LNG燃料监控系统产品说明书(最新)
JB-KR-GSTN004可燃气体报警控制器安装使用说明书

安装、使用产品前,请阅读安装使用说明书。
请妥善保管好本手册,以便日后能随时查阅。
JB-KR-GSTN004可燃气体报警控制器安装使用说明书(Ver1.11,2020.04)注意:产品仅应被安装在产品安装使用说明书所明示规定的使用环境,不适用于有爆炸性气体或有腐蚀性气体的场所(包括使用磷化铝杀虫剂的烟草仓库)。
产品不可被安装在对设备有特殊认证要求的环境或场所(包括但不限于爆炸性环境、船舶、飞机、火车、机动车等交通工具)。
如有特殊需求,请联系本公司相应销售人员。
目录1 概述 (1)2 功能 (1)3 特点 (1)4 技术指标 (2)5 配置说明及结构特征 (3)5.1配置说明 (3)5.2外观及面板说明 (3)5.2.1 外观与尺寸 (3)5.2.2 主面板说明 (3)5.3内部结构说明 (5)5.3.1 箱门内部说明 (5)5.3.2 箱体内部说明 (5)5.4跳线设置说明 (6)5.5外接端子说明 (7)5.6布线要求 (8)5.7DC24V输出带载能力计算 (8)5.8接线说明 (9)6 安装与调试 (9)6.1开箱检查 (9)6.2内部配置及连接状况检查 (9)6.3开机检查 (9)6.4安装方法 (9)6.5外部设备检查 (10)6.5.1 外接线状态检查 (10)6.5.2 设备编码和检查 (10)6.6接线 (10)6.7调试 (10)6.7.1 参数设置 (10)6.7.2 总线设备注册和检查 (11)6.7.3 联网注册 (11)6.7.4 报警试验 (11)7 操作说明 (11)7.1一般用户的操作 (11)7.1.1 开机、关机和自检 (11)7.1.2 键盘操作说明 (13)7.1.3 信息显示 (14)7.1.4设备检查 (17)7.1.5记录检查 (19)7.1.6联动检查 (20)7.1.7消音 (21)7.1.8复位 (21)7.1.9声光自检 (21)7.1.10控制输出 (21)7.1.11 屏蔽和取消屏蔽操作 (22)7.1.12用户设置 (22)7.1.13打印机操作 (24)7.2系统管理员的操作 (25)7.2.1时间设置 (25)7.2.2密码设置 (25)7.2.3工作模式设置 (26)7.2.4设备注册 (26)7.2.5设备定义 (27)7.2.6联动公式 (29)7.2.7通讯设置 (30)7.2.8设备调试 (34)8故障、异常信息处理和定期检查 (34)9 报废 (35)10注意事项 (35)11产品附件 (35)附录一整机内部接线示意图 (36)附录二设备类型表 (37)附录三ASCII码表 (38)附录四一级字库汉字区位码表 (39)1概述JB-KR-GSTN004可燃气体报警控制器(以下简称控制器)用于配接海湾编码型点型可燃气体探测器(以下简称探测器),构成可燃气体监测报警系统,能显示现场可燃气体的浓度,有可燃气体浓度超限报警和报警控制等功能。
LNG工业小型气化站远程监控系统-江苏图南智能科技有限公司

LNG工业小型气化站远程监控系统一、LNG工业小型气化站简介工业客户LNG小型气化站供气模式适用于无天然气管网地区的中小规模工业用户或有天然气管网地区居民小区用户、中小规模工业用户的调峰。
LNG气化站凭借其建设周期短以及能迅速满足用气市场需求的优势,已逐渐在我国东南沿海众多经济发达、能源紧缺的中小城市以及需要使用清洁能源的工业厂家所应用,成为永久供气设施或管输天然气到达前的过渡供气设施。
LNG槽车或LNG集装箱车将LNG通过公路运输至LNG气化站,在卸气台通过槽车自带的增压器或站内的卸车增压器对槽车储罐增压,利用压差将LNG 卸至站内低温储罐内储存。
气化时,通过储罐自增压气化器将LNG升压,自流进入高效空温式气化器,LNG发生相变,成为气态天然气,气化后的天然气通过计量、调压、加臭后出站,输送给工厂用气点。
二、LNG工业小型气化站远程监控系统1、LNG工业小型气化站业主需要远程监控的相关参数:(1)入口压力(2)调压后压力(3)调压后温度(4)瞬时流量(5)累计流量(6)可燃气体泄漏报警(7)储罐液位针对以上需要远程监控的参数,我公司自主研发了的LNG工业小型气化站远程监控系统-TIMS系统。
2、TIMS系统简介系统配置方案一:智控宝TICD120+安全栅+系统软件系统配置方案二:防爆智控宝EXTICD300+系统软件在监控系统中,智控宝与相关变送器通过232/485通讯协议进行数据通讯,将相关变送器采集到的液位、压力、温度、流量等数据以4-20ma 的模拟信号,通过2G/3G网络,传输至图南服务器,服务器对收到的无线传感接点传来的数据进行汇总处理,将相关参数在客户端软件显示出来。
同时,TIMS系统能实现相应的安全控制,如远程阀门控制(开启、闭合),为用户大大降低设备的运营管理成本,增加设备运营的安全系数。
3、TIMS系统软件相关截图:图1登陆界面图2、气化站储罐液位监控图3、气化站监控地图模式(气化站地理位置监控)图4、气化站远程监控系统组态模式(储罐液位、储罐压力、调压后压力、标况瞬时、标况累计、出口压力等)图5、相关参数的统计曲线(支持统计曲线打印、曲线统计导出)图6、相关参数统计报表(支持统计报表打印、统计报表导出)图7、客户用气量统计柱状图(日、月、年用气量统计)江苏图南智能科技有限公司技术部杨慰市场部陈晓飞。
LNG储量监测解决方案:产品特点与功能介绍说明书

Products Solutions ServicesLNG tank gauging solution Measurement and control of level, temperature, densityand rollover prediction2LNG tank gauging solutionMeeting evolving demands Energy flows around the world may be unpredictable, anyhow you have to predict and control your operation. The complexity of facilities and processes is increasing and at the same time you have to reduce downtimes.As the industry faces tightening regulations and reduced resources we support across the full life cycle of your project with your deadlines in mind. We enhance your competitive-ness with reliable, accurate and traceable asset information.Mastering the challenges of LNG inventory managementWe provide state-of-the-art solutions and highest accuracy level measurement instrumentation that you perfectly control and monitor the inventory of your tank.Need to do more with less? Take advantage from a dependable partner who is by your side for the long haul and ready across the globe, offering:Safety This topic allows no compromise. We manufacture accurate, robust and reliable instrumentation to ensure safety and elevate your overall reliability and productivity.Efficiency Just as your goal is to extract maximumresources, ours is to maximize your efficiency and return on investment (ROI).Availability The LNG storage sector faces three challenges:the availability of resources, services and technology.Endress+Hauser can assist you with each.3LNG tank gauging solutionThe storage of LNG at cryogenic temperatures presents some unique challenges that must be handled properly to ensure that the plant is operated safely and efficiently.Safety by choice, not by chance Our portfolio of instrumentation is designed to meet theneeds of safe and reliable operation in the oil & gas andchemicals industries. Functional Safety requirementsaccording to IEC 61508 and ISA documents are includedby design. Proservo can be used in applications up toSIL3 in homogeneous redundancy. All of our productsare designed and qualified in our independently certifiedlaboratories. This includes the development of safetyrelated hardware and software.Increased productivity Accurate measurements provide the preconditions forefficient work along the process chain, from productionand transport through to processing, storage anddistribution. Our highly precise instruments are custom-made to meet respective needs. We also support youto reduce inventory costs and increase productivitywith complete inventory visibility 24/7. Our integrationcapabilities and inventory management softwaresolutions enable collaboration and business decisionsamong different stakeholders.Best-fit products, solutions and services for higheravailability For more than 60 years Endress+Hauser has proven tobe competent, reliable and trustworthy. We are whereyou need us, already present in more than 120 countriesaround the globe.With our offering ranging from single sensors to completeautomated solutions, we are your one-stop partner ininstrumentation and automation. We are happy to supportyou with technical expertise.4LNG tank gauging solutionLevel, temperature, density, rollover: LTD System SI-7000The challenge A typical LNG tank works with a widerange of instruments to measure liquid level, liquid density, liquid and vapour temperature, liquid and vapour pressure, skin temperature and much more. Addionally you have to make sure that two layers of different densities are not rapidly mixing with the side effect of large amounts of gas being released, also known as rollover.LNG tank gauging solutionsMeasuring and managing of LNG inventories is a sophisticated task. We offer the high quality instrumentation you need in combination with in-depth industry know how and engineering and maintenance services.Our solution Our high accurate level gauges andinstrumentation in addition with the Tankvision inventory management system guarantee you highest transparency of inventories in the plant or headquarters. Keeping the constant temperature of the liquid gas, such as -200°C, also results in many technological challenges in handling cold temperatures. We offer a temperature monitoring system for the cooling down and the leak detection. In addition our LTD system monitors the level, temperature, density profiling and rollover prediction. That is not only important if you want to know what is happening in the tank, but also helps you to determine the next process actions.5LNG tank gauging solution Level:Proservo NMS8xLocal indicator:Loop-powered Field Indicator RIA15Temperature: Multi-point average temperature Prothermo NMT539Level, temperature, density, rollover:LTD System SI-7000 by Scientific Instruments, Inc.The intelligent tank gauge Proservo NMS8x is designed for highaccuracy liquid level measurement in custody transfer and inventory control applications with NMi- andPTB-approvals. It meets therelevant requirements according to OIML R85 and API 3.1B and it is SIL2/3 certified.