Denali Production Test Description(Test Plan)
sk15PPAP(英文版)
Task 15: PPAP
3
Application
Something Changed
20-Sep-99
AIAG PPAP manual defines when PPAP submission is required
– New part
– Correction to discrepancy in previous submission
• Use A-7 Process FMEA checklist in APQP manual
20-Sep-99
Task 15: PPAP
9
DFMEA
• Assess feasibility, risk, design intent issues • Confirm manufacturing process capability
• DFMEA
• Control Plan
• Early Production Containment Plan (Pre-Launch Control Plan)
• Process capability studies
• Gage Measurement System Analysis
• Lab Accreditation & scope
• Action plan created with use of checklist
20-Sep-99
Task 15: PPAP
7
Flow Chart
• Linkage of Product Characteristics from DFMEA to Operational Steps
• Operation numbers consistent with PFMEA, Control Plan, Operator Instructions
Target 供应商自评表Vendor Factory Evaluation (VFE)
5001
ቤተ መጻሕፍቲ ባይዱ
Document Control
Is there a procedure in place that defines how documentation is controlled?
5002
Document Control
Is there a "Master List" of controlled documents?
5003
Document Control
Are documents in use the current version and are they authorized and dated?
5004 5005
Document Control Document Control
Is there a procedure in place to ensure obsolete documentation is removed from use? Is the documentation readily accessible by all relevant staff at all times?
5006
Document Control
Review documented procedure on how the factory maintains quality records. The Procedure must Is there a written procedure that defines how quality records are stored, indicate the retention period is at minimum 5 years after production has ended. Record review must protected, and disposed of as well as a defined retention period? validate records have been maintained for a minimum of 5 years after production has ended; or maintained since the creation of the Document Retention Procedure. Does the QA (Quality Assurance) or QC (Quality Control) department operate separately from the Production department? Does the quality department have coverage during all shifts? Review an Organizational Chart to see where the QA or QC Department reports. If they report to General Manager, President, etc. score a YES. If they report to anybody in the Production Department, score is a NO. If organizational chart is not available, interview factory QA/QC leadership. Review random documentation of shift schedules. If shift schedule is not available, interview factory QA/QC leadership. For every production shift, there must be QC coverage.
ASME检验与试验计划（ITP）
