biffi气液联动执行器

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BIFFI电动执行机构

BIFFI电动执行机构

3、扭矩确定全关位置 ฀ 置就地选择开关至 “LOCAL” 位,就地控
制投入使用; 按 “CLOSE” 按钮,执行机构向关闭方向动 作,当达到极限扭矩值时,电机停止,新的关闭位 置被记忆下来; 置就地选择开关至 “OFF” 位; 按 “YES” 确认; YES 按 “YES” 设置全开位置,或按 “NO” 两 次重复关闭位置设置程序。按 “NO”后再按 “YES”退出行程参数设置; 全开定位方式; 如果全开定位方式(扭矩和位置)正确按 “YES”。按 “NO” 修改,当方式正确时按 “YES”确时按 “YES”。
B
BIFFI电动执行机构的安装调试 BIFFI电动执行机构的安装调试
第一部分 存储和安装
一、收到执行机构后需完成的测试项目
1、检查显示正常。 2、 转动手轮直到阀门全部打开。 3、检查读数为100%,显示阀门完全打开。 4、 顺时针旋转手轮直到阀门完全关闭。 5、检查读数为0%,显示阀门完全关闭 6、检查运输中各部件有无损坏。特别是按钮、显示玻璃板和选择开关。 7、 检查名牌上所有内容:系列号、性能参数(公称扭矩、操作速度、 防护等级、电机电压等)以及检查显示窗中相应的数据。
第二部分 操作及设定
一、BIFFI ICON2000操作 一、BIFFI ICON2000操作
1、手轮操作
压下离合杆,同时旋转手轮直到齿轮咬合,松开离合杆,即 可用手轮操作阀门。电机通电执行机构返回电动操作。
2、电动操作
通电前对照铭牌标注检查电压是否正确,错误的电源输入可能 造成电子元件永久性破坏。执行机构本身提供自动相位校正,所以不 用检查电源相位。将三位选择开关置于OFF 位然后再通电。在操作执 行机构之前需检查执行机构的设置是否符合要求。
4、位置确定全开位置

BIFFI执行机构说明icon2000_CHI

BIFFI执行机构说明icon2000_CHI

2000ICON 2000:新千年的步伐特点半个多世纪以前,Biffi就已经开始制造阀门执行机构,其不断的创新和敢于面对挑战的能力,奠定了她在世界范围内的领导地位。

1992年,Biffi开始了智能型执行机构的研发,自问世以来,受到全世界主要用户的欢迎,从钻井平台到热带雨林,从寒冷的西伯利亚到严酷的沙漠环境,各种场合都有实际应用。

现在,伴随着ICON2000的诞生,我们又向轻松使用、方便维护迈出了一步。

智能执行机构的优点ICON2000系列与传统产品相比,其智能化优点如下:调试简单调试和试运行阶段是执行机构最容易损坏的时期。

一次好的调试通常能解决执行机构使用时遇到的大部分问题。

智能化执行机构核心参数的初始调试可以通过现场操作接口和自带软件实现,不用拆卸一个螺钉螺母即可完成,从而极大缩短了调试时间,并提高可靠性。

增强型现场操作接口ICON2000执行机构有两个显示窗,用于显示执行机构的动态信息和变量。

上方的窗口可动态显示位置或力矩,下方(两行)显示具体的报警和警告信息等。

在失电和手动操作状态时,位置也能继续显示。

通过现场操作按钮可以对执行机构进行全面的操作,而无须使用其它工具。

用户可以通过设置密码来防止未经授权的操作。

诊断内部电路系统通过不断收集各传感器发来的信息,可连续监视执行机构的状态。

经过综合判断处理可发出各种报警和警告信息,并可用多种语言直接显示,无须繁杂的代码编译。

23更新、更强、更先进…结构更简单可靠,使用更方便结构更简单可靠,使用更方便机械零件数量的减少提高了系统的可靠性并降低了维护费用。

铝合金高强度的外壳,保证了ICON2000能在最恶劣环境中使用。

双重密封将灰尘和潮湿隔离在产品外面。

内部元件的精心选择,提高了整个系统的输出效率(电机直接驱动齿轮),从而降低了操作成本。

提高产品易用性,实现了降低培训成本的目标。

无需编码解码,ICON2000的操作菜单简单明了,并有多种语种选择(意大利语、英语、西班牙语、葡萄牙语、法语、德语)。

GPO 汽液联动执行器actuator rev.1

GPO 汽液联动执行器actuator rev.1

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GPO气液联动执行机构
控制系统
可实现各种控制方案 方案一: 机械式破管检测系统
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GPO气液联动执行机构
控制系统
可实现各种控制方案 机械式破管检测系统的主要元件
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GPO气液联动执行机构
方案二: 电子式破管检测系统
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执行机构与自动控制
气液联动执行机构的组成:
液压手动装置 • 手动开关阀门 • 平衡液罐中的液位
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执行机构与自动控制
气液联动执行机构的组成:
速度调流阀 可调节阀门的开关时间
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执行机构与自动控制
气液联动执行机构的组成:
限扭矩开关 用于管道气压变化范围大的情况
数据采集:
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电子式破管检测系统
数据整理分析:
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气液联动执行机构
• 气液联动执行机构,配DN 1000阀门
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GPO气液联动执行机构
业绩: • 欧洲,俄罗斯 • 中东 • 亚洲 • 美国 • 中国
• 驱动的球阀口径范围: DN 100 到 DN 1400
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电子式破管检测系统
主要可设定参数: • 压降速率, • 压力数据采集速率, • 阀门关断延时, • 阀门开关时间, • 压力高、低限, 0.2 ~ 20 bar/分 1~99秒 0~999秒 0~99秒 0~300 bar

