梅索尼兰定位器调试
梅索尼兰SVI II 定位器操作业指导书
M aso n eilan*S V I*II A P 定位器作业指导书编制：周利鹏审核：王振辉储运公用成品油班组SVI II AP定位器作业指导书1、工作原理SVI II AP是智能电气定位器，它从控制器接收4-20mA电气位置设定点信号并与阀门位反馈传感器比较位置设定点输入信号。
位置设定点和位置反馈之间的差异通过位置控制算法分析计算输出为I/P转换器设定伺服信号。
I/P的输出压力由驱动执行机构的气动气路放大器放大。
一旦设定点和阀门位反馈之间的误差在范围之内，对伺服信号不进行其它纠正，以保持阀位。
阀门定位器外观如图1-1所示。
1-1 SVI II AP2、电气模块接线端子板如图2-1所示。
2-1 接线端子图3、操作按钮本地按钮都位于铰链保护盖后面，显示窗口的正下方。
用一字螺丝刀将中间的螺丝拧开，将黑色盖子掀起，有三个银色按钮分别是‘*’（选择）、‘-’（向后）、‘+’（向前）如图（3-1）3-1 SVI II AP显示屏及操作按钮三个按钮执行以下功能：左按钮：标记为*，允许您选择或接受当前显示的值或参数选项。
中间按钮：标记为-，允许您通过菜单结构返回上一个菜单项目，或者减少数字显示屏上当前显示的值。
当用于减小显示值时，长按按钮就会使值以更快速度减小。
右键按钮：标记为+，允许您通过菜单结构进入下一个菜单项目，或者增加数字显示屏上当前显示的值。
当用于增加显示值时，长按按钮就会使值以更快速度增加。
4、NORMAL 运行模式和 MANUAL 模式菜单当离开NORMAL模式进入MANUAL模式时，阀门处于它离开NORMAL时所处的最后位置。
在MANUAL模式下，设备不会对4-20 mA的信号作出响应。
但是，SVI II AP设备仍然可以对HART命令作出响应，包括定位阀门的HART命令。
当你从NORMAL运行模式菜单切换到VIEW DATA或VIEW ERR菜单，阀门仍然处于NORMAL 模式，并且仍然对4-20mA信号作出响应。
梅索尼兰定位器调试
培训讲义本次课课题：梅索尼兰定位器调试学时数：2学时培训内容：SVI II型定位器和SVI II AP型定位器在维修和更换安装阀门后要重新进行“阀门行程校验”Find Stop和Auto Tune校验，来确保阀门开度的精度。
下面介绍用HART475校验的具体步骤：SVI II 型定位器：1.将定位器安装到阀门，接上正常的电气信号，连接HART475与定位器，进入“normal mode”（正常模式）菜单模式。
2.在“normal mode”（正常模式）菜单下选择第4项“manual mode menu”（手动模式菜单）并进入3.在“manual mode menu”(手动模式菜单)下选择第3项“calibrate menu” (校验菜单)，并进入4.在“calibrate menu”(校验菜单)下选择第1项“Range”（范围）并进入“choose”（选择）菜单5.在“choose”（选择）菜单下选择“Auto stops”(自动停止)作定位器快开快关校验6.完成后返回“calibrate menu”(校验菜单)，选择第2项“Tuning”（调谐）并进入“Tuneing choose”（调谐选择）选项菜单7.在“Tuneing choose”选项菜单下选择第2项“autotune”（自动调谐）自动校验PID8.完成后按以上步骤返回到初始菜单。
SVI II AP型定位器有三种步骤：第一种步骤：1.将定位器安装到阀门，接上正常的电气信号，连接HART475与定位器，建立通讯后，进入菜单第6项“Device Setup”（设备设置）菜单模式。
2. 在“Device Setup”（设备设置）菜单模式进入第2项“change mode”（更改模式），将模式改为第3项“setup”（设置）3.返回“Device Setup”（设备设置）菜单模式，进入第4项“Manual Setup”（手动设置）选项菜单4.在“Manual Setup”（手动设置）选项菜单下分别进入第4项“Find Stops”（找到停止）作快开快关校验，完成后返回“Manual Setup”（手动设置）选项菜单5.在“Manual Setup”（手动设置）选项菜单选择第5项“Auto Tune”（自动调谐）作定位器的PID参数校验6.校验完毕后返回菜单“change mode”（更改模式）将模式改为”Normal”（正常）初始菜单。
梅索尼兰 SVI II AP 智能定位器 操作说明书
操作说明书
美国德莱赛公司 2006 年 5 月英文版 德莱赛机械（苏州）有限公司 2006 年 12 月中文版
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德莱赛公司对出售的产品在货物发运一年内承担由于产品本身材料或加工工艺上的缺 陷原因造成不能使用的，进行免费更换。德莱赛公司保留在没有向外宣布的情况下，停止生 产或改变产品的材料和设计规格的权利。本说明书是定位器 SVI II AP 和其配套软件 ValVue 的说明材料。 定位器 SVI II AP 仅能使用德莱赛公司认可的配套软件，软件的购买和注册请与德莱赛 公司联系。
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安全事项...........................................................................................................................................2 安全警惕记号...................................................................................................................................3 SVI II AP 产品安全信息 .................................................................................................................3 第一章 SVI II AP 的装配 ...........................................................