ASME检验与试验计划（ITP）Inspection and testing plan检验与试验计划Project NameP、O、NumberEquipment NameItem No、VENDOR’S DOCUMENT NO、Rev、Date 日期Subject Of Revision 修改主题Prepared 编制Reviewed 审核Approved 批准5701No、序号Description ofinspection检验内容Standards for theInspection检验标准与依据1、ASME Code SectionVIII, Division 1ASME 规范第VIII 卷第1分册2、ASME Code Section II-AASME 规范第II 卷A 篇3、EN 10204 3、14、Approved drawings图纸要求5、MOM,Spec、Check the items核实内容1、The dimension and mark shall suit with the relevantrequirements、PMI shall be done as per the PMI procedure、所采购得材料尺寸规格及标记必须符合相应标准得要求。
按照PMI 程序对材料进行PMI 检验。
2、VT is required making sure there is no unacceptable surfacedefects、目视检查以确定没有无法接受得表面缺陷。
3 All material of all pressure retaining parts and its attachmentsshall be delivered with certificates, materials shall be deliveredwith mill certificates (Min、3、1 certificates acc、to EN10204)、所有受压元件材料及其附件材料应提供合格证书,合格证书至少符合EN 10204 3、1。
系泊及航行试验大纲(新)
系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 2 页共165 页目录CATALOG序号试验项目页数No. TEST ITEMS PAGE0. 试验一般要求，准备及组织9GENERAL REQUIREMENTS, PREPARATIONAND ORGANIZATION OF TESTS1.0 甲板设备系泊试验10DOCK TRIAL OF DECK MACHINERY1.1 舵机及舵角装置11STEERING GEAR AND RUDDER ANGLEINDICATOR1.2 锚机系泊试验14DOCK TRIAL OF ANCHOR WINDLASSES1.3 艉绞盘机系泊试验16DOCK TRIAL OF AFT. CAPSTAN WINCHES1.4 艏侧推装置系泊试验17DOCK TRIAL OF BOW THRUSTER1.5 救生艇降落和回收试验19LAUNCHING AND RECOVERING TEST OF LIFEBOAT1.6 舷梯强度试验21STRENGTH TEST OF ACCOMMODATION LADDER1.7 门窗盖冲水及报警23WATER TEST AND ALARM FOR DOORS AND WINDOWS1.8 食品吊/救生筏/救助艇负荷试验25LOAD TEST OF PROVISION /LIFERAFT / RESCUE BOAT CRANE1.9 舱口盖装置试验27TEST OF HATCH COVERS系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 3 页共165 页序号试验项目页数No. TEST ITEM PAGE2.0 机舱设备及其他系统设备的系泊试验30DOCK TRIAL OF EQUIPMENT INENGINE ROOM AND OTHER SYSTEM2.1 主机和可调桨系统系泊试验31MAIN ENGINE AND CPP2.2 柴油发电机组试验48TEST OF MAIN DIESEL GENERATOR SETS2.3 应急柴油发电机组试验56TEST OF EMERGENCY DIESEL GENERATOR SET2.4 轴带发电机60SHAFT GENERATOR2.5 空调系统试验62TEST OF AIR CONDITIONING SYSTEM2.6 食品冷藏系统试验64TEST OF REFRIGERATING INSTALLATION2.7 分油机试验65TEST OF SEPARATOR2.8 CO2释放报警系统、火灾报警系统和货舱烟雾探测系统66TEST OF CO2 SYSTEM，FIRE ALARM SYSTEM ANDCARGO HOLD SMOKE DETECTOR SYSTEM2.9 全船通风系统70VENTILATION SYSTEM OF THE WHOLE VESSEL2.10 舱底水抽吸和分离试验72SUCTION AND SEPARATE TEST OF BILGE WATER2.11 卫生污水处理装置效用试验74TEST OF SEWAGE TREATMENT SYSTEM2.12 机舱吊车吊重试验75TEST LOAD OF E/R CRANE2.13 机修设备效用试验76TEST OF SHIP WORKSHOP OUTFIT系泊及试航试验大纲第 4 页PROGRAM OF DOCK TRIALS AND SEA TRIALS共165页序号试验项目页数No. TEST ITEMS PAGE2.14 油水分离器效用试验77TEST OF OILY WATER SEPRATOR2.15 速闭阀遥控操纵系统效用试验78TEST OF REMOTE QUICK-CLOSING VALVES2.16 燃油锅炉与废气锅炉系统试验79TEST OF OIL-FIRED BOILER AND EXHAUST GASBOILER SYSTEM2.17 燃油供给系统及燃油单元84FUEL OIL FEEDING SYSTEM AND FUELOIL UNIT2.18 空气压缩机及空气系统86AIR COMPRESSOR AND AIR PIPING SYSTEM2.19 水消防系统88WATER FIRE FIGHTING SYSTEM2.20 制淡装置89FRESH WATER GENERATOR2.21 液位测深系统试验90TEST OF LEVEL SOUNDING SYSTEM2.22 燃油注入、溢流及输送系统试验91FO FILLING, OVERFLOW AND TRANSFER SYSTEM2.23 油渣输送系统试验93SLUDGE TRANSFER SYSTEM2.24 滑油输送及主机润滑系统94LUB. OIL TRANSFERAND MAIN ENGINE LUBRICATING SYSTEM2.25 淡水冷却系统95FRESH WATER COOLING SYSTEM2.26 海水冷却系统96SEA WATER COOLING SYSTEM2.27 压载/自动平衡系统97BALLAST/AUTOMATIC ANTI-HEELING SYSTEM2.28 饮用水和淡水系统100FRESH AND POTABLE WATER SYSTEM系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 5 页共165 页序号试验项目页数No. TEST ITEM PAGE3.0 电气设备系泊试验101DOCK TRIALS OF ELECTRICAL EQUIPMENT3.1 主配电板.