气液联动执行机构说明书-中文版

气液联动执行机构说明书-中文版
6) 将执行机构移到弹性操作的理想位置。
7) 将吊索安在执行机构的支撑点上起吊执行机构:请确保吊索适合执行机构的 重量。可能的话,将阀杆处于垂直位置,这样将执行机构装配到阀门上时比 较容易。这种情况下,应当将执行机构的法兰保持在水平位置时起吊。
8) 清洁执行机构法兰,除去任何可能影响执行机构法兰和阀门法兰接合力的东 西,特别是所有的油脂痕迹。
第六部分 ――――――――――――――――――――――19
故障的诊断处理――――――――――――――――――――――――――-19
GPO 维修操作手册
注意:
Biffi 在此操作手册的信息收集及修订时已经考虑了各方面的使用,然而我们仍 无法保证其内容无任何错误,也无法对因误操作或使用本手册而导致的产品损坏 负责。Biffi 有权对本手册进行修改而不另行通知。
GPO 维修操作手册
螺栓尺寸
M8 M10 M12 M14 M16 M20 M22 M24 M27 M30 M33 M36
第四部分 ――――――――――――――――――――――12
启动前的准备――――――――――――――――――――――――――――12 1) 气源的接通―――――――――――――――――――――――――――12 2) 电源的接通―――――――――――――――――――――――――――12 启动――――――――――――――――――――――――――――――――13
序号 03 GPO 0.9S-135-ELBS
天然气或氮气 40~63 Bar g
标准 标准
24 VDC 1.4 W
SPDT Z-15GW2255-B7
Omron
IP 68 II 2G EEx-d IIC T6/T5
IP 66 II 2GD EEx-d IIC T5/T4

BIFFI电动执行器拒动原因分析

BIFFI电动执行器拒动原因分析

• 21•智能电动执行器作为天然气生产场站管道阀门的驱动装置,其控制系统较为复杂,涉及到机械、电力电子技术,通讯技术等技术领域。

故障处理需要通过各种检测方式才能实现。

如果这些问题不及时处理,特别在高含硫原料气井站发生泄漏、爆管等情况,在现场难以实施有效的抢险措施,存在相对较大的安全隐患。

在天然气生产场站使用的电动执行机构主要用在干线球阀、排污阀、收发筒球阀,场站内执行机构多随建站设置,部分阀门及电动执行机构投入运行多年,老化严重,故障多,管理难度大,天然气生产系统中对电动执行机构进行有效维护的方式就是每年定期两次维护保养。

近年来,天然气生产场站管道不断引入智能电动执行器作为阀门的驱动装置,其控制系统较为复杂,涉及到机械、电力管道工艺流程倒换,在属地监督下一一对阀门进行清洁润滑、加注清洗液,对电动执行器手动、就地电动、远程功能测试。

当操作上位机远程测试G8电动阀,电动执行器拒动,无法驱动阀门旋转,执行器屏幕上LED报警指示灯无报警信息。

2 原因分析2.1 输入回路故障G8电动执行器就地电动能开/关阀,说明主板内部逻辑运算控制功能正常。

在远程控制模式下执行器接到上位机运行命令,如主板输入信号检测回路、计算机组态、控制电缆及接线端子接触不良,都有可能造成执行器拒动。

2.2 远程控制模式设置错误BIFFI电动执行器拒动原因分析西南油气田公司重庆气矿 杨卫东 甘德顺 杨 胜图1电子技术,通讯技术、自动控制等技术领域,故障处理复杂,对故障点进行精确定位、分析的过程也比较麻烦,想要准确找出故障点往往需要通过各种检测方式才能实现。

如果这些问题不及时处理就会在日后运行中体现出来,存在故障的电动阀特别在高含硫原料气井站发生泄漏、爆管等情况,更是难以在现场实施有效的抢险措施,并对井站周边居民的生命、财产造成不可估量的损失,存在相对较大的安全隐患,所以保证电动执行器在输气管线安稳运行十分重要。

1 现场情况按照重庆气矿“两阀”年度维护保养工作安排,2020年4月11日抢险中心对某高含硫中心站BIFFI IC0N2000电动阀进行定期保养。

biffi说明书

biffi说明书
检查阀门的详细安装尺寸,特别要注意阀杆的突出长度,以避免紧固螺丝时有额外的推力作

在阀门和执行机构的部件上。
进行手动操作,把执行机构垂直安装在阀杆上,完成连接操作,(如果需要在手动操作下进
行)
确信没有过分的外力。
4.3 执行机构装配
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“ICON2000”电动执行机构
安装及维修手册
Copyright by BIFFI Italia. All rights reserved.
A tyco INTERNATIONAL LTD. COMPANY
执行机构可以在任意位置正常操作。当倒置安装时,应在阀杆盖底部钻 φ5mm 的孔,避免
输送
介质或雨水聚集。
第四部分
备件及装配图 第 66 页
5
“ICON2000”电动执行机构
安装及维修手册
Copyright by BIFFI Italia. All rights reserved.
A tyco INTERNATIONAL LTD. COMPANY
tyco flow control
第一部分:安装说明
第一章
“ICON2000”电动执行机构
安装及维修手册
Copyright by BIFFI Italia. All rights reserved.
A tyco INTERNATIONAL LTD. COMPANY
2.1 型号“A”联轴器
2.1.1 准备轴套
使用弹簧卡钳卸下螺丝;从联轴器上取下衬套,
内部轴向轴承保持在联轴器底部,从轴套上拆下压环,然后拆下轴承
成。
− 检查显示正常。
− 转动手轮直到阀门全部打开。
− 检查读数为 100%,显示阀门完全打开。

技能认证输气工高级考试(习题卷10)

技能认证输气工高级考试(习题卷10)说明:答案和解析在试卷最后第1部分:单项选择题,共63题,每题只有一个正确答案,多选或少选均不得分。

1.[单选题]PT快开盲板的()可以防止密封圈在快开门关闭过程脱落。

A)防挤出弹簧B)密封圈结构C)密封圈材料D)密封圈形状2.[单选题]筒式过滤器由( )等部件组成.A)壳体、上盖B)壳体、滤芯C)壳体、过滤芯筒、上盖、排污口、差压计D)壳体、上盖、过滤芯筒3.[单选题]禁止在有毒区域内摘除防毒用具,当在硫化氢浓度大于( )或浓度不明或二氧化硫浓度大于( )的区域内作业时应使用正压式空气呼吸器。

