电动叉车详细设计说明书
叉车充电方案设计技术说明书
关于合力电动叉车选型及充电机布置方案书【物流中心仓库】目录充电机布置方案 (3)1. 充电房的说明 (4)2. 建筑结构 (4)2.1 位置 (4)2.2 充电房的平面布置 (4)2.3 地面等条件 (6)3. 充电机 (7)3.1 安装 (7)3.2 数量 (7)3.3 安全事项 (5)3.4 充电机参数表 (8)3.5 充电要求 (8)4. 电气安装 (9)4.1 充电机视在功率的计算 (9)4.2 充电机电源插座 (9)4.3 充电房要求有照明（可选配）和风扇 (11)5. 通风116. 室温和气候 (11)7. 蒸馏水 (11)8. 搬运电池 (12)9. 标识和规定 (12)10. 其他注意事项 (12)充电机布置方案【说明】合力公司目前使用的合力充电机是为合力电动叉车完美匹配的理念而量身开发的，基于目前合力充电机技术的提升，采用脉冲充电方式有效的降低了蓄电池的温升以及水损失，提升了蓄电池的使用寿命，合力电动叉车适应于干式的（不需要空冷或者水冷）充电方式。
目前依据客户的场地以及设备投入情况的差异性，合力电动叉车的充电可以分为分散式的充电和集约式充电两大类。
分散式充电适用于2-3台叉车在不低于45m3的开放式空间，采用停车位就地充电的一种充电方式，不需要单独建立充电房投入设备、占用场地，成本低、操作方便、使用快捷。
集约式充电方式适用于5台以上叉车，需要建立独立的充电房，便于设备的维护和统一管理，现场整洁污染小。
现根据客户的需求情况提供相应的方案供参考。
【集约式充电方案-充电房】见充电房计划书1. 充电房的说明充电房是为满足蓄电池日常补充充电及存储维护的需要而构建的。
2. 建筑结构2.1 位置：蓄电池的充电区域与工作车蓄电池的调换（适用叉车吊装）区域集中合并。
2.2 充电房的平面布置根据用户提供的效果图以及三维图的信息，对充电房的布局进行详细的设计。
具体见效果图。
充电房效果图备注：充电房的进出口根据用户实际需要设计的。
浩斯特品牌的集成锂离子牵引叉车J155-190XNL产品说明书
PRODUCT BROCHUREINTEGRATED LITHIUM-ION J155-190XNLSERIES23Circled dimensions correspond to the line numbers on the tabulated chart inside the technical guide. Dimensions are in inches (millimeters).4(1) Measured with lowest offered height 3 stage FFL Mast (2) Back tilt is limited to 6 degrees with some mast options (3) Measured with standard mast and carriage(4) Measured with Turn Assist System equipped. OTR without Turn Assist System is J155XNSL: 129.3 in (3282mm); J170XNSL: 131.8 in (3347mm)(5) Measured with Turn Assist System equipped. ITR without Turn Assist System is J155XNSL: 9.1 in (230mm); J170XNSL: 9.1 in (230mm)(6) Extended shift off (max performance)(7) Nominal valuesCERTIFICATION: Hyster lift trucks meet the design and construction requirements of B56.1-1969, per OSHA Section 1910.178(a)(2), and also comply with the B56.1 revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under Standard Equipment on this T echnical Guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer.NL = no load, RL = rated loadThe BorgWarner 50kW charger is approved for use with the J155-190XNL series trucks. Please see the J155-190XNL product page on or contact your Hyster dealer for more information.5(1) Measured with lowest offered height 3 stage FFL Mast (2) Back tilt is limited to 6 degrees with some mast options (3) Measured with standard mast and carriage(4) Measured with Turn Assist System equipped. OTR without Turn Assist System is J155XNSL: 129.3 in (3282mm); J170XNSL: 131.8 in (3347mm)(5) Measured with Turn Assist System equipped. ITR without Turn Assist System is J155XNSL: 9.1 in (230mm); J170XNSL: 9.1 in (230mm)(6) Extended shift off (max performance)(7) Nominal valuesCERTIFICATION: Hyster lift trucks meet the design and construction requirements of B56.1-1969, per OSHA Section 1910.178(a)(2), and also comply with the B56.1 revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under Standard Equipment on this T echnical Guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer.NL = no load, RL = rated loadThe BorgWarner 50kW charger is approved for use with the J155-190XNL series trucks. Please see the J155-190XNL product page on or contact your Hyster dealer for more information.6The table below is a helpful guide to visualize the truck run time with different batteries in different applications. (Chart is a guide only and not a replacement for a site survey and full power study.)Heavy – High throughput, typically runs full capacity, runs either attachments or has high lifts Medium – High throughput, runs near capacity without attachments or high liftsLight – lower throughput, runs less than rated capacity without attachments or high liftsNote: Run time is from 100% to Lift-Lock Out. Charge time is from Lift-Lock Out to 100%.Charge times with * are limited to 1C charging (i.e. cannot charge faster than 1 hour).7。
A 系列电动叉车 1000-3500kg Hangcha 的特色说明书
A Series Electric Forklift Truckwith capacities of 1,000 to 3,500kgThe World of HangchaStandard Features/ High e ciency AC driving motor / Special for truk's lifting motor / Multi-functions dashboard/ Full electronic controlled travelling, lifting and steering/ Front lighting system, turning indicator, LED combined three colors's rear lights / Big dimension rubber pad/ Sheet meatl stamping made front and rear bottom plate / Sheet metal stamping made left and right cover and battery cover / Reversing beeper / Full hydraulic steering / Storage box / Soft landing system / Standard forks in red / 3m duplex wide view mast / Tow coupling/ Center located rear view mirror / Suspension seat with higher OHG/ Turning speed is automatically reduced when steering for Model 2.0~3.5t / The cover below control panel are fully closed/ Dashboard is relocated to overhead, no restriction of the operator's visibility / EPB: Electronic Parking BrakeOptions/ Side way battery change / Big capacity Chinese made battery / Cold store application/ High performance import battery / Battery charger / Rear lighting system / Front dual tyre / SE tyre/ Non-marking tyre/ Left and right rear view mirror / Reversing hand grip with horn button / Wide fork carriage/ Wide or higher load backrest / Other dimension forks / Duplex mast with full free lift / Triplex mast / Integrated side shift/ Other attachments / OPS/ Blue spot light/ Other specification on demandFactory site: 666 Xiangfu Road, Hangzhou, Zhejiang, China (311305)ZHEJIANG HANGCHA IMP. & EXP. CO., LTD.********************Tel: +86-571-88926735 88926755Fax: +86-571-88926789 88132890 HANGCHA GROUP CO., LTD. reserves the right to make any changes without notice concerning colors, equipment, or specifications detailed in this brochure, or to discontinue individualmodels. The colors of trucks, delivered may di er slightly from those in brochures.HANGCHA trucks conform to the European Safety Requirements.ISO9001:2015ISO14001:20152020 V E R S I O N 4/C O P Y R I G H T 2020/12Follow us on FacebookFollow us on YouTubeFollow us on WeChatDownload “HangchaForklift” AppLi-Ion Battery Pack specificationNEW POWER NOWINNOVATIVE SOLUTIONSInnovative, reliable lithium-ion technology (Lithium Iron-Phosphate), which are developed jointly by HANGCHA and CATL. Battery cells and modules are from CATL, with reliable quality, exclusively for HANGCHA.TITANS CHARGERWe use square lithium iron phosphate batteries and modulesused in large quantities by commercial vehicles in mature economies.The module uses an aluminum alloy frame which is sturdy, lightweight and with excellent heat dissipation.Safe and e ective: Charging e ciency as high as 98%, thermal runaway temperature 600 ℃or above.Adapted to low temperatures: Comes standard with an electrical heating feature , ensuring normal operation in low temperatures.Quick charging: Can charge and operate at the same time, fully charged in 2hours.Long-working: 4000 charging cycles, capacity retention greater than 80%.Maintenance-free: Battery does not require manual maintenance.Green and clean: Pollution-free, zero emissions.