应急配电板试验102TEST OF MAIN SWITCHBOARD ANDEMERGENCY SWITCHBOARD3.2 主机应急车钟系统107M.E. EMERGENCY TELEGRAPH SYSTEM3.3 冷藏箱插座及监视系统108REEFER CONTAINER SOCKETS ANDMONITOR SYSTEM3.4 备用泵的自动转换109AUTOMATIC CHANGE-OVER OF STAND-BYPUMP3.5 轮机员呼叫.值班报警系统110ENGINEER CALLING AND ENGINE DUTY3.6 报警灯柱系统111ALARM COLUMN SYSTEM3.7 报警监视系统112MONITOR ALARM SYSTEM3.8 应急切断系统113EMERGENCY SHUTDOWN SYSTEM3.9 总报警系统121GENERAL ALARM SYSTEM3.10 驾驶室值班报警系统122WATCH ALARM SYSTEM IN BRIDGE3.11 航行设备报警系统124NAUTICAL ALARM SYSTEM3.12 病员呼叫系统126HOSPITAL CALLING SYSTEM系泊及试航试验大纲第 6 页PROGRAM OF DOCK TRIALS AND SEA TRIALS共165 页序号试验项目页数No. TEST ITEMS PAGE3.13 冷库报警系统127COLD CHAMBER SYSTEM3.14 气雾笛系统128HORN SYSTEM3.15 主甲板水密门关闭指示129INDICATION OF MAIN DECK WATERTIGHTDOORS CLOSING3.16 旋转窗.刮雨器效用试验130TEST OF CLEAR VIEW SCREEN AND WINDOW WIPERS3.17 照明系统效用试验131TEST OF ILLUMINATION SYSTEM3.18 信号灯、航行灯效用试验132TEST OF SIGNAL LANTERN AND NAVIGATIONLANTERN3.19 自动化充放电板效用试验133TEST OF AUTOMATICALLY CHARGING ANDDISCHARGING3.20 厨房设备及洗衣设备效用试验134TEST OF GALLY AND LAUNDRY EQUIPMENT3.21 船内通讯设备效用试验135TEST OF INTERIOR COMUNICATION EQUIPMENT3.22 助航设备系泊试验136DOCK TRIAL OF NAVIGATION EQUIPMENT3.23 无线电通讯系统139RADIO COMMUNICATION SYSTEM3.24 自动舵系统140AUTO-PILOT SYSTEM3.25 主机命令打印机141MAIN ENGINE COMMAND PRINTER系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS 第7 页共165页序号试验项目页数No. TEST ITEMS PAGE4.0 航行试验142SEA TRIALS4.1 主机和可调桨航行试验143MAIN ENGINE AND CPP SEA TRIAL4.2 航速的测定148SPEED TEST4.3 惯性试验149INERTIAL TRIAL4.4 Z形纵试验150ZIGZAG TEST4.5 回转试验151TURNING TRIAL4.6 初始回转试验152PRIMITIVE TURNING TRIAL4.7 威廉逊溺水救生试验153WILLAMSON RESCUE MANEUVER4.8 锚设备试验154ANCHOR GEAR TEST4.9 噪音测量155NOISE MEASUREMENT4.10 舱室振动测量156VIBRATION MEASUREMENT FORACCOMMODATION4.11 艏侧推装置效用试验158TEST OF BOW THRUSTER4.12 舵机和操舵试验159STEERING GEAR AND STEERING TEST4.13 自动操舵仪效用试验160TEST OF AUTOPILOT4.14 航向稳定性试验161COURSE STABILITY TEST系泊及试航试验大纲第8 页PROGRAM OF DOCK TRIALS AND SEA TRIALS共165 页序号试验项目页数No. TEST ITEMS PAGE4.15 制淡装置效用试验162TEST OF FRESH WATER GENERATOR4.16 无人机舱效用试验163TEST OF UNATTENDED ENGINE ROOM4.17 航行设备效用试验164TEST OF NAVIGATION EQUIPMENT4.18 废气锅炉航行效用试验165TEST FOR EXAUST BOILER系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS 第10 页共165 页序号试验项目：甲板设备系泊试验总则NO.： 1.0 TEST ITEM：GUIDE FOR DOCK TRIAL OF DECK MACHINERY1.0.1 本项目包括全船甲板及相关部分设备的系泊试验。
团队建设-基于团队的可用性测试介绍英文 精品
How many different usability objectives do you need to test?