梅索尼兰SVI1000定位器简明使用方法
梅索尼兰SVI1000定位器简明使用方法
打开定位器外壳，可看到定位器面板，定位器上共有4个按键
从上往下，第1个按键为定位器全开全关位整定按键；
第2个按键为定位器行程调节按键（一般不用）；
第3个按键为定位器自动整定按键；
第4个按键为取消按键。
调试方法：
按下第1个按键，当它旁边的绿灯闪烁后，在2-7秒内松开按键（超时或时间不够将自动取消操作），定位器自动找阀门全开位和全关位，完成后4个指示灯会依次闪烁，再按下第3个按键，当它旁边的绿灯闪烁后，在2-7秒内松开按键（超时或时间不够将自动取消操作），定位器自动整定，完成后4个指示灯会依次闪烁，阀门定位器调试完成。
反馈应在阀门完成整定后，重新设定，用5点（4mA\8mA\12mA\16mA\20mA)进行设定。
常见十二种定位器,调试步骤
常见十二种定位器，调试步骤阀门定位器是控制阀的主要附件，它将阀杆位移信号作为输入的反馈测量信号,以控制器输出信号作为设定信号，进行比较，当两者有偏差时，改变其到执行机构的输出信号，使执行机构动作，建立了阀杆位移量与控制器输出信号之间的一一对应关系。
本文重点讲解常见定位器调试步骤，帮助仪表人轻松掌握各类定位器。
一阀门定位器的原理、作用阀门定位器是控制阀的主要附件。
它将阀杆位移信号作为输入的反馈测量信号，以控制器输出信号作为设定信号，进行比较，当两者有偏差时，改变其到执行机构的输出信号，使执行机构动作，建立了阀杆位移量与控制器输出信号之间的一一对应关系。
因此，阀门定位器组成以阀杆位移为测量信号，以控制器输出为设定信号的反馈控制系统。
该控制系统的操纵变量是阀门定位器去执行机构的输出信号。
（1）用于对调节质量要求高的重要调节系统，以提高调节阀的定位精确及可靠性。
（2）用于阀门两端压差大（△p>1MPa）的场合。
通过提高气源压力增大执行机构的输出力，以克服液体对阀芯产生的不平衡力，减小行程误差。
（3）当被调介质为高温、高压、低温、有毒、易燃、易爆时，为了防止对外泄漏，往往将填料压得很紧，因此阀杆与填料间的摩擦力较大，此时用定位器可克服时滞。
（4）被调介质为粘性流体或含有固体悬浮物时，用定位器可以克服介质对阀杆移动的阻力。
（5）用于大口径（Dg>100mm）的调节阀，以增大执行机构的输出推力。
（6）当调节器与执行器距离在60m以上时，用定位器可克服控制信号的传递滞后，改善阀门的动作反应速度。
（7）用来改善调节阀的流量特性。
（8）一个调节器控制两个执行器实行分程控制时，可用两个定位器，分别接受低输入信号和高输入信号，则一个执行器低程动作，另一个高程动作，即构成了分程调节。
二阀门定位器的分类1、阀门定位器按输入信号分为气动阀门定位器、电-气阀门定位器和智能阀门定位器。
（1）气动阀门定位器的输入信号是标准气信号，例如，20~100kPa气信号，其输出信号也是标准的气信号。
梅索尼兰阀门说明书
阀门调试梅索尼兰是一种智能式的定位器，对该种气动阀的调试，首先对控制回路查线和接线方式确认，再次对仪表管道进行吹扫。
注意事项：在进行设置时必须从信号源输入4~20mA电流信号或者从HART（数字通信协议）输入，操作电源来自于4~20mA电流信号或者是12/24VDC电压等多支路供应。
当SVI阀门调节器或控制器没有按钮或者没有显示，如果要进行系统设置或校验，则必须用HART通信协议或者个人计算机上阀门软件来进行阀门参数设定。
该定位器又分为气开式（正作用式：4mA指令对应全关、20mA指令对应全开）、气关式（反作用式：4mA指令对应全开、20mA指令对应全关）和双气缸（厂家说：出厂是什么参数就是什么不需要更改什么参数）三种型号，梅索尼兰有一个简便操作接口、高精度的阀位执行机构、据有自动设置和调整功能。
所以我们首先要认识阀门的用户接口(interface)，梅索尼兰有三个操作按钮，○1左边一个按钮上标有“*”字样，这个按钮允许我们进行选择或者确认被改的参数；○2中间这个按钮上标有“-”字样，这个按键允许我们从下一个菜单移到上一个菜单，或者对所修改的参数进行减操作；○3右边这个按钮上标有“+”字样，这个按键允许我们从上一个菜单移到下一个菜单，或者对所修改的参数进行加操作。
当我们首次调试时，第一个看到的画面是“POS…”，如果要调整该定位器，首先必须从“POS…”切换到手动位置，画面显示的是：“MAN POS”。
当阀门在自动位置时我们可以用以下方法进行切换。
首先按标记为“+”的键，只到阀门显示（→MAN）字样时，按“*”键就可以进入手动状态，在手动状态时阀门应显示（MAN POS）字样。
这时如果再按下“*”键，就可以进行手动操作该阀门。
如果想切换到自动位置时，只要该定位器显示（MAN POS）字样时，表示阀门现为手动状态。
这时我们只有按下“+”键，只到显示（→OPER）字样，这时按“*”键，阀门将会自动进入自动状态。
梅索尼兰阀门说明书
阀门调试梅索尼兰是一种智能式的定位器，对该种气动阀的调试，首先对控制回路查线和接线方式确认，再次对仪表管道进行吹扫。
注意事项：在进行设置时必须从信号源输入4~20mA电流信号或者从HART（数字通信协议）输入，操作电源来自于4~20mA电流信号或者是12/24VDC电压等多支路供应。
当SVI阀门调节器或控制器没有按钮或者没有显示，如果要进行系统设置或校验，则必须用HART通信协议或者个人计算机上阀门软件来进行阀门参数设定。
该定位器又分为气开式（正作用式：4mA指令对应全关、20mA指令对应全开）、气关式（反作用式：4mA指令对应全开、20mA指令对应全关）和双气缸（厂家说：出厂是什么参数就是什么不需要更改什么参数）三种型号，梅索尼兰有一个简便操作接口、高精度的阀位执行机构、据有自动设置和调整功能。
所以我们首先要认识阀门的用户接口(interface)，梅索尼兰有三个操作按钮，○1左边一个按钮上标有“*”字样，这个按钮允许我们进行选择或者确认被改的参数；○2中间这个按钮上标有“-”字样，这个按键允许我们从下一个菜单移到上一个菜单，或者对所修改的参数进行减操作；○3右边这个按钮上标有“+”字样，这个按键允许我们从上一个菜单移到下一个菜单，或者对所修改的参数进行加操作。
当我们首次调试时，第一个看到的画面是“POS…”，如果要调整该定位器，首先必须从“POS…”切换到手动位置，画面显示的是：“MAN POS”。
当阀门在自动位置时我们可以用以下方法进行切换。
首先按标记为“+”的键，只到阀门显示（→MAN）字样时，按“*”键就可以进入手动状态，在手动状态时阀门应显示（MAN POS）字样。
这时如果再按下“*”键，就可以进行手动操作该阀门。
如果想切换到自动位置时，只要该定位器显示（MAN POS）字样时，表示阀门现为手动状态。
这时我们只有按下“+”键，只到显示（→OPER）字样，这时按“*”键，阀门将会自动进入自动状态。
梅索尼兰定位器 SVI-II
WarrantyItems sold by Dresser® are warranted to be free from defects in materials and workmanship for a period of one year from the date of shipment provided said items are used according to Dresser recommended usages. Dresser, Inc. reserves the right to discontinue manufac-ture of any product or change product materials, design or specifications without notice. This instruction manual applies to the following instruments and approved software: SVI ® II AP Positioner and ValVue® software.The SVI II AP series positioners are warranted for use only with interface software approved by Dresser Inc. Consult Masoneilan Dresser factory locations for approved software listing.About this GuideThis Quick Start Guide applies to the following instruments and approved software: SVI II AP -2 through SVI II AP-3- with Firmware version 3.1.1- with ValVue® version 2.4 or greater- with AMS® ValVue® SNAP-ON® version 2.4 or greater- with Model HH375 HART® Communicator with DD published for SVI II AP- (Masoneilan Device type 202, 0, 00CA)The information in this manual is subject to change without prior notice.The information contained in this manual, in whole or part, shall not be transcribed or copied without