A)2Oppm、5ppmB)2Oppm、2ppmC)4Oppm、2ppmD)4Oppm、5ppm4.[单选题]密度测量的方法很多,较常用的是振动管式密度仪表,由振动管液体密度变送器和数字密度显示仪两部分组成.当被测介质充满并流过金属管时,被测介质密度与金属管振动频率间呈( )关系.A)平方B)线性C)反比D)二次曲线5.[单选题]《用标准孔板流量计测量天然气流量》(GB/T 21446-2008)规定:标准孔板孔径(D)应满足( )。

A)D≥10.0mmB)D≥12.5mmC)D=15.0mmD)D≥20mm6.[单选题]国际单位制的基本单位是( )。

A)长度:米;质量:摩尔;时间:秒;电流:安培B)长度:米;时间:小时;物质的量:摩尔;质量:千克C)物质的量:摩尔;温度:摄氏度;发光强度:坎德拉D)时间:秒;热力学湿度:开尔文;长度:米;发光强度:坎德拉;质量:千克;物质的量:摩尔;电流:安培7.[单选题]截止阀阀芯处0形密封圈损坏导致的阀门、阀门内漏的处理方法是()A)反复快开快关阀门B)加力关闭阀门C)修复0形密封圈D)更换同规格0形密封圈8.[单选题]下列选项中不属于作业方案编制目的的是()。

A)制订合理的施工作业工艺、进度计划和有效的工序与方法B)编制施工作业预算C)进行物资筹备计划D)制订施工结算资料9.[单选题]弹性式压力表主要分为单圈弹簧管压力表、多圈弹簧管压力表、波纹管式压力计、电接点压力表等.输气站常用的是( ).A)电接点压力表B)波纹管式压力表C)多圈弹簧管压力表D)单圈弹簧管压力表试题编号: BB02910.[单选题]控制器内装的应用软件包括各种程序控制、()、系统故障诊断、显示操作、输入/输出、通信软件等。

气液联动执行机构分不分美标国标

气液联动执行机构分不分美标国标(原创实用版)目录1.气液联动执行机构的概述2.气液联动执行机构的分类3.美标和国标气液联动执行机构的区别4.气液联动执行机构的应用领域5.气液联动执行机构的优势正文一、气液联动执行机构的概述气液联动执行机构是一种将管线天然气或氮气作为动力,液压油作为传动介质的执行机构。

它可以驱动管线阀门的开启和关闭,具有多种控制功能,如就地气动操作、手动液压泵操作、破管自动保护、远程电控开/关和 ESD 紧急关断等。

在我国,气液联动执行机构在天然气管道输送中的应用非常广泛,如河道穿越、站场旁通、站场进出口保护、长输管道线路、压缩机加载/卸载保护、站场放空、紧急关断、破管保护和远程控制等。

二、气液联动执行机构的分类气液联动执行机构可以根据其应用领域和功能分为不同的类型,如高压气液联动执行机构、高温气液联动执行机构、远程控制气液联动执行机构等。

三、美标和国标气液联动执行机构的区别美国标准(美标)和我国标准(国标)在气液联动执行机构的设计、制造和应用上有一些区别。

美标气液联动执行机构通常采用 API 6D 标准,其主要特点是结构简单、易于维护和适应性强。

而我国标准气液联动执行机构则更注重产品的可靠性和稳定性,因此在设计和制造过程中对材料的选择和工艺的要求相对较高。

四、气液联动执行机构的应用领域气液联动执行机构广泛应用于石油、天然气、化工、冶金、电力和船舶等行业。

在这些行业中,气液联动执行机构主要用于阀门的遥控、程控和自动控制,以实现设备的自动化运行和管道系统的安全保护。

五、气液联动执行机构的优势与传统的气动执行机构和液压执行机构相比,气液联动执行机构具有以下优势:1.节能环保:气液联动执行机构利用管线天然气或氮气作为动力,具有较低的能源消耗和排放。