Who should run the test?
How long will the test take?
How much usability testing has already occurred?
- Have users been profiled? - Has a task analysis occurred? - Have usability objectives been set?
Introduction to Teambased Usability Testing
“As companies design more for usability and understanding, they will discover a competitive edge, for these principles save customers time and money while increasing morale.”
- Donald Norman
Objectives
Usability overview Setting objectives Preparing the test plan Conducting the test
Usability
Usability “means that the people who use the product can do so quickly and easily to accomplish their own tasks.”
APQP_英文培训教程_(China)
5/26/2013
APQP 2nd Edition and PPAP 4th Edition PM Page 3
7
PDCA Cycle (Also known as the Deming Management Cycle)
5
4 1
Feedback Assessment and Corrective Action
Who should be on the team?
• Engineers • Quality team member(s) • Production team members • Management team members
• Purchasing group
• Maintenance and Tooling representatives
8
What is Advanced Quality Planning (APQP)?
• Quality planning and more • Total integration of quality tools with management functions • Multi-disciplinary team approach to quality planning
*Design Responsible *Manufacturing Only
Service Supplier (i.e. Heat Treat, Warehousing, Transportation)
Define the Scope
Plan and define Section 1.0 7.3 Product Design and Development 7.2.2.2 Section 2.0
DQA
DQA(Design Quality Assurance), DQE(Design Quality engineer)设计品质工程师(设计质量工程师)设计品质工程师DQE需要掌握和了解的专业知识和技能：DQA - Design Quality Assurance starts at the conceptual stage of a project and covers the product development stage to ensure quality is designed-in by quality engineers for reliability. All AAEON products must pass safety and environmental testing by a laboratory to ensure the product meets the requirements of CE/UL/FCC/CCC standards. Moreover, it also is required to go through an extensive and comprehensive test plan for compatibility, function, performance and usability1、持续改进产品设计开发流程和工作方法，确保产品开发流程、文件、记录的完整性和符合性2、设定项目开发各阶段APQP质量目标（CTQ,SMI,Cpk）和质量计划，制定开发相关质量技术文档3、审核产品开发相关技术文档和记录报告;4、跟进、推动、确保设计问题（测试问题，ART失效，PR/PiR/MP问题）的及时解决5、组织、规划、实施设计质量评审;6、处理与产品设计相关的市场、客户投诉，确保问题及时解决7、搜集、整理与产品设计有关的改进案例，制定报告，组织交流和培训8、熟悉所从事领域的专业知识，熟练掌握公司产品及生产工艺技术应用方面的知识；9、熟悉相应的标准，如GB, IEC, UL等。
sk15PPAP(英文版)精品文档
Task 15: PPAP
3
Appliபைடு நூலகம்ation
Something Changed
20-Sep-99
AIAG PPAP manual defines when PPAP submission is required
– New part
– Correction to discrepancy in previous submission
– Additional controls included for proper duration or quantity
– PFMEA and statistical data used to determine what additional controls necessary
• short term capability
determined • Supplier and Delphi manufacturing site
notified of PPAP approval status
20-Sep-99
Task 15: PPAP
17
Reference Documents
• AIAG PPAP, SPC, MSA,APQP and Control Plan manuals
• DFMEA
• Control Plan
• Early Production Containment Plan (Pre-Launch Control Plan)
• Process capability studies
• Gage Measurement System Analysis
• Lab Accreditation & scope
惰性气体试验大纲中英对照版
66A
√
√
C.F
C.F
OK
15
C.W outlet
temp.High
55°C
√
ห้องสมุดไป่ตู้C.F
C.F
C.F
OK
16
C.W inlet
PressureLow
1.5 bar
√
√
C.F
C.F
OK
17
C.W inlet pressure
Jacket High
1.0 bar
√
C.F
C.F
C.F
100mbar
√
C.F
C.F
OK
11
Deck main
PressureLow
20 mbar
√
C.F
C.F
Pre-alarm
only
OK
12
Deck main
pressure Low-Low
10 mbar
√
√
C.F
Cargo P/P
off
OK
13
PLC battery low
√