• Accuracy: ±0.4mm• Measuring range: up to 55m(std), longer range is optional, on demand basisThe indicator shows the measured signal on the large, backlit display.No separate power supply is required, the indicator is powered directly from the 4 to 20mA HART loop. It displays the measured 4 to 20 mA HART values.• 5-digit measured value displaywith dimension, bargraph and backlight• No external power supply required• Allows the HART® transmission protocol to pass unimpededThe Prothermo NMT539 is an intelligent HART signal converterwith a combined multi average temperature measurement forcryogenic liquids, LNG, LPG and Butane.•Measurement variables:Liquid and Gas• Temperature range: -200 to + 235°C • Measuring range: up to 99.9mThe LTD system SI-7000 creates a density and temperature profile of the tank. With its Stainless steel 316 mechanical body is the most applicable for LNG tank and marine applications (FLNG and FSRU).• Stainless steel 316 mechanicalbody is superior for rust and cor-rosion resistance• Operating pressure: 0.4 bar • Measuring range: up to 56 m (std), longer range is optional, on demand basisSkin temperature: Multiplexer TM188Local indicator: Field Display FD188TM188 is a multiplexer andtransmitter mounted in a hazardous area designed to accept up to 16 RTD inputs. System reliability can be increased by providing dual redundant fieldbus (RS 485 modbus). We offer the relevant RTD sensors to match your application.The Field Display supports a range of parameters, such as level, average temperature, 16 temperature elements, profile points and other alarms. Metric and imperial units are supported for the different data items. It supports Modbus Master/Slave Mode. The unit is normally configured to listen to data on a fieldbus produced by a Master device polling slave devices.Instruments to measure and display inventory data6LNG tank gauging solutionData acquisition system:Tankvision Multiscan NXA83B LNG tank management system (LMS):Tankvision LMS inventory management softwareLNG tank management system (LMS):Rollover prediction software The Tankvision LMS inventory management system features reliable LNG real time management. It is a truly open andredundant system and allows tank redundant data, a multi user system with remote access capability. It can be used as a client/server or stand alone package. Features:• Inventory calculation • Gauge operation • LTD detail monitor • Alarm generation• Real time trending and historical trends • Profile viewers• Stratification analysis• Skin temperature distribution graphic • Schedule command, etc.NXA83B is a dedicated tank inventory system. It is ideally suited for tank farms with various protocols used for communicating with the installed field devices and/or redundancy needs.• A robust industrial operating system with embedded softwareensures high stability and availability• Legacy protocol management; allowing gradual upgrades • No hard disc or fans - no wear out• Predefined or customized operator screens via the optional touch display for typical operation• Connects to Tankvision LMS for additional functionalityThe rollover prediction algorithms are based upon a lumped parameter model using energy and material balance equations. It allows the user to visualize the evolution of temperature, density and layer thickness of the stratified layers within a tank from an initial condition for temperature, layer depth and composition. The change in boil-off rate and vapour pressure can also be visualised with time. The model can be run for any profile available in the history by using the manual profile selection or automatic selection. The model can incorporate various tank operations such as tank filling (top or bottom), tank emptying (top or bottom) and external recirculation.Solutions for inventory managementLNG tank skin temperature system (LMS):Cool down and leak detection softwareThe cool down and leak detection sensors, located around the base bottom, sides and roof of the LNG tank, are used to detect any abnormals in the shell insulation that may cause a leak of product. They are particularly used during the cool down and operation.• V iew menu – skin temperatures • L ist of cool down & leak temperatures • S ensor configuration • V isualisation• T emperature maps • S hell layer drop down selection • H istorical skin temperatures • T hresholds / Trending / Alarms • S et up communications7LNG tank gauging solution Monitoring and control of bulk liquids during processing,transportation and storage is challenging. You need to keep track of how much raw material you have on site and how much storage space you have available. Besides that the tank environment and relevant safety considerations are of high importance for your tank farm or terminal.Precise data from the field are the baseline for inventory and supply chain management. Collection, consolidation and centralization of data becomes more and more important in the interconnected business world.Inventory management –so much more than just a sensorReduce inventory costs and increase productivity with complete inventory visibility 24/7.Our inventory management solutions support you:• Highest transparency of product gain or loss balance by reconciliation of stock and in- and outflows in the plant or headquarters.• Increase customer satisfaction by improving delivery performance and avoiding product run-outs or emergency deliveries.• React fast and efficient to supply chain volatilities thanks to the optimization of the company’s supply and value chain.• Lower inventory management costs by integrating data in your systems, facilitating fast and effective data exchange with your partners and systems.• Increase productivity with higher accuracy of yourinventory monitoring and better planning capabilities.。
LNG柴油双燃料发动机及其燃料管系安全监控系统研究的开题报告

LNG柴油双燃料发动机及其燃料管系安全监控系统研究的开题报告一、研究背景燃料是车辆运行的必需品,其中柴油是目前重型货车、工程机械等重要装备的主要用燃料。
然而,柴油在燃烧时排放出的废气中含有大量的氮氧化物、颗粒物等有害物质,对环境和人类健康造成了极大的威胁。
因此,研究如何减少柴油燃烧产生的有害物质排放,是当前汽车工程学界的重要课题。
LNG作为一种清洁能源,具有储量大、燃烧效率高、排放净化能力强等优点,受到越来越多的关注。