////////BatteryModuleHeatManagementBMSElectric System Case StructureLead-acid batteries8-10 hours 100%Li-Ion2 hours 100%Rapid charging and opportunity charging ensure continuous availability of vehiclesLi-Ion powered forklifts are always available. They allow for fast full charging or boost charging (100 % charge in 2 hours).They are maintenance free and do not require a battery change when used for multi-shift operations.TypeV/AhCPD10-AC4-EI CPD10-AD2-EI80/202SLC-80100CPD15-AC4-EI CPD15-AD2-EI80/202SLC-80100CPD18-AC4-EI CPD18-AD2-EI80/202SLC-80100CPD20-AC4-EI CPD20-AD2-EI80/271SLC-80100CPD25-AC4-EI CPD25-AD2-EI80/271SLC-80100CPD25-ALC4-EI CPD25-ALD2-EI80/404SLC-80200CPD30-AC4-EI CPD30-AD2-EI80/404SLC-80200CPD35-AC4-EI CPD35-AD2-EI80/404SLC-80200Battery voltage, capacityTitans chargerAppearance Power TrainIntelligent/ First-class R&D and testing facility./ First-class production quality management system./ First-class manufacturing facility./ First-class environment and control.Advanced parallel layout of drivemotor and lower located batteryup to chassis bottom provide goodstability to the truck.StabilityLow center of gravity provides good turning stability,and better operator's driving comfort. 150mmadjustable distance of seat provides better opera-tor's comfort of di erent operators.Soft landing system is applied for A series. When theforks lower to 60-100mm to ground, the soft landing system is auto operated, and to avoid the forks dashing against the ground. New designed broad view mast provides better forward visibility.Easy to see LED dashboard provides friendlyinteraction.Low noise, no exhaust emission, and low energyconsumption, all meet environment friendly requirement.High frequency MOSFET controller provides accurate control of travelling, lifting, and better adjustable performance, and bettermatches the motor. Regenerative braking, reverse current braking and anti-slide on slop function guarantee the operation safety.Multi functions big LED dashboard provides running hours, battery power, and self diagnosis functions, and with high accuracy even in bad environment.Regenerative braking is more energy savingand e ciency during truck's deceleration, direction changing, and driving on down-wards slope.Comfortable OperationSoftlyErgonomicEasy to see dashboard is relocated to overhead, no restriction of the operator's visibility. The operator can monitor the truck operation at a glance.SeatThe extra foot space is provided to reduce operator fatigue significantly. The new wide-open, non-slip stepmakes getting in and out easy and safe.EPBElectronic Parking Brake, itprovides the safe and rapid brake performance. More particularly, turn on the function automatical-ly under di erent working situation.Advanced1.2.3.4.Service AbilityFull open battery cover, easy for battery service easy opened counter weight cover, to protect internal controller to avoid water and dust World famous brand electronics are applied in motor controller, contactor, power plug, emergency switch, dashboard, and accelerators.Overloaded protection system is applied for electronics and hydraulics.CE certificate is available.Battery cover with auto lock spring for easy battery service and replacing, and clean the oil tankSide battery changing solution is applied for heavy and long time applicationThe cover below control panel are fully closedFull opened engine hoodProtective roofEasy openedcounterweight cover is to protect the internal controllers to avoid water and dustHANGCHA dashboard。
电动叉车方案设计说明书
目录第1章叉车基本参数表 (3)第2章驱动电机 (3)第3章驱动轮 (4)第4章支撑轮 (5)第5章减速机构 (5)5.1 传动装置的总传动比的计算和各级传动比分配 (5)5.2 计算传动装置的运动和动力参数 (5)5.3 齿轮设计 (6)5.3.1 高速级圆柱斜齿轮Z1、Z2设计 (6)5.3.2 低速级圆柱斜齿轮Z3、Z4设计 (10)第6章液压动力单元 (13)第7章液压缸 (14)第8章蓄电池 (16)第9章回转支承 (16)第10章整体结构布局 (17)附件：零件清单 (18)第1章 叉车基本参数表该叉车基本规格与主要参数如下表：表1-1 整车参数和设计目标整车长 整车宽 整车高 货叉长度 货叉宽度 自重1/l mm 1/b m m /h mm 2/l mm 2/b mm 1/m kg1280 740 2200 800 850 500平地最大车速 爬坡最大速度 最大爬坡度 满载起升速度 最大起升高度11/()v m s -⋅ 12/()v m s -⋅ /α︒ 13/()v m s -⋅ /H m1.2 0.8 12 0.12 1.8滚动阻力系数 主减速比 传动系统效率 起升系统效率 载荷滚动半径f z 1η 2η 1/R mm0.02 17.72 0.9 0.85 250第2章 驱动电机叉车正常行驶时的阻力主要是车轮与地面的滚动阻力，满载时最大车速行驶所需功率为12111()m m gfv P η+=，得10.26P kW = (g 为重力加速度，29.8/g m s =)叉车爬坡过程受力分析图如图2-1所示。
图2-1 叉车爬坡过程受力分析图按最大爬坡度数进行爬坡功率的计算，叉车满载、最大爬坡度时所需功率为：12221()sin m m gv P αη+=⋅得到2 1.14P kW =。
因此选定驱动电机的额定功率为 1.2e P kW =根据额定功率1.2kw ，电机电压24V ，选择得到电机型号130ZYT185，电机基本参数如下表2-1.表2-1 电动机基本参数第3章 驱动轮根据驱动功率计算，选择的130ZYT185驱动电机的额定功率为 1.2e P kW =，电机电压24V ，额定转速为1500r/min 。
杭叉A系列电动叉车操作手册说明书
HANGCHA provides Li-Ion battery (LiFePO4) with 10 years or 20000 hours warranty.AppearanceIt follows the entire profile of appearance of A series, with clear lines on side of the truck, and smooth transition to counter weight. These lines are shaped as an integral whole, with powerful visual tension./High PerformanceElectromagnetic brake is used as service brake, instead of traditional hand brake, which realizes intelligent parking brake, with lower labor intensity of the operator, and higher safety.Soft landing system lowers descending speed automatically when fork reaches the height range of 3.9-2.4” from the ground, so as to reduce vibration of the entire truck, and provide e ective protection for goods.Full AC configuration includes AC traction motor + AC pump motor; With higher performance of entire truck, and longer battery life.E cient driving control system of high-frequency MOSFET integratedcontroller guarantees smooth and accurate control on driving and lifting, superior speed regulation performance, with regenerative braking, reverse braking,anti-slipping on slope and other functions, resulting in more e cient, safer, and more comfortable operations.The application of load sensing hydraulic power steering technology realizes reliable, sensitive, and easy steering; distribution of optimized oil in steering oil circuit and working oil circuit increases e ciency of hydraulic system.LED lights for entire truck reduce energy consumption.//////MaintenanceFully-openable cover enables easy maintenance of battery.Easy-to-open airtight cover plate realizes easier debugging and maintenance of electric control system, and avoids the system from invasion of rain and dust.The brushless, maintenance-free AC drive motor reduces operation cost significantly.The option of side roll out battery is very convenient for fast, e cient, and safe replacement of battery, and is suitable for continuous work conditions.