OK
14
No.2 Blower
OIL SUPPLY PP
供油泵
COOL
冷态
(MΩ)
500
500
500
500
500
HOT
热态
(MΩ)
50
150
200
500
20
CURRENT
电流（A）
设备
项目
NO1 BLOWER
NO1鼓风机
NO1 BLOWER
NO1鼓风机
汽车行业密封性测试（BubbleTest）
汽车行业密封性测试（BubbleTest）1．目的PurposeDemonstratethecapabilityofactuatorsealtoresisttoaninternal pressure.通过施加在内部的微小压力,来验证产品上盖的密封性能.2．范围ScopeAllActuatorcoverparts.所有上盖.3．职责Responsibility3.1Supplier：Conductbubbletestbyweeklybypartbycavity.供应商:每周针对所有上盖,所有模号,进行一次密封性能测试.Supplier：anynonconformance,quarantinethestock&holdproduction.供应商:如有异常,隔离库存品,停止生产.SQE：nonconformancecorrectiveactionfollowupwithsupplier.供应商质量工程师:负责供应商的改善行动.IQC：ConductbubbletestbyQuarterlybypartbycavity.来料检验:每季度针对所有上盖,所有模号,进行一次密封性能测试.IQC：anynonconformance,quarantinethestock&holdproduction.来料检验:如有异常,隔离库存品,停止生产.QE:Dispositionforthefinishedgoods,andissuequalityalerttocu stomer.质量工程师:负责成品的处置,进一步通知客户质量问题,及后续处理结果.4．设备Apparatus:4.1Waterbathtank储水容器4.2Pressuregauge压力表4.3Pipesandpipefittings管子及管接头Compressedairsupply空气压缩机G51ActuatorG51执行器5．Testsetup/method测试方法/步骤SealtheseatsofEmergencylockshaft,CDL&DLshaft,PCLoutput camanddrainagehole.塞住Emergency/CDL/DL/PCL孔,确保不漏气.Drilltheactuatorandinsertapipefittingonaplanarsurfaceofthe actuatorcover将气管塞进产品内部,确保不漏气.5.3Connecttheactuatortothecompressedairsupplybymeanso fthepipeandthefittings用接头装置接好气源,及压力表.Completelysubmergethelatchandactuatorinwateratroomte mperature.在室温条件下,将产品完全浸入储水容器中.5.5Letthecompressedairintotheactuatoruntilaninternalpress ureof0.1barisreached.通入空压气体,直到内部的气压值为0.1bar.6．AcceptanceCriteria允收标准Noleakagesofairthroughthesealforatleast15seconds观察产品的密封情况，15秒内无气泡即为OK。
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Document ID： FMZ15-0019 Denali Test Document
Version： V1.0
1 / 22 Copyright © BYD Company 2007 FMZ06-0007
Denali Production Test Description (Test Plan)
Creator : Feng. zhongquan Department : PT
Status : Original
Approver : Liu Jin
Version : V1.0
Location : BTC (Shanghai) Document ID： FMZ15-0019 Denali Test Document
Version： V1.0
2 / 22 Copyright © BYD Company 2007 FMZ06-0007
Change History: Version Status Date Handled by Comments V1.0 Original 08/06/16Feng.zhongquanInitial Released Document ID： FMZ15-0019 Denali Test Document
Version： V1.0
3 / 22 Copyright © BYD Company 2007 FMZ06-0007
Table of Contents 1. Summary-------------------------------------------------------------------------------4 2. Flowchart------------------------------------------------------------------------------5 2.1. Product flow chart---------------------------------------------------------------------------------------5 2.2 Test flow chart---------------------------------------------------------------------------------------------5 2.3. Test station instruction----------------------------------------------------------------------------------5
3. Production Capacity Calculation and Layout----------------------------------7 3.1. Denali test equipments production capacity calculation (8.119Kpcs/24hours)--------------7