将LNG与柴油双燃料运用于发动机燃烧过程中,不仅可以减少柴油燃烧排放的有害物质,还可以提高发动机的燃烧效率,降低燃油消耗成本,因而具有广阔的应用前景。
然而,LNG与柴油混合燃料的燃烧过程不同于单一燃料的燃烧,需要对燃料管路进行特殊安装和快速监控系统的研究,在提高车辆性能的同时保障车辆安全运行。
因此,本文旨在研究LNG柴油双燃料发动机及其燃料管系安全监控系统,为其在实际应用中提供有力的技术支持和理论依据。
二、研究内容和方法1. 研究内容(1)LNG柴油双燃料发动机的设计和参数优化(2)LNG柴油双燃料发动机燃料管系的安装和优化设计(3)LNG柴油双燃料发动机燃料管系的快速监控系统的研制(4)LNG柴油双燃料发动机及其燃料管系的实验研究与性能测试2. 研究方法(1)查阅资料:通过查阅文献资料,了解LNG柴油双燃料发动机及其燃料管系的研究进展和相关技术,为研究提供理论支持和技术参考。
(2)仿真模拟:运用先进的仿真软件对LNG柴油双燃料发动机及其燃料管系进行仿真模拟,优化设计参数。
(3)实验测试:通过搭建LNG柴油双燃料发动机实验样机,对其进行性能测试,验证研究成果的可行性和实用性。
三、预期研究结果及意义1. 预期研究结果(1)设计出LNG柴油双燃料发动机及其燃料管系,实现双燃料的顺畅转换。
(2)研究出LNG柴油双燃料发动机燃料管系的快速监控系统,可以对燃油流量、压力等参数进行实时检测,保障车辆安全运行。
固定气体与火焰检测系统产品概述说明书

Fixed Gas & Flame DetectionBecause every life has a purpose...Product Range OverviewPermanent Gas Detection SystemsMonitoring of gases and vapours in plants and large areas is necessary in all branches of industry. Directives and regulations covering the protection of plant and personnel require suitable gas detection equipment.When personnel monitoring is not available orsuitable, permanently installed detectionsystems (detectors and controllers) are usedfor continuous monitoring. These permanentdetectors are strategically positioned tooptimise detection coverage and can initiatea variety of safety related actions in the eventof a gas alarm.Examples of appropriate actions are theactivation of audible/visual alarms orventilation/ extraction systems and shutt i ngdown of plant equipment.According to the ATEX manufacturer directive94/9/EC and the user directive 1999/92/ECany gas detection system if used as a safetyrelated device to reduce the risk of explosionhas to be performance approved. The EC typetest certificate for the product must thenshow compliance to EN 60079-29-1 orEN50104. For more d etails on standards andregulations please see page 6.MSA provides a complete range of productswith full ATEX approval that can be used assafety related devices. For complete ATEXcompliance choose MSA.3MSA /detectionAbout MSA and General MonitorsOver 100 years of experience and capability in comprehensive safety solutions have made MSA a modern and forward-looking company for the protection of people, facilities, and the environment. MSA is one of the few suppliers of fixed gas and flame detection (FGFD) measurement technology that develops and manufactures a complete range of products and integrates them into safety solutions.With the acquisition of General Monitors inSeptember 2010, the MSA FGFD productportfolio expanded even further. As twounmatched experts in gas and flamedetection joined forces, we are proving thatthe right mix of durable products andinnovative technology can increase safetywhile driving operational efficiency.Together MSA and General Monitors have thewidest range of sensing technologies for gasand flame detection. We can create solutionsthat will not only provide worker safety andprotect facilities, but will also decrease overallcost of ownership. While our customers stillhave access to the great products and servicethat they have come to rely on in the past,they now have access to so much more:superior service, improved support, a widerrange of technology, and unique solutionsenhanced by the combined strength of MSAand General Monitors.Solid state sensors are based on the electronic conductivity effects when gases are adsorbed onto a semiconductor surface. In fact, this is a thin metal-oxide film deposited on a silicon slice. The process of production is similar to the one used for fabricating semiconductors; hence the name metal oxide semiconductor (MOS) for which they are commonly known. Adsorption of the gas on the oxide surface, followed by catalytic oxidation, results in a change of electrical resistance of the oxide material. The surface of the sensor is heated to a constant temperature to speed up the rate of reaction and to reduce the effects of ambient temperature changes. Resistance changes are converted into an electrical signal proportional to the concentration of the gas.Many gases absorb infrared light at certain wavelengths. The absorption spectrum is distinctive for each gas in question. Infrared Open Path and the Point Technology from MSA use electronically-modulated IR radiation sources at two different wavelengths. One wavelength is typical for the gas to be measured, while there is no infrared absorption by atmospheric gases for the other wavelength.The signals from both detectors are electronically amplified and fed into a microprocessor that conditions the signals and produces an output signal proportional to the gas concentration.Electrochemical sensors are typically used to detect toxic gases in the ppm range.Electrodes separated by electro l ytes are enclosed in a small plastic housing and are connected to an external electronic circuit. Gas diffuses into the sensor through a permeable membrane and a small current is generated by an electrochemical reaction.Since the rate of gas entry into the sensor is controlled by diffusion of the gas through the permeable membrane, the current is proportional to the gas concentration.The measurement principle behind this technology is based on catalytic combustion of the measured gas or vapours in air up to the Lower Explosive Limit (LEL) of the gas. The sensor consists of a pair of matched elements (PELEMENTS), a detector and compensator.The detector comprises a coil of platinum wire inside a small bead of catalytic material.The compensator is similar but does not contain a catalyst and therefore does not respond to gas. Combustible gases are oxidised only on the detector element, where the heat generated increases its resistance, producing a signal proportional to the concentration of combus t ible gas. The compensator helps to compensate for changes in ambient temperature, pressure and humidity which affect both elements equally.ElectrochemicalMOS – Metal Oxide Semiconductor Catalytic CombustionInfrared Absorption5MSA safety .com/detectionThe ultrasonic acoustic gas leak detection technology detects leaks from pressurized gas systems by sensing the airborne ultrasound produced by the escaping gas. This means that the ultrasonic gas leak detectors detect gas leaks at the speed of sound in a detection radius up to 20 meters.Unlike conventional gas detection methods (point or open path gas detection) the ultrasonic gas leak detectors do not have to wait for the gas to accumulate into a potentially dangerous gas cloud and come into physical contact with the detectors. They instantaneously raise an alarm if a leak is detected.The ultrasonic acoustic gas leak detector picks up the leak without being affected by conditions such as changing wind