Masoneilan’s written permission.In no case does this manual guarantee the merchantability of the positioner or the software or its adaptability to a specific client needs.Please report any errors or questions about the information in this manual to your local supplier or visit .CopyrightAll software is the intellectual property of Dresser, Inc.The complete design and manufacture is the intellectual property of Dresser, Inc. Masoneilan®, FVP®, SVI®, and ValVue®are registered trademarks of Dresser, Inc. All information contained herein is believed to be accurate at the time of publication and is subject to change without notice.Copyright 2006 by Dresser, Inc. All rights reserved.PN 055201-167 REV BThis section provides safety information including safety symbols thatare used on the SVI II AP and the safety symbol definition. Important - Please Read Before Installation!Safety Symbols SVI II AP instructions contain DANGER, WARNING, and CAUTION labels and Notes, where necessary, to alert you to safety related or other important information. Read the instructions carefully before installing and maintaining your instrument. DANGER and WARNING hazards are related to personal injury. CAUTION hazards involve equipment or property damage. Operation of damaged equipment can, under certain operational conditions, result in degraded process system performance that can lead to injury or death. Total compliance with all DANGER, WARNING, and CAUTION notices is required forsafe operation.This is the safety alert symbol. It alerts you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoidpossible injury or death.Indicates a potentially hazardous situation, which if not avoided couldresult in death or serious injury.Indicates a potentially hazardous situation, which if not avoided couldresult in serious injury.Indicates a potentially hazardous situation, which if not avoided could result in minor or moderate injury.Safety InformationMasoneilan Dresser SVI II AP Quick Start Guide When used without the safety alert symbol indicates a potentiallyhazardous situation, which if not avoided could result in property damage.Note:Indicates important facts and conditions.SVI II APProductSafety The SVI II AP positioner is intended for use with industrial compressed air or, natural gas systems only. Ensure that an adequate pressurerelief provision is installed when the application of system supplypressure could cause peripheral equipment to malfunction. Installationmust be in accordance with local and national compressed air andinstrumentation codes.Products certified as explosion proof or flame proof equipment or foruse in intrinsically safe installations MUST BE :Installed, put into service, used and maintained incompliance with national and local regulations andin accordance with the recommendations containedin the relevant standards concerning potentiallyexplosive atmospheres.Used only in situations that comply with the certifi-cation conditions shown in this document and afterverification of their compatibility with the zone ofintended use and the permitted maximum ambienttemperatureInstalled, put into service and maintained by quali-fied and competent professionals who have under-gone suitable training for instrumentation used inareas with potentially explosive atmospheres. Before using these products with fluids other than air or for non-industrial applications, consult Dresser, Inc. This product is notintended for use in life support systems.Under certain operating conditions, the use of damaged instrumentscould cause a degradation of the performance of the system which maylead to personal injury or death.Use only genuine replacement parts which are provided by themanufacturer, to guarantee that the products comply with the essentialsafety requirements of the European Directives mentioned on the frontcover.Changes to specifications, structure, and compo-nents used may not lead to the revision of this man-ual unless such changes affect the function andperformance of the product.ContentsSafety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iSafety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SVI II AP Product Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Section 1Installation and Set Up . . . . . . . . . . . . . . . . . . . . . . .1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Using the Quick Start Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Mounting the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Necessary Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Installing the SVI II AP Remote Position Sensor . . . . . . . . . . . . . . . . 