CGKT114坡口机说明书
电动角钢切割切线切面机使用说明书

电动角钢切割切线切面机使用说明书使用说明书1. 产品概述电动角钢切割切线切面机是一种用于加工金属角钢的高效工具。
它具有稳定的性能和易于操作的特点,可广泛应用于建筑、机械制造等领域。
2. 产品特点(1)高效工作:电动角钢切割切线切面机采用先进的切割技术,可以迅速而精确地完成角钢的加工,提高工作效率。
(2)稳定性强:机器采用优质材料制造,具有坚固的结构和稳定的性能,可以确保长时间连续工作而不出现故障。
(3)切割精度高:切割刀具的设计优化,确保切割线条整齐平直,角度准确,保证加工结果的质量。
(4)操作简便:机器采用人性化设计,操作面板清晰易懂,只需简单的操作指令即可进行加工。
3. 使用前的准备(1)首先,确认电源是否正常连接,电线是否完好无损。
(2)检查机器的各个部件是否安装牢固,刀具是否锋利,机器表面是否清洁。
(3)根据需要,选择适合的切割刀具和切割模式,确保工作效果最佳。
4. 操作步骤(1)打开电源开关,确认电源指示灯亮起,表示电源已经正常连接。
(2)调整切割刀具和切割模式,根据加工要求进行相应的调整,确保切割效果满足要求。
(3)将待加工的角钢放置在机器的工作台上,并根据需要进行固定,确保加工过程中不会晃动或移动。
(4)根据加工要求,调整切割刀具的切割路径,并根据需要选择切割速度。
(5)按下启动按钮,机器开始工作,完成加工。
(6)加工结束后,关闭电源开关,将机器表面上的切割渣滓和废料清理干净,保持机器的清洁。
5. 安全注意事项为了确保您的安全和机器的正常运行,请务必遵守以下安全事项:(1)在操作机器前,请确保您已经熟悉机器的使用说明,了解各个部件的功能和操作方法。
(2)严禁在机器运行时触碰切割刀具和移动机器工作台。
(3)在操作机器时,请戴上适当的防护手套和护目镜,避免受伤风险。
(4)在机器加工过程中,禁止将其他物品或手部伸入机器内部,以免危及安全。
(5)加工结束后,请及时关闭电源开关,避免长时间待机造成不必要的损坏和安全隐患。
坡口机操作使用说明书

坡口机操作使用说明书第一节简介本机利用滚剪原理,在滚刀旋转带动钢板前进的相对运动中,将钢板的边角切除能满足A钢板、不锈钢板Mn板等焊接前的坡口需要,加工的坡口尺寸正确,3表面光洁。
同时割开坡口的方法相比,能耗低、坡口速度快(为气割的三倍以上),且不需清毛刺。
同刨边机、龙刨等其它切削相比、本机价格低廉、占地面积小、耗能仅是它们的十分之一、加工时工件不需装夹,所以使用方便、工效高、配用托架可不受工件的长度、宽度限制。
因此应用倒角机加工坡口远胜于其它设备,是当今国内最理想的钢板焊接坡口设备。
第二节技术性能第三节安装本机出厂前均已经过整机调试安装,只需接通电源,开机前观察刀具是否与其它东西碰,然后空车运行,观察其运转方向是否正确,该机片的正确运转方向为面对机器逆时针转动,如正确即可投入使用。
加工宽大的钢板坡口时,需安装4个M16的地脚螺栓,另外在机器两端加设托架,托架为组合式,可根据随机提供的图纸安装,安装时进料端比出料端稍调高一些,使钢板在托架上形成一个小的角度,相对减少滚刀带动钢板所需的力,也可延长刀具使用寿命。
第四节操作1. 先调整坡口角度:松开两侧墙板上的四个锁紧螺母(2),摇动手把(11),从指针及刻度牌上可直接看出报需角度,然后锁紧螺母(2)。
2. 调整直边:摇动手轮(8),可从标尺(7)直接看到指针所指的留直边高度。
3. 调整压紧装置:把待加工(或同厚样板)放在工作台(6)上松开手轮(9),然后转动手轮(10),使压辊轻轻压住钢板,拧紧手轮(9)如工件又厚又窄,须螺钉(3)顶紧墙板,如加工大钢板坡口,压辊可与钢板保持一定间隙,如加工很窄的钢板须配上附加压辊,附加压辊的安装是靠两边半圆孔卡在两长压辊上,调节方法和上面相同。
4. 加工坡口:完成了以上工作,然后将工件轻轻推进至刀具啮合位置,工件即自动进料到加工完坡口。
第五节维护与保养1. 减速器采用20#齿轮油,存油量按倒角250时,在油标中能看到油为标准。
管道坡口机的使用方法

管道坡口机的使用方法
使用管道坡口机的操作指南
一、管道坡口机介绍
二、管道坡口机的基本构造
1、主轴:主轴是由高速电机和电路控制组成,可以根据需求选择不
同规格的电机,以满足工作用途;
2、动力系统:包括变速箱、减速机和电磁制动器,其中变速箱和减
速机协同工作,以控制主轴的转速;
3、刀架装置:主要由加工刀架和刀架伺服驱动系统组成,主要用于
完成加工刀具的精确定位及变位;
4、润滑系统:主要由液压泵、油缸和润滑油组成,主要用于向主轴、动力系统及刀架等组件供给润滑油,以提高机械精度;
5、辅助系统:主要由开关柜和操作台组成,主要用于启动、停止、
加工变位及各项参数的调节与显示;
6、主梁结构:主梁采用铸钢的结构,采用一体式架构,能够承受较
大的负荷,并具有良好的阻尼性能,其中有专用的防尘装置,能够有效地
防止机械空间内的粉尘或其它污染物。
三、管道坡口机的操作指南。
ERTG使用说明书及维修保养手册

ERTG使用说明书及维修保养手册(机械部分)1.概述轮胎式集装箱龙门起重机是集装箱码头堆场专用机械,可以作为一般堆场用起重机运输机械。
本起重机由八只橡胶轮胎支撑,采用660v交流电供电,经过电缆卷盘后,经变压器转换成440伏作为电源供电。
柴油机发电机组同时可以供电51-71号可以供轮胎吊全部工况,72-85号可以满足空载低速状态工况运行。
经可控硅整流变频后,作为机械的驱动动力,因此可在集装箱场地内移动而不受拖带电缆以及外接动力电源的影响。
并配有能起吊20英尺,40英尺,集装箱的伸缩吊具。
为提高装卸效率,减少吊具的摇摆,起重机装有机械减摇装置;以及为了对箱方便,起重机装有吊具回转装置;为了能够转在柴油机状态下,换场地作业,起重机设有90°直角转向系统和360°原地转向系统。
本起重机能跨越6排集装箱和一条底盘车通道,起升高度可保证起吊一个长40英尺高9′6″的集装箱,越过六层堆箱本起重机的龙门架采用全焊接的箱形结构,在上横梁上装有小车行走轨道,鞍梁与大车平衡梁用轴销卡板连接固定,每个平衡梁上有两只车架和两个轮胎。
起升机构采用恒功率控制,能根据起升负荷大小自动调节升降速度,机构配有超负荷保护装置,超速保护装置等,能确保起重机工作安全和高效率。
小车运行机构采用交流调压控制。
在小车架下设有驾驶室,司机在驾驶室里操纵整台起重机运行。
由于小车是采用齿轮齿条驱动方式驱动的,所以小车在任何状况下车轮都不会打滑,且起制动平稳,定位精确,对箱方便。
大车行走机构也是采用交流调压控制。
为防止起重机之间以及起重机与集装箱之间的相互碰撞,,以及大车激光防撞装置。