2.适应性强:气液联动执行机构可以实现多种控制方式,如就地气动操作、手动液压泵操作、远程电控开/关和 ESD 紧急关断等,满足不同工况的需求。

氢气气液联动执行机构

氢气气液联动执行机构氢气气液联动执行机构,听起来是不是有点高大上?别担心,今天咱们就把这玩意儿拆开说,聊聊它到底是个啥。

氢气,这小子可不得了,轻得跟羽毛似的,飘飘然就上天了。

而气液联动执行机构呢,简单来说,就是把气体和液体结合在一起,来完成某种动作。

想想看,就像你在厨房做饭,既要炒菜,又要煮汤,这俩活儿可不能分开,不然就没法吃了。

说到这里,你可能会想,这玩意儿干啥用?嘿,别急!氢气气液联动执行机构的用途可是五花八门。

有些人用它来做能源的转换,有些人则把它应用在一些高科技设备里。

想象一下,你家里的智能家居,没准儿就是靠它在默默奉献。

哎,这就像你平时看见的那些高大上的科技产品,其实背后都得有一帮默默无闻的英雄,咱们今天就是要给它们打打Call。

现在再聊聊它的工作原理。

说白了,就是把气体的动力和液体的灵活性结合起来,形成一种新的执行方式。

就像在马路上开车,油门和刹车是两回事,但你得把它们配合得天衣无缝,才能不把自己搞得一身都是汗。

所以,这个气液联动执行机构的设计可真得花费不少心思。

嘿,真是让人感叹,工程师们的脑袋瓜真是好使,想出这么神奇的东西。

再说它的优势。

效率高,嘿,这个可重要了,谁不想把事儿做得快点?稳定性强。

就像咱们在比赛的时候,稳稳当当地跑到终点,绝不掉链子。

它的环保性能也不错,减少了对传统能源的依赖,真是为咱们的地球妈妈减轻了不少负担。

想想吧,咱们这一代人,得给后代留点好东西,不然他们可会怪咱们“贪心不足”呢。

咱们也不能只说好话。

氢气可不是什么温顺的小绵羊,处理不好可真是麻烦。

安全性的问题得重视,使用的时候可得小心谨慎。

就像开车,别一不小心就“飞”了。

再加上成本问题,氢气的生产和存储可不是小数目。

这就像你买菜,既想吃得好,又不想花太多钱,真是让人纠结。

哎,说了这么多,大家有没有对这个氢气气液联动执行机构产生点兴趣呢?它就像咱们生活中的很多东西,表面看着简单,实际上内里却藏着很多故事和秘密。

也许它在咱们的日常生活中并不显眼,但当你深究下去,就会发现它的独特之处。

气液联动执行机构分不分美标国标

气液联动执行机构分不分美标国标摘要:1.气液联动执行机构的概述2.气液联动执行机构的分类3.美标和国标气液联动执行机构的差异4.气液联动执行机构的应用领域5.气液联动执行机构的优势正文:一、气液联动执行机构的概述气液联动执行机构是一种将管线天然气或氮气作为动力,液压油作为传动介质,驱动管线阀门的开启和关闭的设备。

这种执行机构具有多种控制方式,如就地气动操作、手动液压泵操作、破管自动保护、远程电控开/关和ESD 紧急关断等。

在我国天然气管道输送领域,气液联动执行机构被广泛应用于河道穿越、站场旁通、站场进出口保护、长输管道线路、压缩机加载/卸载保护、站场放空、紧急关断、破管保护和远程控制等场景。

二、气液联动执行机构的分类气液联动执行机构主要分为美标和国标两种。

美标气液联动执行机构是指按照美国标准设计的气液联动执行机构,其主要特点是结构简单、性能稳定、可靠性高。

国标气液联动执行机构是指按照我国国家标准设计的气液联动执行机构,其主要特点是适应我国天然气管道输送的特殊环境和需求,具有较高的性价比。

三、美标和国标气液联动执行机构的差异美标和国标气液联动执行机构在设计理念、结构、材料和制造工艺等方面存在一定差异。

美标气液联动执行机构通常采用较为简单的结构,注重产品的稳定性和可靠性;而国标气液联动执行机构则更加注重适应我国天然气管道输送的特殊需求,采用高性能材料和先进制造工艺,以提高产品的性价比。