////StabilityThe internationally advanced parallelarrangement is adopted for traction motor, and the battery is sunken to chassis,resulting in lower gravity center and better stability of entire truck.Flexible steering system, with smaller turning radius, allows stable turnaround within confined passageway.//ComfortThe adjustable, small-diameter steering wheel with tilt designed based onergonomics o ers good hand feeling, and the seat can also be adjusted forward and backward, which can provide best driving position for the operator.Head-up display are applied to increase visibility, operability of meters, thus with higher driving safety.Silent running of entire truck, with extremely small vibration, o ers more comfortable acoustical environment for the operator.Integrated control valve makes levers be placed at the most comfortable position for hands, resulting in lower labor intensity of the operator.////Reliability & SafetyMajor electrical components such as motor controller, contactor, power plug, and emergency power o switch are all of foreign famous brands.Major load bearing parts such as carriage, drive axle, steering axle, and mast are all designed with high strength to satisfy high-strength work conditions.As a standard configuration, the emergency power o switch complies with European safety standards.Dual overload protection systems ofelectronic and hydraulic modes are adopted.////8000lbs A Series Mast SpecificationA Series Four Wheel Electric Pneumatic Tire Forklift TruckAC4: meansCURTIS AC traveling system with AC Pump system, full-AC systemD i s t i n g u i s h i n g m a r kW e i g h tT y r e s , c h a s s i sD i m e n s i o n sP e r f o r m a n c e D a t aA d d i t i o n d a t aE l e c t r i c -e n g i n eHANGCHA GROUP CO.,LTD.Manufacturer (abbreviation)HCFA ModelManufacturers type designationDrive: electric (battery or mains), diesel, petrol, fuel gas Operator type: sit-down Load capacity/rated load Load centre distanceLoad distance, centre of drive axle to fork Wheelbase Service WeightAxle loading, laden front/rear Axle loading, unladen front/rearTyres: solid rubber, superelastic, pneumatic, polyurethane Tyre size, front Tyre size, rearWheels, number front rear (x = driven wheels)Tread, front Tread, rearTilt of mast/fork carriage forward/backward Height, mast lowered Free lift LiftHeight, mast extended Height of overhead guard STD.Seat height/stand height Coupling height Overall length Length to face of forks Overall width Fork dimensionsFork carriage DIN 15 173 --- ISO 2328, class/type A,B Fork-carriage width Distance between fork-arms Ground clearance, laden, below mast Ground clearance, centre of wheelbase Aisle width for pallets 39.4 x 47.2 crossways Aisle width for pallets 31.5 x 47.2 crossways Turning radius Internal turning radius Travel speed, laden/unladen Lift speed, laden/unladen Lowering speed, laden/unladen Drawbar pull, laden/unladen Max. Drawbar pull, laden/unladen Gradeability, laden/unladen Max. gradeability, laden/unladenAcceleration time, laden/unladen (0-10m)Service brake Parking brakeDrive motor rating S2 60 min Lift motor rating at S3 15%Battery acc. to DIN 43 531/35/36 A,B,C, no Battery voltage, nominal capacity K5Battery weight Battery dimensionsEnergy consumption acc. to VDI cycle Min. battery weight Max. battery weight Type of drive control ManufacturerOperating pressure for attachments Oil volume for attachmentsSound level at the driver´s ear according to EN / DIN 12 053Towing coupling, type DINHydraulic Tank - capacity (drain & refill)1.11.21.31.41.51.61.81.92.12.22.33.13.23.33.53.63.74.14.24.34.44.54.74.84.124.194.204.214.224.234.244.254.314.324.334.344.354.365.15.25.35.55.65.75.85.95.105.116.16.26.36.46.56.66.76.86.98.18.28.38.48.59.1Q (lbs)c (in)x (in)y (in)lbs lbs lbsb 10 (in)b 11 (in)Grad h 1 (in)h 2 (in)h 3 (in)h 4 (in)h 6 (in)h 7 (in)h 10 (in)l 1 (in)l 2 (in)b 1 (in)s/e/l (in)b 3 (in)b 5 (in)m 1 (in)m 2 (in)Ast (in)Ast (in)Wa (in)b 13 (in)mph fpm fpm lbf lbf %%s kW kW V/Ah lbs l/b/h(in)kWh/h lbs lbs bar l/min dB (A)liter FB40CPD40-AC4electric sit-down 80002421.677.51477121010/25797253/7518pneumatic 250 - 1523x10 - 122x/245.246.26/11865.9118.1164.190.948.813.7157.3115.256.61.9/4.8/42.1ISO2328 3A49.212.2/49.24.35.9172.8180.7103.931.88.6/8.653.1/84.684.6/94.93687 /3822539514.5/15.516/285.2/5.4Hydraulic electric 16.6 AC 25.4 AC DIN 43536A 80/700410740.5×33.7×30.912.539684299MOSFET/AC CURTIS 1856575Φ24 Pin 10.1FB45CPD45-AC4electric sit-down 90002421.677.51532222597/26457341/7981pneumatic 250 - 1523x10 - 122x/245.246.26/11865.9118.1164.190.948.813.7157.3115.256.61.9/5.9/42.1ISO2328 3A49.212.2/49.24.35.9172.8180.7103.931.88.3/8.651.1/82.686.5/94.43507/3642584514/1515/275.3/5.5Hydraulic electric 16.6 AC 25.4 AC DIN 43536A 80/700410740.5×33.7×30.91339684299MOSFET/AC CURTIS 1856575Φ24 Pin 10.1FB50CPD50-AC4electric sit-down 100002421.877.51591724206/27337352/8565pneumatic 28x12.5- 1523x10 - 122x/245.246.26/11865.9118.1164.190.948.813.7158.9116.857.82.1/5.9/42.1ISO2328 3A49.212.2/49.24.35.9174.2182105.331.88/8.349.2/78.786.5/94.43417/3507607013/1414/255.4/5.6Hydraulic electric 16.6 AC 25.4 AC DIN 43536A 80/700410740.5×33.7×30.913.539684299MOSFET/AC CURTIS 1856576Φ24 Pin 10.1LOAD CHART51.243.335.427.619.7(”)10000900080007000600050004000(lbs) 10000lbs9000lbs8000lbsa=7.9” safety clearanceAST=a+Wa+X+BOptions///////////////////Solid pneumatic tire Non-marking tyre3rd or 4th hydraulic function 98.4-196.8” duplex mast 157.5-236.2” triplex mast Rear working LED light Rear handle with horn Integrated side shift Other attachments Other dimension forksSpecial carriage and backrest Battery side extractionMinilever control on the adjustable armrest Suspension seat FreezerFull closed cabin Blue spot light Strobe lightLeft and right mirror/////////////Standard Specification////////High e ciency AC driving motor Multi-functions instrument Rubber floor mat PC PlatfondEmergency disconnect switch Pneumatic tyreElectronic parking brake Battery slung removing 2-way-valveLED combination headlight LED rear combination lightPanoramic rearview mirror (in the middle position of the overhead guard)118” duplex mastAdjustable steering columnFull electronic controlled traveling, lifting and steering Horn and reversing buzzer CAN-BUS systemLow noise gear pump (Brand: Shimadzu, Made in Japan)Full hydraulic power steering Soft landing systemOPS systemISO9001:2015ISO14001:2015HANGCHA GROUP CO., LTD. reserves the right to make any changes without notice concerning colors, equipment, or specifications detailed in this brochure, or to discontinue individual models. The colors of trucks, delivered may di er slightly from those in brochures.2020 V E R S I O N 1/C O P Y R I G H T 2020/04Follow us onFacebookFollow us on YouTubeFollow us on WeChatCompany address:10405-A Granite Street Charlotte,NC 28273HC FORKLIFT AMERICA CORPORATION**********************Toll Free ：888-652-8395Phone ：980-888-8335 Fax ：980-888-8336A M E R I C A。
