哈锅2200MW-FSSS设计说明书_增加微油
马弗炉温控说明
如果不知道处于何位置按 和
键可以返回初始显示状态
转换键 的使用 按转换键将显示输出功率值。继续按可显示操作参数表中的其它参数。
第二次按
OP 100.0
输出 当前输出值%
第三次按
m-A Auto
手动/自动 当前状态
继续按此键
选择其它的参数
或返回到初始显示状态
1-4
北京佳瑞翔
2200 Installation and Operation Handbook
200.0
200.0
设定值2
SP2 REM MAN RUN
输出 2
输出 1 输出 2 设定
值2
远程 设定
手动 遥控 设定
手动
换页 转换 减值 增值 键 键键 键
斜坡 设定
2216
OP OP
200.0
SP RE
200.0
MAN RUN
换页 转换 减值 增值 键键 键 键
斜坡 设定
输出 1
设定值2 有效
9999
单位
用户设定
过程单位 阀门行程% % 同显示单位 同显示单位 安培
1-11
北京佳瑞翔
Operation
2200 Installation and Operation Handbook
名称
作用
AL
报警菜单
1---
报警 1设定值
2---
报警 2设定值
3---
报警 3设定值
4---
报警 4设定值
AmPS5
5
m-A Auto
diSP Stnd
1---2
100.0
2---2
20.00
220顿高压煤粉锅炉课程设计说明书
锅炉课程设计说明书设计题目：220t/h 高压煤粉锅炉一、锅炉课程设计的目的锅炉课程设计《锅炉原理》课程的重要教学实践环节。
通过课程设计来达到以下目的：对锅炉原理课程的知识得以巩固、充实和提高；掌握锅炉机组的热力计算方法，学会使用热力计算标准方法,并具有综合考虑锅炉机组设计与布置的初步能力二、锅炉校核计算主要内容1、锅炉辅助设计：这部分计算的目的是为后面受热面的热力计算提供必要的基本计算数据或图表。
2、受热面热力计算：其中包含为热力计算提供结构数据的各受热面的结构计算。
3、计算数据的分析：这部分内容往往是鉴定设计质量等的主要数据。
三、设计步骤1、锅炉的整体布置。
2、锅炉排烟温度和热空气温度的选择。
3、锅炉的热力计算。
4、燃烧产物和锅炉热平衡计算。
5、炉膛设计和热力计算。
6、对流受热面设计和热力计算。
7、热力计算数据的修正。
8、锅炉平衡计算误差校核。
9、锅炉总图绘制和设计说明书的编制。
四、原始资料（1）锅炉额定蒸汽量：（61.11㎏/s ） （2）蒸汽参数：①汽包内蒸汽压力：11.02MPa.②过热器出口压力：9.8MPa 。
(表压)③过热器出口蒸汽温度：540℃。
（3）给水温度：216℃（4）汽包压力：11.02MPa 。
（5）排烟温度：PY =128.8℃。
（6）一次风温度：rkt =186℃。
（7）二次风温度：rkt =186℃。
（8）环境温度：lkt =20℃。
（9）蒸汽流程： 一次喷水减温 二次喷水减温10)烟气流程：炉膛→屏式过热器→高温对流过热器→低温对流过热器→高温省煤器→高温空预器→低温省煤器→低温空预器.五、燃料特性1）燃料名称：徐州烟煤2）煤的收到基成分六、锅炉整体布置的确定1、炉体的外型——选Π型布置选Π型布置理由如下：（1）锅炉排烟口在下方，送、引风机及除尘器等设备均可布置在地面，锅炉结构和厂房较低，烟囱也建在地面上；（2）对流竖井中，烟气下行流动便于清灰，具有自身除尘的能力；（3）各受热面易于布置成逆流的方式，以加强对流换热；（4）机炉之间的连接不长。
哈锅300MWCFB锅炉机组说明书
300MW CFB锅炉机组锅炉机组说明书哈尔滨锅炉厂CFB锅炉机组锅炉机组说明书编号:编制：校对：审核：审定：二〇一二年十二月目录第一章锅炉概述 (1)第二章锅炉主要设计参数及整体布置 (2)1 锅炉主要设计参数 (2)2 锅炉主要计算数据 (4)3 锅炉基本尺寸 (4)4 锅炉水容积 (4)5 锅炉整体布置 (5)6 锅炉设计的主要特点 (7)7 锅炉受压元件的规格材料汇总表 (10)第三章锅炉主要部件结构 (13)1 锅炉给水和水循环系统 (13)2 锅筒 (14)3 锅筒内部设备 (14)4 燃烧室及水冷壁 (15)5 水冷屏及水冷翼墙 (16)6 下水管 (17)7 汽水引出管 (17)8 水冷布风板 (18)9 过热器系统及汽温调节 (18)10 再热器系统及汽温调节 (20)11 省煤器 (21)12 空气预热器 (21)13 旋风分离器和连接烟道 (21)14 返料装置 (22)15 冷渣器 (22)16 刚性梁 (22)17 锅炉范围内管道 (22)18 吹灰系统 (24)19 膨胀中心 (24)20 风量分配 (24)21 锅炉构架 (25)22 启动燃烧器 (29)23 炉前油、蒸汽、空气管路系统 (32)24 炉墙 (33)第四章附件 (34)附表1 水循环回路结构特性表 (34)附图1 下水管系统图 (36)附图2 汽水系统图 (37)附图3 给水操纵台 (37)附图4 锅炉总图1 (38)附图5 锅炉总图2 (39)附图6 锅炉总图3 (39)附图7 锅炉总图4 (39)附图8 锅炉总图5 (40)附图9 床下启动燃烧器俯视图 (40)附图10 床下启动燃烧器立面图 (40)附图11 床下启动燃烧器图支架柱脚图 (40)附图12 床上启动燃烧器俯视图 (40)附图13 前后墙床上启动燃烧器 (41)附图14 侧墙床上启动燃烧器 (41)附图16 床上油管路系统图 (43)附图17 床下油管路系统图 (43)附图18 各部分炉墙厚度及所用保温针长度 (44)附图19 管道绝热支撑 (45)附图20 咬口形式 (46)第一章 锅炉概述本工程 300MW CFB 锅炉是采用哈锅具有自主知识产权的CFB 锅炉技术设计和制造的。
哈锅200MW超高压锅炉末级过热器两种布置方式的对比
Ｋ ｅ ｒ ｓ：ｒ ｄ ｃ ｃ ｓ ｄ ｓｅｍ ｅｉｔ ｃ ； ｒｉｅ ｓａ ｉｔ ｆｂ ｉｅ ｙ ｗｏ ｄ ｅ ｕ ｅ ｏ ｔａ ｔａ ｒｓｓａ ｅ ａｓ ｔ ｌ ｙ ｏ ｏｌｒ ｎ ｎ ｂ ｉ
引 言
２０ ０ ４年 左 右 哈 尔 滨 锅 炉 厂 有 限 责 任 公 司
ｆ ． ｔｅ ｒｓｓａ ｃ ｓ ｏ ａ ｄ ｆｉｉｎ ｙ ｏ ｈ ｂ ｉｅ ｉ ｉｈｆｒ ｆ ． ｔｅ ｕ ａ ｅ ｏ ｈ ｔｅ ｉ ｏ ｉ １ ｈ ｅ ｉｔｎ ｅ ｉ ｌｗ ｎ ｅ ｃｅ ｃ ｆ ｔｅ ｏｌｒ ｓ ｈｇ － ｉ ２ ｈ ｓ ｇ ｆｔ ｅ ｓｅ ｌ ｓ ｌｗ ａ ｄ ｔｅ ｆ ｗｉｇ ｄ ｖａｉｎ ｓ ｓ ｌ ．１ｅ ｂ ｉ ｒ ｇ ０ ｇ ｎ ｈ ｏ ｎ ｅ ｉｔ ｉ ｍａ１ １１ ｏｌ ｌ ｏ ｅ
Ａ ｓｒ ｃ：ＨＢ ＇ ２ ０ ｂｔａ ｔ ＣＳ ０ ＭＷ ｕ ｅ ｉ ｒｓｕｅ ｂ ｉｒ ａｅ ｔｏ ｔｐ ｎｓ ｅｔｒｓ ｕｔｒｓ ｎ ｙｅ ａ ｇ１ ｈ ｔｅ ｙｅ ａ ｇ２ ０ ｓｐ ｒｈｇ ｐｅｓ ｒ ｏｌ ｓｈ ｖ ｗ ｙ ｅｆ ｉ ｈ ａｅ ｔ ｃｕｅ ：ｏｅ ｔｐ ｓｆ ．，ｔｅｏｈ ｒｔ ｓ ｆ ．。ｆｒ ｈ ｅ ｉ ｈ ｒ ｉ ｐ ｉ
的 ，此 时 引 入 一 个 极 限 ： ｌ ｉ ｍ
【 ） ｐ ｒ
２ｏ ｏ ＭＷ 超 高 压 一 次 再 热 四 角 喷 燃 挡 板 调 温 锅 炉 ，安 装 于 河 南 平 定 山 电 厂 ，其 末 级 再 热 器 的
卫生 ＝
ｐｌ数 ，这 对 于 减 少 过热 器 受 热 面 数 量 ，降 低 蛇 行 管 金属 壁 温都 起 到 了至 关 重要的作用。 结 束语 由 上述 分析 我 们 得 出 ，图 ２的 结 构 与 图 １ 的结 构 相 比 ，虽 然 图 ２的 结 构 中 过热 器 的 阻力
220锅炉技术规格书
220锅炉技术规格书220t/h 煤粉+⾼炉煤⽓⾼温⾼压锅炉技术规格书⼭东省冶⾦设计院股份有限公司2011.11.8第⼀章技术规范1总则1.1本规范书适⽤于220t/h煤粉+⾼炉煤⽓锅炉设备，它提出设备的功能设计、结构、性能、安装和试验等⽅⾯的技术要求。
1.2需⽅在本规范书中提出了最低限度的技术要求，并未规定所有的技术要求和适⽤的标准，供⽅应提供⼀套满⾜本规范书和所列标准要求的⾼质量产品及其相应服务。
以满⾜在国家有关锅炉与压⼒容器、环保等强制性标准的要求。