四、气液联动执行机构的应用领域气液联动执行机构广泛应用于天然气管道输送、石油化工、冶金、电力、水利等行业。

在这些行业中,气液联动执行机构主要承担着阀门的开启和关闭、管道压力的调节、流体的输送和控制等任务。

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E L B S - 10LINE BREAK DETECTION SYSTEMINSTRUCTION HANDBOOKMDE135E2REVISION LIST218/05/2002Fixed operating modeM.B. A.A.118/07/2000Update function of CN5-1 external powersupply ( pag.12 )M.B. A.A.018/01/2000Issue document M.B. A.A.Rev.DateDescriptionPreparedApprovedBIFFI ITALIA s.r.l.DIREZIONE, UFFICIO COMMERCIALE,,STABILIMENTO HEADQUARTER, SALES DEPARTMENT, FACTORY 29017 Fiorenzuola d'Arda (Piacenza) Italy Tel. (0523) 944411Telex 530107 -Bifior.ITelecopier (0523)941885CONTENTS1. FORWARD (1)2. WORKING PRINCIPLE (2)2.1. T ABLE OF OPERATING MODES (6)3. GENERAL CHARACTERISTICS (7)3.1. V ALVE CONTROL ON PRESSURE DROP RATE (7)3.2. V ALVE CONTROL ON HIGH OR LOW PRESSURE (7)3.3. V ALVE CONTROL FOR SIMULATION TEST (7)3.4. V ALVE CONTROL DELAY (7)3.5. L INE PRESSURE DATA ACQUISITION (7)3.6. S OLENOID VALVE CONTROL OUTPUT (8)3.7. P OWER SUPPLY PACK (8)3.8. L OCAL OPERATOR INTERFACE (8)3.9. L OCAL COMMUNICATION PORT (9)3.10. O UTPUT RELAYS (9)3.11. P RESSURE TRANSDUCER (9)3.13. E XAMPLE OF PRESSURE DROP RATE CONTROL (10)4. ELBS-10 ELECTRONIC CARDS (11)4.1 D IP-SWITCHES AND J UMPERS SETTING : (11)5. TECHNICAL CHARACTERISTICS OF ELBS-10 (12)6. ELECTRICAL CONNECTIONS OF ELBS-10 (12)6.1 V IEW OF E EX-D L INE B REAK C ABINET (14)7. MENU OF THE LOCAL OPERATOR INTERFACE OF ELBS-10 (15)7.1. P ARAMETERS AND SET-POINTS LIST (16)7.2. A LARMS AND WARNINGS LIST (17)7.3. P ARAMETERS LIST OF THE TEST FUNCTION (17)7.4. I NSTRUCTIONS FOR USING THE LOCAL OPERATOR INTERFACE (18)8. LIBVIEW.EXE PROGRAM (21)8.1. T O INSTALL THE LIBVIEW.EXE PROGRAM ON THE PC (21)8.2. T O CONFIGURE THE ELBS-10 L INE B REAK D ETECTION M ODULE (22)8.4. T O SAVE ALL THE EVENTS DATA OF THE ELBS-10 MODULE (24)8.5. T O VISUALISE THE ELBS-10 STATUS (24)9. MAIN COMPONENTS OF EEX-D LINE BREAK CABINET (25)10. TYPICAL ELECTRICAL DIAGRAM (26)11. TYPICAL OPERATING DIAGRAM (27)12. START - UP INSTRUCTIONS (28)13. TO RESTORE THE VALVE CONTROL FUNCTION (29)14. BATTERY MAINTENANCE (29)1.FORWARDThe Line Break Detection System type ELBS-10 is an electronic equipment, developed by Biffi,for monitoring the pipeline integrity. The ELBS-10 continuously monitors the pressure in the line and in case of failure, it sends a command to the actuator so as to stroke the line valve to the fail safe position. The electrical power necessary for working, is supplied by a 7.2V lithium battery pack that allows the ELBS-10 to work for at least one year.The ELBS-10 is provided with a powerful local operator interface, made of one 2 lines / 16characters LCD display and 3 push-buttons, that allows to enter the configuration data and to visualise the values of variables or the status of the device. Moreover an RS232 serial communication port is provided for connection to a PC or LAP TOP, to carry out parameter configuration, or variables visualisation or to down-load the recorded event data for further analysis of pipeline behaviour .The ELBS 10 was especially engineered for “ON FIELD” service, it means capability of working in the severest ambient conditions, as wide operating temperature range, vibrations, explosive atmosphere, etc. Particular care was taken to increase the level of immunity against the radio frequency disturbs.2.WORKING PRINCIPLEThe ELBS-10 samples cyclically the line pressure value, measured by the pressure transducer (PT) and memorises the sampled values in a temporary rolling memory, type FIFO (First in, First out). The rolling FIFO memory allows to store 256 samples and the sampling rate is programmable from 1 to 10 s.The pressure magnitude and pressure drop rate are continuously compared to the reference values, set by the user in the configuration memory.An event is defined as the condition that occurs when the measured pressure magnitude or pressure drop rate exceeds the customer set-point for a configurable time.In case of event, the pressure magnitude values, present in the FIFO memory and relevant to 88 samples preceding the event and 168 samples after the event, are transferred to the “data memory”. Only one sample out of four is stored in the event data memory. So each event is recorded in the event data memory by 64 samples(22 samples preceding the event and 42 after the event).The event data memory can store up to 1000 events.The following drawing shows the block diagram of the ELBS-10:The ELBS-10 transfers into the “event data memory” the following type of EVENTS: EVENT 1- pressure value decreases of a pre-set amount (field configurable )EVENT 2- pressure reaches the low value limit (field configurable)EVENT 3- pressure value increases of a pre-set amount (field configurable)EVENT 4-pressure reaches the high value limit (field configurable)EVENT 5- (only in ACQ mode) pressure drop exceeds the pre-set speed dropdata acquisition (field configurable)EVENT 6- pressure drop exceeds the pre-set speed drop valve control (field configurable) The following configurable operating mode are available:•data acquisition•valve control•sleepIn data acquisition operating mode the pressure samples relevant to an event (1,2,3,4,5) are stored in the data memory but an event does not affect the valve position.In valve control operating mode the pressure samples relevant to an event (1,2,3,4,6) are not stored in the data memory but EVENTS 2 ,4 and 6, cause the valve to stroke to the fail-safe position.The two operating mode can be used separately or simultaneously. In valve control + acquisition mode (ACQ+VC ), in case of pressure drop only EVENT 6, EVENT 1, 2,3,4 are recorded, while EVENT 5 is not recorded.The sleep operating mode is used to inhibit both data acquisition and valve control operating modes to puts out of service the ELBS-10.In case of alarm or if valve control mode is chosen but the solenoid valve control is ‘’not armed‘’, automatically, the ELBS-10 enters in the ‘’ slow sampling ‘’ state. In the above state the valve control and acquisition functions are off, but the ELBS-10 restores to normal operation when the cause disappears.The following figure shows the ‘’ data acquisition area ‘’ in function of the time.The below figure shows the above described types of EVENT that could be memorised during one year of pipeline data acquisition.The Event 1, happened in January, represents a pressure that pass through the values of 30 bar and 25 bar, causing the memorisation of the events in the “event data memory” ( Event 1.1 & Event1.2).In February, April, May, July September and November the pipeline pressure does not generates any Event. The Event 3 represents a pump station start-up, while the Event 5 is a pump station shut down that creates a pressure drop rate higher than the ELBS-10 adjustment, so that the Event 5.1,5.2, 