《新型叉车说明书》课件
新型叉车特点
02
01
02
新型叉车具备高起升和大幅度作业范围，可以快速、准确地完成装卸、搬运和堆垛作业。
新型叉车采用了先进的动力系统和传动技术，提高了作业效率和搬运能力，减少了作业时间和人力成本。
新型叉车采用了节能型发动机和高效的液压系统，降低了燃油消耗和液压系统的热量损失，提高了能源利用效率。Βιβλιοθήκη 新型叉车使用说明03
首先确认叉车周围安全，然后打开钥匙开关，等待启动指示灯亮起，踩下离合器踏板，将挡位切换到空挡，启动发动机。
启动
关闭发动机开关，将挡位切换到空挡，拉起手刹，拔出钥匙，关闭所有电器设备。
关闭
踩下离合器踏板，将挡位切换到前进或后退挡，轻踩油门踏板使叉车前进或后退。
前进与后退
将挡位切换到空挡，踩下油门踏板使叉车加速，然后踩下离合器踏板并将挡位切换到低速挡，同时操作升降杆使叉车升高或降低。
在叉车行驶过程中，如遇紧急制动或急转弯，叉车容易发生倾翻。预防措施：合理控制行驶速度和转弯角度。
货物滑落
在装卸货物时，应确保货物稳固，避免货物滑落伤人。预防措施：使用安全带或固定货物。
碰撞伤人
叉车在行驶过程中，容易与周边人员或物体发生碰撞。预防措施：保持安全距离，时刻注意周边环境。
首先检查油路、电路是否正常，如有问题及时修复；如无法修复，应立即联系专业人员进行处理。
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Hyster 2000-3.5XT系列电动叉车产品介绍说明书
2000-3500 KGH2.0-3.5XT SERIES IC FORKLIFT TRUCKSn Hydrostatic Steer AxleMaximum durability, increased steer angle and steering control for easy manoeuvring and lower maintenance. New steer knob synchroniser system returns the steer knob to the same position when travelling in a straight line – improves operator comfort and control.n H yster ® Stability Mechanism ™The patented stability system reduces truck sway during turns, improving lateral stability. This innovative design allows for confident travel over uneven surfaces.n Engine CoverT he tough steel engine cover is hinged at the rear, offering excellent service access to the engine compartment.Each of these advancements demonstratesHyster’s commitment to be a strong partner and provide the toughest trucks for even the most challenging applications.HYSTER ®2.0-3.5XT SERIES FEATURESnI ntegral SideshiftThe optional Hyster-designed integral sideshift provides excellent visibility and affords greater capacities than carriage-mounted sideshifts.nH eavy-Duty Drive AxleThe full floating drive axle enhances dependability and reliability for a longer service life. Hyster premium self-adjusting brakes provide excellent inching and stopping power.nR emovable Floor PlateOne piece, steel floor plate removes for easy service access. A thick moulded rubber mat reduces noise and vibration.n Advanced Dash DisplayAmonochrome LCD displays all status – mounted on the steer column for easy operator viewing.nH assle-Free HydraulicsIn-tank hydraulic filter for cleaner fluid, longer life componentry.n Steer ColumnThe steering column is offset to the left and the standard synchronous steering function returns the spinner knob to the same position when driving ahead to give a consistent and comfortable driving position.n Hyster ® Vista ™ MastThe new range of Vista™ masts are wider for improved forward visibility. The masts are trunnion mounted for less wear and easier maintenance.EQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.D I S T I N G U I S H I N G M A R K1.1 Manufacturer (abbreviation) 1.2 Manufacturer’s type designation Model Engine / transmission1.3 Drive: electric (battery or mains), diesel, petrol, fuel gas1.4 Operator type: hand, pedestrian, standing, seated, order-picker 1.5 Rated capacity/rated load Q (t)1.6 Load centre distancec (mm)1.8 Load distance, centre of drive axle to fork x (mm)1.9 Wheelbasey (mm)5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 3 7.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit 8.11 Service brake 8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T A C O M B U S T I O N E N G I N E A D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AD H2.5XT - ADH3.0XT - BD H3.5XT - BD Yanmar 2.6LYanmar 2.6LYanmar 3.3LYanmar 3.3L Basic Basic Basic Basic Powershift Powershift Powershift Powershift 1-speed 1-speed 1-speed 1-speed Diesel Diesel Diesel Diesel Seated Seated Seated Seated 2 2.5 3 3.5 500 500 500 500 480 480 505 520 1625162517001700HYSTER HYSTERHYSTERHYSTER3480 3610 3810 3940 4350 4435 4940 5055 4755 725 5500 810 6525 825 7450 990 1565 1915 1515 2295 1780 2570 1880 3060 L L L SE 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 28x9-15 SOLID 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.00-15 SOLID 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 6.50-10 SOLID 2x 2 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1010 1330 1000 1000 1000 1000 6 10 6 10 6 10 6 10 1995 1995 2060 2140 155 155 160 165 3050 3050 3055 3060 4120 4120 4125 4125 2130 2130 2150 2150 990 990 1010 1010 350 350 350 350 3470 3685 3835 3905 2550 2615 2765 2835 1160 1590 1160 1590 1230 1590 1230 1490 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 50 / 150 / 1070 II II III III 1020 1020 1070 1070 120 120 140 140 190 190 210 210 3845 3905 4050 4115 3645 3705 3850 3915 2185 2245 2365 2415 2025 2090 2195 2235 410 410 430 430 290 290 290 29017.5 19 17.5 19 17.5 18.5 17.5 18 17.5 19 17.5 19 17.5 18.5 17.5 18 620 670 610 670 560 570 475 490 495 520 495 520 495 520 495 520 16700 16700 22300 20400 26 26 22 23 27 22 21 19 Hydraulic Hydraulic Hydraulic Hydraulic Yanmar/4TNE92 Yanmar/4TNE92 Yanmar/4TNE98 Yanmar/4TNE98 29 29 43 43 2050 2050 2300 2300 143 1400 143 1400 189 1600 189 1600 4 2659 4 2659 4 3319 4 3319 2.7 2.8 3.4 3.6 12 64 12 64 12 64 12 64 AutomaticAutomatic Automatic Automatic Hydraulic Hydraulic Hydraulic Hydraulic Hand Hand Hand Hand 181 181 181 157 71 71 82 71 38.0 38.0 40.0 40.0 69.0 69.0 69.0 69.0 - - - - HookHookHookHookEQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 3 7.