在安全设施方面,设有超负荷保护装置,柴油机超速保护,水温过高和机油压力过低等讯号装置,风速指示仪,防台风锚定装置,大车行走四角布置的防碰装置,紧急停止按钮以及各机构限位开关和信号指示等在起重机上设有照明和信号设备可供夜间操作,大车行走还有警报器。
司机和地面联系备有电话,扩大机及无线电对讲机司机应熟悉本说明书,并经过三至六个月的操作训练,经考试合格后才能上机操作,场地要画好集装箱位置及行车白线。
数控门式切割机机械说明书 标准稿

数控切割机机械操作说明书目录1机器外形图2 机器的安装2.1 概述2.2 整机安装2.3 供气3 机械部件简介3.1 机器电缆与供气软管3.2 移动机器结构3.3 割炬装置3.4 流体系统4 机器的维护和保养4.1 清洁机器4.2 机器的润滑4.3 机器的调整4.4 清洗割嘴5 氧-燃气切割5.1 氧-燃气切割技术的介绍5.2 工作压力5.3 割嘴切割性能及基本参数表5.4 设定切割速度和燃气压力5.5 调节加热焰5.6 切割氧射流的调节5.7 割嘴和工件不同的距离5.8 预热时间5.9 切割6操作切割割炬7关闭切割割炬8安全操作9注意事项10 切割1 机器的外形图2 机器的安装2.1概述为使机器能够顺利地移动和正常工作,必须将机器安放在没有任何震动的地基上,同时避免就机器放置在露天场地。
用户必须按照本公司提供的地基基础图,准备好必要的地基和工作环境。
如机器基础周围有较大振动源,建议用户在机器基础四周挖防振沟,以确保机器的切割质量和工作性能。
纵向导轨是切割机的主要部件。
轨道安装的好坏将直接影响到机器的切割精度和工作性能。
因此提请用户在制作导轨基础时一定要按照导轨基础要求和有关技术规范制作,这样才能确保轨道安装精度。
2.2整机安装把主端架的偏心轮调整到最大位置,转出纵向驱动齿轮箱并使之固定,以防纵向输出齿轮与导轨侧面碰撞,然后将机器平稳地吊上已经过精度调试的导轨上,夹紧主端架上的偏心轮。
在主导轨两端合适的位置上调整好纵向限位撞块。
2.3供气供气的连接接口是由用户自己来做的,接口尺寸及各出口压力应按照本公司提供的要求制作,如果用户用管道气源时,必偏心轮须在供气接口处加上200目左右的气体过滤器,确保气源清洁,以防管路中杂质造图二成减压阀、电磁阀损坏和切割管道的阻塞。
3 机械部件简介3.1机器电缆与供气软管机器供气、供电系统包括燃气、氧气,如需要还包括压缩气、水等以及工厂电网向机器供电的电缆可能还有信号电缆、等离子电缆和接地电缆。
坡口机技术操作规程

半自动坡口机技术操作规程1.适用范围该机械适用于管道加工,加工管径由ф108—1200mm,根据不同的型号及规格大小加工相应的坡口,还能加工各种铸钢三通、铸钢弯头、压制弯头和修改焊接式阀门、高颈法兰等的坡口以及车削平面和内孔。
坡口型式为: U、 X、 V、双 V型。
2.操作人员的资格要求操作人员要熟悉坡口机各部工作原理和操作程序,新操作人员必须经过安全与技术专业培训,方可操作。
3.坡口机对工作环境的要求坡口机应避免露天放置或作业。
作业结束后应清扫干净,并在暴露部分涂油防锈,机身应用苫布盖好。
4.坡口机操作程序4.1启动总电源,并断开动力头操作电源(即解除按钮)。
4.2按下升降按钮,使下夹具处于与加工件相应的位置,加工件穿过龙门夹具架放在 V型托架上。
启动油泵电机,拨转“紧”钮夹紧工件。
4.3在刀盘上装上磁性表座划针盘,可利用升降或左右移动来找正中心,并通过升降或移动附件托架来调正工件与刀盘的垂直度,达到要求后方可启动油泵电机夹紧工件。
合上联锁按钮,让电触点压力表控制夹紧电磁阀。
4.4移动差动箱上的拨叉至空档位,用手工调正刀架位置,装上适应的刀排,摇动主轴纵向进给手轮,使刀具超过管口8—10mm,然后再移动拨叉至进刀位,调整动力头主轴转速,然后开启动力头进行车削,待刀具移出加工面时即停机。
按前述方法调整刀具至切削位置,再开机加工,反复几次直至坡口符合焊接要求。
壁厚16mm以下的一般 V型坡口能一次成形。
4.5加工小于219mm管子时应装相应管夹并调换相应刀排。
4.6加工内孔时,将拨叉移至同步位,内孔呈圆柱孔。
若移至进刀位,加工出的内孔呈圆锥台形。
4.7车削平面时应用仿型刀架来实现。
4〃8加工弯头等工件时,要在V形夹具内填上相应的楔形垫块。
楔形块根据需要自行制做。
5.坡口机参数及主要技术规范5.1铣削动力头专用电机: P=7.5KW n=1450转/分 V=380V主轴转速:分为34、51、71、89、133、146、186、217、304转/分九档,可根据工件直径选用。
钢管热镀锌φ114生产线技术操作规程

钢管热镀锌φ114生产线技术操作规程目录 Contents第一部分生产概况………………………………………………… (2)Section one General description of the production line一、生产工艺流程图………………………………………………… (2)Process flow diagram二、工艺平面布置示意图………………………………………………… (2)Layout sketch三、原料规格及执行标准………………………………………………… (2)Specification of material and its criteria四、试生产说明 (3)Starting-up illustration第二部分设备的主要技术性能………………………………………………… (5)Section two Main technical characteristics of the equipments一、钢管前处理段………………………………………………… (4)Pre-treatment of steel pipes二、烘干炉………………………………………………… (5)Drying oven三、入料辊道………………………………………………… (6)Feeding rollers四、镀锌炉………………………………………………… (6)Galvanizing furnace五、镀锌锅………………………………………………… (8)Galvanizing vat六、浸锌机构………………………………………………… (8)Dipping unit七、拨料机构………………………………………………… (8)Kick out unit八、提升机构………………………………………………… (8)Lifting unit九、磁力辊………………………………………………… (8)Magnetic roller十、外吹………………………………………………… (8)External blowing十一、磁力辊升降机构………………………………………………… (9)Elevation device of magnetic roller十二、曳出辊道………………………………………………… (9)Pulling