4. Production Test Specification------------------------------------------------8 4.1. Glossary----------------------------------------------------------------- ----------------------8 4.2 Board Test specification-------------------------------------------------------------------8 4.2.1 Battery calibration--------------------------------------------------------------------------------------8 4.2.2. RF calibration parameters---------------------------------------------------------------------------9 4.2.3. Calibration items, calibration measurements and range--------------------------------------9 4.3. RF performance test specification----------------------------------------------------------15 4.3.1. Referenced Documents------------------------------------------------------------------------------15 4.3.2. Channel selection condition------------------------------------------------------------------------15 4.3.3. Board test specification------------------------------------------------------------------------------16 4.3.4. ANT test specification -------------------------------------------------------------------------------17 4.4. CIT Test----------------------------------------------------------------------------------------------------18 4.4.1. CIT function--------------------------------------------------------------------------------------------18 4.5. SWII--------------------------------------------------------------------------------------------------------19 4.6. Labeling---------------------------------------------------------------------------------------------------20
5. Test router----------------------------------------------------------------------------22 Document ID： FMZ15-0019 Denali Test Document
Version： V1.0
4 / 22 Copyright © BYD Company 2007 FMZ06-0007
1. Summary This Document provides a description of Denali production test system. It mainly consist of introduction to production test process, production test line lay out and capacity calculation, mainly test content introduction, key test items principle, traceability system. Document ID： FMZ15-0019 Denali Test Document
Version： V1.0
5 / 22 Copyright © BYD Company 2007 FMZ06-0007
2. Flow chart 2.1. Product flow chart
2.2 Test flow chart 2.3. Test station instruction ● A．Before SMT, the memory chip will be offline program by offline download tools. The chip has been download will be mark, then go to next station. In offline download station, the basic part of Software is loaded into the chip. The offline download tool is 3th part software. Using a programer and a socket. Empty memory ship + Flash Software = Operative memory ● B．Before depanel, the 4 main boards will be assign 4 PSN by traceability system. The SN program write down those PSN to each main baord. Those 4 PSN are assign by traceability system. And those 4 PSN is relate with a panel SN which is tracing materiel. The PSN write down here is for our traceability system can trace the information after this station. Battery calibration will be do in PSN station. ● C．Board test station will run the calibration program to auto calibration the RF parameter. Call test station will auto test RF performence. Normally this is made by creating a call between the phone and a cellular tester. If an error happen or test result over range, the program will return a error code which will show the error occured. Board level test HW tools need in those phase. Including fixture, test cable, RF cable, interface box and so on. ● D．ANT tests in non-signal mode. Let the phone enter calibration mode, transmite a typical power, measure received power in callbox. Iterate those step in all test channel. This test is test for connection between PCBA and antenna. ● E．CIT tests check all user interface parts are assembled OK and working. Tests include keypad testing,