4 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Connecting the Tubing and Air Supply. . . . . . . . . . . . . . . . . . . . . . . . 7 Single Acting Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Double Acting Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Connecting the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Wiring the SVI II AP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Connecting to the Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 SVI II AP Setups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Grounding Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Compliance Voltage in Single Drop Current Mode . . . . . . . . . . . . . . .12 Verify Wiring and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Masoneilan Dresser SVI II AP Quick Start GuideSVI II AP Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Tools Needed for Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . .14 Display Cover Removal and Installation . . . . . . . . . . . . . . . . . . . . . . .15 Removing the SVI II AP Display Cover . . . . . . . . . . . . . . . . . . . . . . .15 Installing the SVI II AP Display Cover . . . . . . . . . . . . . . . . . . . . . . . .15 Section 2Check Out, Configuration and Calibration . . . . . .17Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Check Out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Physical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Actuator, Linkages, or Rotary Adapter . . . . . . . . . . . . . . . . . . . . . . .17 Verify Mounting and Linkage Adjustment . . . . . . . . . . . . . . . . . . . . .18 Checking the Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Performing a Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .18 Using ValVue 2.4 to Check Magnet Position . . . . . . . . . . . . . . . . . . . .19 Checking the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Checking the Electronic Module Connections . . . . . . . . . . . . . . . . . . .20 Making Connections to the Terminal Board . . . . . . . . . . . . . . . . . . . . .22 Operational Checkout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Connecting to the Current Source . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Pushbutton Locks and Configuration-Lock Jumper . . . . . . . . . . . . . . .23 Hardware Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Powering Up the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ValVue 2.4 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 ValVue 2.4 Lite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 ValVue 2.4 Full Trial Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Pushbuttons and Local Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Configuration with Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Viewing Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Viewing Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 VIEW DATA Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Auto Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Check-out with a HART Handheld Communicator. . . . . . . . . . . . . . . .31 Appendix A Specifications and References . . . . . . . . . . .A-1 Physical and Operational Specifications . . . . . . . . . . . . . . . . . . . . A-1 Hazardous Location Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Installation and Set Up1Introduction The SVI® II AP (Smart Valve Interface) is the next generation ofMasoneilan’s intelligent digital valve positioners. The SVI II AP is acompact, industrial tough, high performance, digital valve positionerthat combines a local display with remote communication