5.3 and 5.4 are memorised into the “event data memory ’’. The Event 6 represents a Line Break that creates a pressure drop rate higher than the pipeline curve behaviour present in the ELBS-10memory. In this case the actuator is controlled in order to stroke the pipeline valve in the fail position.Pressure behaviour relevant to one year51015202530354045505560657075Pressure (bar)All the Events are memorised in the “event data memory”. The following formula allows to calculate the duration of the recorded time corresponding to each event and the time between two recorded pressure data in each event:recorded time duration ( min. ) = sampling rate * 256 / 60 time between 2 data ( sec. ) = sampling rate * 4For example with sampling rate at 8 sec. the time duration of the recorded data is 8*256/60 = 34.1min, and the time between two recorded pressure data is 8*4 = 32 sec.When the “event data memory” reaches 90% of its capability an alarm informs about the need to discharge the memory content in a portable PC in order to allow the ELBS-10 to restart its pipeline survey.The content of the “event data memory” can be used to build-up the pipeline pressure curve relevant to one year of survey, as shown in the below figure.The pressure curve allows to calculate the typical values of pressure and pressure drop rate of the pipeline and to enter the correct set-points in the ELBS-10 .Pressure curve obtained after one year of survey5Pressure (Bar)September2.1. Table of operating modesOperating mode DescriptionValve Control ( V C ) (configurable)No data acquisition, only valve control in case of EVENTS 2,4, 6.Valve control mode is active only if ‘’Solenoid valve control’’ is ‘’armed‘’. The ELBS-10 switches to slow sampling mode if :- solenoid valve control is not armed.- if there is an alarm.- after the valve control.Acquisition ( ACQ ) (configurable)Valve control not active.No valve control, only data acquisition on EVENTS 1, 2, 3 , 4, 5. The ELBS-10 switches to slow sampling mode if :- the event data memory is full and ‘’ not circular mode ‘’ is set. - if there is an alarm.- in case of low pressure (EVENT 2).- in case of high pressure (EVENT 4).Valve Control + Acquisition ( V C + ACQ ) (configurable)Valve control on EVENTS 2, 4, 6, and data acquisition on EVENTS 1, 2, 3, 4, 6.Valve control + Acquisition is active only if ‘’Solenoid valve control’’ is ‘’armed’’.The ELBS-10 switches to slow sampling mode if :- solenoid valve control is not armed.- if there is an alarm.- after the valve control.If event data memory is full and ‘’ not circular mode ‘’ is set, the data acquisition stops, but valve control is still active.Sleep ( SLEEP ) (configurable)No data acquisition and valve control.No pressure and voltage measurement.The local operator interface is still available.Slow sampling ( SLOW ) (automatic, not configurable)No data acquisition and valve control.The local operator interface is still available.The ELBS-10 measures the voltage supply and the pressure with a time equal to ‘’slow sampling rate’’ (see: parameters and set-points list). The ELBS-10 display show ' SLOW' The ELBS-10 restores to normal operation when the cause disappears.3.GENERAL CHARACTERISTICS3.1.Valve control on pressure drop rateWhen the pressure drop rate exceeds the drop rate set-point(EVENT 6), the ELBS-10 sends an electric command to the solenoid valve and the actuator stroke the line valve to the fail position.3.2.Valve control on high or low pressureThe ELBS-10 sends an electrical signal to the solenoid valve in order to stroke the line valve to the fail safe position when the pressure value is lower than the low pressure set-point ( EVENT 2 ), or is higher than the high pressure set-point ( EVENT 4).3.3.Valve control for simulation testThe ELBS-10 is fitted with an hardware/software module that allows to enter a pressure drop rate in place of the pressure transducer values, in order to verify the output command signal to the solenoid valve and the correct operation of the device.The test function force the valve control (VC) mode . The simulated pressure will start to the high pressure limit and goes to 0 bar. The test function can be stopped by the ENTER push button. If the ELBS-10 will close the pipeline valve the event will not be recorded.3.4.Valve control delayThe ELBS-10 is fitted with a configurable time delay module that allows to delay the solenoid valve command. If the condition which causes the event (low pressure EVENT 2, high pressure EVENT 4, pressure drop rate EVENT 6), disappears during the delay time, the valve control signal will not be generated .3.5.Line pressure data acquisitionThe ELBS-10 temporary rolling memory (FIFO) is continuously recording 256 samples. When an event occurs, the FIFO memory data are stored, one out of four, in the event data memory. The event data memory capacity is of 1000 events. The following set-point are used : low pressure set-point (EVENT 2), high pressure set-point (EVENT 4), drop rate set-point in valve control mode (EVENT 6), pressure drop rate set-point in acquisition mode (EVENT 5), pressure increases of pre-set amount (EVENT 3), pressure decreases of pre-set amount (EVENT 1).When more events occur during the data acquisition, the relevant event record will be marked whit the code of the first one.The data relevant to the events can be visualised by local operator interface or by PC via RS232 serial line. By PC, the user can built-up the line pressure behaviour.3.6.Solenoid valve control outputThe ELBS-10 is provided with a 24Vcc/100mA output electric signal and one change-over dry contacts of a relay, suitable to drive the solenoid valve of the actuator.A timer module allows to set the duration of the solenoid valve control (solenoid control duration ).The output is active if the ELBS-10 operating mode is valve control (VC ) or valve control +acquisition (VC+ACQ ) and ‘’solenoid valve control ’’ is armed .3.7.Power supply packIn this case the ELBS-10 is fitted with a battery pack with 4 x 3.6V Lithium Thionyl Chloride, size D. The battery pack is installed in an explosion proof enclosure. The battery service life depends on the sampling rate. By selecting 8 sec. as sampling rate the minimum battery life is 1 year. A battery life survey function generates a Warning signal when the next change of battery is necessary ( see next maintenance on tab. 7.1).3.8.Local operator interfaceThe ELBS-10 is fitted with a 2 lines / 16 characters LCD display and 3 push-buttons that allows to enter the configuration parameters or to visualise the working data.Two push-buttons 'DEC', 'INC' are used to move into the menu, while the third 'ENTER' is used to enter the selected information.To visualise the messages of the display, the operator can choose between two available languages (English or Italian). The following