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit 8.11 Service brake 8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8 Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T AC O M B U S T I O N E N G I N EA D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AL H2.5XT - AL H3.0XT - BL K21 2.1L K21 2.1L K25 2.5L Basic Basic Basic Powershift Powershift Powershift 1-speed 1-speed 1-speed L PG L PG L PG Seated Seated Seated 2.0 2.5 3.0 500 500 500 465 465 490 1625 1625 1700 HYSTER HYSTER HYSTER3390 3520 3720 3850 4260 4345 4730 660 5455 765 6335 925 1530 1850 1470 2250 1635 2670 L L L 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1000 1000 1000 6 10 6 10 6 10 1995 1995 2060 155 155 160 3050 3050 3055 4120 4120 4125 2130 2130 2150 990 990 1010 350 350 350 3470 3685 3835 2550 2615 2765 1160 1590 1160 1590 1230 1590 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 II II III 1020 1020 1070 120 120 140 190 190 210 3845 3905 4050 3645 3705 3850 2185 2245 2365 2025 2090 2195 410 410 430 290 290 29018 19.5 18 19.5 19 20 18 19.5 18 19.5 19 20 525 580 515 580 515 575 495 520 495 520 495 520 18900 18900 19000 30 26 26 22 24 22 Hydraulic Hydraulic Hydraulic GCT/K21 GCT/K21 GCT/K25 31 31 34 2250 2250 2100 144 1600 144 1600 173 1600 4 2065 4 2065 4 2488 1.8 1.9 2.3 12 28 12 28 12 28 AutomaticAutomatic Automatic Hydraulic Hydraulic Hydraulic Hand Hand Hand 181 181 181 65 65 74 38.0 38.0 40.0 - --- 78 78 80 HookHookHookEQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.D I S T I N G U I S H I N G M A R K1.1 Manufacturer (abbreviation) 1.2 Manufacturer’s type designation Model Engine / transmission1.3 Drive: electric (battery or mains), diesel, petrol, fuel gas1.4 Operator type: hand, pedestrian, standing, seated, order-picker 1.5 Rated capacity/rated load Q (t)1.6 Load centre distancec (mm)1.8 Load distance, centre of drive axle to fork x (mm)1.9 Wheelbasey (mm)5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 37.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit8.11 Service brake8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T A C O M B U S T I O N E N G I N E A D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AG H2.5XT - AG H3.0XT - BG K21 2.1LK21 2.1LK25 2.5L Basic Basic Basic Powershift Powershift Powershift 1-speed 1-speed 1-speed Petrol Petrol Petrol Seated Seated Seated 2.0 2.5 3.0 500 500 500 465 465 490 1625162517003390 3520 3720 3850 4260 4345 4730 660 5455 765 6335 925 1530 1850 1470 2250 1635 2670 L L L 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1000 1000 1000 6 10 6 10 6 10 1995 1995 2060 155 155 160 3050 3050 3055 4120 4120 4125 2130 2130 2150 990 990 1010 350 350 350 3470 3685 3835 2550 2615 2765 1160 1590 1160 1590 1230 1590 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 II II III 1020 1020 1070 120 120 140 190 190 210 3845 3905 4050 3645 3705 3850 2185 2245 2365 2025 2090 2195 410 410 430 290 290 29018 19.5 18 19.5 19 20 18 19.5 18 19.5 19 20 525 580 515 580 515 575 495 520 495 520 495 520 18900 18900 19000 30 26 26 22 24 22 Hydraulic Hydraulic Hydraulic GCT/K21 GCT/K21 GCT/K25 31 31 34 2250 2250 2100 144 1600 144 1600 173 16004 2065 4 2065 4 2488 2.7 2.9 3.3 12 28 12 28 12 28 Automatic Automatic Automatic Hydraulic Hydraulic Hydraulic Hand Hand Hand 181 181 181 65 65 74 38.0 38.0 40.0 69.0 69.0 69.0 78 78 80 HookHookHookHYSTER HYSTERHYSTEREQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 37.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit8.11 Service brake8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T A C O M B U S T I O N E N G I N E A D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AT H2.5XT - ATH3.0XT - BT K21 2.1LK21 2.1LK25 2.5L Basic Basic Basic Powershift Powershift Powershift 1-speed 1-speed 1-speed Dual fuelDual fuelDual fuel Seated Seated Seated 2.0 2.5 3.0 500 500 500 465 465 490 1625162517003390 3520 3720 3850 4260 4345 4730 660 5455 765 6335 925 1530 1850 1470 2250 1635 2670 L L L 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1000 1000 1000 6 10 6 10 6 10 1995 1995 2060 155 155 160 3050 3050 3055 4120 4120 4125 2130 2130 2150 990 990 1010 350 350 350 3470 3685 3835 2550 2615 2765 1160 1590 1160 1590 1230 1590 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 II II III 1020 1020 1070 120 120 140 190 190 210 3845 3905 4050 3645 3705 3850 2185 2245 2365 2025 2090 2195 410 410 430 290 290 29018 19.5 18 19.5 19 20 18 19.5 18 19.5 19 20 525 580 515 580 515 575 495 520 495 520 495 520 18900 18900 19000 30 26 26 22 24 22 Hydraulic Hydraulic Hydraulic GCT/K21 GCT/K21 GCT/K25 31 31 34 2250 2250 2100 144 1600 144 1600 173 16004 2065 4 2065 4 2488 2.7 1.8 2.9 1.9 3.3 2.3 12 28 12 28 12 28 Automatic Automatic Automatic Hydraulic Hydraulic Hydraulic Hand Hand Hand 181 181 181 65 65 74 38.0 38.0 40.0 69.0 69.0 69.0 78 78 80 HookHookHookHYSTER HYSTERHYSTERNOTESValues shown are for standard equipment. When using non-standard equipment, these values may change. Please contact your Hyster dealer for information.The rated capacities shown are for masts in a vertical position on trucks equipped with standard or sideshift carriage, and nominal length forks.Masts above the maximum fork heights shown in the mast table are classified as high lift, and depending on the tyre/tread configuration may require reduced capacity, restricted back tilt or wide tread.Specification data based on standard carriage, load backrest and 1070mm forks.2-stage Full Free Lift2-stage Limited Free Lift3-stage Full Free LiftMaximum fork height (mm)Back tilt Overalllowered height (mm)Overall Extended height (mm)v Overall Extended height (mm)♦Free lift (top of forks) (mm) v2140229023902490269028402940309031902190234024402590279020402110219023402440259026902790294010 3060 38454125 165 10 3360 4145 4425 165 10 3560 4345 4625 165 10 3760 4545 4825 165 10 4060 4845 5125 165 6 4360 5145 5425 165 6 4560 5345 5625 165 6 4860 5645 5925 165 6 50605845612516510 3085 3850 4150 1070 10 3385 4150 4450 1220 10 3585 4350 4650 1320 10 3835 4600 4900 1470 6 4185 4950 5250 1670 6 4125 4970 5190 920 6 4335 5180 5400 990 6 4575 5420 5640 1070 6 4825 5670 5890 1220 6 5025 5870 6090 1320 6 5325 6170 6390 1470 6 5525 6370 6590 1570 6 5725 6570 6790 1670 66025 6870 7090 1775H3.0-3.5XT - Capacity Chart in kgMaximum fork height (mm)Maximum fork height (mm)Maximumfork height (mm)Maximumfork height (mm)2-stage Full Free Lift2-stageLimited Free Lift30503350355037504050435045504850505030003390359038404190413543454585484050355335553556856035306033603560376040604360456048605060308533853585383541854130434045804830503053305530573060303055335535553755405543554555485550553080338035803830418041254335457547055025532555255725602530603360356037604060436045604860506030853385358538354185413043404580483050305330553057306030500 LC 600 LC 700 LC 3000 2920 2680 3000 2920 2680 3000 2910 2670 3000 2910 2670 3000 2900 2660 3000 2890 2650 2950 2860 2610 2880 2770 2540 2830 2720 2490 3000 2920 2670 3000 2910 2670 3000 2900 2660 3000 2900 2660 3000 2890 2650 3000 2890 2650 3000 2890 2650 2950 2830 2610 2930 2810 2560 2860 2720 2490 2770 2630 2430 2720 2590 2380 2680 2520 2310 2590 2450 2240500 LC 600 LC 700 LC 3500 3390 3110 3500 3380 3100 3500 3380 3100 3500 3380 3100 3500 3360 3090 3500 3360 3080 3450 3310 3040 3380 3240 2970 3330 3170 2930 3500 3380 3100 3500 3380 3100 3500 3370 3090 3500 3370 3090 3500 3350 3080 3500 3340 3070 3500 3340 3060 3450 3290 3020 3380 3220 2950 3330 3150 2900 3240 3080 2810 3020 2990 2770 2790 2790 2720 2470 2490 2470500 LC 600 LC 