out roller十三、猫头叉横移机构………………………………………………… (9)Fork-shaped transverse moving device十四、内吹和升降机构………………………………………………… (9)Internal blowing and elevation device十五、冷却水槽………………………………………………… (9)Cooling water tank十六、检查台架………………………………………………… (10)Check table十七、钝化辊道………………………………………………… (10)Passivation roller十八、钝化喷淋站………………………………………………… (10)Spraying station for passivation十九、烘干台架………………………………………………… (10)Drying table二十、打印辊道………………………………………………… (10)Stamp roller二一、打印机………………………………………………… (10)Stamp machine二二、六角打包设备………………………………………………… (10)Packaging tools二三、除尘器………………………………………………… (10)Cleaner二四、电器设备………………………………………………… (10)Electrical device第三部分镀锌车间技术操作规程………………………………………………… (11)Section three Operating instruction of galvanizing workshop一、目的………………………………………………… (11)Purposes二、使用范围………………………………………………… (11)Applying scope三、工作程序………………………………………………… (11)Working procedures3.1、酸洗工序………………………………………………… (11)Acid cleaning3.2、火炕工序 (11)Heating3.3、锌锅工序………………………………………………… (11)Dipping3.4、内外吹工序 (12)Blowing3.5、钝化水洗工序 (12)Passivation and wash3.6、检验工序 (12)Check3.7、司炉工 (12)Operators修订状况记录………………………………………………… (12)Record of revision (12)第一部分生产概况Section one Generaldescription of the production line 一.生产工艺流程图Process flow diagram钢管热镀锌生产线是将成品黑管经过表面处理后自动侵锌,在钢管内外表面镀一层耐腐蚀、表面光洁锌层的生产设备。
北方工具+设备5速小型钻嘴压力机说明书

5-SpeedMINI DRILL PRESS OWNER'S MANUALItem # 155300WARNING:Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basicsafety precautions may result in serious personal injury.Thank you very much for choosing a NORTHERN TOOL+ EQUIPMENT CO., INC. Product! For future reference, please complete the owner's record below:Model: _______________ Purchase Date: _______________Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.This machine is designed for certain applications only. Northern Tool + Equipment cannot be responsible for issues arising from modification. We strongly recommend this machine is not modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Northern Tool + Equipment to determine if it can or should be performed on the product.For technical questions please call 1-800-222-5381.INTENDED USEThis mini drill press is designed for drilling in metal or wooden pieces.TECHNICAL SPECIFICATIONSDescription SpecificationsMotor:1/3 HPVolts:120VSpeed:620 - 3100 RPMChuck Size:1/2”Swing:8"Stroke:2"Drilling Capacity:1/2”Work tabel:65/8" x 69/16"Work base:115/8" x 71/3"Ship Weight:42 lbsFailure to follow all instructions listed below may resultWARNING!Read and understand all instructions.that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.SAVE THESE INSTRUCTIONSWORK AREA• Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents.• Do not use your tool where there is a risk of causing a fire or an explosion; e.g. in the presence of flammable liquids, gasses, or dust. Power tools create sparks, which may ignite the dust or fumes.• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area.12• Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work area, particularly those hazards below the work surface hidden from the operator's view that may be unintentionally contacted and may cause personal harm or property damage.• Be alert of your surroundings. Using power tools in confined work areas may put you dangerously close to cutting tools and rotating parts.SAFETYWARNING!Always check to ensure the power supply corresponds to the voltage on the rating plate.• Do not abuse the cord. Never carry a portable tool by its power cord, or yank tool or extension cords from the receptacle. Keep power and extension cords away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may cause a fire and increase the risk of electric shock.• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. • Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still doesn't fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increase risk of electric shock if your body is grounded.• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W.” These cords are rated for outdoor use and reduce the risk of electric shock.• Extension Cord Use: A. Use only 'Listed' extension cords. If used outdoors, they must be marked “For Outdoor Use.” Those cords having 3-prong grounding type plugs and mating receptacles are to be used with grounded tools. B. Replace damaged or worn cords immediately.C. Check the name plate rating of your tool. Use of improper size or gauge of extension cord may cause unsafe or inefficient operation of your tool. Be sure your extension cord is rated to allow sufficient current flow to the motor. For the proper wire gauge for your tool, see chart.If in doubt, use larger cord. Be sure to check voltage requirements of the tool to your incoming power source.• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.• Do not let your fingers touch the terminals of plug when installing to or removing from the outlet.• Ground fault circuit interrupters. If work area is not equipped with a permanently installed Ground Fault Circuit Interrupter outlet (GFCI), use a plug-in GFCI between power tool or extension cord and power receptacle.PERSONAL SAFETY • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air vents often cover moving parts and should be avoided.• Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply with current national standards, or when needed, a face shield. Use as dust mask in dusty work conditions.This applies to all persons in the work area. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.• Avoid accidental starting. Do not carry the power tool with your finger on the switch. Ensure the switch is in the off position before plugging tool into power outlet. In the event of a power failure, while a tool is being used, turn the switch off to prevent surprise starting when power is restored.