anddiagnostic capabilities. The SVI II AP is available with options neededto fulfill virtually all application requirements and communicates usingthe HART® protocol. The SVI II AP offers:Extreme AccuracyExtreme ReliabilityExtreme Digital PrecisionAutomated Valve CommissioningPrecise, Quick, Responsive Control of ValvePositionSophisticated Valve DiagnosticsFigure 1SVI II APSVI II AP Cover SVI II AP AssembledElectronicsModule Pneumatic Train and Cover (I/P Module, Relay)ManifoldRelayI/PMasoneilan Dresser SVI II AP Quick Start GuideFigure 2SVI II AP ComponentsUsing the Quick Start GuideThe SVI II AP Quick Start Guide is intended to help an experiencedField Engineer install, setup, and calibrate an SVI II AP in the mostefficient manner possible. This document provides basic installationand setup instructions and is not intended to replace the in-depthinformation contained in the SVI II AP Instruction Manual EW2002-AP .If you experience problems that are not documented in this guide referto the Masoneilan SVI II AP Instruction Manual EW2002-AP , call yourlocal Masoneilan representative, or go to . Salesoffices are listed on the last page of this documentThe steps necessary to complete the SVI II AP installation and softwaresetup are outlined in Table 1 below. Table 1 SVI II AP Installation Steps Step No.Procedure Reference 1Attach mounting bracket to the actuator.See page 3 for rotary valve and reciprocating valve instructions.2Install the SVI II AP magnetic assembly (rotary valves only).See page 3 for instructions.3Assemble the SVI II AP on thebracket that is mounted to the valveactuator.See page 3 for rotary valve and reciprocating valve instructions.Installation and Set Up Mounting the SVI II AP Failure to adhere to the requirements listed in this manual may causeloss of life and property.Before installing, using, or carrying out any maintenance tasksassociated with this instrument, READ THE INSTRUCTIONSCAREFULLY. (Refer to “Hazardous Location Installation” onpage A-7 of this guide for detailed instructions.)Mounting the SVI II AP This guide provides installation instructions for mounting an SVI II AP on both rotary and reciprocating actuated valves. The mounting process can be broken down into the following:Attach the mounting bracket to the actuator.Install the magnetic assembly.Assemble the SVI II AP on the mounting bracket. Note:The SVI II AP should be mounted with the conduit connections down in order to facilitate drainage of condensate from the con-duit.4Install the Remote Position Sensor, ifnecessary.See page 4 for instructions.5Connect the pneumatic tubing to theSVI II AP.See page 7 for instructions.6Connect the air supply to the SVI IIAP.See page 9 for instructions.7Connect the positioner to the HARTControl Loop segment by installingthe SVI II AP wiring.See page 10 for instructions.8Configure/calibrate using ValVue.2.4See page 24 and page 28 forinstructionsConfigure/calibrate using a HART Hand Held Communicator See page 31 for instructions.Table 1 SVI II AP Installation StepsStep No.Procedure ReferenceMasoneilan Dresser SVI II AP Quick Start Guide Necessary PrecautionsTo avoid injury or the process being affected when installing orreplacing a positioner on a control valve, ensure that:If the valve is located in a hazardous area makesure the area has been certified as “safe” or that allelectrical power to the area has been disconnectedbefore removing any covers or disconnecting anyleads.Shut off air supply to the actuator and to any valvemounted equipment.Ensure the valve is isolated from the process byeither shutting off the process or using bypassvalves for isolation. Tag shutoff or bypass valves toguard against a “turn-on” while work is in progress.Bleed air from actuator and check that valve is in itsunenergized position.It is now safe to disconnect and remove any valve mounted equipmentthat is being replaced.For the procedure to mount rotary and reciprocating valves, refer to theMounting Instructions contained in the valve’s Mounting Box kit.Installing the SVI II AP Remote Position Sensor An option that is available for the SVI II AP is the