operations can be done:• to visualise the:-event data memory content -pipeline present pressure value -line valve control set-points -data acquisition set-points -battery voltage value-status and alarm of the ELBS-10The configuration operation are protected by password . The operator can enter in the configuration menu and change the parameters or arm the solenoid valve control output, only after entering the appropriate password . The ELBS-10 is supplied by BIFFI with the default password ‘’ 0000 ‘’. The customer can enter its own secret password of 4 alpha-numerical characters. When the newpassword is entered, the default one is no longer valid.3.9.Local communication portThe ELBS-10 when is connected via RS232 to a portable computer it is possible to control and program all relevant parameters. The following operations can be done:•to visualise the:-event data memory content-pipeline present pressure value-line valve control set-points-data acquisition set-points-battery voltage value-status and alarm of ELBS-103.10.Output relaysOne output relay with change-over, dry contacts is available for remote signalling of alarm of ELBS-10. In alarm the ELBS-10 stops working. (see: alarm and warning table ).One output relay with change-over, dry contacts is available for remote signalling of warning of ELBS-10. In warning all functions of the ELBS-10 are available, but some parameter or variable is not correct (see alarm/ warning table).One output relay with change-over, dry contacts is available for remote signalling of solenoid valve control not armed. When the status of the relay indicates ‘’armed’’, the ELBS-10 is ready to control the valve if the pressure is lower than the set-point, or the pressure is higher than the set-point or the pressure drop rate exceeds the set-point (EVENTS 2,4,6), when one of this events is detect the ELBS-10 command the line valve to fail position and switch this relay. After valve control the relay remains in the status ‘’not armed ‘’. This relay will be reset when the ELBS-10 is re-ARMED. (see : how to arm solenoid valve control par.).3.11.Pressure transducerThe pressure transducer is supplied with the ELBS-10 and is installed on the line valve at valve maker / customer care, according to Biffi instructions.The pressure transmitter must be installed downstream the line valve and converts the pipeline pressure 0-100 bar to a0-20mA electrical signal.3.13. Example of pressure drop rate controlThe following figure shows the ELBS-10 behaviour in presence of a continuous pressure drop rate.Note : Before than the valve control action takes place, it needs that the EVENT 6 condition is confirmed for the “confirmation time” and the pressure decreases during the “delay” time.The following figure shows the ELBS-10 behaviour in presence of a temporary pressure drop rate.4.ELBS-10 ELECTRONIC CARDSThe ELBS-10 consists of two electronic card ( mother board and display board). On the mother board are located the microprocessor, the A/D converter, the memories, the power supply stage and the input / output modules. On the display board are located the LCD display, the circuit necessary to control the 3 push buttons of the local operator interface and the RS 232 connector. Thefollowing figure shows the ELBS-10 electronic cards .4.1 Dip-switches and Jumpers setting :Factory default :SW1 -1= off, SW1 -2= offJ1 = open, J2 = open, J3 = 2-3 close, J5 = open, J6 =close5.TECHNICAL CHARACTERISTICS OF ELBS-10Application:gas / liquidsAmbient temperature: -20° / + 70° CWorking pressure: from 0 to 300 barPressure drop rate:from 0.2 to 20 bar / minPressure sampling rate:from 1 to 99 sec. adjustableData memory capacity:1000 eventsValve stroke delay:from 0 to 999 sec.Valve stroke duration:from 0 to 255 sec.High/low pressure set-points from 0 to 300 bar.Battery voltage:4x3.6V,size D,Lithium Thionyl Chloride.Pressure transmitter supply: 12V / 20 mASolenoid valve control output:24V / 100mAPC connection:via opto-coupled RS 232 serial port.6.ELECTRICAL CONNECTIONS OF ELBS-10The following figure shows the terminals of the ELBS-10 electronic cardsThe following figure shows the layout of the line break protection system6.1View of Eex-d Line Break Cabinet .7.1.Parameters and set-points listDISPLAY MESSAGE DESCRIPTION ENG.UNITRANGE ACTUALVALUENEWVALUEHIGH PRESSUREXXX.X BARHigh pressure limit ( EVENT 4 )integer0-300.093.0LOW PRESSUREXXX.X BARLow pressure limit ( EVENT 2 )integer0-300.032.0VALVE CONTROL BAR / MIN XX.X Pressure drop rate in VC valve controlmode and in ACQ+VC mode ( EVENT 6 )bar/min0.2-20 3.0ACQUISITIONBAR / MIN. XX.X Pressure drop rate in ACQ acquisition mode( EVENT 5 )see par.2bar/min0.2-2020.0PRESSURE INC.XX.X BARPressure change in increase ( EVENT 3 )bar0.2-99.9 5.0PRESSURE DEC.XX.X BARPressure change in decrease ( EVENT 1 )bar0.2-99.9 5.0DELAYXXX SECDelay of the valve stroking sec0-99910DURATIONXX SECDuration of the valve stroking sec0-25530SAMPLING RATEXXX SECSampling rate sec1-2558TIMEhh:mm:ss Time hh-mm-ss00-00-0023-59-59actualDATEdd-mm-yyyy Date dd-mm-yyyy01-01-199031-12-2099actualOPERATING MODE ACQ + VC Operating mode: SLEEP, ACQ uisition, V alveC ontrol, ACQ uisition and V alve C ontrolinteger SLEEP,ACQ,VC, ACQ+VCVCSLOW SAMPLING RATE XXX SEC.Slow sampling rate: sampling rate aftervalve stroking or in alarm statussec1-25532MEMORY MODECIRCULAR Event memory mode: circular / not circular(note 1)boolean circ/notcirccircularALARM 90 % ON Alarm when the event memory contentreaches 90% : ON / OFFboolean on/off offOFF VOLTAGE X.X V Low voltage limit. Alarm when the supplyvoltage fall down the above value.V0-10 5.3ON VOLTAGE X.X V Off to on supply voltage. Min. voltageneeded to restore correct operationV0-10 6.1TRASMITTER0mA XXX BARPressure Transducer Zero bar0-3000TRASMITTER20mA XXX BARPressure Transducer Span bar0-300100LAST MAINT. dd-mm-yyyy Date of the last battery change dd-mm-yyyy01-01-199031-12-209915-12-1999NEXT MAINT. dd-mm-yyyy Date of the next battery change dd-mm-yyyy01-01-199031-12-209918-6-2000SERIAL NUMBER XXXXXXXXXXXX Serial number alpha-num charmax 12charELBS10-03-01,,5Note 1. Circular = when the event memory is full the new event takes the place of the oldest (the first) . The next one will take the place of the second , etc.Not circular = when the memory is full the acquisition function stops working. The ‘’ clear memory ‘’ control restarts the acquisition function. Valve control function remains active.7.2.Alarms and warnings listDISPLAY MESSAGE ALARM / WARNINGRESETDESCRIPTIONMEMORY ERRORA No error in CRCmemoryAlarm ( A )due to error in checking the CRC of the EEPROMmemoryMEMORY 90 %W CLEAR memorycontrolWarning ( W )generated when the EEPROM memory reaches 90% ofits capacity and if the relevant parameter is set to on.TRANSMITTERA Transmittersignal < 20 mAAlarm ( A )generated when the signal