• Do not overreach. Keep proper footing and balance at all times.• Remove adjusting keys or wrenches before connecting to the power supply or turning on the tool. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.• Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.• Whenever possible, position the WORKPIECE to contact the left side of the column if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table.• When using a drill press VISE, always fasten it to a table.• Never climb on or allow others to climb on the drill press table; it could break or pull the entire drill press down.• Turn the motor Switch OFF and put away the Switch Key when leaving the drill press.• To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating.TOOL USE AND CARE• Do not force the tool. Tools do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct tool for the job.• Never use a tool with a malfunctioning switch. Any power tool that cannot be controlled with the switch is dangerous and must be repaired by an authorized service representative before using.• Disconnect power from tool and place the switch in the locked or off position before servicing, adjusting, installing accessories or attachments, or storing. Such preventive safety measures reduce the risk of starting the power tool accidentally.• Secure work with clamps or a vise instead of your hand to hold work when practical. This safety precaution allows for proper tool operation using both hands.• Store idle tools. When tools are not is use, store them in a dry, secure place out of the reach of children. Inspect tools for good working condition prior to storage and before re-use.• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.• Keep guards in place and in working order.For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions, read and understood this Instruction manual:• Your drill press must be bolted securely to a workbench. In addition, if there is any tendency for your drill press to move during certain operations, bolt the workbench to the floor.• This drill press is intended for use in dry conditions, indoor use only.• Always keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit.• Do not install or use any drill bit that exceeds 175 mm (7") in length or extends 150 mm (6") below the chuck jaws. They can suddenly bend outward or break.• Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press. • When cutting a large piece of material make sure it is fully supported at the table height.• Do not perform any operation freehand. Always hold the workpiece firmIy against the table so it will not rock or twist. Use clamps or a vice for unstable workpieces.• Make sure there are no nails or foreign objects in the part of the workpiece to be drilled.• Do not touch the bit or chips. Drill bits and cuttings are hot immediately offer drilling.