供⽅所提供的设备及技术服务必须符合国家有关安全、职业健康、和环境保护的法律、法规、规定等的要求。
供⽅对供货范围内所有设备的先进性、安全性、完整性、经济性负全责。
1.3供⽅提供的设备符合规范书和标准的要求。
1.4供⽅须执⾏本规范所列标准。
有⽭盾时，按较⾼标准执⾏。
⼆：设计和运⾏条件2.1.⽓象特征与环境条件(1)⽓温年平均：12.5C 最热⽉平均最⾼温度：26.6°C最冷⽉平均最低温度：极端最⾼温度：极端最低温度：(2)湿度最热⽉平均最⼤相对湿度：最冷⽉平均最⼤相对湿度：(3)降⾬量年平均降⽔量：⽉最⼤降⽔量：(4) 雪基本雪压：(5)冻⼟层厚度冻⼟层最⼤厚度：(6)⼤⽓压⼒年平均压⼒夏季⽓压：冬季⽓压：(7) 风速夏季室外风速：冬季室外风速：基本风压⼒：(8) 风向全年主导风向：东南风夏季：东南风冬季：东南风1.2.9地震烈度地区地震烈度：7度-1.6C42.5C-19.7C74.6%66.6%714.4mm237.8mm0.35KN/m2 0.44m100500 Pa 99870 Pa97830 Pa2.8m/s3.2 m/s0.4KN/m222设计燃料：2.2.1: ⼯况1: 100%勺煤份2.2.2: ⼯况2: 70%的煤份+30%的⾼炉煤⽓（热值⽐）2.2.3:燃料（1）煤种和煤质本期⼯程锅炉燃料均为烟煤，汽车运输⾄⼚内。
煤质和灰份分析资料列表如下：2.3⽔质：来⾃除盐⽔站,总硬度_2 ⼙mol/l氧_7 ⼙g/l铁_30 ⼙g/l铜_5 ⼙g/l锅炉补给⽔质量标准：硬度约0 ⼙mol/l⼆氧化硅< 5 ⼙g/l电导率（25 C）< 5 ⼙S/cm2.4安装运⾏条件241锅炉采⽤半露天布置。
锅炉系统润滑手册
广东国华粤电台山发电有限公司首期2×600MW机组设备润滑管理手册锅炉风烟及制粉系统序号设备名称及型号主要技术参数台数润滑部位名称原用油脂（说明书或厂方推荐）推荐用油脂核定后油脂第一次加油量补油换油备注数量周期数量周期1 一次风机FAF19-12.5-2(上海鼓风机厂)风量44280m3/h风压12626Pa转速1470r/min电动机YKK630-42240kw246A6000V1494r/min4 1．稀油站（风机液压润滑供油装置油箱）30号汽轮机油L-TSA46汽轮机油Mobil DTE OILMEDIUM250L 补至油位视油位加至油位视油质2．风机轴承30号汽轮机油L-TSA46汽轮机油Mobil DTE OILMEDIUM3．叶片调节轴承3号锂基脂3号锂基脂Mobilux EP34．叶柄轴承7014-1脂高温合成锂基脂Mobilth SHC220(合成油脂)1.5Kg 1/3空腔半年12000~17000小时5．在叶盘处密封7014-1脂高温合成锂基脂Mobilth SHC220(合成油脂)0.5Kg6调节轴和指示轴轴承一般脂3号锂基脂Mobilux EP3 0.8Kg7滑块机调节接换触面抗咬丝扣脂高温防卡剂BESLUXANTI-SIZE PASTE适量8叶柄轴套和叶柄抗咬丝扣脂高温防卡剂BESLUXANTI-SIZE PASTE适量9滑套和轴承抗咬丝扣脂高温防卡剂BESLUXANTI-SIZE PASTE适量10驱动电动机轴承3号锂基脂3号复合锂基脂ESSO UNIREX N3 适量2 碗式磨煤机（上海重型机器厂）HP983型最大出力62.2t/h风量94.8t/h转速982r/min447KW12 1磨煤机电动机轴承3号锂基脂3号复合锂基脂ESSO UNIREX N3 适量2磨煤机螺旋伞齿行星齿轮减速箱(油站)ISOVG320(硫化磷)AGMA #250.0验收标准320重负荷合成工业齿轮油MobilgearSHC320 240加仑补至油位视油位加至油位2年3磨辊(自容油浴) 8EP1合成680合成极压工业齿轮油MobilgearSHC680 23.75加仑补至油位视油位加至油位2年4齿轮箱减速箱密封采用耐热耐压,多用途和最低滴点为375F锂基脂高温合成锂基脂Mobilth SHC 220(合成油脂)定修5磨棍限位螺栓适量6排煤阀的轴和密封高温合成锂基脂Mobilth SHC220(合适量半年锅炉辅机锅炉吹灰系统锅炉灰渣系统灰库系统。
说明书哈锅300MW燃煤电站锅炉热力设计及计算
哈锅300MW燃煤电站锅炉热力设计及计算摘要300MW；自然循环；结构设计；对流受热面；热力计算；1025t/hBoiler design and thermal caculation of 300MW coal-fired power plant in HaerbinAbstractKeywords:第一章概述现代电站锅炉就是利用燃料燃烧释放的热能或其他热能加热给水，以获得规定参数（温度、压力）和品质的蒸汽设备。
本说明书设计的锅炉属亚临界锅炉。
影响锅炉总体设计的因素有蒸汽参数、容量、燃料以及一些其他因素。
对超高压及超高压以上的大容量锅炉，由于容量增大，参数较高，过热气温提高，中间再热器的利用，使得过热部分的吸热份额增加，为保持合适的炉膛出口温度，在炉膛上部设置了屏式过热器。
对本锅炉，采用两级再热器。
省煤器由于压力升高，给水加热比率增加，不会沸腾。
对亚临界锅炉，自然循环、控制循环、直流锅炉3种形式都适用，本锅炉采用最广泛的自然循环。
燃烧煤粉的炉膛尺寸较大，这是由于要在炉膛内使煤燃尽，又要防止产生有害的积灰和结渣。
炉膛水冷壁的吸热率要低到使管子金属温度不会对炉膛尺寸发生大的影响。
从最高一排煤燃烧器中心到炉顶之间要有足够的高度。
炉膛的型式有多种，本锅炉采用“∏”型。
锅炉总体设计中遵行的原则：1、选取合理的设计指标，以获得较高的利用率；2、从锅炉岛整体出发选用合理的系统最佳参数匹配及成熟结构，以达到高的运行可靠性、灵活性和经济性；3、考虑环境保护问题；4、考虑锅炉的整体结构密封性；5、考虑增加受热面的可能性；6、安全保护和自动控制。
在设计锅炉时，要对锅炉进行热力计算。
锅炉热力计算的目的是确定锅炉受热面与燃烧产物和工质参数间的关系，通常可分为设计计算和校核计算。
这二种计算方法基本相同，其区别在于计算所要求的最终结果的项目不同。
设计计算是指在给定的给水温度和燃烧特性的条件下，确定在锅炉额定蒸发量、给定的蒸汽参数（压力、温度）和预定的技术经济指标的条件是下，所需要的炉室尺寸和锅炉机组各部件的结构、受热面数量。
Vitola 200 VB2系列油 气燃烧锅炉启动 服务说明书
VITOLA 200Start-up/Service Instructions for use by heating contractorVitola 200VB2SeriesOil-/Gas-Fired Boiler Heating input83to 300MBH 24to 88kWRead and save these instructions for future reference.IMPORTANT5167405v2.204/2008Safety,Installation and Warranty Requirements2Please ensure that this manual is read and understood before commencing installation.Failure to comply with the issues listed below and details printed in this manual can cause product/property damage ,severe personal injury ,and/or loss of life .Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).H Licensed professional heating contractorThe installation,adjustment,service,and maintenance of this equipment must be performed by a licensed professional heating contractor."Please see section entitled “Important Regulatory and InstallationRequirements.”H Product documentationRead all applicable documentation before commencing installation.Store documentation near boiler in a readily accessible location for reference in the future by service personnel."For a listing of applicable literature,please see section entitled “Important Regulatory andInstallation Requirements.”H Advice to ownerOnce the installation work iscomplete,the heating contractor must familiarize the systemoperator/ultimate owner with all equipment,as well as safety precautions/requirements,shut-down procedure,and the need for professional service annually before the heating season begins.H Contaminated airAir contaminated by chemicals can cause by-products in the combustion process which are poisonous to inhabitants and destructive to Viessmann equipment."For a listing ofchemicals which cannot be stored in or near the boiler room,please see section entitled“Combustion Air Supply”in Installation Instructions.H Carbon monoxideImproper installation,adjustment,service and/or maintenance can cause flue products to flow into living space.Flue products contain poisonous carbon monoxide gas."For informationpertaining to the proper installation,adjustment,service and maintenance of this equipment toavoid formation of carbon monoxide,please see sections entitled“Combustion Air Supply”and “Venting Connection”in Installation Instructions.H Fresh airThis equipment requires fresh air for safe operation and must be installed ensuring provisions for adequate combustion and ventilation air exist."For informationpertaining to the fresh air requirements of this product,please see section entitled“Combustion Air Supply.”in Installation Instructions.H Equipment ventingNever operate boiler without aninstalled venting system .An improper venting system can cause carbon monoxide poisoning."For information pertaining to venting and chimneyrequirements,pleasesee section entitled “VentingConnection”in Installation Instructions.All products of combustion must be safely vented to the outdoors.H WarrantyInformation contained in this and related product documentation must be read and followed.Failure to do so renders warranty null and void.5167405v 2.2Installers regulations installationSafety,Installation and Warranty Requirements3Please ensure that this manual is read and understood before commencing installation.Failure to comply with the issueslisted below and details printed in this manual can cause product/property damage ,severe personal injury ,and/or loss of life .Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).H Fiberglass wool and ceramic fiber materialsThe state of California has listed the airborne fibers of these materials as a possible cancer hazard through inhalation.When handling thesematerials,special care must be applied.Suppliers of ceramic fiber products recommend the following first aid measures:-Respiratory tract (nose and throat)irritationIf respiratory tract irritation develops,move the person to a dust free location.-Eye irritationIf eyes become irritated,flushimmediately with large amounts of lukewarm water for at least 15minutes.Eyelids should be held away from the eyeball to ensure thorough rinsing.Do not rub eyes.-Skin irritationIf skin becomes irritated,remove soiled clothing.Do not rub or scratch exposed skin.Wash area of contact thoroughly with soap and ing a skin cream or lotion after washing may be helpful.-Gastrointestinal irritationIf gastrointestinal tract irritationdevelops,move the person to a dust free environment.Suppliers of fiberglass wool products recommend the following precautions be taken when handling these materials:Precautionary measures-Avoid breathing fiberglass dust and contact with skin and eyes.