Remote Position Sensor. The Remote Position Sensor, is a remotely mounted position-sensing device, that is connected electrically to an SVI II AP valve positioner. It is used as position feedback in applications where direct mounting of an SVI II AP to a valve actuator is not practical due, typically but not limited to, extreme vibration, heat or radiation.The Remote Position Sensor is a potentiometer located in an enclosure which can be mounted on a valve or damper to indicate stem position when connected to a suitable receiver. There is a three wire connection provided on a screw terminal block to interconnect to the receiving device.The SVI II AP Remote Position Sensor is suitable for installation outdoors in an industrial environment. Mounting kits are provided topermit mounting on a variety of valves.Do not remove the instrument cover or connect to an electrical circuit ina Hazardous Area unless the power is disconnected.Comply with current national and local regulationsfor electrical installation work.Installation and Set Up Installing the SVI II AP Remote Position SensorComply with national and local explosiveatmosphere regulations.Before carrying out any work on the device, poweroff the instrument or make sure that the localeconditions for potentially explosive atmospherepermit the safe opening of the cover.Installation ProcedureFor the Remote Position Sensor installation procedure refer to themounting instructions provided with the Remote Position Sensor.1.Remove the cover from the Remote Position Sensorassembly by turning the cover in a counter-clockwise (fac-ing the cover) direction.2.Connect the Remote Position Sensor to the mountingbracket by inserting four M6 x 20 mm Socket Head CapScrews through the appropriate screws holes (accordingto the valve) on the Remote Position Sensor bracket andusing a 3⁄16 inch Hex Key with tee handle.3.Route the instrument cable from the SVI II AP to theRemote Position Sensor (see Figure 3 on page 6 forinstallation instructions).4.Thread the cable through the conduit at the bottom of theRemote Position Sensor.ing a blade screwdriver, loosen the screws on theterminal block and connect the black, brown and red wiresto the appropriate labelled connectors.6.Tighten the screws.7.Attach the feedback lever to the Remote Position Sensorshaft. From the cover side, the lever should be pointing tothe left for reciprocating valves and to the right for rotaryvalves.8.Place the Remote Position Sensor on the mountingbracket.9.Attach the Remote Position Sensor and secure theturnbuckle to the lever ensuring that the shaft at the rear ofthe Remote Position Sensor is inserted into the valveactuator. (Refer to Table 2 “Remote Position SensorTurnbuckle Length” below for turnbuckle length.)10.Replace the Remote Position Sensor cover.Table 2 Remote Position Sensor Turnbuckle LengthActuator Size Stroke Turnbuckle Length6 and 100.5 - 0.8 inch 1.25 inch100.5 - 0.8 inch 1.25 inch10>0.8 – 1.5 inch 1.25 inchMasoneilan Dresser SVI II AP Quick Start Guide Figure 3SVI II AP Remote Position Sensor Installation 160.5 - 0.8 inch 2.90 inch 16>0.8 – 1.5 inch 2.90 inch 16>1.5 – 2.5 inch 2.90 inch 230.5 - 0.8 inch 5.25 inch 23>0.8 – 1.5 inch 5.25 inch 23>1.5 – 2.5 inch 5.25 inchStep 1 Connect Drain Wire to Open Terminal Step 2When connecting cable to Remote Position Sensor make sure wire colors match: - Red to Red - Brown to Brown - Black to BlackStep 3Insert Ferrules into “Remote” Terminal Block according to Wire Color SVI II AP Terminal Number Function RedBrownBlack 123 Positive Signal Groundthe chart at the right:Remote Terminal Block123Table 2 Remote Position Sensor Turnbuckle LengthActuator SizeStroke Turnbuckle LengthInstallation and Set Up Connecting the Tubing and Air SupplyConnecting the Tubing and Air Supply The last step in hardware installation for the SVI II AP is to connect the air supply to the positioner. This section describes the process for connecting the tubing and air supply to a single and double actingpositioner.Isolate the valve from the process and disconnect air tubing from the positioner. Disconnect air fully to avoid