700 LC3000 2800 2580 3000 2800 2570 3000 2790 2570 3000 2790 2560 3000 2780 2550 3000 2770 2550 2950 2720 2520 2880 2650 2450 2830 2610 2400 3000 2800 2570 3000 2790 2570 3000 2790 2560 3000 2780 2560 3000 2770 2550 3000 2780 2550 3000 2770 2550 2950 2720 2490 2930 2700 2470 2860 2610 2400 2770 2540 2340 2720 2490 2290 2650 2430 2220 2560 2340 2150500 LC 600 LC 700 LC 3500 3250 2990 3500 3240 2980 3500 3240 2980 3500 3240 2980 3500 3220 2970 3500 3220 2960 3450 3170 2930 3380 3110 2860 3330 3060 2810 3500 3250 2990 3500 3240 2980 3500 3240 2980 3500 3230 2970 3500 3220 2960 3500 3230 2970 3500 3220 2960 3450 3170 2900 3380 3110 2860 3330 3060 2810 3240 2970 2720 3020 2900 2680 2810 2790 2630 2490 2490 24703-stageFull Free LiftPneumatic Shaped Solid TyresH3.0XTH3.5XTH3.0XTH3.5XTWithout sideshiftWithout sideshiftWith integral sideshiftWith integral sideshift10l l b b b xWa100mma 2100mma 2Asth h h h sQcαll y l h h h m m βb x40003500300025002000150010005000250500750100012501500H3.5XT H3.0XT H2.5XT H2.0XT40003500300025002000150010005000250500750100012501500H3.5XTH3.0XT H2.5XT H2.0XTTRUCK DIMENSIONS= Centre of gravity of unladen truck Ast = W a + x + l 6 + a (see lines 4.34.1 & 4.34.2) a = Minimum operating clearance(VDI standard = 200 mm BITA recommendation = 300 mm) l 6= Load lengthRATED CAPACITIESLoad centreDistance from front of forks to centre of gravity of load.Rated loadBased on vertical masts up to 4310 mm.Load centre (mm)Standard CarriageIntegral Sideshift CarriageLoad centre (mm)R a t e d l o a d (k g )R a t e d l o a d (k g )NOTE:Specifications are affected by the condition of the vehicle and how it is equipped, as well as the nature and condition of the operating area. Inform your dealer of the nature and condition of the intended operating area when purchasing your Hyster T ruck.GStandard / wide / dual ¶Top of forksè add 32mm with load backrest¢ Full suspension seat in depressed position l Without load backrest, add 32mm with load backrestuStacking aisle width (lines 4.34 & 4.34.1 &4.34.2) are based on the V .D.I. standard calculation as shown on illustration. The British Industrial Truck Association recommends the addition of 100 mm to the total clearance (dimension a) for extra operating margin at the rear of the truck 6Engine power entries are shown as net values ††at 1.6 km/h†at 4.8km/h. Gradeability figures are provided for comparison of tractive performance, but are not intended toendorse the operation of the vehicle on the stated inclines. Follow instructions in the operating manual regarding operation on inclines.q to 15m (per VDI 2198 December 2012)SBattery ampere hour (Ah) nominal capacity ratings are estimated.³ Variable< With and without cab.♦Noise levels are reduced by 3dB(A) with ECO-eLo mode engaged.JLpaz, Measured according to the test cycles and based on the weighting values contained in EN12053¬Lwaz, Measured according to the test cycles and based on the weighting values contained in EN12053.MAST TABLES:v without load backrest♦ with load backrestNOTICECare must be exercised when handling elevated loads. When the carriage and/or load is elevated, truck stability is reduced. It is important that the mast tilt in either direction is kept to a minimum when loads are elevated.Operators must be trained and must read, understand and follow the instructions contained in the Operating Manual.All values are nominal values and they are subject to tolerances. For further information, please contact the manufacturer.Hyster products are subject to change without notice.Lift trucks illustrated may feature optional equipment. Values may vary with alternative configurations.STANDARD FEATURES & OPTIONSSTANDARD EQUIPMENTComplete truck equipped with:n2-Stage limited free lift Vista™ mast with lift height of 3035mmn Hook-type carriage with 1070mm high load backrest (LBR) n1070mm long forksn Y anmar 2.6L Diesel or GCT K21 Petrol / LPG engine (H2.0-2.5XT)n Y anmar 3.3L Diesel or GCT K25 Petrol / LPG engine (H3.0-3.5XT)n Powershift transmission+ Mechanical inching+ Neutral start function+ Heavy duty clutch platesn Directional control levern Single pedal inch braken N on-suspension vinyl seat (not available with seat side hydraulic control Mini levers)n Pneumatic tyresn 2 Hydraulic leversn Standard integrated dash display+ Monochrome LCD panel– Real time clock– Hour meter– Fasten seatbelt– F uel level with low fuel warning buzzer (Petrol & Dieselfuel only)+ Service Indicators– Service required– Coolant temperature with high temp warning buzzer– Alternator with warning buzzer– Transmission oil temperature with warning buzzer– Engine oil pressure with low pressure warning buzzer– Glow lamp (Diesel fuel engine only)– Error messagen Key starting with anti-restart functionn Hydrostatic steering with steer knob synchronisern Adjustable vinyl seatn Electric Hornn Infinitely adjustable steering columnn Rubber floor matn High air intaken Counterweight exhaustn Integral tie downsn Operator’s seat beltn Serpentine radiatorn Hyster Stability Mechanism™ (HSM)n Swing down LPG tank bracket Cabinn S tandard Over Head Guard (OHG) with rain gutter and cup holdern 78 dB(A) standard noise level for Petrol/LPG engine optionn 83.5 dB(A) standard noise level for Diesel engine optionn 12 months / 2000 hours manufacturer’s warrantyn Operator’s manualn Compliance with ISO 3691 / JIS D 6202OPTIONAL EQUIPMENTMastsn 2-Stage limited free lift Vista™ masts with up to 4855mm lift heightn 2-Stage full free lift Vista™ masts with up to 3390mm lift height n 3-Stage full free lift Vista™ masts with up to 6035mm lift heightCarriagesn Integral side shift (ISS) carriageHydraulic Valve and Leversn 3-function cowl mounted hydraulic levers with or without interlock for clampingn 4-function cowl mounted hydraulic levers with or without interlock for clampingForksn Fork lengths are available from 1070mm to 1520mmControlsn S eparate Inch brake and brake pedals for sure handling on steep inclinesn Mini levers with adjustable armrestDash Displayn Speedometer with speed alarm and warning buzzern Travel speed limitern Digital load weight displaySeatsn Full suspension vinyl seatBrakesn Heavy duty drum brakesEnvironmentaln Vertical exhaustn 2-way catalytic mufflern Spark arrestor mufflern High capacity radiatorn High mount pre-cleanern Dual element air filter for Petrol/LPG engine optionn Tandem air filter for Diesel engine optionOthern H ydraulic cut-out seat interlock (prevents travel when operator seatbelt is not used)n L ight Kit consisting of 2 Halogen front head lights, 2 front turn indicators plus rear combination (turn indicators, reversingand brake) lights and reverse alarmn 2 rear vision mirrorsn Rear work light (switch or reverse operated)。