• Never reach around or under the working head, or grab the chuck key to stop the drill press.• Make sure the drill press speed is appropriate for both the type of material and bit size you are using.34• Clamp workpiece or brace against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp solidIy to the table and use the fence provided. • If the workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table. Provide auxiliary support. • Make sure all clamps and locks are firmly tightened before drilling. • Securely lock the head and table support to the column, and the table to the table support before operating the drill press. • Never turn your drill press on before clearing the table of all objects. (tools, scraps of wood, etc.) • Before starting the operation, jog the motor switch to make sure the drill bit does not wobble or vibrate. • Let the spindle reach full speed before starting to drill. If your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press off and unplug. Do not restart until the problem is corrected. • Do not perform layout assembly or set up work on the table while the drill press is in operation. • Make sure the spindle has come to a complete stop before touching the workpiece. • To avoid injury from accidental starting, always turn the switch "OFF" and unplug the drill press before installing or removing any accessory or attachment or making any adjustment. • Keep guards in place and in working order. • Use onIy self-ejecting type chuck key as provided with the drill press. • Do not try to drill material too small to be securely held.• Use the drill press in a well-lit area and on a level surface clean and smooth enough to reduce the risk of trips, slips, or falls. Use it where neither the operator nor a casual observer is forced to stand in line with a potential kickback.WARNING! For your own safety, do not attemp to operate your drill press until it is completely assembled and installed according to the instructions and until your have read and understand the following:1. General Safety Instructions for Power Tools2. Getting to Know Your Drill Press3. Basic Drill Press Operation4. Adjustments5. MaintenanceUNPACKINGOn receipt, carefully unpack the components ensuring that no damage was suffered in transit, and that all following parts are accounted for.1. Table Support2. Support Lock Handle3. Column4. Base5. Support column6. Screw Hex HD M8 x 207. Table Bevel Lock Screw8. Table9. Head Arm Check the parts againts the above list and refer to the diagrams. Should there be any deficiencies or damage, you should contact Northern Tool + Equipment.5GETTING TO KNOW YOUR DRILL PRESSASSEMBLY1.Install (3) M8 x 20 bolts in each hole through Column Support and base and tighten with wrench.2.Slide table/support into column.3.Install support lock handle from left side into table support and tighten by hand.4.Lift head above column and slide it onto