-Use NIOSH approved dust/mist respirator.-Wear long-sleeved,loose fitting clothing,gloves and eye protection.-Wash work clothes separately from other clothing.Rinse washer thoroughly.-Operations such as sawing,blowing,tearout and spraying may generate airborne fiber concentration requiring additional protection.First aid measures-If eye contact occurs,flush eyes with water to remove dust.If symptoms persist,seek medical attention.-If skin contact occurs,wash affected areas gently with soap and warm water after handling.H Hazardous materials5167405v 2.2Inhalation ceramic cancer Appliance products containContents4PageSafetyImportant Regulatory and Installation Requirements 5....General InformationAbout these Service Instructions 6........................................Necessary Tools6.......................................................................Start-up and ServiceInitial Start-up 7...........................................................................Service8........................................................................................Additional InformationParts List13....................................................................................Maintenance Record16...............................................................5167405v 2.2Safety5Instructing the system user The installer of the system is responsible to ensure the system operator/ultimate owner is madefamiliar with the system functioning,its activation,its shut-down,and the need for periodic service.Initial start-upInitial start-up must be performed by a qualified heating contractor;values and calibrations specified in the burner test sheet are to be verified at this pletion of the Maintenance Record by the heating contractor is also required.The following topics must be covered:Proper system operation sequence.Explain the equipment as well as the need for combustion air.Demonstrate an emergencyshut-down,what to do and what not.Explain that there is no substitute for proper maintenance to help ensure safe operation.Working on the equipmentThe installation,adjustment,service,and maintenance of this boiler must be done by a licensed professional heating contractor who is qualified andexperienced in the installation,service,and maintenance of hot water boilers.There are no user serviceable parts on the boiler,burner,or control.Ensure main power supply toequipment,the heating system,and all external controls has been deactivated .Close main oil or gas supply valve .Take precautions in both instances to avoid accidental activation of power during service work.Please carefully read this manual prior to attempting start-up,maintenance or service.Any warranty is null and void if these instructions are not followed.For information regarding other Viessmann System Technology componentry,please reference documentation of the respective product.We offer frequent installation and service seminars to familiarize our partners with our products.Please inquire.Technical literatureLiterature applicable to all aspects of the Vitola:-Technical Data Manual -Installation Instructions-Start-up/Service Instructions -Installation codes mentioned in this manualLeave all literature at the installation site and advise the systemoperator/ultimate owner where the literature can be found.Contact Viessmann for additional copies.5167405v 2.2General Information6Take note of