injury or process damage.1.Install the pneumatic tubing using a regulated, clean,instrument air supply to the air supply port (S←)2.For a single acting actuator - pipe the outbound air fromthe output pressure port (←I) to the valve actuator.3.For a double acting actuator - pipe the air going out ofeach side of valve actuator. Use both output pressure portone (←I) for one side of the actuator and output pressureport two (←II) for the other side of the actuator.4.Connect air supply and actuator outports (1⁄4 inch NPT)Supply pressure for single acting SVI II AP:20 -100 psi (1.4 - 6.9 bar) (138 - 690 kPa)Supply pressure for double acting SVI II AP:20 - 150 psi (1.4 - 10.4 bar) (138 - 1035 kPa)Minimum tubing diameter 1⁄4 inch (6mmx4mm) Note:The SVI II AP Digital Positioner is designed to operate with clean, dry, oil-free, instrument grade air to ANSI-ISA-57.3 1975(R1981) or ISA-S7.3-1975 (R1981) or with a sweet natural gassupply (SVI II AP models SVI II AP-2 through SVI II AP-3).Table 3Dew Point At least 18° F (10° C) below minimum anticipated ambienttemperatureParticulate Matter Filtered to 5 micronsOil Content Less than 1 ppm w/wContaminants Free of all corrosive contaminantsAir Supply RequirementsMasoneilan Dresser SVI II AP Quick Start Guide Single Acting PositionerThe supply and output connections for the SVI II AP, located on bottomof the pneumatic block, are tapped 1⁄4 inch NPT. Output is toward thefront, supply is toward the back. Two pressure gauges, output on top,supply on bottom, are located on the front of the pneumatic block.Maximum allowable air supply pressure to the SVI II AP variesaccording to actuator, valve size, and valve type. See Pressure Droptables in valve specification sheets to determine the correct positionersupply pressure. Minimum supply pressure should be 5 to 10 psi abovemaximum spring pressure but may not exceed the rated actuatorpressure.OutputSupplyFigure 4Air Ports on Single Acting PositionerInstallation and Set Up Connecting the Tubing and Air Supply Double Acting PositionerConnect Output 1, labeled “(←I)” to the inlet port of the actuator andconnect Output 2 labeled “(←II)” to the opposing actuator port (seeFigure 5 below for double acting ports.Output I ConnectorSupply Connector Connector Output IIFigure 5Air Ports on Double Acting PositionerConnecting the Air SupplyAfter the tubing is installed, use the following procedure to connect theair supply.1.Connect a supply of clean, dry compressed air to the filterregulator.2.Turn on the air supply.3.Adjust the filter regulator.4.Supply pressure must be 5 - 10 psi greater than the springrange of the actuator but may not exceed the ratedactuator pressure. Refer to the valve or actuatorinstruction manual.Masoneilan Dresser SVI II AP Quick Start GuideWiring the SVI II AP In order for the SVI II AP to communicate the positioner data the SVI II AP must be physically connected to a HART communication. The procedure below outlines wiring the SVI II AP.Comply with current national and local regulationsfor electrical installation work.Comply with national and local explosiveatmosphere regulations.Before carrying out any work on the device, poweroff the instrument or make sure that the localeconditions for potentially explosive atmospherepermit the safe opening of the cover.Connecting to the Control LoopThe SVI II APpositioner MUST BE grounded according to localregulations. It is important to maintain correct polarity at all times,otherwise the positioner may not operate properly. The SVI II APshould be physically connected to the HART loop using a cablespecified by the HART Communication Foundation. A shielded cableis recommended.To connect the Control Loop to the SVI II AP:1.Connect one end of the cable to the control loop's4 - 20mA output2.Remove the threaded wiring covers on the positioner.3.Connect the other end of the cable to the SVI II AP. Thereare two threaded openings on the positioner. Use theopening with the red plastic insert.4.Maintain polarity + and - respectively.Wiring GuidelinesThis list contains eight guidelines for a successful implementation of DCcurrent signal, DC