Hyster 3-Wheel 电动叉车技术指南说明书
J32-40UTT J32-40UTTL23Hyster uses the above ITA formula to calculate right angle stack on our 3 and 4 wheel trucks with a zero turn steer axle and counter rotating load wheels.Some documentation incorrectly calculates right angle stack on a 3-wheel zero-turn truck with counter rotating load wheels using the following formula:Right angle stack = OTR + Load distance + Load length. This formula generates a value which is invalid and lower than actual right angle stack.When making comparisons, be sure the correct ITA formula is used to calculate right angle stack.(For a 40” wide by 48” long)*RL=rated load, NL=no loadCERTIFICATION: Hyster lift trucks meet the design and construction requirements of B56.1-1969, per OSHA Section 1910.178(a)(2), and also comply with the B56.1 revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under standard equipment on this technical guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer.4J32-35UTT/J32-35UTTL MAST CHARTJ40UTT/J40UTTL MAST CHART56Battery type: “EO” (without cover)Battery compartment length is measured front to rear. Battery compartment width is measured across the truck Battery lead: length 250 mm (10”), position “B”, 2/0 AWGJ32-35UTTJ40UTT0.59 (15)0.59 (15)24.69 (627)24.80 (630)7.09 (180)1.97 (50)0.79 (20)32.68 (830)22.83 (580)0.20 (5)9.84 (250)0.59 (15)0.59 (15)24.69 (627)29.06 (738)7.09 (180)1.97 (50)22.83 (580)32.68 (830)0.79 (20)0.20 (5)9.84 (250)7。
Hyster J-GX系列电动叉车产品说明书
J-GX SERIESABOUT HYSTERHyster supplies a complete range of warehouse equipment, IC and electric counterbalanced trucks, container handlers and reach stackers. Hyster is committed to being much more than a lift truck supplier.Our aim is to offer a complete partnership capable of responding to the full spectrum of material handling issues; whether you need professional consultancy on your fleet management, fully qualified service support, or reliable parts supply, you can depend on Hyster.Our network of highly trained dealers provides expert, responsive local support. They can offer cost-effective finance packages and introduce effectively managed maintenance programmes to ensure that you get the best possible value.Our business is dealing with your materials handling needs so you can focus on the success of your business today and in the future.HYSTER J-GX SERIES BROCHUREPAGE 02Hyster is known for maintaining strong partners through tougher trucks, which has led to the innovation of the Hyster ® J1.5-3.5GX counterbalanced electric rider. Bringing together all of the factors important to you, the J1.5-3.5GX maintains a leading edge in today’s continuously evolving market.FEATURING THE J1.5-3.5GXDependabilityn Through a redesigned drive axle, this battery electricunit now shares the same robust structure as its internal combustion equivalent.n AC motor technology on traction and integrated hoist/steering allows the truck to work reliably over long runs and in demanding work cycles, reducing downtime significantly.Productivityn Offering excellent manoeuvrability for narrow aisleapplications, a refined short chassis option is offered for the 2 tonne and 3.5 tonne models to facilitate all application requirements.n Through an integrated turning speed control system,truck lean is minimised to provide the operator with an enhanced feel of control and confidence in fast paced applications.n AC controlled traction and integrated hydraulic/steermotors provide optimised responsiveness to the operator, providing the most efficient load handling in the toughest of applications.n The option of horizontal battery extraction enables an easyexchange of batteries to drastically increase uptime.Ergonomicsn An ergonomically designed operator’s compartmentprovides a comfortable and highly productive environment for the driver. This is demonstrated through ample floor space as well as easy on/off access via a low step height.n The functional rear assist grip with horn enables theoperator easy access to the horn, as well as comfort while reversing. n Through the redesign of the Vista ™ Mast, the operator isprovided with optimised vision of the load being handled as well as obstacles in front of the forklift.Low Cost of Ownershipn Customisable performance settings allow energyefficiency to be ideally balanced with productivity, delivering high throughput at a lower operating cost.n Increased battery life up to 8.5 hours in standardperformance mode, and 9.5 hours in Eco mode increases uptime and reduces electricity costs.n Fault code registry enables diagnostic ease. This enablescutting-edge maintenance planning for lowering costs and increasing productivity.Serviceabilityn Troubleshooting manual relevant to all fault codes in theactive registry enables quick and proficient fault realisation and rectification.n Drop battery box (DBB) layout enables easy access tomotors, pumps and controllers for servicing.n LED light assemblies provide an extended life overhalogen alternatives.Total Truck Reliabilityn With the reputation for delivering world-class productreliability and to show our confidence in the J-GX series, it makes sense to back them with industry leading warranty.n That’s why Hyster is offering the J-GX series with astandard of 2 years/4,000 hours* manufacturer warranty and lifetime chassis warranty.* Comprises of 1 year/2,000 hours on complete truck and 2 years/4,000 hours on powertrain.PAGE 03HYSTER J-GX SERIESBROCHUREFEATURESThe inner mast clearance (between the hoist chains) provides ample visibility to enhance operator efficiency.OPTIMISED MAST VISIBILITY11AC controlled motor sends power back to the battery during braking, increasing uptime.REGENERATIVE BRAKING44Productivity enhancement through an automatic speed reduction based on load and steer tyre angle.AUTOMATIC SPEED CONTROL5Interactive dash display shows the most relevant information to the truck’s current status.INTERACTIVE DASH DISPLAY22Directs a light onto the load and racking to illuminate the workspace while working at heights.CARRIAGE LIGHT*33*Optional feature.HYSTER J-GX SERIES BROCHUREPAGE 04566Alignment between the rotation of the steering wheel and steer tyres, enabling the steering wheel to always return to the same position.SYNCHRONOUS AND POWER ASSIST STEERING77Operator presence system which will disengage the trucks functions if the operator leaves the seat.TRAVEL AND HYDRAULIC HANDLING INTERLOCKBattery located at the lower back region of the truck to improve