directions, gas dilution, and the direction of the gas leak –conditions relevant for most outdoor gas installations.Most flame detectors identify flames by so-called optical methods like ultraviolet (UV)and infrared (IR) spectroscopy. Flames are generally fueled by hydrocarbons, which, when supplied with oxygen and an ignition source, produce heat, carbon dioxide and other products of combustion. The reaction is characterized by the emission of visible, UV and IR radiation. Flame detectors are designed to detect the absorption of light at specific wavelengths, allowing them to discriminate between real flames and false alarms.MSA uses flame detectors based on UV/IR or multi-spectrum IR technology. Both technologies are based on line-of-sight detection of the radiation emitted in the UV, visible and IR spectral bands by flames.Photo-acoustic sensor technology was developed by MSA for the detection of toxic or combustible gases at very low concentrations. A gas sample is introduced into the measurement chamber and the sample is exposed to a specific wavelength of pulsed infrared light. If the sample contains the gas in question, it will absorb an amount of infrared light proportional to the concentration of gas present.The gas molecules heat and cool as they absorb the pulsed infrared energy. The pressure changes result i ng from the heating and cooling of the molecules are measured by a sensitive microphone located inside the photo-acoustic infrared monitor.Flame DetectionUltrasonicPhoto-acousticsCE MARKINGPlacing CE mark declares that product conforms to all applicable directives adopted by the EEA (European Economic Area). Unlike ATEX approval, the manufacturers are responsible for ensuring their product’s conformance to these directives which were developed using IEC and Cenelec standards.ATEXATmosphere EXplosible is French for potentially explosive atmospheres. According to ATEX manufacturer directive 94/9/EC (ATEX 95) and user directive 1999/92/EC (ATEX 137) the electrical safety of all electronic gas detectors and personal monitors used in potentially explosive atmospheres must be tested and marked “ATEX” (EN 60079-0 et seq.).If the gas detection system (detectors and controller) or personal monitor for flammable gases and vapours is used as a safety device “with a measuring function for explosion protection” it must be performance approved by a notified body in addition to the “ATEX” marking.Performance ApprovalAccording to the ATEX manufacturer directive 94/9/EC and the ATEX user directive 1999/92/EC any gas detection system (detectors and controller) and any personal monitor for flammable gases, if used as safety device to reduce the risk of explosion, has to be performance approved. Performance approval is also required if the oxygen content of the air during inertisation or the concentration of toxic gas needs to be measured.The EC type test certificate must then show compliance at least to EN 60079-29-1, EN 50104, EN 45544 and EN 50271.Flame detectors are not subject to this performance approval. However, approval in accordance with EN 54-10 can be carried out for these.SIL – Safety Integrity LevelAccording to directives 94/9/EC and 1999/92/EC (ATEX) only certification of electrical safety and possibly performance approval are required for gas detection devices. The production of an explosion protection plan for individual existing operating conditions may require measures that go beyond the ATEX requirements to be taken for stationary gas detection devices. The purpose of this additional safety evaluation is to minimise the risk in all applications where erroneous behaviour will result in danger to the safety of persons, the environment and property. Four values are defined as Safety Integrity Levels (SIL). The higher the integrity level, the greater the reliability of a functional circuit. Gas detection devices can only achieve levels SIL1 to SIL3.Products used in safety systems must show a considerably degree of hardware and software reliability so that non-detectable errors can only occur with extremely low probability. The benchmark for this safety-related evaluation of systems is the IEC/EN 61508 standard, which is also used for risk assessment in international process control engineering. This certification, which concerns system safety, defines the requirements of the availability of the safety function and the failure probability of the system that is under examination, as is required in process control engineering.As an application-independent basic standard EN 61508 only describes the general requirements for components and complete systems with safety functions. Therefore it’s inadequate for gas detection devices which also have to fulfil other safety criteria. For this reason EN 50271 and EN 50402 for gas detection devicesalso apply in this case.PerformanceApprovalExplosion protection is extremely important when dealing with flammable gases and vapours. The devices and assemblies that are to be used in this area therefore constitute a risk minimisation measure. As electrical equipment, industrial gas detection devices must fulfil at least the applicable requirements for operating in potentially explosive areas. Within the European Union, this is regulated by using the relevant harmonised European Directives (94/9/EC and 1999/92/EC).Correspondence with other globally accepted standards must also be ensured during the construction of the electricalequipment.MSA safety .com/detectionMeasuring Range 0–1000 ppm:ACETALDEHYDE, ACRYLONITRILE, AMMONIA, ACROLEIN, 1,3 BUTADIENE, CHLOROFORM, CYCLOPENTANE, 1,2 DICHLOROETHANE, DIETHYL ETHER, DIFLUOROMETHANE, DIMETHYLAMINE, ETHYL ACETATE, ETHYLENE, HEXAFLUOROPROPYLENE, HEXAFLUORO 1,3, BUTADIENE,ISOHEXANE, METHANOL, METHYL FLUORIDE, METHYL IODIDE, MIBK, METHYL METHACRYLATE, METHYLENE CHLORIDE, METHYLENE FLUORIDE, METHYL N-PROPYL KETONE, MONOMETHYLAMINE, NITROGEN TRIFLUORIDE, NITROUS OXIDE, OCTAFLUORO- BUTANE,OCTAFLUOROPROPENE, PENTANE, PERCHLOROETHYLENE, PMVE, PROPANAL, N-PROPANOL, PROPYLENE OXIDE, TETRACHLOR- METHANE,TETRAHYDROFURAN, TETRAFLUOROETHYLENE, 1,1,1 TRICHLOROETHANE, 1,1,2 TRICHLORO -ETHANE, TRICHLOROETHYLENE, TRIETHYLAMINE,VINYL ACETATE, VINYL CHLORIDE, 0-XYLENE, M-XYLENE, P-XYLENE, XYLENES CHILLGARD RT & CHILLGARD M-100 Application TableThe above-mentioned configurations for CHEMGARD, CHILLGARD RT and CHILLGARD M-100 are approved according to CE mark standards.8CHEMGARD Application TableMSA /detection 9IECExThe IECEx Scheme is an international certification scheme covering equipment that meet the requirements of international standards; most notably IEC 60079.CSA INTERNATIONALCSA