adjustment screw between the red lenses of the sensor, then with a small tip screwdriver, rotate the range adjusting screw clockwise to increase range or counter-clockwise to decrease range. 1/4 turn of screw is equal to approximately 12 - 18 inches of range.CAUTION: Complete range of sensor (24 - 46 inches) is only one turn of the adjusting screw.d) Remount sensor on studs and replace bottom cover.241922FIG. 7REPAIR SERVICE INFORMATION TOLL FREE NUMBER 1.800.260.6640MF100 Mounting Frame。
很好用的装柜软件
装箱大师企业版装箱大师（也有人叫装柜大师），是由国内研发的，并且具有持续研发能力的装柜软件，是最好用的装柜软件之一。
装柜大师解决的具体问题有：FCL时，一个整柜能装多少这种货物？如何装货物，不浪费货柜内的空间？LCL时，如何装货柜，才能让集装箱装的最多这批货物，需要用哪种型号集装箱？用几个集装箱?装箱大师可以快速解决装柜问题，除了基本的装柜功能，还有很多特殊功能：例如货物自由摆放功能，角件躲避功能，货物填充功能，设定货物摆放缝隙功能等，如果会使用装箱大师，可以提高集装箱装载率，节省装柜计算时间，是装箱拼柜的实用工具之一。
装箱大师有多个版本，包括企业版，自由设计版、网络版和单货永久免费版。
用户可以根据需求不同，选择合适的版本解决自己的装柜问题。
装箱大师企业版:1、装箱大师企业版支持中英文，中文繁体，支持英制和公制计量单位间之间的智能换算。
2、设置货物不同的摆放方式，如只能竖放、易碎怕压、不允许悬空或允许部分悬，设置货物的承重级别和最大堆码层数。
货物详细信恵/3、可以设置货物的数量和重量，货物的摆放优先级，以及货物之间的缝隙。
宽度方向摆族縫晾长度方向摆放耀腺埴充类型总重杲总体积01001004、提供多种集装箱类型以供选择，同时可以根据实际，自定义集装箱大小，自定义角件大小，通过设置保留尺寸，为集装箱预留空间。
O 掘麴林目武配載报表 &出零翻F髓讨巧丰崗厲帯議器库尺寸•重融也千克•舞更如的謬 *觀丸讯除巔活空O^GE嵐栄翻.迈脈液寸蛊知然爲对酯帀牺职寸魏凹用缺5、设置装箱规则。
支持装卸段的生成，支持相邻物品摆放。
支持优先立放和交叉深度功能。
6、3D显示装箱效果图，步进式展示装箱操作流程，自定义称或编码。
能贴入真实的货物图片。
3D效果图显示标识，如货物名7、生成装箱报表。
装箱报表从数字上体现了货物装箱分布情况，报表格式简单，一目了然, 可制作成装箱单格式。
装箱操作指导书图文并茂地展示装箱步骤，方便码头装箱。
装柜专家实例教程
实例教程力昌（上海）信息柜制造有限公司，现有货物规格如下：公司手工计算，整整3个人用了1天的时间，才计算出来。
结果是一个40尺的标准柜装不下。
真的装不下吗真的要浪费这么多的人力去计算吗看看“装柜专家”是如何做到：优点一、多装货物。
优点二、节省人力。
优点三、输出完美装配方案。
一、启动装柜专家软件1、双击图标，启动装柜专家。
2、选择“多货多柜”，单击“确定”。
二、定义货物1、选择货物“A4 手提式塑料信息柜”，单击“属性”。
2、检查和定义货物“尺寸”。
3、检查和定义货物“摆放限制”，单击“确定”按钮。
4、选择货物“防火信息柜LC-30D”“防火信息柜LC-35J”“防火信息柜LC-53J”“旅行式手提塑料信息柜”“嵌墙式防火箱LC-33J”，依次检查和定义货物尺寸、货物摆放位置，具体操作不再详细描述。
三、选择货物1、分别双击客户需要的6种货物，在下边窗口可以看到已经选择好的货物。
2、分别双击6种货物的数量，可以修改成客户需要的数量。
四、选择集装箱1、单击左边“集装箱”，双击“STD 40”集装箱，在下面窗口可以看到已经选择的集装箱规格。
五、选择计算精度1、依次单击菜单“查看”→“设置”。
2、拖动滚动条，先设置“计算精度”为“1”,单击“确定”按钮。
六、求解，单击“求解”按钮。
七、查看计算结果，需要2个集装箱。
八、调整计算精度，重新计算结果。
1、依次单击菜单“查看”→“设置”。
2、拖动滚动条，再设置“计算精度”为“3”，单击“确定”按钮。
3、重新求解，单击“求解”按钮。
4、确认刷新，单击“是”按钮。
5、查看计算结果，仍然需要2个集装箱。
6、依次单击菜单“查看”→“设置”。
7、拖动滚动条，再设置“计算精度”为“5”，单击“确定”按钮。
8、重新求解，单击“求解”按钮。
9、确认刷新，单击“是”按钮。
10、查看计算结果，只需1个集装箱。
11、查看装柜方案12、查看装柜的14个步骤图九、总结1、确实能让一个集装箱多装货物。
装柜专家说明手册