all symbols and notations intended to draw attention to potential hazards or important productinformation.These include ”WARNING”,”CAUTION”,and ”IMPORTANT”.See below.Warnings draw your attention to the presence of potential hazards or important product information.Cautions draw your attention to the presence of potential hazards or important product information.Helpful hints for installation,operation or maintenance which pertain to the product.This symbol indicates that additional,pertinent information is to be found in column three.This symbol indicates that other instructions must be referenced.Special ItemsApproved leak detection fluid Testing/analysis equipment Flue gas analyzerCleaning supplies Hand brush RagsVacuum cleanerCleaning brush (Standard equipment)PartsRope sealant for combustion chamber doorRefractory for combustion chamber doorBurner refractory for combustion chamberTechnical informationOperating Instructions of boiler and all accessoriesParts List of each accessoryUse only calibrated equipment.Indicates situation result Indicates situation result IMPORTANT5167405v 2.2Start-up and Service7See Operating Instructions,Service Instructions of Power Burner and Boiler Control1.Ensure combustion and ventilation air openings of boiler room are open and that chimney and all flue pipes are connected,sealed and unobstructed inside.Verify that all requirements in the Combustion Air Supply section of the boiler Installation Instructions are met.2.Ensure proper operation of expansion tank (see Maintenance/Service manual).3.Ensure that system piping is flushed out to remove debris and/or sludge.Failure to do so could cause settlement in the boiler causingoverheating and damage not covered by warranty.4.Fill heating system with water and bleed out air completely.Ensure complete system is properly vented of air.Max.system operating press.<30psig ....................................................Pressure relief discharge press.30psig ........................................................7.Verify completeness of all discussion points on the following pages in the section entitled Service before starting up system.If the nitrogen pressure of the precharged expansion tank is less than the static pressure of thesystem,inflate membrane pressure to slightly exceed pressure of system.The static pressure required at the tank is based upon the static height of the system.Water treatment should be considered in areas where it is known that boiler feed water contains a high mineral content and hardness.In areas where freezing might occur,an antifreeze may be added to the system water to protect the system.Please adhere to the specifications given by the antifreeze manufacturer.Do not use automotive silicate-based antifreeze.Please observe that anantifreeze/water mixture may require a backflow preventer within the automatic water feed and influence components such as diaphragm expansion tanks,radiation,etc.A 40%antifreeze content will provide freeze-up protection to -10°F /-23°C.Do not use antifreeze other than specifically made for hot water heating systems.System also may contain components which might be negatively affected by antifreeze.Check total system frequently when filled with antifreeze.5167405v 2.2DO NOT CRANKCASE OIL CONTAINING Keep combustible otherStart-up and Service81.Shut down heating system1.Ensure main power supply toequipment,the heating system,and all external controls has beendeactivated.Take precautions in both instances to avoid accidental activation.2.Close