of the pressuretransmitter is > 20.5 mA or the relevant A/D converter isblockedHIGH VOLTAGEA Voltage value <10 VAlarm ( A )generated when the voltage supply is > 10 VLOW VOLTAGEA Voltage value >"on voltage"Alarm ( A )generated when the supply voltage is lower than therelevant configured parameter( OFF VOLTAGE )TEMPERATUREW Temperature valuecorrectWarning ( W )generated when the temperature is higher than+75°C or lower than -20°CSLEEPA ACQ or VCoperating modeAlarm ( A )generated when " SLEEP " operating mode selected.MAINTENANCEW Next maint. date> present dateWarning ( W )generated if present date is > than the configured" NEXT MAINT.dd-mm-yyyy " (see parameters and set-point list)7.3.Parameters list of the test functionDISPLAYMESSAGEDESCRIPTIONPRESSURE DROPXX.X BAR / MINPressure drop value used by the test function.START TEST START of the test functionNote 1: the test function causes the valve control also if the data acquisition mode is configured. The test execution can be interrupted by pushing 'ENTER' ( or by pushing simultaneously 'DEC' and 'INC' ) of the local operator interface .See also par. 3.3 and how to launch test function.7.4.Instructions for using the local operator interface8.LIBVIEW.exe PROGRAMThe communication between ELBS-10, line break detection module, and PC is done via RS232digital serial line. The program LIBVIEW.exe, to be installed on the PC, runs under WINDOWS 95operating system is supplied as an option. The program LIBVIEW.exe allows the following :• to visualise the event data memory content, present pressure value, date, voltage supply value,set-points and all internal parameters• to configure the set-points and the internal parametersThe following diagram shows the electrical diagram of the cable for connecting the PC to ELBS-10.8.1.To install the LIBVIEW.exe program on the PCInsert the diskette in the floppy disk driver A and then proceed as follows:• Click on START. Click on RUN. Digit the name of the program: A:\Setup.exe . Click on OK and then follow the instructions on the screen of the computer • Double click on the icon LIBVIEW to open the program Alternatively:• Create a new directory in C:• Copy Libview.exe in the new directory • Run the program Libview.exeClick on ‘’Option’’ to select the communication port8.2.To configure the ELBS-10 Line Break Detection Module Click on LIBVIEW icon Click on ‘’configuration’’Click on ‘’OBJECT LIST’’Click on the ‘’ ‘’ to see the variable list Click on the variable name that will be configured Click on ‘’READ’’ to see the present value Click on the value and introduce the new one Click on ‘’WRITE’’Click on ‘’READ’’ to check that the new value has been entered8.3.To visualise the event data of the ELBS-10 moduleClick on LIBVIEW icon Click on ‘’configuration’’Click on ‘’events data’’Click on the ‘’ ‘’ to see the events list Click on the event number.Click on ‘’READ’’ to see the event data on the screenClick on ‘’CLEAR ALL EVENTS’’ to clear the event memory of the ELBS-10to exit:Click on ‘’Cancel’’Click on ‘’File’’Click on ‘’Exit’’To save the single event on disk :Click on ‘’File’’Click on ‘’save’’8.4.To save all the events data of the ELBS-10 module Click on ‘’configuration’’Click on ‘’events data’’To save all the events on disk :Click on ‘’File’’Click on ‘’Download’’8.5.To visualise the ELBS-10 statusClick on ‘’configuration’’Click on ‘’read I / O’’Click on ‘’ X ‘’Click on ‘’File’’Click on ‘’Exit’’9.Main Components of Eex-d Line Break cabinet - Some internal views of Eex-d cabinet :12.START - UP INSTRUCTIONSdiagram.The 4 batteries are supplied separately , sothe first of all it needs to install the batteriesin the actuator enclosure. Proceed asfollows:-open the actuator battery pack enclosure and put the batteries inside the battery holders. Be careful at the battery polarity, since the reversed polarity causes fast batteries discharge. See the drawing, in battery maintenance paragraph, to correctly install the batteries.-by a multimeter measure the voltage on the terminals ‘’ + ‘’and ‘’ - ‘’. The voltage should be about 7.2Volt.-press the push-button ' ↵ ' to wake-up the display.-enter the desired operating mode, VC valve control, ACQ data acquisition, or VC+ACQ valve control + data acquisition ( see: How to leave the ‘’ SLEEP ‘’ status procedure ) and then enter the desired values of set-points and parameters (see: Parameters and set-point list and relevant procedures). The default password is ‘’ 0000 ‘’.-enter present TIME, and DATE. Enter LAST MAINT = present date-enter NEXT MAINT = present date + 1 year (with Lithium batteries)to set the date of the warning signal and maintenance request.-use the local operator interface to check that all parameters and set-points are in the correct range. -use the local operator interface to check the pressure value, the alarm / warning list, the voltage and temperature values (see: step 0 of the menu ). If there is any alarm or warning, use the display messages to find-out the cause of the malfunction.- if everything is correct and valve control operating mode is configured , launch the test function (see relevant procedure). At the end of the test open the valve. BE CAREFUL, the test function can causes the actuator to close the valve, so do not perform the test function if valve closure is not allowed.- if the valve is open and if valve control operating mode is selected , arm the solenoid valvecontrol output (see: How to arm the solenoid valve control procedure ).-Wait until the display switches off .18-05-022913.TO RESTORE THE VALVE CONTROL FUNCTIONIn valve control operating mode (VC) and after a solenoid valve control due to EVENTS 2, 4 , or 6, the ELBS-10 close the pipeline valve and enters in the ‘’slow sampling state’’ and the pipeline survey functions are inhibited. To re-open the valve and restore the survey functions it needs to re-arm the solenoid valve control as follows:-re-arm the valve 681 (pneumatic pilot / hand return valve) see operating diagram-open the pipeline valve-see ‘’ Instructions for using the local operator interface : how to arm the solenoid valve control’’.14.BATTERY MAINTENANCETo change battery pack proceed as follows:-use the local operator interface to put the ELBS-10 in solenoid valve control output ‘’not armed’’ (see: How to arm the solenoid valve control output) and then in SLEEP mode (see:How to enter the SLEEP status).-open the actuator battery pack enclosure.-put the new battery inside the battery holders. Be careful at the battery polarity, since the reversedpolarity causes fast batteries discharge. See thebelow drawing to correctly install the batteries.-by a multimeter measure the voltage on the terminals ‘’ + ‘’and ‘’ - ‘’. The voltage should be about7.2Volt.’’ to restart with line survey operations.。

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