the column as possible. Align head with table and base. Using a 4mm Hex “L” wrench, tighten the head lock set screws on the head.5.Screw the feed handles into the threaded holes in the hub and tighten.6.Clean out the tapered hole in the chuck. Clean the spindle nose with a clean cloth. Push the chuck up on the spindle nose as far as possible. Lightly tap the nose of the chuck with a piece of wood to ensure proper fitting of the chuck on the spindle.7.Install M5 x 12 pan HD screw in hole located in guard and attach knob, turning until tighten.8.Choose speed for drilling operation, and install belt to correct position for desired speed. Loose belt tension lock handle and turn the motor counterclockwisely to apply tension to the belt. Tighten belt tension lock handle.OPERATION1.Before using this machine, the operator should carefully read over this operation manual to acquaint himself with the construction, controls and driving system of the machine.2.All of the Ball Bearing are packed with grease at the factory. They require no further lubrication. Periodically lubricate the grooves in the spindle and the rack (teeth of the quill).3.Install drill into chuck far enough to obtain maximum gripping of the chuck jaws. Make sure that the drill is centered in the chuck. Tighten the drill sufficiently, so that it does not slip while drilling. Turn the chuck key clockwise to tighten, counter-clockwise to loosen the drill bit.4.The drilling depth may be controlled by pointer and depth scale or by the two stop nuts, on the feed stop rod.1. Pulley-Guard2. Belt Tension Lock Handle3. Head Lock Set Screws4. Support-Table5. Column-support6. Support-Lock7. Base8. Spring-Cap9. Depth-Scale Indicator 10. Depth-Scale 11. Column 12. Bevel Scale 13. Table Lock Set Screw 14. Table 15. Feed Handles 16. Chuck 17. Feed Stoop Rod 18. Stop Nuts 19. Switch 20. Stop-Motor Spring Motor Stop65.To position the table, loosen support lock handle, move the table to the desired position and retighten support lock.To tilt table, loosen the bevel lock, tilt the table to desired position on the bevel scale and retighten bevel lock.6.After drilling a hole, release the feed handle to have the spindle sleeve return to its original position.7.In case of any trouble or abnormal noise arising during operation, stop the motor at once and find out the cause.8.After operation, remove chips and dirt on the machine and cover all the unpainted surfaces with oil to prevent them from rusting. Turn off the power supply for safety.WARNING!For your own safety, turn switch “off” and remove plug from power source outlet before maintaining or lubricating your drill press.WARNING! To avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any way, haveit replaced.WARNING! Make sure this tool is disconnected from its power source before attempting any maintenance,cleaning, or inspection.