power, and HART communication to the SVI II AP:pliance voltage at the SVI II AP must be 9 volts at themaximum current of 20 mA.2.Signal to the SVI II AP must be a regulated current in therange 3.2 to 22 mA.3.Controller output circuit must be unaffected by the HARTtones which are in the frequency range between 1200 and2200 Hz.4.Frequency range of the HART tones must have a circuitimpedance of more than 220 Ohms, typically 250 Ohms.5.HART tones may be imposed by the positioner and acommunication device located anywhere on the signalingcircuit.Installation and Set Up Wiring the SVI II AP6.Capacitance of the signaling circuit must not exceed 0.26microfarads or 0.10 microfarads with high seriesresistance.7.Cabling must be shielded to prevent electrical noise thatwould interfere with the HART tones, with the shieldgrounded.8.Signal must be properly grounded in only one place.Note:For details and calculation methods for wiring resistance, andcapacitance and for calculation of cable characteristics pleaserefer to the HART FSK Physical Layer Specification.SVI II AP SetupsTypical system setups are shown in Figure 6 on page 13, GeneralPurpose and Explosion Proof (EEx d) Installation Schematic and Figure7 on page 13, Intrinsically Safe Installation Schematic. The SVI II APpositioner can be located in a general-purpose or hazardous areaprotected by Explosion Proof (EEx d) methods. Wiring diagrams aregeneralized, actual wiring must adhere to Electrical Installation sectionof manual and local electrical codes. The use of a HandheldCommunicator or a HART modem is not permitted in the HazardousArea protected by Explosion Proof (EEx d) methods. In Figure 7 onpage 13 the SVI II AP positioner is located in a hazardous area that isprotected by Intrinsically Safe wiring practices.The SVI II AP requires an electrical input from a 4-20 mA currentsource. The SVI II AP input signal can carry a HART communicationprotocol signal from ValVue 2.4 or greater software and a HARTmodem, or from a HART Hand Held Communicator. Since the processcontrol system, the source of the input signal, is located in a non-hazardous location, setup requires an intrinsic safety barrier be placedbetween the process control system and the SVI II AP. If the SVI II APis located in a hazardous area with Intrinsically Safe protection a barrieris not required for a flameproof installation. Alternatively the systemcan be installed as Explosion Proof ⁄ flameproof. SVI II AP cancommunicate with a remote PC running ValVue software via a modemconnected to the PC's serial or USB port. The PC, which is notintrinsically safe, must be connected to the circuit on the safe area sideof the intrinsic safety barrier if the valve is located in a hazardous area.The SVI II AP can be operated, calibrated, configured, and interrogatedeither by using local pushbutton and display, or by using a PC runningValVue 2.4 software, HART Handheld Communicator, or any registeredHART Host that supports DDs. The HART Handheld Communicator isapproved for Intrinsically Safe use in accordance with FM and ATEXstandards. Read and observe all HHC labelling. The SVI II AP ispolarity sensitive so the positive lead must be connected to the positive(+) terminal and the negative lead to the negative (-) terminal. Reversalof input will not cause damage but the unit will not function.。
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阀门定位器上有三个按钮（*、＋、－），按任意键进入，屏幕显示为～OPER，按+或-选择依次为（这里+号）MAN、CONTROLLER、EXAMINE。
2．上述3显示至MAN时，按*键可至人工调整模式（POS-MAN），按+或-选择（CAL｛校准｝、CONFIG｛开始用这里进｝、CONTROLLER、EXAMINE、OPER）。
3．CONFIG（配置）按*进入1）SINGLE单作用、DOUBLE双作用；2）CONTROLLER控制ON、OFF；3）ATO气开｛正常疏水｝、ATC气关｛危急疏水｝；4）LINEAR线性50%、30%、QUICK、CUSTOM…；5）TIGHT SHUT强制关闭ON/OFF；6）LO POSITION LIMIT ON/OFF；7）HI POSITION LIMIT ON/OFF；8）ENGLISH/FRANCIAS；9）MAN以上选择1-9用+或-修改用*到9后返回人工模式。
一般1根据实际决定；2选择OFF；3根据实际决定；4可不选择；5选择OFF如果选择ON在末端位置时容易偏差较大，等于完全把气放空，而不在控制之内；6选择ON；7选择ON；8选择ENGLISH。
4．CAL按*进入再用+或-，1）STOPS按*自动检测阀门全开和全关位置。
2）STOP OP 按*进入，阀门自动运行至全开位置，此时可用+或-调整。
3）BOAS。
4）TONE｛调整｝按*进入自动检测阀门动态参数。
4）SIG LO设定多少信号显示0%。
5）SIG HI设定多少信号显示100%。
就地不修改，DCS改。
6）HI PRESSURE V ALUE。
7）MAN返回人工模式。
返回人工模式POS MAN选择至OPER按*退出。