日产19500平方米内墙釉面砖素烧辊道窑毕业设计说明书

日产19500平方米内墙釉面砖素烧辊道窑毕业设计说明书

本科生毕业论文（设计）

日产19500M2内墙釉面砖素烧辊道窑

Nissan 19500M2 wall brick gas roller kiln design

学号：201210610125

姓名：张文挺

专业班级：能源与动力工程1班

指导老师：陆琳教授

完成日期：2016年5月10日

材料科学与工程学院

摘要

当今社会节能观念的深入，在科学技术迅猛发展的今天，中国制造业正在慢慢转型。在陶瓷企业中，由传统的高耗能、高污染粗放化也逐步变为现代自动机械化，以达到经济环保的要求。然而，在陶瓷厂里，工业窑炉更是耗能的重头，因此，如何设计出符合陶瓷工厂各项所需的窑炉是我们目标。本人本科毕业设计课题为《日产19500M2内墙釉面砖素烧辊道窑设计》。我国正大力推行文化创新产业，生产过程自动控制程度高、燃料清洁的高端日用陶瓷及艺术陶瓷是未来的发展趋势。对一开始数据的仔细研究和探讨，日产19500M2内墙釉面砖素烧辊道窑的长258米宽2.61米。该素烧辊道窑的烧成温度是一千一百四十九摄氏度。与一般辊道窑体的区别在于窑顶上的材料不同，相对密集，也相对错落的布置是事故处理口的布置的特点。并且依靠棍棒的平稳转动保持直线运动轨迹且不与旁边的砖碰撞。靠辊棒的转动使陶瓷产品从窑头传送到窑尾，经过预热带，烧成带，冷却带，由多成分黏土坯体经各种氧化还原反应玻化成瓷，设挡墙和挡板是为了提高冷热交换效果，和有效的加强内部气体的滞留。首先窑顶是采用耐热钢穿轻型吊顶砖的吊顶结构，另外窑顶镶嵌上一层铝制材料，从而增强辐射能力。相对密集，也相对错落的布置是事故处理口的布置的特点。设挡墙和挡板是为了提高冷热交换效果，和有效的加强内部气体的滞留。另外一方面，为了能够充分利用烟气的热量，可以在窑炉前段采用集中排烟方式。所以本次设计日产19500M2内墙釉面砖素烧辊道窑设计不仅仅是为了创新，更是为了节能。

关键词：快速烧成辊道窑保温节能

Abstract

Depth in today's society the concept of energy saving, the rapid development in science and technology today, the Chinese manufacturing industry is slowly restructuring. Ceramic enterprises, from traditional high energy consumption, high pollution, extensive technology has gradually become a modern automatic mechanization to achieve economic and environmental protection requirements. However, in the ceramics factory, industrial furnace is more energy-intensive heavy head, therefore, how to design a ceramic factory in line with the required furnace is our goal. I graduated from design issues to "Nissan 19500M2 interior glazed unglazed roller kiln design." China is vigorously promote cultural innovation industry, high degree of automation of production processes, high-end daily-use ceramics and ceramic art clean fuel is the future trend of development. Careful study and discussion of the beginning of the data, Nissan 19500M2 interior glazed unglazed roller kiln length of 258 meters wide and 2.61 meters. The unglazed roller kiln firing temperature is one thousand one hundred forty-nine degrees Celsius. Usually the difference between kiln roller kiln lies on top of different materials, relatively dense, relatively scattered arrangement is incident handling port layout features. And rely on the smooth rotation of the sticks remain straight trajectory does not collide with the next brick. By roller rotation of the ceramic product is conveyed from the kiln to kiln, after preheating zone, firing zone and cooling zone, the clay body by a variety of multi-component redox reaction into glass porcelain, retaining wall and bezel set It is to increase the heat exchanging effectiveness, strengthen the retention and effective internal gas. First, the crown is the use of heat-resistant steel wear lightweight ceiling tile ceiling structure, in addition to the crown inlaid aluminum material layer to enhance radiation. Relatively dense, relatively scattered arrangement is incident handling port layout features. Let retaining wall and baffles to improve heat exchanging effect, and effectively strengthen the internal gas retention. On the other hand, in order to make full use of flue gas heat can be concentrated in the furnace preceding the use of Exhaust System. So this design Nissan 19500M2 interior glazed unglazed roller kiln designed not only for innovation, but also to save energy.

Keywords: quick firing, roller kiln insulationenergy saving