layout and accessibility of motors and controllers.DROP BATTERY BOX88Optional horizontal extraction provides ease of access for battery removal/replacement to reduce downtime.HORIZONTAL BATTERY EXTRACTION*99Provides an alert to pedestrians and users of mobile equipment that forklifts are operational in the area.BLUE PEDESTRIANAWARENESS LIGHT (PAL)*1010A refined operator’s compartment provides ease of access and driver comfort.OPERATOR COMFORT1111PAGE 05HYSTER J-GX SERIESBROCHUREHYSTER J-GX SERIES BROCHUREPAGE 06PAGE 07HYSTER J-GX SERIESBROCHUREHYSTER J-GX SERIESBROCHUREPAGE 08J1.5-1.8GX2-Stage LFLMaximum Fork HeightmmForkThicknessmmBack TiltdegOverallLoweredHeightmmOverallExtendedHeight*mmFree Lift*mm3035351019954105145 3335351021454405145 3535351022454605145 3735351023454805145 403535625955105145 433535627455405145 453535628455605145 483535629955905145 5035356309561051452-Stage FFL3025351019954095925 33253510214543951075 35253510224545951175 37253510234547951275 41253562595519515253-Stage FFL402535618955095825 437535619955445925 452535620455595975 4825356214558951075 5125356224561951175 5425356234564951275 6025356259570951525J2.0GXS2-Stage LFLMaximumFork HeightmmForkThicknessmmBack TiltdegOverallLoweredHeightmmOverallExtendedHeight*mmFree Lift*mm 3040401019954105150 3340401021454405150 3540401022454605150 3740401023454805150 404040625955105150 434040627455405150 454040628455605150 484040629955905150 5040406309561051502-Stage FFL3030401019954095930 33304010214543951080 35304010224545951180 37304010234547951280 41304062595519515303-Stage FFL403040618955095830 438040619955445930 453040620455595980 4830406214558951080 5130406224561951180 5430406234564951280 6030406259570951530PAGE 09HYSTER J-GX SERIESBROCHUREMAST SPECIFICATIONSJ3.5GXS 2-Stage LFLMaximumFork HeightmmFork Thickness mmBack Tilt degOverall Lowered Height mmOverall Extended Height*mmFree Lift*mm306050102140413016533605010229044301653560501023904630165376050102490483016540605010269051301654360506284054301654560506294056301654860506309059301655060506319061301652-Stage FFL30855010219041551120338550102340445512703585501024404655137038355010259049051520418550102790525517203-Stage FFL41305062040520097043405062110541010404580506219056501120483050623405900127050305062440610013705330506259064001520553050626906600162057305062790680017206030506294071001870J2.0-2.5GX 2-Stage LFLMaximum Fork HeightmmFork Thicknessmm Back TiltdegOverallLowered Height mm OverallExtended Height*mm Free Lift*mm 305040101995412015533504010217044201553550401022704620155375040102420482015540504010262051201554350406277054201554550406287056201554850406302059201555050406312061201552-Stage FFL3000401019954070925339040102270446012003590401023704660130038404010252049101450419040102720526016503-Stage FFL4135406197052059004345406204054159704585406212056551050484040622055910113550354062270610512005335406237064051300553540624706605140056854062520675514506035406272071051650J3.0GX 2-Stage LFLMaximumFork HeightmmFork Thickness mmBack Tilt degOverall Lowered Height mmOverall Extended Height*mmFree Lift*mm305545102060412516033554510221044251603555451023104625160375545102440482516040554510264051251604355456279054251604555456289056251604855456304059251605055456314061251602-Stage FFL30804510214041501070338045102290445012203580451023904650132038304510254049001470418045102740525016703-Stage FFL412545619905195920433545620605405990457545621405645107047054562225577511555025456239060951320532545625406395147055254562640659515705725456274067951670602545628907095182050010001500200400600 80010001200 1400 L o a d C a p a c i t y (k g ) Load Centre (mm)J1.5GXJ2.0GXS 0500 10001500 2500 3000 3500 4000 0200400600 800100012001400L o a d C a p a c i t y (k g ) Load Centre (mm)J2.0GX J2.5GXJ3.0GX J3.5GXS20002500L o a d C a p a c i t y (k g )J1.8GX2000 L o a d C a p a c i t y (k g )HYSTER J-GX SERIES BROCHUREPAGE 10nn n n n n n n n nn n n n nn nn nn n n nn nn nn n nn n nnn n n nn n nn n nn n n nn n nn nMANAGE COST,OPTIMISE PRODUCTIVITY AND PROTECT YOUR ASSETSHyster ® Tracker SystemTake your fleet operation to the next level withwireless asset management from Hyster. HysterTracker System provides true wireless fleetmanagement, can drive fleet efficiency, improvesoperator performance, reduces your carbon footprintand lowers your overall material handling costs.n Manage your total cost of operationn Ensure maximum productivity from your lift truck investmentn Monitor operator behaviour, promote safetyn Convenient web-based access, and your choiceof three levels of managementData is great, and your Hyster Dealer will make it work for youHyster Tracker System is a great addition to yourmanagement toolkit. And when you partner withyour Hyster Dealer, you get the best of both worlds – great fleet data plus the unmatched knowledge andexperience that can help you get the most out of every truck in your fleet.PAGE 11HYSTER J-GX SERIES BROCHUREHYSTER J-GX SERIES BROCHUREPAGE 12Contact your local Hyster Dealer /Hysterasiapacific @Hyster_APHYSTER ASIA PACIFIC 1 Bullecourt Avenue, Milperra NSW, Australia 2214Tel: +61 (2) 9795 3800 Fax: +61 (2) 9792 8484No. 49, Jalan Astaka V8/84A, Bukit Jelutong,40150 Shan Alam, Selangor, MalaysiaTel: +603 7831 3385.AU HYSTER ®DEALERS is a Registered Trademark.HYSTER is a Registered Trademark. STRONG PARTNERS. TOUGH TRUCKS. EZXCHANGE, HSM and VISTA are trademarks in the United States and certain other jurisdictions. © Hyster Asia Pacific 2016. All rights reserved. Printed in Australia. Specifications and details in this brochure are subject to change without prior notification. Please consult with your Hyster dealer for the most up to date information and to confirm exact capacities. BR0000045/V1.0 Contact your nearest Hyster Dealershipby visiting .au。
EC电动叉车说明书
目录目录 (1)第一章产品系列介绍 (2)第二章驱动器尺寸 (3)第三章端子定义 (4)第四章功能码简表（行走驱动器） (6)第五章功能码简表（转向驱动器） (13)第六章端子通信接线及调试 (15)6.1单独行走驱动接线图 (15)6.2调试说明 (15)第七章CANOPEN通信接线及调试 (17)7.1单独行走驱动接线图 (17)7.2调试说明 (17)7.3CAN通信简介 (18)第八章MODBUS通讯接线及调试 (23)8.1单独行走驱动接线图 (23)8.2调试说明 (23)8.3组网方式 (24)8.4接口方式 (24)8.5通讯方式 (24)8.6协议格式 (24)8.7协议功能 (26)8.8几点说明 (31)8.9应用举例 (32)第九章驱动器故障说明 (34)9.1故障灯显示 (34)附录驱动器面板操作说明 (35)第一章产品系列介绍第一章产品系列介绍表1-1叉车驱动器系列图1-1驱动器型号说明第二章驱动器尺寸第二章驱动器尺寸2.1行走驱动器尺寸图：图2-1单独行走驱动器尺寸图2.2行走驱动器+转向驱动器二合一尺寸图：图2-2单独行走驱动器尺寸图第三章端子定义3.1二合一端子定义图3-1二合一端子定义图图3-1二合一配线概图3.2行走驱动器端子定义图3-3一合一端子定义图图3-4一合一配线概图第四章功能码简表（行走驱动器）表4-1功能码简表（行走驱动器）说明注：AI1：行走电机油门信号（0~5V）第五章功能码简表（转向驱动器）表5-1功能码简表（转向驱动器）说明注：AI4：方向盘方向角度位置信号。
（电位器信号）A2、B2：转向电机编码器信号，实时监控方向角度参与驱动器控制。
SW1：转向电机原点光电开关，转向电机对中信号。
第六章端子通信接线及调试6.1单独行走驱动接线图B-、B接电池正负；U、V、W接电机输入，直流有刷接U、W。
图6-1驱动器接线6.2调试说明1.驱动器上电。
上电前确保电池电压与驱动器匹配。