International is an organization that provides performance testing in agreement with national and international standards. CSA tests products to meet standards directed by the American National Standards Institute (ANSI), Underwriters Laboratories (UL), and Canadian Standards Association (CSA).UNDERWRITERS LABORATORIES (UL)Underwriters Laboratories (UL) is both a Standard Developing Organization and Nationally Recognised Testing Laboratory (NRTL) that develops standards and performs testing to ensure products are safe for use in hazardous environments in USA.FACTORY MUTUAL (FM)The Factory Mutual Approvals Division determines the safety and reliability of equipment, materials, or services utilized in hazardous locations in USA. FM certifies to NEC (National Electrical Code) standards for hazardous locations.CCCFMandatory certification system for fire protection products including flame detectors and explosive gas detectors for China. The certification system is operated by the China Certification Center for Fire Products Ministry of Public Security (CCCF).EACMandatory certification to new common Technical Regulations for Eurasian Economic Union establishes the compliance of a product, imported into the Russian Federation, Republic of Kazakhstan, Republic of Belarus, Republic Armenia, Kyrgyz Republic. This covers Technical Regulations for equipment for use in explosive hazardous area (TP TC 012/2011), low voltage equipment (TP TC 004/2011) and electromagnetic compatibility (TP TC 020/2011). Applicable GOST standards will be used to confirm the product compliance to these Technical Regulations.Pattern Approval Certification of Measuring InstrumentsThe measuring accuracy (performance) of gas detectors and controllers is certified by an obligatory Pattern Approval Certification of Measuring Instruments in individual countries: Russian Federation, Republic of Kazakhstan, Republic of Belarus.Technical Regulation on Requirements for Fire Protection of Russian Federation Mandatory certification for flame controllers and fire detectors, based on standard for Fire detection and fire alarm systems GOST R 53325-2012.INMETRONational Institute of Metrology, Quality and Technology certifies among the others the products for hazardous area in Brazil.ofAvailable as Standard (ST), Poison Resistant (PRP), High Temperature (HT) versions with aSeries 47K sensors used in combination with MSA Controllers fully meet the requirements ofATEX Directive 94/9/EC, including performance approval, and being SIL 2 capable they can be47K SeriesPrimaX IPrimaX PPrimaX IRULTIMA MOS-5ULTIMA MOS-5EMSA /detectionULTIMA XL with IR sensorULTIMA XL ULTIMA XE with HARTULTIMA XIR ULTIMA XA ULTIMA XTULTIMA XE DetectorsFlameGard 5 MSIRFlameGard 5 UV/IRFlameGard 5 UV/IR-EULTIMA OPIR-5OBSERVER-iMSA /detectionMonitorsCHILLGARD RTCHILLGARD M-100CHEMGARDMSA /detection◆◆◆◆◆◆◆Up to 20 detectors on one line via MFI input Separate digital inputs reserved for remote alarm acknowledge Solid State Relays 16 (8) separate relays per MRO-SSR module with very fast switching action of low current signals (designed to control PLC digital) Exchangeable Relays 16 (8) exchangeable relays per MRO module for switching horns, beacons and actuators Analogue Outputs8 separate analogue outputs 4–20 mA per MAO module(max. 256)Control SystemThe graphic below shows a typical Fire and Gas System with various types of inputs and outputs. Each system is tailored to your specific project requirements to provide a safe and cost-effective solution. The performance approved systems assure compliance with the latest EN norms, including EN 60079-29-1, EN 50104, EN 61508, EN 50402, EN 50271and EN 50270.17◆◆◆◆◆◆◆◆◆◆◆◆◆◆◆◆◆MSA safety .com/detectionMade-to-Measure Safety The SUPREMA Touch provides a flexible control system that can be customised to the user’s desired safety requirements. The modular system allows I/O (Input/Output) connections to be rail or back plane mounted and be configured as desired and adapted to meet each specific monitoring task without programming skills using the multilingual touch screen.The SUPREMA Touch is capable of controlling all system functions, including inhibiting I/O, alarm activation,analogue output signals, handling I/O faults,manage a voting allocation of status signals and switched outputs, control of annunciation panels anddevices such as fans and dampers.The SUPREMA Touch certified safety related architecturecomplies with EN 61508, EN 50402 and EN 50271requirements and provides a safety function for singleor redundant system configuration.The SUPREMA Touch digital bus technology ensuresreliable communication between racks and providesthe flexibility of being able to have up to 8 racks persystem located at distances up to 5000 m apart. Thisensures system wiring is minimized and overallsystem costs are as low as possible.The SUPREMA Touch system can be linked withaddressable fire panels via Ethernet, creating a truefire and gas detection system.The SUPREMA Touch system also interfaces to othersystems (DCS, SCADA) using a digital communication(Modbus, Profibus). Web access or automatictransmission of E-Mails on selected events can bealso provided.RS 232RS 232/USB RS 232/USB Modbus RTU,Modbus TCP/IP CAN Bus Profibus DPYour direct contactSubject to change without notice ID 07-160.2 UK/08MSA Great BritainLochard House, Linnet WayStrathclyde Business ParkBellshill ML4 3RAPhone +44 16 98573357*********************Corporate Headquarters:MSA1000 Cranberry Woods Driv eCranberry Township, PA 16066, USAPhone +1-724-776-8600*********************Design Center:General Monitors26776 Simpatica CircleLake Forest, CA 92630, USAPhone +1-949-581-4464*********************MSA /detection。
LNG自动化控制系统使用说明书(精编)

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按上位机面板上的“手动/自动” 切换按钮可以进入自动控制运行方式。
1、卸车运行模式 在主画面中控下“运行模式选择”按钮 —— 进入卸车运行模式—— 卸车运行模式确定—— 进入卸车运行模式——提示接好管道,打开V001 阀——确认后PV04 开,并提示同时进行槽车增 压——进行压力平衡, 当槽车压力增压达到要求后——按确定按钮——关PV04 阀, 开PV02 , PV03 阀——延时——泵运转——储罐满——报警——停机——进入待机模式。 卸车时低温泵的转速可通过修改西门子 440 变频器的频率参数P1001 进行改变 2、调压运行模式 在主画面中控下“运行模式选择”按钮 —— 进入调温调压运行模式—— 调温调压运行模式 确定——先择运行模式——增压模式(判断符合条件后开启 PV06,PV07 )——减压模式(判断 符合条件后开启PV01,PV03,启泵)——增温模式(判断符合条件后开启PV01,PV05,启泵) ——结束模式运行——停机——进入待机模式。 调压时低温泵的转速可通过修改变频器的频率参数P1002 进行改变 3、加气运行模式 在主画面中控下“运行模式选择”按钮 —— 进入加气运行模式—— 加气运行模式确定(或 者加液机请求加液)——进入加气运行模式———PV1 、——泵预冷完成后——泵运转——延时 ——泵运转正常——加气机预冷或加气信号结束——保持状态等待——加气结束——是否还要加 气——不继续加气——停机——进入待机模式。 加气时低温泵的转速可通过修改西门子 440 变频器的频率参数P1003 进行改变 4、报警 系统一旦通电进入自动状态就开启报警系统,进入正常运行、监控状态。
为了避免用户修改报警参数不当而造成设备运行不正常,非专业人员不得进行数据修改 ,专 业人员修改数据时须慎重。
十二、触摸屏软件使用简介
火眼NXF4000高级燃气管理系统说明书