main gas or oil supply valve near burner (and near oil tank if applicable).2.Open combustion chamber doorIllustration shows Viessmann Chassis Burner installed on Vitola 200boiler.1.Disconnect and remove burner hood(Viessmann Chassis burner only).2.Disconnect plug-in connectorfrom burner.Disconnect gas supply piping if a gas burner is installed.Remove oil lines if an oil burner is installed.3.Remove four bolts of combustion chamber door and open (hinge pin must remain inserted).5167405v 2.2Always valve downIMPORTANTNever unit,and materialStart-up and Service93.Clean chimney,flue pipe and heat exchanger1.Check flue pipe condition,chimney connection,and chimney itself,both inside and outside,for rust,deterioration,blockage,or leakage.Repair or replace as necessary.2.Ensure combustion and ventilation air openings of boiler room are open and unobstructed.3.Remove combustion chamber insertand clean.4.Clean heat exchanger surfaces with the cleaning brush and using a vacuum cleaner.4.Check all gaskets and insulation1.Check all gaskets and the sealant rope of the combustion chamber door for wear or damage.2.Check the combustion chamber door refractory and burner refractory for wear or damage.3.Replace worn or damaged parts.5167405v 2.2Start-up and Service105.Close combustion chamber door1.Push in combustion chamber insertas far as it will go.Handle must be at bottom.The combustion chamber insert has a lip at the back.Push combustion chamber insert into combustionchamber so that lip slides into matching notch at the back of the combustion chamber.Failure to do so will damage door refractory when door is closed.2.Close combustion chamber doorand tighten four bolts in a cross-wise fashion.3.Reconnect burner fuel line(s).4.Mount burner hood (if applicable).6.Check heating system and domestic hot water connectionsEnsure all connections are pressure tight.7.Ensure proper operation of all safety devicesEnsure proper operation of low water cut-off(s),pressure relief valve,and pump(s).Flush float type low water cut-offs (if used).If oil-lubricated pumps are used,ensure proper lubrication.If motorized zone valves are used,check and service as necessary.Refer to manufacturer’s instructions for each of the components listed above.Follow local regulations with respect to backflow preventers.5167405v 2.2IMPORTANTReconnect instructions installation/start-up For gas leak detectionStart-up and Service118.Ensure proper operation of automatic fill valve and expansion tank;also ensure proper system water pressureCheck pressure gage on safety header.All leaks must be corrected.Refer to manufacturer’s instructions for each of the components listed above.9.Ensure enclosure panels are correctly fitted1.Ensure all enclosure panels areseated properly;adjust as necessary.2.Ensure strain reliefs on rear panel are tight and seated properly.10.Ensure mixing valve(s)rotates easily and is pressure tight (if installed)1.Remove mixing valve lever.2.Check if mixing valve rotates easily.3.Ensure mixing valve is pressure tight (does not leak).Replace O-Ring seals if necessary.4.Reinstall mixing valve lever.5167405v 2.2This boiler where frequentlyStart-up and Service1211.Ensure that an adequate combustion air supply exists in the boiler roomEnsure fresh air intake of boiler room is open.This opening must never be blocked or partially covered.12.Ensure functionality of the barometric draft regulator of the burnerDuring operation of the burner,the barometric installed in the vent system must move freely.13.Calibrate the