装柜专家LoadExpert目录1.简介......................................................... 错误!未指定书签。
2.使用......................................................... 错误!未指定书签。
2.1.装柜方式……………………………………………………………………………….…….错误!未指定书签。
(1)多货多柜 ................................................ 错误!未指定书签。
1.简介装柜专家LoadExpert是一个解决集装箱装柜问题的专业软件。
“装柜专家”采用先进的数学模型，集合优秀的程序算法，紧密联系实际应用需求。
它能智能优化集装箱内货物空间布局，提高集装箱的空间利用率，得出明确清晰的货物装载方案，规范标准化作业某些集装箱的最多数量，自动计算出利用所选集装箱，完全装载这批货物所需的最节省运费的方案，并可以指定各种货物在集装箱内部从里到外的空间装柜顺序。
操作步骤如下：1.选择“文件”菜单，选择“新建”。
出现选择装柜方式窗口。
选择“多货多柜”，单击右下角的“确定”按钮，进入下一步。
2.进入主操作界面。
在右方的浏览树选择“货物”项，开始选择货物。
右方出现货物选择列表，选中货物之后，单击“选择”按钮，或者双击货物列表中该项，就可以选择该货物到下面的装柜货物列表中。
装柜专家默认为你设置了这种货物的数量是100件，点击各种货物的数量栏，就可以输入各种货物的数量，同样地也可以编辑这种货物的空间装柜顺序。
装柜专家规定了空间装柜顺序是从0－99的整数，空间装柜顺序高的货物比低的货物先装载入集装箱之内。
如果要在装柜货物列表中取消选择某种集装箱，只需在下方的装柜货物列表中选择这种货物，点击右下角的“取消选择”按钮即可。
用户可以点击界面中部的“属性”，“新下方“打开模板”按钮，打开模板文件，就不再需要修改和调整格式了。
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集装箱是现代重要的运输工具，在市场竞争日趋激烈的当今社会， 如何在货物运输这一重要环节减低成本与费用，是进出口和运输等行业企业普遍关心的问题。
事实上，集装箱的装箱问题在大部分企业中一直得不到很好解决，往往是凭经验作业，造成：
∙ 空间利用率低，平均只有八成左右
∙ 计算耗时费力，难以得到优化方案
∙ 货物装柜超重，装载数量不准确
∙ 作业缺乏标准，货物摆放混乱
"LoadExpert 装柜专家"解决集装箱装柜问题；多种方式切合实际需求，详细设置满足装载规定，智能算法优化空间效率，直观操作展现装柜方案；节约运费，提高效率，规范作业，降低成本，是一个多快好省的集装箱软件。
产品特点:
∙ 装柜方式多种多样，满足不同的实际应用需求
∙ 傻瓜型操作、方便直观，步进式显示装柜作业流程
∙ 自动智能计算拼柜，快速准确，优化装柜方案
∙ 强大的报表打印，包括装柜方案报表、装柜清单、效果图和步骤分解图
∙ 实用的图片输出，方便与客户的业务沟通交流
∙ 算法严密可靠，考虑到货物装柜的型变因素、货物摆放要求和堆叠控制
∙ 自定义货物、集装箱尺寸，解决多种货物在不同的集装箱的排布问题
∙ 自动统计装柜货物的数量、重量和金额
∙ 三维立体旋转功能，自由切换观察角度，更清晰地展现货物在集装箱内的摆放情况
∙ 指定成套的货物（例如家具），计算满一柜的最多套数和最优装柜方法
功能简介:
∙ 装柜方式：
多货多柜 指定多种货物和装载数量，以及多种备选集装箱，自动计
算出利用所选集装箱，完全装载指定货物所需的各个集装
箱的装柜图
单货多柜 指定一种（套）货物以及多种集装箱，自动计算出这些集
装箱装载指定货物的不同装柜情况，供用户选择
体积配比 指定多种货物及其体积比，多种集装箱，产生多种集装箱
按给定体积比例装载的不同装柜情况
数量不定 指定若干种货物，某些货物数量固定，某些不固定。
同时
指定一种集装箱。
如果所选的集装箱能够完全装载固定数
量的货物，则利用剩余的空间尽可能多地装载数量未定的
货物。
∙ 货物浏览和选择
上方以列表的方式浏览货物记录，新增、修改和删除货物。
下方根据装柜方式不同，输入装柜货物的数量等货物信息
∙货物设置
基本信息设置货物名称、描述、重量、价格等
尺寸信息设置货物原尺寸、型变系数、型变公差、型变尺寸和最少
底部承托
摆放限制设置货物的摆放方向、指定承重面、堆码限制
套装设置设置套装货物的组成货物以及组成数量
∙集装箱浏览和选择
上方以列表的方式浏览集装箱记录，新增、修改和删除集装箱。
下方根据装柜方式不同，输入可选的集装箱种类
∙集装箱设置
设置集装箱的名称、描述、内部尺寸、角件尺寸、空柜自重等信息
∙结果输出
方案报表装柜方案的结果汇总明细报表
装柜效果图显示每个集装箱的装柜效果图，包括装载货物体积、利用
率等信息，可以采用逐步显示或从里到外逐层显示的方
式，显示装柜流程与效果，可选任意角度观察装柜效果
效果图导出装柜效果图可导出为图片文件或者剪贴板中，通过e-mail
或传真方式发送给客户，方便与客户沟通与交流
方案打印打印一个集装箱的装柜总体信息，货物清单，装柜步骤，方便装卸作业。