BURNER MANANGEMENT SYSTEMNXF4000-SPECMay 9, 2022 PRODUCT GUIDESPECIFICATIONFIREYE NXF4000 ADVANCED BURNER MANAGEMENT SYSTEMwith INTERNAL FLAME SAFEGUARDGENERAL OVERVIEW1.1.1. Each burner shall be equipped with a Micro-processor Based Burner Management FlameSafeguard Control System. The control shallprovide: (1) automatic sequencing of the boiler systemthrough pre-purge, pilot trial for ignition (PTFI), maintrial for ignition (MTFI), run (AUTO), and postpurge. (2) flame proving and lockout on flame failureduring PTFI, MTFI, and AUTO. (3) parallelpositioning of the AIR, FUEL, and FGR dampersduring operational sequence and burner loadmanagement.1.1.2. The control system shall be provided by Fireye orwritten approved equal.1.1.3. The control system shall be made in the U.S.A.2. PARALLEL POSITIONING AND FLAMESAFEGUARD2.1.1. The Parallel Positioning and Flame Safeguardcapabilities shall be integrated into the burnermanagement controller to realize an all-in-onesystem. The control shall be constructed utilizingsurface mount technology thus reducing panel spacerequirements.2.1.2. The control system and accessories shall beprovided by Fireye or written approved equal. 3. CODES AND STANDARDS3.1.1. The control shall be listed by UnderwritersLaboratories in accordance with US and Canadianstandards.Underwriter’s Laboratories Inc.:File MP1537, Vol. 30• BURNER MANAGEMENT SYSTEMS &CONTROLS, PRIMARY SAFETY.3.1.2. The control shall be in compliance withASME/CSD-1.3.1.3. The control shall be in compliance with NFPA 85,Boiler and Combustion Systems Hazards code.INTEGRATED BURNER MANAGEMENT SYSTEM4.S Y S T E M H A R D W A R E4.1.1. Each burner shall be equipped with a microprocessorbased fully functional integrated system of surfacemount design to reduce cabinet space. The controlsystem shall be capable of performing parallelpositioning, burner sequencing, load management,and flame proving.4.1.2. The integrated controller shall be interlocked with thenon-recycle limit chain. The terminal input shall bewired in such a manner as to assure a safety shutdown and lockout in the event of a safety relatedfault.4.1.3. The integrated controller shall be capable ofpowering up to four servo-motors directly from themain controller, six additionally using a low voltageexternal power supply. Servo-motors will be of thelow voltage type and controlled by secure ModBuscommunications via two wire cable.4.1.4. Servo-motors in the following torque ranges shall beavailable; 3 ft/lb, 15 ft/lb, 37 ft/lb. Servo-motors willbe of NEMA 4 design and will be available with orwithout quick disconnects for ease of installation.4.1.5 The basic system shall include sequencing for up tosix boilers without need for an external “plantmaster” controller. The sequenc e of boilers shall beadjustable and allow for different sequencesdepending on which boiler is designated as lead.Adjustable on and off delays shall be included toprevent short cycling. The sequencing system willinclude fully adjustable lag start and stop pointsbased upon lead firing rate. Adjustable internaltimers shall be available to reduce lag boiler shortcycling.4.1.6. The integrated controller shall include Cold StartThermal Shock Protection for the boiler that includeslow fire and segmented firing methods. Cold startthermal shock protection shall provide thisadjustable control of the burner, firing rate on a coldstart, thereby limiting mechanical stress due tothermal differences.4.1.7. The integrated controller shall contain a Real TimeClock that enables time stamping for fault events andhistory. This shall enable time switching functions,like night setback to be initiated via the internal timeclock. 4.1.8. Each integrated control will have up to fourindependent fuel profiles. Profiles will not be limitedto specific fuels. That is, all four could utilize thesame servo-motors for various operating conditionsor fuel availability. Each profile shall have up to amaximum twenty four (24) points.4.1.9. Two independent PID control loops shall be availableto optimize the response of the combustion controlto various load conditions.4.1.10. All connections to the main controller will be viaun-pluggable terminal blocks eliminating the needfor a separate wiring base.4.1.11. The main controller shall be capable of mounting inany orientation without compromising systemtemperature ratings. The control system shalloperate within the following limits:Voltage 120 VAC (+10%, -15%) 50/60 HzPower Consumption: 15 VATemperature Rating: 32°F to 140°F (0°C to +60°C)Humidity: 0% to 85% Non-condensingVibration: 0.5G continuous vibration4.1.12. Fifteen safety rated digital/analog inputs shall beprovided on the main controller. These inputs shallbe configurable for, but not limited to, the following;Burner ctrl, Low Fire Hold, Manual Modulation,Setpoint 2 Select, Alarm Reset, Forced Setback,Setback Override, Gas valve proving, Airflowswitch proving, Force Sequencing Master, Track On,Purge Hold, Proof of Closure, etc.4.1.13 A sensor input can be configured to allow for remotemodulation from Building Automation Systems orother systems.4.1.14 The main control will contain the means to accept anSD (secure digital) card. The SD card will provide tothe user a method to backup and restore allconfiguration data and profiles, all profiles, andconfiguration data.4.1.15 Proof of Closure (POC) shall be directly monitoredby the controller using the safety rated digital inputs.4.1.16 The integrated controller shall support valve provingoperation to test for gas leakage of the safety shutoffvalves. Various valve proving configurations shallbe supported, with or without vent valve or pilotvalve connection.4.1.17 The integrated controller shall be capable of provingthe airflow switch independently of the non-recyclelimit chain.4.1.18 Controller shall support single servo configuration(GAS) with VFD drive control for combustion air.5. USER INTERFACE5.1.1 Each combustion control system shall be equippedwith a TFT Touchscreen display – offered in 4.3", 7",and 12"sizes. The display will provide all relevant information during commissioning and operation.The display shall indicate Steam pressure, Boiler firing rate, Boiler status, Boiler set point, Fuel valve position, Air damper(s) position, Sequence states, Modulation status (auto/man) and any Faults present or clearable. All programming of the combustion control shall be done via the keypad or touchscreen display.5.1.2The User Interface displays will incorporate threelevels of passwords for protection against un-authorized changes. One level shall be for operatorsand prohibits the access to any safety criticalsettings.5.1.3The User Interface displays will include an INFOscreen or page for access to internal variables forsystem diagnostics, a burner on/ off key and a lowfire key to allow operator control of the burnerdirectly from the keypad or touchscreen display. 