burnerService Instructions Burner14.For systems subject to freezing temperaturesWhen time,the back DO NOT UNLESS CHAMBER DO NOT BURNER ACCUMULATED DO NOT CRANKCASE OIL CONTAINING If the temperatures antifreezeAdditional Information13Ordering Replacement Parts:Please provide boiler Model and Serial Number from rating plate when ordering replacement parts.Order replacement components from your Viessmann distributor.Parts001Insulation jacket (entire insulationassembly)002Top panel 003Front panel 004Rear panel005Side panels right and left 006Rear insulation blanket 007Front insulation blanket008Pressure vessel insulation blanket 0092-Channel strain relief 0108-Channel strain relief 011Cover015Mounting bracket,rear 016Mounting bracket,front 017Edgemolding coverBoiler control,see separate Parts List Rating plate5167405v 2.2Additional Information14Parts List012Combustion chamber door 013Packing seal014Combustion chamber doorrefractory032Observation port cover 033Rope seal 034Door pin018Combustion chamber refractory 019Flue gas collector(order 027Sealant)020Combustion chamber insert 021Boiler shell025Cleaning brush handle 036Cleaning brush headNot illustrated026Insulation accessories 027Flue outlet sealant 028Spray paint,vitosilver 029Touch-up pen,vitosilver 030Installation Instructions031Start-up/Service Instructions5167405v 2.2032033034021Additional Information155167405v 2.2Additional InformationViessmann Manufacturing Company Inc.750McMurray RoadWaterloo,Ontario •N2V 2G5•CanadaTel.(519)885-6300•Fax (519)885-0887www.viessmann.ca •*****************Viessmann Manufacturing Company (U.S.)Inc.45Access RoadWarwick,Rhode Island •02886•USATel.(401)732-0667•Fax (401)732-0590 •*********************16Before each heating season begins,have the following service and maintenance done by a licensed,professional heating contractor:1.Boiler heat exchanger inspected and cleaned.2.Vent system inspected fordeterioration,leaks,corrosion,proper draft,and proper operation.Check vent system for compliance withlocal and national code requirements.Repair or replace as required.3.Burner checked,and ifnecessary,adjusted for proper combustion and operation.Check for adequate supply of fresh outside combustion and ventilation air.To operate boiler,please follow all instructions located in the Operating Instructions and User’s Information Manual of the Power Burner and the Boiler Control5167405v 2.2T e c h n i c a l i n f o r m a t i o n su b j e c t t o c h a n g e w i t h o u t n o t i c e .(r e c y c l e d a n d r e c y c l a b l e )p a p e r .Neglecting maintenance operation.Operating Instructions。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
内蒙古锦联项目DCS控制方案说明书（FSSS炉膛安全监控系统）版次：B版编写：王维军审核：批准：杭州和利时自动化有限公司2013年12月HOLLiAS杭州和利时自动化有限公司目录第 1 章 FSSS概述 (3)第2 章炉膛安全灭火（MFT及OFT） (4)第3 章燃油泄漏试验 (10)第4 章炉膛吹扫 (13)第5 章油燃烧器控制 (21)第6 章给煤机、磨煤机 (46)第7 章煤粉燃烧器控制 (59)第8 章磨煤机密封风机 (63)第9 章火检冷却风机 (67)HOLLiAS杭州和利时自动化有限公司第 1 章 FSSS概述FSSS（Furnace Safeguard Supervisory System），锅炉炉膛安全监控系统。
它是现代大型火电机组锅炉必须具备的一种监控系统，它能在锅炉正常工作和启停等各种运行方式下，连续密切监视燃烧系统的大量参数与状态，不断进行逻辑判断和运算，必要时发出动作指令，通过种种连锁装置，使燃烧设备中的有关部件严格按照既定的合理程序完成必要的操作或处理未遂事故，以保证锅炉燃烧系统的安全。
炉膛安全监控系统一般分为两个部分，即燃烧器控制BCS（Burner Control System）和燃料安全控制FSS（Fuel Safety System）。
燃烧器控制系统的主要功能是对锅炉燃烧系统设备进行监视和顺序控制，保证点火器、油枪和磨煤机系统的安全启动、停止、运行。
燃料安全系统的功能是在锅炉点火前和跳闸、停炉后对炉膛进行吹扫、防止可燃物在炉膛积存，在监测到危及设备、人身安全的工况时，启动MFT，迅速切断燃料，紧急停炉。
本FSSS系统主要功能包括：1、锅炉安全灭火（MFT和OFT）2、燃油泄漏试验3、炉膛吹扫4、油燃烧器控制5、煤粉燃烧器控制6、磨煤机密封风机控制7、火检冷却风机控制HOLLiAS杭州和利时自动化有限公司第 2 章炉膛安全灭火（MFT及OFT）3.1 叙述锅炉安全灭火是这样定义的：●MFT（Main Fuel Trip 主燃料跳闸），切断进入炉膛的所有燃料（煤粉和燃油）●OFT（Oil Fuel Trip 油燃料跳闸），切断进入油燃烧器及油母管的所有燃油锅炉跳闸后会给出首次跳闸原因的指示，这样操作员就可以进行正确的判断并采取必要的处理措施。