• Maintain your tools.It is recommended that the general condition of any tool be examined before it is used.Keep your tools in good repair by adopting a program of conscientious repair and maintenance in accordance with the recommended procedures found in this manual. If any abnormal vibrations or noise occurs, turn the tool off immediately and have the problem corrected before further use. Have necessary repairs made by qualified service personnel.• Keep cutting tools sharp and clean.Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Keep handles dry, clean, and free from oil and grease. • e only soap and a damp cloth to clean your tools. Many household cleaners are harmful to plastics and other insulation. Never let liquid get inside a tool.WARRANTY One-Year Limited Warranty For warranty questions, call 1-800-222-53817FIGURE 1DIAGRAM & PARTS LIST8FIGURE 29Northern Tool + Equipment Co.,2800 Southcross Drive West P .O. Box 1499 Burnsville, MN 55337-0499Made in China。
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CGKT114台式坡口机
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保定市华沃机械有限公司一、产品概述
CGKT114型台式自动坡口机是我公司设计生产的一种全新结构、全新性能的管道加工专用工具。
与传统的同类型机器相比,本机器进行了独特的创新设计,机器的功能及性能得到极大的拓展及提高。
广泛应用于电厂、石油、化工、建筑等行业的管道维修、安装。
现将本产品的特点介绍如下:
移动、固定方便
1本机器装有推把和四个脚轮,便于移动工作场地。
如果想把坡口机固定在某一场地,可以旋转三条制动螺栓,当螺栓起到支撑作用时,锁紧三个支撑螺母,即可固定坡口机。
2切削时刀具自动进给功能
操作者使用本机器进行切削时,不需传统的机器所必需的烦琐的人工进给动作,只需推进进给手轮,机器即自动实现刀具进给。
极大降低操作者的劳动强度。
3加工到位后刀具自动停止进给功能
对管道的坡口加工,刀具进给到行程终点时,自动停止进给,这样可有效防止由于操作者的误操作或疏忽可能对机器造成损坏。
4刀具自动快速回退功能
加工到位后,只需拔出进给手轮,仅需5-6秒的时间,机器的刀具即自动快速回退到初始状态,等待下一次的切削。
5工件装夹快速、方便
将工件放在三脚架和定位支撑上,转动夹紧方头,两夹紧V 型块向中心快速移动,将工件夹紧。
对于不同管径的管材不需加垫块进行调整。
6动力强劲
本机器采用三相异步电机,功率大,抗过载能力强,使用寿命长。
7使用范围广
本机器使用于φ60-φ114(外径)范围内的管材坡口加工。
二、产品的技术指标
1使用范围:外径φ60-外径φ114规格管材
2电机功率:
3额定电压:380V
4满载转速:910rpm
5额定电流:
6频率:50-60HZ
7刀盘额定转速:三、产品结构
四、工作前的准备工作及注意事项
1接通380V交流电源,坡口机的电缆线应接在闸刀开关或断路器后面,以便工作间歇切断总电源。
接通电源,启动电机看刀盘旋向,从夹紧组件方向看刀盘,刀盘旋向为顺时针方向;如果方向相反,应重新接线。
2调整三脚架V型块和定位支撑定位块的中心高度与夹紧组件及刀盘的中心高度一致,先将工件的一段装夹到夹紧组件上,注意夹正,转动定位支撑的调节手柄,使其定位块的定位面和工件相贴合,旋紧其锁紧螺钉。
然后再装夹一根长工件,调整三脚架的调节手柄,使其V型块的两定位面和工件相贴合,旋紧其锁紧螺钉,机器调整完毕。
3检查所要加工的管子端口是否有割焊焊瘤或严重不平,如有则用角向磨光机磨平,以免损坏刀具或机器。
4使用本机器一定要仔细阅读使用说明书。
五、操作方法
1装夹工件
(1)切断电源。
(2)装夹刀具,将随机附带的刀具一端和刀垫放入刀盘的长槽内,旋紧压刀螺钉。
(3)逆时针旋转夹紧方头,打开夹紧组件的两个V型块。
(4)将工件放置在三脚架和定位支撑上,工件端口距刀刃部分2毫米为宜(确保机器运转时刀具不会碰到工件)顺时针旋转如图所示的夹紧方头,夹紧组件的两个同时V型块向管径方向移动,将工件夹紧(注意一定要夹紧牢固)。
(5)调整刀具的位置,确保刀具能对管的整个壁厚进行切削加工。
2开机加工
(1)按下开关,启动电机。
(2)待电机运转正常后,推进进给手轮,进行切削加工。
(3)加工完毕,拔出进给手轮,刀盘即自动开始快速退回。
(4)擦拭机器。
六、安全注意事项
1操作本机器前务请详细阅读使用说明书,操作时严格遵守。
2如果坡口机使用一段时间后,出现传动带变松、打滑现象,应对传动带进行张紧:先松开四条电机固定螺栓,松开两个锁紧螺母,顺时针旋转两条调整螺钉,适当张紧传动带,然后旋紧电机固定螺栓和锁紧螺母。
注意:调整后的电机轴和主机皮带轮轴平行,用手转动传动带,传动带不做轴向窜动为宜。
3装卸工件或调整时,一定要切断电源。
4加工长工件时,三脚架一定要起到支撑作用,以免损坏机器。
5如果遇到卡刀现象应立即停机,检查刀具是否损坏。
如果损坏应刃磨或更换刀具。
6不超过机器使用说明书所规定的加工范围。
7机器使用前,应对其使用状况进行检查。
如开关操作是否灵活、电线有无破损、刀具等零件安装是否正确。
机器在使用过程中若产生异常噪声和振动,应立即关闭机器进行检查。
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