5.1.4The touchscreen display will provide the user theoption of displaying messages in multiple languages.5.1.5The messages shall be clear, concise informationconcerning system timing, present burner sequenceposition, lockout causes (including wiring baseterminal designations) and historical data.5.1.6During the firing cycle, a constant read-out of theflame signal and pertinent information will bedisplayed.5.1.7The 4.3"TFT display shall operate within thefollowing temperature limits: 0°C to +50°C (32°F to+122°F). The 7"and 12" Touchscreen displaymodule shall operate within the followingtemperature limits: -20°C to +50°C (4°F to +122°F). 5.1.8The Touchscreen shall have the capability to belocally or remotely mounted. Mounting distance canbe up to 1000 feet (300 meters).5.1.9When mounted, both the Keypad and Touchscreendisplays shall provide Indoor use only, IP40protection.6.VARIABLE FREQUENCY DRIVE (VFD)6.1.1. The combustion control system shall haveprovisions for utilizing a Variable Frequency Driveto control combustion air, fuel, and/or flue gasrecirculation.6.1.2. The associated VFD controller card shall fit withinthe combustion control so as not to requireadditional panel space.6.1.3. The VFD card shall include two (2) independentchannels with each channel providing one (1) 4-20mA analog output, one (1) 4-20mA analog inputand one (1) encoder input.6.1.4. Any channel of the VFD card can be alternately usedto provide 4-20mA outputs and mapped to chartfiring range, sensor value or servo positions.7. OXYGEN TRIM7.1.1. The combustion control system shallincorporate an in-situ Zirconia Oxide heatedexhaust gas probe. The probe design shall besuch that particulate in the flue gas stream doesnot impact directly on the probe filter thusincreasing uptime.7.1.2. The Zirconia Oxide probe shall not employ anypumps or gas preparation equipment suchas solid-state coolers. No probe condensatepumps will be permitted.7.1.3. The keypad display will indicate; Oxygenlevel, Gross stack temperature, Combustionefficiency, Ambient air temperature, CalculatedCO2 levels and Oxygen target level.7.1.4. The oxygen probe shall be directly connected to thecombustion control via secure communications.8. FLAME SAFEGUARD SYSTEMThe control system shall provide the following capabilities:8.1.1 A field installable flame safeguard plug-in boardshall be supported. The plug-in board shall supportthe following amplifier types: Ultra-violet, Infrared,and direct-couple. The associated flame safeguardplug-in card shall fit within the combustion controlso as not to require additional panel space.8.1.2. User selectable burner operating parameters such aspurge time, PTFI & MTFI time, post purge time,FFRT, valve proving times and specific operationof the various interlocks.8.1.3. All burner operating parameters can be adjusted ormodified with the appropriate password level.8.1.4. An adaptive Infrared flame scanning detectionsystem is employed where the characteristics of thepilot and main flames are dynamically processed,scaled, and the thresholds are optimized for safetyand to avoid nuisance trips.8.1.5. The control shall be capable of detecting oil fogevent in the situation where the combustion flamehas extinguished, and the atomized combustion oilsupply is spraying on a hot surface or refractory. 8.1.6. Flame proving and lockout on flame failure duringPTFI, MTFI and AUTO.8.1.7. The control shall have a non-volatile memorywhich allows it to remember burner history andpresent position, even after a power interruption. 8.1.8. The control shall provide a check-run button toallow a qualified service technician to halt theburner sequence in any of five different positions:High fire purgeLow fire purgePilot trial for ignitionMain trial for ignitionLow fire (burner on)8.1.9. Non-volatile lockout and history files with the last10 lockouts readable through the display.8.1.10. The control system shall operate within thefollowing limits:-2000 VA maximum connected load9. SEQUENCE OF OPERATION9.1.1. The control shall accomplish a safe start componentcheck during each start. This shall prevent the burnerfrom firing under any condition which causes the flamerelay to assume and hold its energized position due tothe presence of an actual flame, a flame simulatingcomponent failure or mechanical failure.9.1.2. A purge period with the air servo-motor driven to theopen position and an interlock circuit provided to proveair flow rate during the purge period. A starting interlockcircuit is required to prove that the burner equipment isin the low fire position at ignition.9.1.3. The time of ignition, plus an interlock to proveair flow during the purge and firing cycle.9.1.4. Limited trial-for-ignition of pilot flame restricted to 10seconds, trial-for-main flame restricted to 10 or 15seconds (selectable) for oil or gas.9.1.5. A programmable Flame Failure Response Time (FFRT)shall manage the safety shutdown following flamefailure, with fuel and ignition circuits de-energized.Program options shall be 1, 2, 3, or 4 seconds FFRT. 9.1.6. A post purge following a shutdown.9.1.7. The system shall recycle automatically under control ofthe operating control and when power is restoredfollowing a power failure. Manual reset shall be requiredfollowing any safety lockout, even after a power failure.When in a lockout condition, power interruptions willnot recycle the control.9.1.8. The control shall provide a check-run button which shallallow a qualified service technician to halt the burnersequence in any of four different positions.10. SAFETY PROVISIONS10.1.1. A self diagnostic circuit within the control will identifymodule failures and an appropriate message will bedisplayed for servicing. This circuit will cause a safetyshutdown should any component in the control fail. Forexample, if the chassis section is malfunctioning, thedisplay module will display the message:"LOCKOUT INTERNAL ERROR"10.1.2. The control will continually test the status of all safetycritical loads (ignition transformer, pilot fuel valve,main fuel valve) to insure they are operating properly.11. REMOTE COMMUNICATIONS11.1.1. The burner management system shall operate either asan independent stand-alone control, or as part of adistributed network. In a distributed system network,multiple controllers are connected via a data link (asingle twisted shielded pair wire) to a SupervisoryMaster Controller (e.g.: personal computer, PLC,building management system).11.1.2. Up to 247 burner management controls can beconnected in a multi-drop configuration on a singledata link.11.1.3. The communication protocol for the distributed systemnetwork shall be MODBUS-RTU.11.1.4. The distributed network shall offer selectable baudrates, 4800, 9600, 19200, 38400 or 57600 bits persecond. 12. WIRING12.1.1. All wiring shall be in accordance with NationalElectrical Code and local electrical codes.12.1.2. The installing contractor shall be responsiblefor insuring that the conduit size and wire size,type and quantities are applicable for theinstallation and equipment supplied.17. PRODUCT INFORMATION CONT’DFireye, Inc. NXF4000-SPEC1 3 Manchester Road May 9, 2022 Derry, New Hampshire 03038 USA。