MFT及OFT的首次跳闸原因会显示在跳闸原因画面中，当MFT继电器复位后，首次跳闸原因同时被清除。
3.2 主燃料跳闸MFT是FSSS最重要的功能，当出现可能引起炉膛爆炸或危及锅炉安全的情况时，立即切断燃料，防止炉膛爆炸，确保锅炉安全运行。
FSSS逻辑需要监视以下不同的MFT条件，如果任何一个条件成立，FSSS逻辑就会跳闸。
在该MFT条件消失，且锅炉吹扫结束后，复位MFT。
3.3 MFT跳闸条件如下（以下条件为或的关系）：当发出下列条件之一时，FSSS系统则立即切断锅炉主燃料，机组停止运行，并显示记忆首出跳闸原因。
MFT跳闸信号，采用SR触发器保持，锅炉炉膛吹扫完成后自动复位。
注：MFT保护定值，暂定●手动MFT （注：软、硬回路同时动作）●两台空预器均跳闸（and，延时80s）（注：延时时间暂定。
）1)空预器A停止（柜间硬接线）2)空预器B停止（柜间硬接线）注：空预器A停止（柜间硬接线）（and）a)#1空预器辅电机正常运行HLD10AP002ZSN，取非HOLLiAS杭州和利时自动化有限公司b)#1空预器辅电机低速运行HLD10AP002ZSL，取非c)#1空预器主电机正常运行HLD10AP001ZSN，取非d)#1空预器主电机低速运行HLD10AP001ZSL，取非空预器B停止（and）a)#2空预器主电机正常运行HLD20AP001ZSN，取非b)#2空预器主电机低速运行HLD20AP001ZSL，取非c)#2空预器辅电机正常运行HLD20AP002ZSN，取非d)#2空预器辅电机低速运行HLD20AP002ZSL，取非●引风机全停（and）1)引风机A跳闸(MFT)1)引风机B跳闸(MFT)●送风机全停（and）1)送风机A跳闸2)送风机B跳闸●火检冷却风丧失：（or）1)火检冷却风压力低低低：（3取2，延时20s）（火检冷却风丧失一）a)火检冷却风压力1 HLS30CP053b)火检冷却风压力2 HLS30CP054c)火检冷却风压力3 HLS30CP0552)火检冷却风机均停止：（and，延时20S）（火检冷却风丧失二）a)火检冷却风机A停止（and）#1火检冷却风机运行信号HLS10AN001ZSb)火检冷却风机B停止（and）#2火检冷却风机运行信号HLS20AN001ZS●炉膛压力高高：（3取2，延时2s）1)炉膛压力(高II值)12)炉膛压力(高II值)23)炉膛压力(高II值)3●炉膛压力低低：（3取2，延时2s）1)炉膛压力(低II值)12)炉膛压力(低II值)23)炉膛压力(低II值)3●锅炉总风量低低，小于25%：（3取2，延时5s）注：MFT保护定值以锅炉厂说明书为准，下同。
HOLLiAS杭州和利时自动化有限公司1)风量<25%信号1（柜间硬接线#15站来）2)风量<25%信号2（柜间硬接线#15站来）3)风量<25%信号3（柜间硬接线#15站来）全炉膛火焰丧失：（and）1)锅炉点火记忆置位（此保护中的此项点火记忆置位：A~E任意煤层已投运）2)燃油油层火检无火（and）AB层油层（火检信号and）a.角1AB层油火检有火HHA11CB022 取非b.角2AB层油火检有火HHA21CB022 取非c.角3AB层油火检有火HHA31CB022 取非d.角4AB层油火检有火HHA41CB022 取非CD层油层（火检信号and）a.角1CD层油火检有火HHA11CB052 取非b.角2CD层油火检有火HHA21CB052 取非c.角3CD层油火检有火HHA31CB052 取非d.角4CD层油火检有火HHA41CB052 取非DE层油层（火检信号and）a.角1DE层油火检有火HJY14FA001 取非b.角2DE层油火检有火HHA21CB072 取非c.角3DE层油火检有火HJY34FA001 取非d.角4DE层油火检有火HHA41CB072 取非3)A~E煤层火检无火（and）A层煤层火检无火判定{（and）a and（c d e f）四取三}a.磨煤机A已运行and 给煤机A输送机运行(电科院已删除)b.以下为非微油模式下四取三c.角1A层煤火检有火HHA11CB012 取非d.角2A层煤火检有火HHA21CB012 取非e.角3A层煤火检有火HHA31CB012 取非f.角4A层煤火检有火HHA41CB012取非g.微油模式下a b c d 四个小油枪无火取非四取三h.B层煤层火检无火判定（and）a and（b c d e ）四取三a.磨煤机B已运行and 给煤机B输送机运行HOLLiAS杭州和利时自动化有限公司b.角1B层煤火检有火HHA11CB032c.角2B层煤火检有火HHA21CB032d.角3B层煤火检有火HHA31CB032e.角4B层煤火检有火HHA41CB032C层煤层火检无火判定（and）a and（b c d e ）四取三a.磨煤机C已运行and 给煤机C输送机运行b.角1C层煤火检有火HHA11CB042c.角2C层煤火检有火HHA21CB042d.角3C层煤火检有火HHA31CB042e.角4C层煤火检有火HHA41CB042D层煤层火检无火判定（and）a and（b c d e ）四取三a.磨煤机D已运行and 给煤机D输送机运行b.角1D层煤火检有火HHA11CB062c.角2D层煤火检有火HHA21CB062d.角3D层煤火检有火HHA31CB062e.角4D层煤火检有火HHA41CB062E层煤层火检无火判定（and）a and（b c d e ）四取三a.磨煤机E已运行and 给煤机E输送机运行b.角1E层煤火检有火HHA11CB082c.角2E层煤火检有火HHA21CB082d.角3E层煤火检有火HHA31CB082e.角4E层煤火检有火HHA41CB082锅炉已投煤DMFSSS0150（磨组运行证实）●全燃料丧失：（and ）1)锅炉已点火 DMFSSS01512)燃油进油快关阀全关，或者燃油油层各油阀均关闭（or）a)燃油供油关断阀已关ERB10AA001ZCb)A\AB\CD\DE燃油油层的各油阀均关闭c)全部给煤机均停运3）A~E给煤机均停运●汽轮机跳闸：（and）1)汽机跳闸，且机组负荷大于30%：（and）（汽轮机跳闸三取二）HOLLiAS杭州和利时自动化有限公司2)有功功率（三取中）机组负荷大不大于30%，(站间硬接线)a)发电机有功功率I MCS01FU101b)发电机有功功率II MCS01FU102c)发电机有功功率III MCS01FU1033)高压旁路开度小于5%；4)FCB已经投入●汽包水位高三值三取二延时3S●汽包水位低三值三取二延时3S3.4 MFT动作时应同时对下列设备快速发出联锁动作指令：硬回路：（注：设计时要求和SCS系统，分成两路信号至电气设备）1.停A~E磨煤机2.停A~E给煤机3.关磨煤机的出口门4.关燃油供油关断阀5.关燃烧器回油关断阀6.关燃油系统的油角阀7.停两台一次风机8.关过热器一、二级减温水电动阀9.关再热器左右侧减温水电动阀10.至旁路11.至脱硫除尘12.至SCR13.至吹灰14.至电除尘15.至ETS16.至SOE17.至相关控制站软回路：（网络变量+MFT继电器柜来硬接线点）1.停A~E磨煤机HOLLiAS杭州和利时自动化有限公司2.停A~E给煤机3.关A~E磨煤机冷风关断挡板4.关A~E磨煤机热风关断挡板5.关A~E磨煤机出口关断阀6.所有磨煤机冷一次风调节挡板切手动，全关7.所有磨煤机热一次风调节挡板切手动，全关8.动作OFT9.关燃油供油关断阀10.关燃烧器回油关断阀阀11.退出所有油枪12.退出所有点火枪13.关所有油枪油阀14.关所有油枪吹扫阀15.停两台一次风机16.所有二次风调节挡板切手动，全开17.关所有过热器减温水隔离电动门18.关所有再热器减温水隔离电动门19.所有过热器减温水调节阀切手动，全关20.所有再热器减温水调节阀切手动，全关21.退出投运吹灰器，闭锁吹灰22.停脱硝系统23.停脱硫、电除尘器24.跳闸汽轮机25.机组协调切手动26.锅炉主控切手动27.汽机主控切手动MFT设计成软硬件互相冗余的，当MFT条件出现时,控制站会送出相应的信号来停掉相关的设备，同时MFT继电器柜也会向一些设备中送出一个硬接线信号来停掉它们。