LNG气化站PLC监控系统技术方案以及商务报价
LNG气化站PLC监控系统技术方案以及商务报价1.项目介绍本方案设计中,考虑到气化站储存产品属于甲A产品,其危险性较大,对此我们需要对气化站的工艺系统进行严格的监测和控制,要保证其系统的运行安全性、可靠性,并经济合理地进行优化调度,就必须建立一套具有先进、安全、可靠、指挥灵活、控制灵敏的自动化仪表监测系统。
1.1 建设依据本方案是以LNG 气化站工程施工图设计图纸为依据,以及根据建设方的技术要求。
1.2 遵循的主要标准、规范1)《低压配电设计规范》GB50054-95;2)《建筑物防雷设计规范》GB50057-94(2000年版);3)《城镇燃气设计规范》GB50020-2006;4)《10kV及以下变电所设计规范》GB50049-94;5)《建筑照明设计标准》GB50034-2004 ;6)《供配电系统设计规范》GB50052-2009;7)《爆炸和火灾危险环境电力装置设计规范》GB50058-92;1.3 建设原则1、严格执行国家及相关部委制定的有关标准和规范,设计上以安全、质量、可靠为首要考虑前提。
2、在满足技术先进可靠,控制工艺简单,生产稳定的前提下,尽可能节约投资。
3、坚持节能的原则,做好能源的综合利用,提高效率,力求取得良好的经济效益、社会效益和环境效益。
2.仪表监控系统技术方案本方案是对该工程的仪表以及自动化控制系统的构成、功能、设备选型和技术特性等作进一步的阐述和说明。
2.1、控制系统描述2.1.1 控制系统概述整个仪表自动控制系统由现场仪表、传感器、变送器加控制中心的PLC可编程控制器和上位工控机、网卡以及相关的编程软件、应用软件组成。
控制系统按功能划分为三个区域和一个控制中心,三个区域是LNG储罐区、气化区和调压计量区。
除各区域有现场就地仪表显示外,自控系统对大量的运行参数实现远程显示、记录、控制和报警,可以大大提高系统运行的安全性、可靠性,也可以大量的减轻操作人员的工作负担。
LNG工厂防爆视频监控方案
1.1视频监控系统总体设计思路✧由于液化天然气工厂的视频监控系统,有不同一般的安防建设要求,不能像一般的公共建筑、小区等风险等级来做设计:✧视频监控的部位要涵盖LNG化工厂出入口、液化气生产区域,存储区域,内部主要道路、重点工作区、等区域。
✧在监控前端采取高分辨率彩色摄像机,考虑到夜晚库区没有辅助光源,摄像机采用彩色黑白模式自动转换的摄像机,并配合无红爆远距离红外灯使用,可以达到夜晚无光线环境正常进行监视厂区。
✧录像方式采用工控数字硬盘录像方式,所有图像的资料保存时间不少于30天。
并具有资料的永久备份功能。
✧主控中心显示部分采取一台22"纯平彩色显示器显示各部位的图像。
并具有分控键盘切换显示任意图像的功能。
供电系统采取集中供电方式。
第一章LNG工厂防爆监控系统设计方案2.1视频监控子系统2.1.1视频监控摄像机的布置考虑到投资额度,在有限的投资下达到最佳的监控效果,要对摄像机合理配置及合理调整安装位置。
根据库区建筑的结构形式,我们把摄像机进行如下布置:LNG化工厂防爆视频监控系统配置单2.1.2彩色与黑白系统选择视频监控系统的工程内容包括:﹒前端摄像机﹒镜头﹒防护系统﹒视频、控制、电源线路传输﹒中心控制系统﹒录像系统﹒图像显示系统其中只有前端摄像机、显示系统是区分黑白和彩色,传统的录像机和画面分割器也区分黑白和彩色,但从硬盘录像系统逐渐成熟之后,传统的录像和画面分割慢慢淡出市场。
其它所有环节都可以兼容彩色或黑白系统。
而前端摄像机和图像显示系统在整个工程中的造价一般只占1/3左右,按照彩色配置组建的视频监控系统,在机房的整体效果上将会好很多,不会有一部分是黑白、一部分是彩色的不协调情况。
因此我们建议统一选择彩色摄像机,这样的监控图像更直观明了,监控中心彩色画面也更富有现代气息。
2.1.3视频监控主控制室管理方式LNG化工厂对视频监控系统的实际需要,监控室采用性能稳定、功能强大的16路硬盘录像机,配套22寸工业监视器实现全网监控。
LNG自控系统操作手册
LNG自控系统操作手册前言本用户手册主要介绍了LNG气化站上位机软件产品的功能和操作方法。
主要面向具有WINDOWS基本应用能力的人员,供用户及相关操作人员作为操作指导使用。
此版本说明只适用现阶段监控产品,今后监控产品升级应需遵循新版本操作说明。
应用范围如下:1、LNG气化站生产调试。
2、LNG气化站设备监控查询以及参数变更。
一、主要技术参数1.1型号:东田JH61MAI二、开机前准备2.1 检查上位机机箱后部的连线是否正确。
2.2 检查打印机是否连接正确。
2.3检查UPS是否工作正常。
三、开机过程3.1 打开液晶显示器。
3.2 打开工控机。
3.3 检查操作系统中各设备驱动程序是否安装正确。
3.4 如需打印报表,则打开打印机。
3.5软件安装(已安装,跳过此步骤)1、找到如图setup.EXE安装文件,双击运行,进入安装向导。
2、安装向导界面如图:点击“开始”继续安装步骤。
四、运行中的具体要求4.1启动如下图,双击桌面上上位机软件快捷方式,即可启动上位机软件。
4.2 软件使用4.2.1 流程监控系统运行后,自动进入主监控界面,主监控界面显示LNG气化站主要设备、工艺流程,各仪表的监控数据,正常情况下,系统监控人员应主要监控此画面。
上图,监控换面从上到下分为五个部分:(1)最上面是标题;(2)最下面来导航栏;(3)中间区域是主体信息显示区,主体信息显示区提供主要设备及管路流程示意图,各个仪表数据,阀门操作等;注意:1、自动模式:在此模式下,点击开关阀按钮无效,阀门的开关操作由程序依据设置的连锁条件,自动操作阀门开关;2、手动模式:阀门开关由操作人员通过点击上位机软件中阀门按钮或者现场操作盘上阀门旋钮,手动进行阀门开关操作;3、储罐选择:在自动模式下,选用储罐则对应储罐的阀门可以进行打开或者关闭;未选储罐,对应储罐的阀门处于关闭状态;手动模式下,储罐选择无效;4、消音:在仪表数据超限发生报警后,可点击消音按钮,消除报警器声音;5、阀位状态:反馈阀门开关量输出状态;4.2.2 流量计显示窗口在流程监控中点击“流量计数据”按钮,弹出“流量计数据界面”,可以查看流量计的数据。
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外形尺寸:134×64×43mm 重量;400g
三.液位传感器 液位传感器是将液位信号转换成电容信号的 器件。它采用圆筒形设计,由金属内筒、外筒 和电缆组成,该传感器具有很好的电磁场屏蔽 功能和极高的灵敏度,它安装于气瓶内部,电 缆由电缆密封组件引出气瓶。 技术参数 外径:44.5mm 高度:591mm(气瓶容积不同,有所变化。如:341mm 491mm 空瓶电容值:130pf(不含电缆电容) 满瓶电容值:215pf(因 LNG 介电常数不同,有所变化) 重量:1350g 材质:304 不锈钢
系统由液位显示器,液位变送器,液位传感器,可燃气体探测器,压力传感器组成。
一.液位显示器
1.Lev-600-CT-T 液位显示器
技术参数
工作电压:12-36V
屏幕尺寸:97×56mm
接口:485 数字接口(1 个)
4-20mA 模拟输入接口(4 个)
校准方式:满瓶,空瓶,
补偿方式:高温,低温补偿
显示方式:指针式、数字式
0-5VDC
连接螺纹
1/4NPT外螺纹
1—5V输出接线图
外型结构和安装尺寸
90.00 mm
20.00 mm
5.00 mm 14.00 mm 11.00 mm
40 mm 25mm 80 mm
38.00 mm 59.00 mm 74.00 mm
燃气体探测器安装位置示意图
120 mm
138mm
可燃气体探测器尺寸图
五..压力变送器(选购件)
采用先进的电子陶瓷技术、无中介液的干式压力测量技术、厚
591mm
641mm)
四。可燃气体探测器(选购件) SK-8000M 型可燃性气体探测器,安装在有可燃性泄漏的场所(如:引擎舱、燃料舱、加
注舱、客舱),并能对现场环境气体及环境温度进行长期连续的检测,是一种安全防爆仪表, 探测器能输出标准的 485 数字信号与显示仪表连接。 燃气监测范围: 0~100%LEL 温度监测范围:-40~100°C 响应时间: 小于 20 秒; 传感器工作电流:小于 180 mA 传感器寿命:正常使用情况下为 2 年; 防爆标志:ExnAⅡCT4 输出信号: 485 数字信号 工作电压:5V; 适用温度:-40℃~70℃; 适用湿度:小于 95%RH; 探测器尺寸:90*30mm 安装支架尺寸:80*138*10mm 重量:350g
多视的功能,即多个气瓶的参数均在一个液晶屏上切换显示。
B, 具有校零、校满、低液位报警功能。 C, 具有自学习功能,即当满瓶电容值有变化时,表头可自动校正满瓶液位。 D, 供电电压为 12-36VDC。
E, 带电源保护装置,避免电源线反接而损坏设备。
F, 针对不同故障拥有不同形式的报警提示。 G, 具有燃气泄露监控功能,可监控多个点的燃气泄露情况,当泄露达到 25%LEL 时,表头
开孔安装尺寸图
技术参数 仪表由车辆电源供电,正面由显示板,及按键。显示板分三个数值区,即液位区和缓冲罐压 力区,气瓶压力区,气瓶号显示区。 燃料液位区指示现存燃料体积,单位:L 压力区指示燃料压力,单位:Mpa
输入信号为 1 路 4-20mA 输入接口;(接压力变送器); 1 路 RS485 通讯接口(接液位变送器); 电源接口(接入 9-30vDC) 按键功能 S 键为选瓶键 E 键为空瓶键 F 键为满瓶键 电源接口(接入 9-30vDC) 电缆接头:5 芯防水接头 重量:260g 安装开孔:Φ60mm
2.Lev-600-RM 液位显示器 特点 1.通用车用仪表外形 2.多功能显示 刻度,数字燃料指示。缓冲罐压力,气瓶压力显示,多瓶参数切换显示。 3.按钮校正,易于操作。 4. 采用高品质的 LED 数码管显示,具有极佳的耐高温、低温及抗振动性能。
84 mm
Lev.
L
Pre.
MPa
S EF
60mm
二.液位变送器 Tran-48505P 它是将液位信号变换成数字信号或模拟信号的装置。安装在瓶口附近。它有三个端口,即液 位端口,压力端口(选装),输出端口。液位端口与液位传感器连接。压力端口与压力变送 器连接。输出端口与显示仪表连接。
手动编号
校满按键
模拟、数字输出 端口,及压力输 入端口
气瓶信号线
可发出报警声并指示出泄露位置。 H, 在设置界面中可以直接手动输入空瓶,满瓶电容值。提高了调试,维修速度。 显示方式及功能 单瓶显示,多瓶显示,燃料泄漏监控功能。
单瓶燃料显示界面
多瓶燃料显示界面
燃料泄漏显示界面
系统设置界面
简单的操作 直接输入空瓶,满瓶电容值。节省安装调试时间。
连接端子介绍 a.电源端子与电源连接,红色为正极 黑色为负极。端子通常采用 AMP282104-1 或 DJ7021-6.3-11, 也可由用户指定端子型号。 b.缓冲罐压力端子与缓冲罐压力传感器连接,棕色为正, 蓝色为信号线。 c.信号线端子与液位变送器信号线连接,也可通过电源转 接盒与可燃气体探测器连接。
切换方式:触摸切换
显示内容:气瓶液位,气瓶压力,缓冲罐压力,泄露浓度
安装方式:支架台面安装,开孔嵌入式安装
环境温度:-40℃-+70℃
外形尺寸:137×141×128mm
重量;700g
安装方式:可台面安装及开孔安装
a.支架安装正面图
支架安装侧面图
支架孔位图
注:支架是螺丝固定式 b. 开孔安装
开孔安装开孔尺寸 127×77mm 3.功能简介 A, 显示界面全面直观,液位、缓冲罐压力、气瓶压力均显示在一个页面中,同时具有一屏
深圳北极王科技有限公司
Shenzhen Arctic King Hi-Tech Co, LTD
Level-600 型 LNG 汽车燃料监控系统说明书
---------------------------------------------------------------------------------------------------------------------地址:深圳市龙岗区坂田街道冲之大道北红海商务大厦 14 楼 电话:0755-26891962 传真:0755-26867629
温度影响
-20~+70℃ 0.15%/K
4—20mA输出接线图
-30~-20℃ 0.2%/K
精度
线性度:±0.2%或±0.5%
迟滞: 优于0.01/满量程
稳定性:每年优于0.1%
安装位置的影响:任意安装对零点无影响。
工作电压 12.5~ 36VDC
信号输出
4~20mA二线制
0-20mA 二线制
1~5VDC 三线制
膜电子技术、SMT技术和PFM信号传输技术。该变送器使用陶瓷
压阻式传感器。结构简单不松动,重复性好,体积小巧,易安
装,适用于与接触部分材质兼容的气体和液体介质。可以测量
表压、绝压和负压。
技术参数
测量范围
相对压力:最大0~2.4MPa,
允许温度
环境温度:-30~+70℃
介质温度:-30~+80℃
贮存温度:-40~+85℃
校零按键 特点 A. 无需对应瓶号,无需单独测量气瓶电容值。由于采用大范围电容测量设计,校正时,只
需接通电源后按下校正按钮即可完成空瓶或满瓶校正。 B.多种输出功能。液位变送器同时具备模拟输出和数字输出功能。数字信号输出可接驳本
公司的显示仪表。模拟输出信号范围是 0-4.2V(0V 为空瓶,4.2V 为满瓶),可直接驱动 车辆油表指针。模拟输出信号的接插件为鹤壁天海或 AMP 型。同时可直接接驳气瓶的压 力传感器。 C.自学习功能。可不断自我调节满瓶电容值,始终保持满瓶测量精度。 D. 手动编号功能。可手动编 1-4 号瓶,该项功能提高了变送器的通用性,对于多瓶的车辆, 可减少返厂维修的时间。 E. 自动温度补偿功能。变送器内置温度测量及自动补偿软件,在环境温度变化时,始终保 持测量的精确性。 F. 兼容性强。该变送器可兼容各种规格的气瓶及其他厂家的电容传感器电容值、安装孔位、 气瓶信号线接头。极大地缩短了供货周期。 技术参数 工作电压:12-36V 测量范围:0-2000Pf 接口:485 数字接口